GEAR MOTORS. from 500 to 4000 RPM

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1 Displacement Pressure Speed from 2,00 to 15,00 ccm up to 300 bar from 500 to 4000 PM GEA MOTOS

2 TAE OF CONTENTS Table of Contents DESCIPTION... 2 ASIC PATS... 2 PAAMETE TAE... 3 FOMUAS USED FO CACUATION... 4 PUMP EFFICIENCIES... 4 WOKING IQUID... 5 PESSUE OAD... 5 DIECTION OF OTATION... 6 EVESIE DESIGN... 6 FOW ATE AND POWE CUVES... 7 ODE KEY COMINATIONS OF FANGES AND SHAFTS FANGE DESIGN DIVE SHAFTS CONECTIONS OF IQUID INETS AND OUTETS CATAOGUE SHEETS OF SEIES ASIC DESIGNS version 01/2014 1

3 asic Description DESCIPTION Gear motors are used for transformation of liquid pressure head in mechanical energy. The line motors are designed for advanced hydraulic systems with lower capacity (approximately up to 10 kw) with high operational reliability and long service life. A wide variety of designs with diverse drives, connecting flanges, fluid inlets and outlets enable the motors to be used in hydraulic systems of both fixed and mobile machines and equipment. The series covers the range of displacements from 2 to 15 cm 3 /rev. The flange types used as well as the form of the working liquid inlets and outlets (located laterally - in the body or axially - in the cover) meet all worldwide standards. The pump body is made of a heavy duty aluminum alloy. The cover and the flange are made of grey iron or aluminum alloy, and gear wheels of heavy duty steel. Axle pins with a high surface duality are imbedded in sliding sleeves, continuously lubricated and cooled by a stream of working liquid. line motors can be delivered in one-way design as clockwise or anti-clockwise rotating engines; they are also available in reversible version. ASIC PATS 1. ody 8. Peripheral sealing 2. Flange 9. earing sleeves 3. Cover 10. Shaft seal 4. Driving gear 11. Safety ring 5. Driven gear 12. Connecting bolts 6. alancing sealing 13. Key 7. Sealing protective plates 14. Spring washers 2 version 01/2014

4 asic Description PAAMETE TAE One direction and reversible motors Nominal Size Parameters Sym. Unit Actual displacement V g [cm 3 ] 2,00 3,01 4,01 5,01 6,02 7,02 otation speed Pressure at inlet * Pressure at outlet ** nominal n n [min -1 ] 1500 minimum n min [min -1 ] maximum n max [min -1 ] minimum p 1min [bar] -0,30 maximum p 1max [bar] max. continuous p 2n [bar] maximum p 2max [bar] peak p 3 [bar] Nominal flow rate (min.) at n n and p 2n Q n [dm 3.min -1 ] 3,54 5,31 6,84 8,55 10,03 11,70 Maximum flow rate at n max and p 2max Q max [dm 3.min -1 ] 8,55 12,81 17,08 21,34 23,04 24,64 Nominal input power (max.) at n n and p 2n P n [kw] 1,20 1,80 2,40 3,00 3,60 4,20 Maximum input power at n max and p 2max P max [kw] 3,28 4,92 6,56 8,20 8,86 9,47 Nominal Torque at nn a p2n M [Nm] 7,61 11,40 15,20 19,00 22,79 26,59 Weight m [kg] 1,75 1,80 1,85 1,90 1,95 1, One direction and reversible motors Nominal Size Parameters Sym. Unit Actual displacement V g [cm 3 ] 8,02 10,03 11,03 12,03 15,01 otation speed Pressure at inlet * Pressure at outlet ** nominal n n [min -1 ] 1500 minimum n min [min -1 ] 500 maximum n max [min -1 ] minimum p 1min [bar] -0,30 maximum p 1max [bar] max. continuous p 2n [bar] maximum p 2max [bar] peak p 3 [bar] Nominal flow rate (min.) at n n and p 2n Q n [dm 3.min -1 ] 13,37 16,71 18,38 20,05 25,06 Maximum flow rate at n max and p 2max Q max [dm 3.min -1 ] 25,60 29,86 28,16 30,71 35,19 Nominal input power (max.) at n n and p 2n P n [kw] 4,80 5,30 5,48 5,60 5,72 Maximum input power at n max and p 2max P max [kw] 9,94 10,69 9,62 9,87 9,90 Nominal Torque at nn a p2n M [Nm] 30,38 35,06 35,80 36,62 35,06 Weight m [kg] 2,00 2,10 2,10 2,20 2, * Inlet pressure in the reversible design can be up to p 1 = p 2n -70 bar max. External drainage must be used in case of the reversible design. ** Outlet pressure in the reversible design is 10% lower than shown in the table (depending on operating conditions - it is necessary to consult with the manufacturer). version 01/2014 3

