DDR KOLLMORGEN GOLDLINE. Direct Drive Rotary motors with SERVOSTAR CD & S600 Drives. September

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1 KOLLMORGEN GOLDLINE DDR September 24 Direct Drive Rotary motors with SERVOSTAR CD & S6 Drives ZERO maintenance No belts/pulleys, no belt adjustment/replacement No gearboxes, no lubrication required Zero backlash and compliance Flat, compact drive solution One part number for mechanical drive motor (clean mechanical assembly) Very quiet Hollow shaft

2 Introduction to Danaher Motion GOLDLINE DDR New Name, Established Brands Danaher Motion s wide range of motion control systems and components offer customers an unprecedented choice in selecting the right solution to match their particular application requirements. Our product innovations have been improving the efficiency and productivity of complex manufacturing operations for over 6 years through trusted brand names such as Dover,, Pacific Scientific, Portescap and Thomson in industries as diverse as semiconductor, aerospace and defense, mobile-off-highway, packaging, medical and robotics. Our growing family of leading motion control products and application expertise tells only half the story. With a worldwide service and support infrastructure, our field service engineers and support teams are available to assist whenever they are needed. It is part of Danaher Corporation s unrelenting focus on its customer. That s why more and more design engineers are turning to Danaher Motion to meet their motion control requirements. In addition, Danaher Motion, through Motion Engineering (MEI), offers powerful integrated motion control solutions with its industryleading, multi-axis motion platforms and SynqNet communications network for ultra-reliable machine performance. From software and controller, through the communications network to drives and I/O devices, to mechanical and electro-mechanical products, Danaher Motion differentiates itself in the marketplace by designing standard and custom solutions to satisfy the most demanding application requirements. Danaher Motion Values Application Expertise Broad & Innovative Motion Control Products and s Customer Focus Customizable Products and Services Motion Control Pioneers with Global Staying Power Operational Excellence disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 2 Tel : Web site :

3 GOLDLINE DDR Introduction to Danaher Motion Improvement It s the Danaher Way At Danaher, we are passionate about continually improving our operations to bring increasing value to our customers. The Danaher Business (DBS) helps us improve the efficiency of our manufacturing and product development processes. DBS is a team-based approach based on the principles of Kaizen that lets us continuously and aggressively eliminate waste in every aspect of our business operations. The DBS focuses our entire organization on achieving breakthrough results that create competitive advantage in quality, delivery and performance advantages that we pass on to you, our customer. Whatever your motion control requirements may be, Danaher Motion has a solution that is right for you. Our unsurpassed product selection and service means faster time to market, higher reliability and increased productivity. Let the experts at Danaher Motion put a world of motion control solutions at your fingertips. Your World in Motion. Control It. disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 3

4 The DDR (Direct Drive Rotary) Story GOLDLINE DDR What is direct drive? Very simply it is the direct coupling of the torque motor (such as the GOLDLINE DDR motor) to the driven load. This configuration results in a very stiff coupling to the load, thus, eliminating problems associated with belts and gearboxes. The DDR Benefits: ZERO maintenance No belts/pulleys, no belt adjustment/replacement No gearboxes, no lubrication required Zero backlash and compliance Flat, compact drive solution One part number for mechanical drive motor (clean mechanical assembly) Very quiet Hollow shaft Large Diameter Torque Motors This technology has been refined into the GOLDLINE DDR product line for easy installation and use and is available at short leadtimes. : The DDR Birthplace In the early 195 s Inland Motor, in cooperation with MIT, developed the original torque motor. This brush DC motor was used on stabilized platforms for inertial guidance systems. The large diameter, thin ring design was ideal for this light weight, high torque application. Over the years has designed torque motors for applications from missiles and tank turrets to machine tools, injection molding machines, and semiconductor processing machines. Our product range covers from oz-in of torque to over 2, N-m of torque and over 1 feet in diameter. s 5 years of electromagnetic and electromechanical design expertise is packed into the brushless GOLDLINE DDR product line. We achieve very high torque density through both large diameter, short length, and high number of magnetic poles. Couple this with a very high resolution feedback device (up to 2,97,152 counts per revolution) and the GOLDLINE DDR becomes a high performance, zero maintenance, servo solution. RBE Frameless Torque Motors The GOLDLINE DDR is the latest in a series of product innovations from the worldwide leader in DDR motor products... GOLDLINE DDR Housed Torque Motors disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 4 Tel : Web site :

5 GOLDLINE DDR Applications for DDR products Application Problem Solution Benefits DDR Belt/pulley Zero maintenance No belt adjustment/replacement No belt compliance Better servo performance Clean mechanical assembly Flat profile Quiet Reduced number of parts Hollow shaft Motor Gearbox DDR Gearmotors/right angle/in-line Zero maintenance No gearbox lubrication No gearbox backlash Better servo performance Flat Profile Quiet Hollow shaft Motor DDR Large Vertical Wheel Zero maintenance No belt adjustment/replacement No belt compliance Better servo performance Faster index times Clean mechanical assembly Quiet Reduced number of parts Hollow shaft DDR Rotary Indexer Zero maintenance No gearbox lubrication No gearbox backlash Better servo performance Quiet Reduced number of parts Hollow shaft disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 5

