TITLE(s): MAINTENANCEMECHANIC(any industry) alternate titles: fixer; machine-maintenance
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1 JOB TASK ANALYSIS - PHYSICAL DEMANDS occu~onal ealth "" ')B TITLE: Heavy Equipment Mechanic Company Name: RAMSEYCOUNTY- PUBLICWORKSDEPARTMENT Date: January, 2012 Prepared by: SusanUnger OTR/L,CEAS sunger@summitortho.com Phone: JOB OVERVIEW FROM Dictionary of Occupational Titles (DOT) CODE: Strength: Heavy TITLE(s): MAINTENANCEMECHANIC(any industry) alternate titles: fixer; machine-maintenance... servicer; machine overhauler; machine repairer; mechanical adjuster; repair mechanic; tool-and-machine maintainer Repairs and maintains, in accordance with diagrams, sketches, operation manuals, and manufacturer's specifications, machinery and mechanical equipment, such as engines, motors, pneumatic tools, conveyor systems, and production machines and equipment, using handtools, power tools, and precision-measuring and testing instruments: Observes mechanical devices in operation and listens to their sounds to locate causes of trouble. Dismantles devices to gain access to and remove defective parts, using hoists, cranes, handtools, and power tools. Examines form and texture of parts to detect imperfections. Inspects used parts to determine changes in dimensional requirements, using rules, calipers, micrometers, and other measuring instruments. Adjusts functional parts of devices and control instruments, using handtools, levels, plumb bobs, and straightedges. Repairs or replaces defective parts, using handtools and power tools. Installs special functional and structural parts in devices, using handtools. Starts devices to test their performance. Lubricates and cleans parts. May set up and operate lathe, drill press, grinder, and other metalworking tools to make and repair parts. May initiate purchase order for parts and machines. May repair electrical equipment. May be designated according to machine repaired. For Public Works Department, mechanics maintain, diagnose and repair and maintain a various 'pes of heavy equipment and vehicles used by public works and sheriff departments. Repairs are done in a large inside machine shop building. Sizes and weights of the equipment and machines vary greatly and include trucks, plows and large machinery used in the public works department. One employee does a majority of specialized "wiring" work such as wiring work such as police cars, boats, ATV's snowmobiles, etc. Another employee called an "Equipment Service Worker" just does service and repairing and replacing work such as oil changes, engine tune ups, replacing tires filters, etc. Physical Demand Level: Medium-Heavy CRT BODY INDEX MINIMUM SCORE =201 * Comments: The United States Department of Labor defmes the medium-heavy work as a exerting up to pounds of force occasionally (occasionally: activity or conditions that exist up to one-third of the time) and/or pounds of force frequently (frequently: activity or conditions that exist between one-third and two-thirds of the time), and/or greater than negligible up to pounds of force constantly (constantly: activity or condition exists more than two-thirds of the time) to move objects. Work Hours: Day hours, 6-7 am start time is typical; 2:30-4:30 pm is typical end times. Overtime: As needed- occasional when it snows. Breaks: 1-30 minute and 2-15 minute Personal Protective Equipment: Required: Steel toe boots/shoes, safety vest. As needed per job: Welding helmet, safety glasses, disposable glove and hearing protection. Leather apron and cavalier for welding. Special Training Requirements: DOT inspector certification is required for mechanics. EquipmentlMachines/Tools: Forklift, wrenches, torches (settling torch), air compressors, measuring devises electronic testing evices, drills (electric and cordless), grease guns, pneumatic tools, chain falls, overhead hoist, tire machine, break lathe, presses tire Jalancer, bench vice, pneumatic air chisel/grinder/ratchet/air sander. Dollies, carts and large tool boxes. Computer.
