! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
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1 Technical Information Double Oven Electric Range MER6549BAQ/W MER6769BAQ/W Due to possibility of personal injury or property damage, always contact an authorized technician to service or repair this unit. Refer to Service Manual for detailed installation, operating, testing, troubleshooting, and disassembly instructions.! CAUTION All safety information must be followed as provided in Service Manual Model MER6549BA* MER6769BA* Power 240 V (208 V) Electrical rating 12.9 kw (9.7 kw) 12.9 kw (9.7 kw) Amperage 40 Amp 40 Amp Frequency 60 Hz 60 Hz Element 240 V Coil element, 4-turn 1,500* (2) N/A Coil element, 5-turn 2,350* (2) N/A Ribbon element, 6" N/A 1,200 W* (2) Ribbon element, 9" N/A 2,200 W* (2) Oven 240 V (208 V) Upper Bake 4 pass 1800* 1800* Lower Bake 4 pass 2600* 2600* Upper Broil 4 pass 2200* 2200* Lower Broil 6 pass 3000* 3000* Oven Interior Dimensions in. (cm) Height 16 ½ (42) 16 ½ (42) Width 23 (58) 23 (58) Depth 17 ½ (46) 17 ½ (46) Product Exterior Dimensions in. (cm) Height overall 46 ¾ (118) 46 ¾ (118) Width 29 7/8 (76) 29 7/8 (76) Depth oven door closed without handle 26 1/8 (66) 26 1/8 (66) Features Deluxe Electronic Keypad Yes Yes Oven Control Delay Start Yes Yes Separate Upper and Yes Yes Lower Oven Controls Automatic oven door latch Yes Yes Porcelain Broil Pan Yes Yes Toaster Upper Oven Upper Oven Keep Warm Upper Oven Upper Oven Weight lbs. (kg) Crated 240 (110) 240 (110) * Rating of 208 VAC is approximately 80% of 240 VAC value. February
2 Component Testing Procedures Illustration Component Test Procedure Results Oven light socket Remove one wire from receptacle and test resistance of terminals... Measure voltage at oven light... Indicates continuity with bulb screwed in. 120 VAC, see wiring diagram for terminal identification. If no voltage is present at oven light, check wiring or light switches. 4-turn 5-turn (Model MER6549BA*) 1200 W 2200 W (Model MER6769BA*) 4 H2 L2 Coil elements Ribbon elements 5 L1 3 Snap Action Infinite 1 H1 P 2 switch Bake element, Upper Bake element, Lower Broil element, Upper Broil element, Lower Hot surface indicator light (Model MER6769BA*) Rocker switch Remove element and measure resistance across terminals. Remove element and measure resistance across terminals. Connect Volt-ohms meter to H1 and H2. Measure the following for voltages at LO, MED, HI: H1 to H2... Disconnect wire leads to element and measure resistance of terminals... Measure voltage at bake element... Disconnect wire leads to element and measure resistance of terminals... Measure voltage at bake element... Disconnect wire leads to element and measure resistance of terminals... Measure voltage at broil element... Disconnect wire leads to element and measure resistance of terminals... Measure voltage at broil element... Measure voltage at indicator light.... Measure continuity of switch positions: Closed... Open... Continuity, if not replace. 4-turn: 37 to 45 Ω Approximately 5-turn: 23 to 27 Ω Approximately Continuity, if not replace. 1200W: 45 to 49 Ω Approximately 2200W: 24 to 27 Ω Approximately Approximate Time On Time Off LO 5% 95% MED (4-5) 35% 65% HI 100% 0% 240 VAC, if not replace switch. Approximately 31.0 Ω, if not replace. 240 VAC, see wiring diagram for terminal identification. If no voltage is present at bake element check wiring. Approximately 21.3 Ω, if not replace. 240 VAC, see wiring diagram for terminal identification. If no voltage is present at bake element check wiring. Approximately 25.4 Ω, if not replace. 240 VAC, see wiring diagram for terminal identification. If no voltage is present at broil element check wiring. Approximately 18.6 Ω, if not replace. 240 VAC, see wiring diagram for terminal identification. If no voltage is present at broil element check wiring. If voltage is present and light does not work replace light. If no voltage is present at indicator light check wiring. Continuity Infinite Door plunger switch Autolatch assembly with switch Measure continuity at the following points: C-NO... Disconnect wires and test for continuity per wiring diagram. Plunger in infinite, Plunger out continuity. See wiring diagram for schematic layout. Refer to Parts Manual for correct autolatch switch associated with the correct manufacturing number February 2004