6 Superior Performance by Design GOLDLINE DDR Peak Torque vs. Speed Speed Up to 8 RPM 18 RPM GOLDLINE DDR (Peak Torque) Additional GOLDLINE DDR Capability s GOLDLINE DDR is designed for very high torque density. It s unique electromagnetic design provides much more speed/torque area than conventional variable reluctance motors. This curve shows the increased speed and torque available from a GOLDLINE DDR motor system. This results in faster indexing times and higher throughput. ~ 2-6 RPM Typical Variable Reluctance Motor Peak Torque Peak Torque SERVOSTAR : The Common Drive Design Solution One drive... Many types of motors... The SERVOSTAR line of digital amplifiers provides you with the ultimate in flexibility and simplicity. Now, you have the freedom to design the best solution, whether rotary or linear, for your specific application. No need to match the motor to the amplifier. No custom electronics required. No hassles with learning, stocking, and supporting several drive types. Get outstanding system performance while saving time and money. offers the broadest range of motor technologies in the industry and a common drive platform that makes using the best electromechanical solution easy for you. Use SERVOSTAR amplifiers with the GOLDLINE DDR, PLATINUM DDL linear, RBE frameless direct drive or the industry-standard GOLDLINE XT or B series rotary servos. The common drive design solution will make your life a little easier. Only from. disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 6 Tel : Web site :

7 GOLDLINE DDR The DDR D81 with face mount Cable Set GOLDLINE DDR Model D(H)61 D(H)62 D(H)63 D(H)81 D(H)82 D(H)83 D(H)11 D(H)12 D(H)13 MAXIMUM SPEED BY MODEL 23/4/48 V 23 V 4/48 V 23 V 4 V 48 V 115 V 23 V 4 V 48 V 115 V 23 V 4/48 V 115 V 23 V 4/48 V 115 V 23 V 4/48 V 115 V 23/4/48 V 23 V 4/48 V 23 V 4 V 48 V D(H) V 4/48 V D(H) V 4 V 48 V D(H) V 4/48 V RPM RPS SERVOSTAR CR6/CB6 GOLDLINE DDR Series Motors GOLDLINE DDR Model D(H)61 D(H)62 D(H)63 D(H)81 D(H)82 D(H)83 D(H)11 D(H)12 D(H)13 PEAK AND CONTINUOUS BY MODEL 4.3 / 12.5 lb-ft 8. / 24.2 lb-ft 14.5 / 38. lb-ft 13. / 37. lb-ft 21.2 / 77. lb-ft 41.3 / 13 lb-ft 3 / 14 lb-ft 55 / 186 lb-ft CONTINUOUS 1 / 37 lb-ft D(H)141 8 / 271 lb-ft D(H) / 383 lb-ft D(H) / 989 lb-ft lb-ft N-m PEAK Features Elimination of gearbox Elimination of belts High torque density permanent magnet design provides more speed and torque vs variable reluctance motors Large through bore Speeds up to 8 rpm High Position Resolution (up to 2,97,152 counts per revolution) Wide range of size and torque Peak torque up to 99 lb-ft Axial loading up to 12,7 lbs Moment loading up to 472 lb-ft Mix/match motors/drives Benefits Zero maintenance, smoother velocity, higher bandwidth, quiet (reduced, audible noise) Zero maintenance, higher bandwidth Faster indexing, lower heat generation Run process fluids, pneumatics, and electrical through center of motor More than just an indexer, DDR can be used for continuous velocity applications Repeatability down to ±.62 arc.sec Cover any DDR application Rapid indexing of large inertia loads Can carry heavy loads for indexing Operate motor with significant offset loads No serial number matching of motor/drive Recommended Motor/Drive s ServoDrive Standard Motor s Cable Set (Resolver) Cable Set () SERVOSTAR CD 6 amp D61, D62, D63 D81, D82, D83, D11 CS-SS-RHAHE-xx CS-SS-S3HA1HE-xx SERVOSTAR CD 1 amp D12, D13 SERVOSTAR 6 DH61, DH62, 1 amp DH63, DH81, DH82, DH83, DH11, DH12 CS-SS-RHG1HE-xx CS-SS-S3HG1HE-xx SERVOSTAR 6 D141, D142, 14 amp DH13, DH141, DH142 CS-SS-RHG2HE-xx CS-SS-S3HG2HE-xx SERVOSTAR 6 D143, DH143 2 amp MOTOR OUTSIDE / INSIDE DIAMETERS BY MODEL D(H)6x D(H)8x D(H)1x D(H)14x disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 7