2 . Occu~~ 'l..nealth JOB TITLE: HeavyEquipmentMechanic Department:PublicWorks Date: 1/10/2012 Prepared by: Susan Unger OTRlL, CEAS Phone: (651) Job Task Analysis - Physical Demand Checklist Key Never Rarely OccasionaUy Frequently Continuously (0%) (1-10%) (II - 33%) (34-66%) (67-100%) Not at all 0-24 min./day 25 min. to 2.5 hours/day 2.51 to 5 hours/day 5.01 hours and over (0%) 0-5 reps/ in 8 hour day 6-100repsin 8 hour day r~ in 8 hour day 301 to reps in 8 hr. day Site: Ramsev County Public Works Location: Arden Hills Employees Observed or Interviewed: ScottJahnke,SteveGagnelius,Mike Saltis,Aaron Strandand MikeTobin. Posture, Movement: Never Rarely Occasionally Frequently Continuously (0%) (1-10%) (11-33%) (34-66%) (67-100%) Comments Sitting X For breaks, test driving equipment, completing paperwork Standing X To do repairs, maintenance on equipment, for weldin_&,wirin_g.at work bench Walking X Same as above + to/from the stock room, toolbox, around large machines or equipment. On cement floors and on antifatigue floor mats (in some cases). Bending/ Stooping X Repairing/maintaining/installing equipment. For wiring and under the dash or hood work. Twisting X For repair or maintenance work, large equipment or machines, etc. (see above) Low LevelPosition X Same as above + replacing tires, interior (kneellsquat/j/2 kneel) work, for light bulbs, wiring work in trucks, and creeper work. Crawling X Wiring under dash board or in trunk of vehicle. Crouching X Repairs, wiring, replacing parts (light bulb~etc. Climb(stairs/ladder) X- -X Ladders/stairs to get parts, to work on repairs or equipment. May involve climbing onto equipment/trucks and where worker is elevated and balancing to do maintenance/~air work. 8"-38" range. Balancing X- -X See above. Reaching-Forward X To do repairs/maintenance, reach and work with tools, installation and clean up tasks. Reaching-Overhead X- -X Same as above Reaching-LowLevel X- -X Batteries, tire and brake work + same as above Reaching-behind/across X Hoist, for parts/tools! hoses, + see above PushlPull* X Wrenches, pry bars, hoses, light reels, carts, on tools for install/maintenance and r~_air work. *static force measurements: Ibs, rolling tool box, pull on hoses is Ibs., larger tools 40=80 Ibs.,_,.,.- '~ ~ y~.
3 Occu~onal "t"ealth JOB TITLE: Heavy Equipment Mechanic Department: Public Works Date: 1/10/2012 Prepared by: Susan Unger OTRlL, CEAS Phone: (651) Key Job Task Analysis - Physical Demand Checklist (Continued p. 2) Never Rarely Occasionally Frequently Continuously (0%) (1-10%) (11-33%) (34-66%) (67-100e;.) Not at all 0-24 min./day 25 min. to 2.5 hours/day 2.51 to 5 hours/day 5.01 hours and over (0%) 0-5 reps! in 8 hour day reps in 8 hour day reps in 8 hour day 301 to reps in 8 hr. day Additional Postures/Movements Other IActivity Never Rarely Occasionally Frequently Continuously Comments SupinelLying x- -X Work or inside of vehicles such as in the trunk/engine or to do under the dashboard wiring. Welding work. May involve use of a creeper. Abdominal/Stomach X Lean over or on an object/vehicle part during repair/maintenance (i.e.: changing spark plugs, fottune up work). Lifting: & Carrying Never Rarel)'_ Occasionally Frequently Continuously Comments Up to 10 pounds X Smaller parts/tools, air impact gun=slbs, wrenches etc. II - 24 pounds X- -X Wheel rims, 1" air impact =16Ibs., blade ends, parts and equipment. Tools with longer handles such as 4' wrench. Wiring repairs/installs pounds X Equipment, batteries, parts pounds X- -X Equipment, tools, parts, pounds X* Medium size tires (truck/car), larger parts, equipment/tools. Screen between sheriff car (take out/instal!). Sheriff car seats, etc pounds X*= day X*=night Mounting truck wheels, transfer case, shift shift Over 100 pounds X* Larger equipment/repairs/installation. Other/Comments: * There is an overhead hoist available for moving heavier parts. Two workers may and do help each other out to move heavier items/parts.._imp «'_ ~.',... ad"
4 Occuptt'tonal 'b:.ealth JOB TITLE: Heavy Equipment Mechanic Department: Public Works Date: 1/10/2012 Prepared by: Susan Unger OTRlL, CEAS Phone: (651) Job Task Analysis - Physical Demand Checklist (Continued p. 3) Physical Demand Checklist - Head & Neck - Upper & Lower Extremities Repetitive use of Armslhandslfingers Never Rarely Occasionally Frequently Continuously Comments BendffwistIRotate X Installation, repairs, with tools, to reach parts, armiwristj forearm etc. Elbow FlexlExt Right: Same as above Left Same as above Siml!le lmlsiling: Right X Welding, picking up and working with lighter +_. tools or smaller tools, etc. Left X Same as above Firm grnsiling: Right: X Work with hoist, larger heavier tools or parts, with air impact equipment. Crimper work. To climb ladders or get on off equipment/trucks (pull self up to ~et on_). Fine hand work: Right: X Writing work orders with preferred hand. Smaller more precise work, manipulating wires ---' Pinch with Pincers: Lateral Right: X- -X Keying, with preferred hand =smaller washers _ Iloint Right: X X= wiring Writing on work orders with preferred hand, smaller parts, wiring word - Left: X X=wiring Same as above 2::n.oint Ri@t: X Same as above Other/Comments: Repetitive use of the feet (ex., using foot controls) Right Yes Rare use. Some machines such as the tire machine have foot pedal activation. Activation can be done with either / preferred foot. Left Yes See above Both Yes Only for walking, climbing etc. See page 1 of report. Posture of the head and neck: Static position Yes Welding and wiring, mounting tires, with install, repair work, etc. Frequent Flexing Looking to see and perform repair install maintenance work on equipment/trucks Yes or sheriff vehicles. Many tasks involve awkward head and neck positions due to the space/area or type of work. OccasionallRare extending Yes Same as above Frequent rotating (rightlleft) Yes Same as above Frequent side bending_{rightlleft~ Yes Same as above Additional Comments:...!-'"..