3 Component Testing Procedures Illustration Component Test Procedure Results Limiter Normally Closed Verify proper operation. Open... Approx. 216 F... Closed... Approx. 176 F... Infinite Continuity Temperature sensor Measure resistance... Approximately 1100 Ω at room temperature 75 F. Oven temperature adjustment (Either Oven) Twelve hour off Press Bake pad. Enter 550 on the digitpad. Immediately press and hold Bake pad for 3 seconds. Oven can be adjusted from -35 to +35 degrees in 5-degree increments by pressing Autoset pad. To avoid over adjusting the oven, move temperature 5 degrees each time. Wait 4 seconds for the data entry timer to expire to accept the change. Temperature adjustment will be retained even through a power failure. Press Setup, then 12 Hour Off (1) pad. Press Autoset to activate. Timer Beeps Press Setup, then Timer Beeps (2) pad. Press Autoset to set. Cook Time Beeps Press Setup, then Cook Time Beeps (3) pad. Press Autoset to set. Child lock out Press Setup, then Control Lock (4) pad. Press Autoset to activate. "CONTROLLED LOCK" will scroll twice. To unlock, press Setup, then Control Lock (4) pad. Press Autoset. "CONTROL UNLOCKED" will scroll. Scroll Speed Press Setup, then Scroll Speed (5) pad. Press Autoset to set. Dim Display Press Setup, then Dim Display (6) pad. Press Autoset to set. Temperature display Press Setup, then Temp C/F (7) pad. Press Autoset to toggle. Factory Default Press Setup, then Default (9) pad. Press Autoset to reset settings. Clock Display Press Clock to turn clock display on or off. Demo Press and hold Bake and Cancel pads for 3 seconds. Diagnostic Code Press Bake, enter temperature of 100 F Display (38 C), then hold Bake pad down for 3 seconds within 30 seconds of the initial Bake pad press. While increasing or decreasing oven temperature, this does not affect selfcleaning temperature. Control will automatically cancel any cooking operation and remove all relay drives 12 hours after the last pad touch. Adjusts the volume of the timer beeper. Adjusts the volume of the cook time beeper. This is a safety feature that can be used to prevent children from accidentally programming the oven. It disables the electronic oven control. Child lockout features must be reset after a power failure. Adjusts the speed of the data as it moves across the display. Sets the brightness level of the clock and other indicators. F or C setting on the display. Allows the clock to be reset to factory settings. Allows clock to be toggled On or OFF. Enters a demonstrative sales mode. Exit by pressing any key. Displays current fault code for 5 seconds in the "time section" of the display. Press Cancel to exit. See Fault Code Summary for explanations. February
4 Component Testing Procedures Relay Logic Subsequent changes implemented after the release of this technical sheet may have altered the parameters identified in this chart. COOKING MODE February 2005 BAKE BROIL DOUBLE LINE BREAK OVEN LIGHT IDLE r r r BAKE PREHEAT r BAKE r BROIL PREHEAT r BROIL r CLEAN PREHEAT r r CLEAN r r KEEP WARM r INDEX - OFF - CYCLING - ON OR OFF (DETERMINED BY USER INPUT) "Quick Test" Mode for Electronic Range Control Follow the procedure below to perform the Electronic Range Control (ERC) quick test. Enter instructions within 16 seconds of each other (via the touch pad) or the ERC will exit the quick test. 1. Press and hold Upper Cancel and Broil pads for 3 seconds within 5 minutes of power-up. NOTE: The test mode cannot be accessed if the oven temperature is above 400 F (205 C). 