8 Performance Data D6x Frame GOLDLINE DDR 115 and 23 VAC Performance: Symbols Units D61A/D61M D62A/D62M D63A/D63M Peak Torque Tp lb-ft N-m Tc lb-ft (1) N-m Torque 4 C Tc lb-ft Resolver N-m Max. Operating Speed N max rpm 5/4 5/4 5/3 23/115 V Single Phase rps 8.3/ / /5. Resolution counts/rev 2,97,152 2,97,152 2,97,152 Repeatability arc/sec ±.62 ±.62 ±.62 Accuracy arc/sec ± 26 ± 26 ± 26 Resolution (3) counts/rev 524, , ,288 Resolver Repeatability arc/sec ± 2.48 ± 2.48 ± 2.48 Accuracy arc/sec ± 27 ± 27 ± 27 Mechanical: Weight Wt lb kg Rotor Inertia Jm lb-ft-sec kg-m Static Friction adder Tf lb-ft for sealed units N-m Max. Dynamic Axial Compression lbf 4,5 4,5 4,5 Load (See page 2 for details) kg 2,4 2,4 2,4 SYSTEM: D61A/D61M with SERVOSTAR CR6/CB V Limit 23V Limit Notes: ➀ For 25 C ambient, multiply Tc by 1.6. ➁ Curves for 23V applicable to single or three phase input power. ➂ Drive resolver-to-digital converter and encoder equivalent output limits max resolution to 524,288 counts per rev up to 187 rpm, and 131,72 counts per rev above 187 rpm. ➃ As with any product, if there are any questions regarding this information or application of this product, please consult Customer Support and we will be glad to assist you lb-ft N-m SYSTEM: D62A/D62M with SERVOSTAR CR6/CB6 6 1 SYSTEM: D63A/D63M with SERVOSTAR CR6/CB V Limit 23V Limit V Limit V Limit lb-ft N-m lb-ft N-m disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 8 Tel : Web site :

9 GOLDLINE DDR Performance Data D8x Frame 115 and 23 VAC Performance: Symbols Units D81A/D81M D82A/D82M D83A/D83M Peak Torque Tp lb-ft N-m Tc lb-ft (1) N-m Torque 4 C Tc lb-ft Resolver N-m Max. Operating Speed N max rpm 5/25 3/NA 25/NA 23/115 V Single Phase rps 8.3/4.2 5./NA 4.2/NA Resolution counts/rev 2,97,152 2,97,152 2,97,152 Repeatability arc/sec ±.62 ±.62 ±.62 Accuracy arc/sec ± 26 ± 26 ± 26 Resolution (3) counts/rev 786, , ,432 Resolver Repeatability arc/sec ± 1.65 ± 1.65 ± 1.65 Accuracy arc/sec ± 14 ± 14 ± 14 Mechanical: Weight Wt lb kg Rotor Inertia Jm lb-ft-sec kg-m Static Friction adder Tf lb-ft for sealed units N-m Max. Dynamic Axial Compression lbf 7,4 7,4 7,4 Load (See page 2 for details) kg 3,36 3,36 3,36 SYSTEM: D81A/D81M with SERVOSTAR CR6/CB V Limit 23V Limit Notes: ➀ For 25 C ambient, multiply Tc by 1.6. ➁ Curves for 23V applicable to single or three phase input power. ➂ Drive resolver-to-digital converter and encoder equivalent output limits max resolution to 786,532 counts per rev up to 125 rpm, and 196,68 counts per rev above 125 rpm. ➃ As with any product, if there are any questions regarding this information or application of this product, please consult Customer Support and we will be glad to assist you lb-ft N-m SYSTEM: D82A/D82M with SERVOSTAR CR6/CB V Limit SYSTEM: D83A/D83M with SERVOSTAR CR6/CB V Limit lb-ft N-m N-m lb-ft disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 9

10 Performance Data D1x Frame GOLDLINE DDR 23 VAC Performance: Symbols Units D11A/D11M D12A/D12M D13A/D13M Peak Torque Tp lb-ft N-m Tc lb-ft (1) N-m Torque 4 C Tc lb-ft Resolver N-m Max. Operating Speed 23V N max rpm rps Resolution counts/rev 2,97,152 2,97,152 2,97,152 Repeatability arc/sec ±.62 ±.62 ±.62 Accuracy arc/sec ± 26 ± 26 ± 26 Resolution (3) counts/rev 1,48,576 1,48,576 1,48,576 Resolver Repeatability arc/sec ± 1.24 ± 1.24 ± 1.24 Accuracy arc/sec ± 135 ± 135 ± 135 Mechanical: Weight Wt lb kg Rotor Inertia Jm lb-ft-sec kg-m Static Friction adder Tf lb-ft for sealed units N-m Max. Dynamic Axial Compression lbf 11,7 11,7 11,7 Load (See page 2 for details) kg 5,3 5,3 5,3 SYSTEM: D11A/D11M with SERVOSTAR CR1/CB V Limit (1 phase) Note: ➀ For 25 C ambient, multiply Tc by 1.6. ➁ Curves for D11, 23V applicable to single or three phase input power. Curves for D12 and D13, 23V require three phase input power. ➂ Drive resolver-to-digital converter and encoder equivalent output limits max resolution to 1,48,576 counts per rev up to 93 rpm, and 262,144 counts per rev above 94 rpm. ➃ As with any product, if there are any questions regarding this information or application of this product, please consult Customer Support and we will be glad to assist you lb-ft N-m SYSTEM: D12A/D12M with SERVOSTAR CR1/CB SYSTEM: D13A/D13M with SERVOSTAR CR1/CB V Limit (3 phase) V Limit (3 phase) lb-ft N-m lb-ft N-m disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 1 Tel : Web site :