5 Occu~~nal '1.nc:alth JOBTITLE: Heavy Equipment Mechanic Department: Public Works Date: 1/10/2012 Prepared by: Susan Unger OTRlL, CEAS Phone: (651) Job Task Analysis - Environmental Exposure Checklist The environmental exposure information was reviewed or completed by the human resources department of this company. Environmental Exposures Comments: Working around moving machinery Yes Brake lathe, trucks or vehicles. Heavy machinery or equipment out in the yard and in the shop. When doing service calls for city equipment out in the field. Working at heights Yes Repairs may be done on top of higher truck/equipment necessitating climbing. Ladder work. Congested area Yes Wiring work, working under the hood, in smaller contained space of a vehicle or with heavy machinery/equipment. Working outside Yes Service calls are rare. Inadequate lighting (task) Yes Same as above; rare exposure. Glare Yes Same as above + welding work. Exposure to heat and humidi_ty_ Yes Same as above (no welding) Exposure to cold Yes Rare exposure. Using powered equipment Yes Air impact tools, overhead hoist, and using other power tools/equipment. Vibration Yes Same as above Slippery surfaces Yes Spills in shop area (see chemicals below), wet floors from snow melt or rain. Chemical exposure: (specify) Antifungal bomb, grease, oil, cleaners such as brake and carburetor cleaners, Inhalation Yes solvents, degreasers, paints, aerosols, and alcohol cleaning fluids. Respirators are available as needed. Ingestion No Skin contact Yes See as inhalation above for the most part. Noise- interfering wi communication Yes Radiation (ionizing/non-ionizing) Yes Welding only. Not every employee does welding. Hazardous waste/agents Yes See chemical section above. Airborne infectious agents Yes Rare exposure. Blood andlor bodily fluids Yes Sheriff vehicle work. Risk - physical violence/aggression No Other Environmental Conditions: Sharp Edges Yes Aluminum, new vehicle set-up, tools, wiring, etc. Dust Yes Brake lathe, sanders, grinding, air blowing, cleaning. Exhaust (diesel) Yes Heavy equipment/machinery/trucks. Propane Yes Floor sweeper, forklift. Sensory Demands (Check all that apply) _X_ Hearing _X_ Speech _X_Near vision _X_Far vision _X_ Color vision _X_ Spatial perception _X_ Tactile _X_SmeU* _X_Taste Additional Comments: "Smell for burnt wiring, propane or other leaks. The physical and environmental demands of this job position were reviewed by these individuals for accuracy. It is recommended that at least two employeeswho perform the job and a supervisor (per facility) review this document. This document was reviewed by: 1. Name & Title _ 2. _ Date..4f"B.- I...,.,,.,
TITLE(s): MAINTENANCE MECHANIC (any industry) alternate titles: fixer; machine-maintenance
JOB TASK ANALYSIS - PHYSICAL DEMANDS PREVIOUS JOB TITLE: Heavy Equipment Mechanic 1 & 2 Company Name: RAMSEY COUNTY - PUBLIC WORKS DEPARTMENT Date: January, 2012 Prepared by: Susan Unger OTR/L, CEAS sunger@summitortho.com
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