2. Once the control has entered the "Quick Test" mode (digit area displays "-"), release both pads. 3. Press each of the following pads indicated below. 4. Press Cancel or wait 16 seconds after last key pressed to exit the test. 5. Display will indicate the following: Pad Response UPPER BAKE... Upper Bake element, DLB relay activated LOWER BAKE... Lower Bake element, DLB relay activated TOAST... DLB relay activated UPPER KEEP WARM... Motorized Door Lock activated UPPER BROIL... Upper Broil element, DLB relay activated LOWER BROIL... Lower Broil element, DLB relay activated OVEN LIGHT... Oven lights activated UPPER CLEAN... Upper Motorized Door Lock activated LOWER CLEAN... Lower Motorized Door Lock activated STOP TIME... Beeper activated COOK TIME... Displays error codes CLOCK... All display segments illuminated
5 Component Testing Procedures Fault Code Summary Code Description When Checked Correction F0-0 No Fault Anytime... None. F1-1 Runaway cook, upper oven... Every 6 seconds when latch Temperature above 650 F (344 C).. unlocked... F1-2 Runaway cook, lower oven... Temperature above 650 F (344 C).. Every 6 seconds when latch unlocked... Check sensor, 1050 to 1100 ohms. If OK, check wiring, control. Check sensor, 1050 to 1100 ohms. If OK, check wiring, control. F1-3 Runaway clean, upper oven... Every 6 seconds when latch Temperature above 900 F (483 C).. locked... Check sensor and control. F1-4 Runaway clean, lower oven... Every 6 seconds when latch Temperature above 900 F (483 C).. locked... Check sensor and control. F1-5 Cancel keypad, upper oven... Every 30 seconds... Check ribbon cable. If OK, replace control. F1-6 Cancel keypad, lower oven... Every 30 seconds... Check ribbon cable. If OK, replace control. F1-7 Keypad disconnected... Every 30 seconds... Check ribbon cable. If OK, replace control. F1-8 Keypad shorted... Every 30 seconds... Check ribbon cable. If OK, replace control. F1-9 Slave... Every 30 seconds... Replace control. F1-A Latch switch, upper oven... Every 30 seconds... Ensure upper latch switch is closed. F1-B Latch switch, lower oven... Every 30 seconds... Ensure lower latch switch is closed. F1-C Door open, upper oven... Every 30 seconds... Ensure door position switch is closed. F1-D Door open, lower oven... Every 30 seconds... Ensure door switch position is closed. F1-E EEPROM... Every 6 seconds... Replace control. F1-F Jumper... Every 30 seconds... Replace control. F1-H EEPROM Read error... Anytime... Replace control. F1-L Sensor wire... Anytime an oven is active... Ohm sensor wire end to end to ensure a closed path. F3-1 Sensor, upper oven... Every 6 seconds... Ohm sensor, 1050 to 1100 ohms at room temperature. F3-2 Sensor, lower oven... Every 6 seconds... Ohm sensor, 1050 to 1100 ohms at room temperature. F9-1 Latch switch, upper oven... Every 60 seconds when latch locked... Check switches latch assembly wiring. F9-2 Unlock switch, upper oven... Every 60 seconds when latch locked... Check switches latch assembly wiring. F9-3 Lock and unlock switch, upper oven.. Every 30 seconds... Check switches latch assembly wiring. F9-4 Lock switch, lower oven... Every 60 seconds when latch locked... Check switches latch assembly wiring. F9-5 Unlock switch, lower oven... Every 60 seconds when latch locked... Check switches latch assembly wiring. F9-6 Lock and unlock switch, lower oven... Every 30 seconds... Check switches latch assembly wiring. February
6 Wiring Diagram and Schematic MER6549BA* Wiring Diagram February 2005
7 Wiring Diagram and Schematic MER6549BA* Control Circuits February
8 Wiring Diagram and Schematic MER6769BA* Wiring Diagram February 2005
9 Wiring Diagram and Schematic MER6769BA* Control Circuits February
! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
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