11 GOLDLINE DDR Performance Data D14x Frame 23 VAC Performance: Symbols Units D141M D142M D143M Peak Torque Tp lb-ft N-m (1) Tc lb-ft Torque 4 C N-m Max. Operating Speed N max rpm V 3 Phase rps Resolution counts/rev 1,48,576 1,48,576 1,48,576 Repeatability arc/sec ± 1.24 ± 1.24 ± 1.24 Accuracy arc/sec ± 27 ± 27 ± 27 Mechanical: Weight Wt lb kg Rotor Inertia Jm lb-ft-sec kg-m Static Friction adder Tf lb-ft for sealed units N-m Max. Dynamic Axial Compression lbf 12,7 12,7 12,7 Load (See page 2 for details) kg 5,76 5,76 5,76 SYSTEM: D141M with SERVOSTAR S D141M 23 VAC Limit Notes: ➀ For 25 C ambient, multiply by 1.6. ➁ All curves assume three phase input power to SERVOSTAR 6. ➂ As with any product, if there are any questions regarding this information or application of this product, please consult Customer Support and we will be glad to assist you lb-ft N-m SYSTEM: D142M with SERVOSTAR S VAC Limit SYSTEM: D143M with SERVOSTAR S VAC Limit D142M D143M lb-ft N-m lb-ft N-m disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 11

12 Performance Data DH6x Frame GOLDLINE DDR 48/4 VAC Performance: Symbols Units DH61A/DH61M DH62A/DH62M DH63A/DH63M Peak Torque Tp lb-ft N-m Tc lb-ft (1) N-m Torque 4 C Tc lb-ft Resolver N-m Max. Operating Speed N max rpm /4 V 3 Phase rps Resolution counts/rev 1,48,576 1,48,576 1,48,576 Repeatability arc/sec ± 1.24 ± 1.24 ± 1.24 Accuracy arc/sec ± 27 ± 27 ± 27 Resolution counts/rev 131,72 131,72 131,72 Resolver Repeatability arc/sec ± 1 ± 1 ± 1 Accuracy arc/sec ± 27 ± 27 ± 27 Mechanical: Weight Wt lb kg Rotor Inertia Jm lb-ft-sec kg-m Static Friction adder Tf lb-ft for sealed units N-m Max. Dynamic Axial Compression lbf 4,5 4,5 4,5 Load (See page 2 for details) kg 2,4 2,4 2,4 SYSTEM: DH61A/DH61M with SERVOSTAR S /4 VAC Limit DH61M DH61A lb-ft N-m SYSTEM: DH62A/DH62M with SERVOSTAR S /4 VAC Limit DH62M DH62A lb-ft N-m SYSTEM: DH63A/DH63M with SERVOSTAR S /4 VAC Limit DH63M DH63A lb-ft N-m Notes: ➀ For 25 ambient, multiply Tc by 1.6 ➁ All curves assume three phase 4/48 input power. ➂ As with any product, if there are any questions regarding this information or application of this product, please consult Customer Support and we will be glad to assist you. disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 12 Tel : Web site :

13 GOLDLINE DDR Performance Data DH8x Frame 48/4 VAC Performance: Symbols Units DH81A/DH81M DH82A/DH82M DH83A/DH83M Peak Torque Tp lb-ft N-m Tc lb-ft (1) N-m Torque 4 C Tc lb-ft Resolver N-m Max. Operating Speed N max rpm 5/5 5/5 5/4 23/115 V Single Phase rps 8.3/ / /6.7 Resolution counts/rev 1,48,576 1,48,576 1,48,576 Repeatability arc/sec ± 1.24 ± 1.24 ± 1.24 Accuracy arc/sec ± 27 ± 27 ± 27 Resolution counts/rev 196,68 196,68 196,68 Resolver Repeatability arc/sec ± 6.6 ± 6.6 ± 6.6 Accuracy arc/sec ± 14 ± 14 ± 14 Mechanical: Weight Wt lb kg Rotor Inertia Jm lb-ft-sec kg-m Static Friction adder Tf lb-ft for sealed units N-m Max. Dynamic Axial Compression lbf 7,4 7,4 7,4 Load (See page 2 for details) kg 3,36 3,36 3,36 SYSTEM: DH81A/DH81M with SERVOSTAR S61 7 SYSTEM: DH82A/DH82M with SERVOSTAR S /4 VAC Limit /4 VAC Limit DH81M DH81A N-m lb-ft DH82M DH82A N-m lb-ft SYSTEM: DH83A/DH83M with SERVOSTAR S DH83M DH83A 4 VAC Limit 48 VAC Limit lb-ft N-m Notes: ➀ For 25 ambient, multiply Tc by 1.6 ➁ All curves assume three phase 4/48 input power. ➂ As with any product, if there are any questions regarding this information or application of this product, please consult Customer Support and we will be glad to assist you. disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 13

14 Performance Data DH1x Frame GOLDLINE DDR 48/4 VAC Performance: Symbols Units DH11A/DH11M DH12A/DH12M DH13A/DH13M Peak Torque Tp lb-ft N-m Tc lb-ft (1) N-m Torque 4 C Tc lb-ft Resolver N-m Max. Operating Speed 23V N max rpm 3/3 3/3 25/2 rps 5./5. 5./5. 4.2/3.3 Resolution counts/rev 1,48,576 1,48,576 1,48,576 Repeatability arc/sec ± 1.24 ± 1.24 ± 1.24 Accuracy arc/sec ± 27 ± 27 ± 27 Resolution (3) counts/rev 262, , ,144 Resolver Repeatability arc/sec ± 5. ± 5. ± 5. Accuracy arc/sec ± 135 ± 135 ± 135 Mechanical: Weight Wt lb kg Rotor Inertia Jm lb-ft-sec kg-m Static Friction adder Tf lb-ft for sealed units N-m Max. Dynamic Axial Compression lbf 11,7 11,7 11,7 Load (See page 2 for details) kg 5,3 5,3 5,3 SYSTEM: DH11A/DH11M with SERVOSTAR S61 4 SYSTEM: DH12A/DH12M with SERVOSTAR S /4 VAC Limit VAC Limit DH11M DH11A DH12M DH12A 4 VAC Limit lb-ft N-m lb-ft N-m SYSTEM: DH13A/DH13M with SERVOSTAR S DH13M DH13A 4 VAC Limit 48 VAC Limit Notes: ➀ For 25 ambient, multiply Tc by 1.6 ➁ All curves assume 3 phase 4/48 input power. ➂ As with any product, if there are any questions regarding this information or application of this product, please consult Customer Support and we will be glad to assist you lb-ft N-m disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 14 Tel : Web site :

15 GOLDLINE DDR Performance Data DH14x Frame 48/4 VAC Performance: Symbols Units DH141M DH142M DH143M Peak Torque Tp lb-ft N-m (1) Tc lb-ft Torque 4 C N-m Max. Operating Speed N max rpm 3/3 3/25 12/12 23 V 3 Phase rps 5/5 5/4.2 2/2 Resolution counts/rev 1,48,576 1,48,576 1,48,576 Repeatability arc/sec ± 1.24 ± 1.24 ± 1.24 Accuracy arc/sec ± 27 ± 27 ± 27 Mechanical: Weight Wt lb kg Rotor Inertia Jm lb-ft-sec kg-m Static Friction adder Tf lb-ft for sealed units N-m Max. Dynamic Axial Compression lbf 12,7 12,7 12,7 Load (See page 2 for details) kg 5,76 5,76 5,76 SYSTEM: DH141M with SERVOSTAR S /4 VAC Limit 3 5. SYSTEM: DH142M with SERVOSTAR S VAC Limit DH141M DH142M 4 VAC Limit lb-ft N-m lb-ft N-m SYSTEM: DH143M with SERVOSTAR S DH143M 4 VAC Limit 48 VAC Limit Notes: ➀ For 25 C ambient, multiply by 1.6. ➁ All curves assume three phase 4/48V input power. ➂ As with any product, if there are any questions regarding this information or application of this product, please consult Customer Support and we will be glad to assist you lb-ft N-m disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 15

16 Dimensions D6x Frame GOLDLINE DDR "O" RING GROOVE (.74-.8) Dimensions in mm (inches) POWER CONNECTOR SIGNAL CONNECTOR "A" 4.6 (1.6) "B" ( ) ( ) ( ) Ø139.7 (5.5) 67.6 (2.66) 42.2 (1.66) Ø E -.1 (.4) G Ø176 (6.93) Ø G -.1 (.4) C Ø (4.18) (4.95) PILOT END Ø ( ).12 (.5) A - C - 8X 45 M6X1 X 15 (.59) MIN. DP. 8 PL. ON A Ø155 (6.12) BASIC Ø.38 (.15) M F E M ( ) - F (.44) "C" REF. - B -.12 (.5) C "D" - D -.1 (.4) C - A -.7 (.3) G M6X1 X 15 (.59) MIN. DP. 8 PL. ON A Ø155 (6.12) BASIC Ø.38 (.15) M B A M 8X ' 8X 45 M6X1 X 12 (.47) MIN. DP. 8 PL. ON A Ø8 (3.15) BASIC Ø.38 (.15) M D C M FLANGE OPTION 9 CONNECTOR OPTION POWER CABLE BEND RADIUS: STATIC (5.) DYNAMIC (7.5) FEEDBACK CABLE BEND RADIUS: STATIC - 17 (4.2) DYNAMIC - 16 (6.3) 83.8 (3.3) 68.6 (2.7) 8X ' Ø E -.1 (.4) G - F -.25 (.1) G ( ) (5.8) 16 (4.18) (15.55) MAX. Ø ( ) THRU 8 PL. ON A Ø2. (7.874) BASIC Ø.38 (.15) M F E M STRAIGHT CONNECTOR OPTION 297 (11.7) MAX. Model A B C D E D Resolver (3.62) ( ) ( ) ( ) D O/ O/ (4.7) ( ) ( ) ( ) ( ) ( ) D (4.97) ( ) ( ) ( ) disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 16 Tel : Web site :

17 GOLDLINE DDR Dimensions D8x Frame "O" RING GROOVE (.74-.8) Dimensions in mm (inches) POWER CONNECTOR SIGNAL CONNECTOR.1 (.4) G - E - Ø Ø218.4 (8.6) "A" 5.8 (2.) "B" ( ) ( ) Ø Ø Ø172 (6.77) (5.3) ( ) 67.6 (2.66) 42.2 (1.66) (5.8).1 (.4) C Ø ( ).12 (.5) A - C - Ø.38 (.15) 8X 45 M6X1 X 15 (.59) MIN. DP. 8 PL. ON A Ø19 (7.48) BASIC FLANGE OPTION M F E M (.46-.5) "C" REF. "D" - F -.1 (.4) C 11.2 (.44) - B -.12 (.5) G - D -.1 (.4) C PILOT END - A -.7 (.3) G 8X 45 M6X1 X 15 (.59) MIN. DP. 8 PL. ON A Ø19 (7.48) BASIC Ø.38 (.15) M B A M 223' 8X 45 M6X1 X 15 (.59) MIN. DP. 8 PL. ON A Ø1 (3.937) BASIC Ø.38 (.15) M D C M 9 CONNECTOR OPTION - E - Ø POWER CABLE BEND RADIUS: STATIC (5.) DYNAMIC (7.5) FEEDBACK CABLE BEND RADIUS: STATIC - 17 (4.2) DYNAMIC - 16 (6.3) 83.6 (3.29) 68.1 (2.68) (16.4) MAX (6.61) (5.3) 8X ' Ø ( ) THRU 8 PL. ON A Ø24. (9.449) BASIC Ø.38 (.15) M F E M (.46-.5) - F -.25 (.1) G STRAIGHT CONNECTOR OPTION 297 (11.7) MAX. Model A B C D E D Resolver (4.24) ( ) ( ) ( ) D O/ O/ (5.4) ( ) ( ) ( ) ( ) ( ) D (6.64) ( ) ( ) ( ) disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 17

18 Dimensions D1x Frame GOLDLINE DDR Dimensions in mm (inches) "O" RING GROOVE (.74-.8) Ø (.5) A - C - POWER CONNECTOR SIGNAL CONNECTOR.1 (.4) G - E Ø "A" 59.7 (2.35) "B" ( ) 3.6 (.14) PILOT END Ø ( ) Ø229.9 (9.5) 16.9 (6.34) 67.6 (2.66) 42.2 (1.66) 18.5 (7.11) 28.2 Ø Ø284.2 (11.19) 8X 45 M8X1.25 X 2.3 (.8) MIN. DP. 8 PL. ON A Ø25. (9.843) BASIC Ø.38 (.15) M F E M 8X ( ) 11.2 (.44) "C" REF. - B -.12 (.5) G - A -.7 (.3) G.1 (.4) C - G - 8X ' M8X1.25 X 2.3 (.8) MIN. DP. 8 PL. ON A Ø13. (5.118) BASIC Ø.38 (.15) M D C M "D" - F -.12 (.5) G - D -.1 (.4) C M8X1.25 X 2.3 (.8) MIN. DP. 8 PL. ON A Ø25. (9.843) BASIC Ø.38 (.15) M B A M FLANGE OPTION 9 CONNECTOR OPTION Ø POWER CABLE BEND RADIUS: STATIC (5.) DYNAMIC (7.5) FEEDBACK CABLE BEND RADIUS: STATIC - 17 (4.2) DYNAMIC - 16 (6.3) 83.7 (3.29) 68.2 (2.68) (17.71) MAX. 2.9 (7.91) 16.9 (6.34) 8X ' Ø ( ) THRU 8 PL. ON A Ø31. (12.25) BASIC Ø.38 (.15) M F E M.1 (.4) G - E ( ) - F -.25 (.1) G STRAIGHT CONNECTOR OPTION 297 (11.7) MAX. Model A B C D E D Resolver (4.35) ( ) ( ) ( ) D O/ O/ (5.6) ( ) ( ) ( ) ( ) ( ) D (8.1) ( ) ( ) ( ) disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 18 Tel : Web site :

19 GOLDLINE DDR Dimensions D14x Frame Dimensions in mm (inches) Ø ( ) THUR 12PL. ON A Ø (15.157) BASIC Ø.53 (.21) M F H M 15 12X3.25 (.1) C -F ( ) 12X3.3 (.18) C -H-.1 (.4) C -D- "A".12 (.5) C -B- "B" "C" 2PL. "D" 19.1 (.75) ( ) Ø ( ).12 (.5) C -A (8.59) 2PL. REF X3 12X3 9 ROTATABLE SIGNAL CONNECTOR 9 ROTATABLE POWER CONNECTOR M8X1.25X2.3 (.91) MIN. DEEP 12PL. ON A Ø33 (12.992) BASIC Ø.53 (.21) M B A M M8X1.25X14.2 (.56) MIN. DEEP 12PL. ON A Ø15.1 (5.96) BASIC Ø.53 (.21) M D G M Ø ( ).1 (.5) C -G- Ø36.7 (14.2) ( ) 45 M1X1.25 X 19.1 (.75) DEEP 2 PL. EQ. SPACED ON A Ø342.9 (13.5) (HOLES PROVIDED FOR LIFTING) M8X1.25 X 19.1 (.75) MIN DP 12 PL. ON A Ø3. (11.811) BASIC Ø.53 (.21) M F H M (.74-.8) Ø247.7 (9.75) ( ) FACE MOUNT OPTION (.74-.8) Ø229.9 (9.5) ( ) Ø74.2 (2.92) Ø ( ) THRU BORE.13 (.5) C 9 CONNECTOR OPTION (11.37) MAX. M1X1.5X.8 (2.3) MIN. DEEP 2PL. EQ. SPACED ON A Ø 13. (33.2) 12X3 Ø ( ).3 (.18) C -H- POWER CABLE BEND RADIUS: STATIC-127 (5.) DYNAMIC-191 (7.5) FEEDBACK CABLE BEND RADIUS: STATIC-17 (4.2) DYNAMIC-16 (6.3) STRAIGHT CONNECTOR OPTION (1.85) MAX. 45 M1X1.25 X 19.1 (.75) DEEP 2 PL. EQ. SPACED ON A Ø (13.28) (HOLES PROVIDED FOR LIFTING) Model Number A B C D D ( ) ( ) (2.97) (3.2) D ( ) ( ) (5.47) (4.27) D ( ) ( ) (1.47) (6.77) disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 19

20 Technical Data/Application Notes GOLDLINE DDR Tension Compression Radial Force "D" Offset Axial Force "D" "L" C L of bearing Moment Load = Force * (D + L) L = Maximum Moment Load Single Bearing Moment Load = Force * D Dual Bearing Maximum Axial Load Ratings Model lb-ft N-m lb-ft N-m lbs kg D D D D D D D D D D D D143 N/A N/A Compression Tension Compression Tension Compression Tension Compression Tension Application notes: ➀ Axial load ratings dynamic values based on an L1 life rating when motor is mounted on a rigid base and running under normal operating conditions. For L1 life ratings for applications where high rotational accuracy is desired or operation during vibration or shock, please contact Customer Support. ➁ Moment load ratings are limited by shaft deflection at the resolver; for sine encoder units please contact Customer Support. ➂ Standard motor is not designed for repetitive small angle oscillations less than ± 13. Please contact Customer Support for additional options. ➃ Motor is not intended to be directly coupled to a load which has it s own two bearing system. A flexible coupling is advised to prevent premature bearing failure in these applications. ➄ Motor may be mounted in any orientation provided the axial (both tension and compression) limits are observed. All applications having moment loads in tension should be reviewed by Customer Support. ➅ All bolts for mounting load and base should be used to ensure stiff coupling. Model Dim. L (in) D(H)6x (1.5) D(H)8x (1.21) D(H)1x (1.58) D(H)14x (1.44) Cable Sets with SERVOSTAR Drive Resolver SERVOSTAR CD CS-SS-SHA1HE-xx CS-SS-RHA1HE-xx SERVOSTAR S61 CS-SS-S3HG1HE-xx CS-SS-RHG1HE-xx SERVOSTAR S614 & S62 CS-SS-S3HG2HE-xx CS-SS-RHG2HE-xx disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 2 Tel : Web site :

21 GOLDLINE DDR Ordering Information *The GOLDLINE DDR system is comprised of three part numbers; motor, drive, and cable set. When ordering, please specify each part number. DH 8 1 M xxx Direct Drive Series D = 115/23 VAC winding DH = 4/48 VAC winding Motor Frame Size 6 = 6.93" O.D. 8 = 8.6" O.D. 1 = 11.19" O.D. 14 = 14.25" O.D. Rotor Stack Length 1 = Short stack 2 = Mid stack 3 = Long stack Winding Type A = Std. w/ resolver 1 M = Std. w/ sine encoder Mounting Option 1 = Face mount 2 = Flange mount Designated for Specials Unit Seal = Non-sealed unit 5 = IP = IP67 2 Bearing Option 1 = Single bearing design 2 = Dual bearing design 3 Feedback Device 2 = Resolver ("A" Winding Type) 3 = ("M" Winding Type) Shaft Option 1= Straight thru bore w/ face coupling Connector Type 2 = Straight 3 = 9, rotatable Notes: 1 All models except D14x & DH14x. 2 Resolver models only. 3 Standard on D143 & DH143 models. SERVOSTAR CD Amplifier Ratings Model Output Output Peak AC Input Rated Rated Current Per Phase Current Per Line Input Input Regen. CR/CB (RMS/phase) Phase Voltage Power Power (kva) 45 C Ambient (RMS/Phase) 48V (.5 sec.) 115 / 23 (1 phase) / 2.8 ERH (2 sec.) 23 (3 phase) ERH-26 SERVOSTAR 6 Amplifier Ratings Model Output Output Peak Internal Power AC Input Rated Current Per Phase Current Per Dissipation Line Input Inernal External (RMS/phase) Phase (Watts) Voltage Power (kva) Regen Power Regen Power (5 sec) (3 48V (Watts) (Watts) S ,5 S / ,5 S ,5 disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 21

22 Regen and Transformer Sizing GOLDLINE DDR Resistive Regeneration Sizing Shunt regeneration is required to dissipate energy that is pumped back into the DC bus during load deceleration. The amount of shunt regeneration required is a function of the sum of simultaneously decelerating loads. The loads need to be defined in terms of system inertia, maximum speed, and deceleration time. In addition, the duty cycle must be known. Application Note A-SU-1-H details a calculation method to determine proper regeneration sizing. 3 (1.18) 17 (.67) 5.3 (.21) 6 (2.36) Model Watts Ohms ERH (7.72) 175 (6.89) 215 (8.46) 13 (.51) 5.3 (.21) Transformer Sizing (Required only for voltage matching) The SERVOSTAR CD can be connected to a line. Built-in soft-start circuitry protects power supply components and eliminates nuisance tripping of breakers or fuse blowing due to large in-rush currents. Transformers are only required for voltage matching purposes. In this case, the transformer should have a 115 or 23 VAC secondary depending on the operating voltage. The kva rating of the transformer should take into account not only the servo output load requirements but also losses in the system and power factor. For single phase operated systems such as these, the transformer kva ratings should be two times the CD amplifier output power rating. For three phase systems, the transformer kva should be 1.5 times the CD amplifier output power rating. Model CR/CB Transformer kva rating (1 phase) (3 phase) disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. 22 Tel : Web site :

23 GOLDLINE DDR Amplifier Dimensions CR/CB - 6/1 Dimensions Dimensions in mm (inches) "A" 36.5 (1.44) 3X 5.5 (.22) 2X Ø1. (.39) 15.5 (.61) 6.7 (.26) 163. (6.42) 2. (.8) Size Dim. A 244. (9.61) 216. (8.5) 256. (1.8) 6 AMP 88.4 (3.48) 1 AMP 99. (3.9) 33.7 (1.33) S61, S614 & S62 Dimensions Dimensions in mm (inches) 265 (1.4) with connector: 273 (1.7) 275 (1.8) 325 (12.8) Model Size Dim A S61 1 AMP 7 (2.8) S AMP 1 (3.9) S62 2 AMP 12 (4.7) "A" disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. Tel : Web site : 23

24 Find additional GOLDLINE DDR series product information DanaherMotion.com offers many new tools to help serve your needs. We ve developed an inuitive Web-based system to increase your knowledge of motion control, search our vast product selection by product attribute (using our New Product Advisors), and easily locate your nearest Danaher Motion distributor or Sales office. Visit for more information and see our latest tools. DANAHER MOTION is a trademark. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 24 Danaher Motion. IG 1M OCG/BH MSDR N13 FOR IMMEDIATE ASSISTANCE: Internet: In USA, Canada Phone: or Mexico: Fax: DMAC@danahermotion.com Literature: litrequest@danahermotion.com or write: Danaher Motion 23A West Rock Road Radford, VA USA In UK: Phone: Sales Fax: LMSEurope@danahermotion.com or write: Danaher Linear Motion s Fishleigh Road, Roundswell Business Park Barnstaple EX31 3UD UK Catalogue request:catalogues@danahermotion.com In Europe: Phone: +46 () Fax: +46 () helpdesk@tollo.com or write: Danaher Motion Tollo Linear AB Box 953 SE Kristianstad Sweden or Phone: +49 () Fax: +49 () or write: Danaher Linear GmbH Nürtinger Strasse 7 D Wolfschlugen Germany Elsewhere: Phone: 1 (516) Fax: 1 (516)

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