5 asic Description FOMUAS USED FO CACUATION Flow rate Displacement V g n Q [dm 3 min -1 ] V g [cm 3 ] pump displacement 1000 v n [min -1 ] rotation speed η v [-] volumetric efficiency V g Q 1000 V n [cm 3 ] Torque k V g p 20 m M [Nm] p [bar] required pressure at outlet η m [-] mechanical efficiency Input power Vg n p t P [kw] ηt [-] total efficiency PUMP EFFICIENCIES Volumetric efficiency η v It determines the amount of flow losses. Its value is η v = (depending on rotation speed, viscosity of working liquid and outlet pressure). It can be expressed as follows: η v = Q Q theor act. [-] Q act. [dm 3 min -1 ] actual flow rate Q theor [dm 3 min -1 ] theoretical flow rate Mechanical efficiency η m It determines mechanical losses. Its value is about η m = It can be expressed as follows: η m = M act. [-] M act. [Nm] actual torque M theor M theor [Nm] theoretical torque Total efficiency η t It is defined as product of η v and η m and determines difference between theoretical and actual required input power: P act. t v m [-] Pact. [kw] actual input power P theor P theor [kw] theoretical input power 4 version 01/2014

6 WOKING IQUID - Mineral oils for hydraulic drives - Hydraulic liquids based on vegetable oils suitable for hydraulic drives iquid temperature asic Description t = [ C] when used with FKM (Viton) seal up to 120 [ C] Cinematic viscosity ecommended (during continuous operation): = [m 2 s -1 ] Maximum (cold starting, at viscosity >1000, operating = [m 2 s -1 ] pressure <10 bar is permissible, speed <1500 min -1 ): Minimum (operating mode at up to should be consulted with manufacturer): = [m 2 s -1 ] Filtration coefficient (for pressure p bar) (for pressure p bar) iquid contamination class according to ISO /18/15 (for pressure p bar) 20/17/14 (for pressure p bar) iquid contamination class according to NAS (for pressure p bar) 8 (for pressure p bar) PESSUE OAD p 2n max. contin. pressure max. working pressure, at which the pump can be operated without time limitation. p 2max max. pressure maximum pressure permissible for a short time, max. 20s. p 3 peak pressure short-time pressure (fractions of a second) arising in case of a sudden change of the operating mode; any excess of this pressure during operation is impermissible. version 01/2014 5

EVESIE DESIGN The motors with the possibility of bidirectional rotation have a different internal arrangement requiring drainage.

7 asic Description DIECTION OF OTATION Determine direction of rotation by looking at the drive shaft. The motor can only be used in the specified direction of rotation. EVESIE DESIGN The motors with the possibility of bidirectional rotation have a different internal arrangement requiring drainage. Two types are used - internal and external. The internal drainage is always interconnected with the outlet by means of valves. The external drainage is solved by an orifice located in the cover opposite the driven gear. 6 version 01/2014

8 FOW ATE AND POWE CUVES asic Description version 01/2014 7

9 asic Description 8 version 01/2014

10 asic Description version 01/2014 9

11 Order Key ODE KEY Example of designation for the clockwise motor with displacement of 2 cm 3, ectangular flange with centre ring 50,8, Cylindric Ø12, SP side inlets, FKM seal and with front-end bearing. -2-1V1-SG04G03-V version 01/2014

12 COMINATIONS OF FANGES AND SHAFTS Design of Flange, Drive Shaft and Inlets and Outlets FANGE DESIGN 1 2 S1 S2 I1 DIVE SHAFTS C1 C2 D1 D2 D3 D4 K1 K2 V1 V2 V3 V4 V5 version 01/

13 Design of Flange, Drive Shaft and Inlets and Outlets FANGE DESIGN 1: 2: S1: S2: I1: 12 version 01/2014

14 DIVE SHAFTS C1: C2: Design of Flange, Drive Shaft and Inlets and Outlets D1: D2: D3: D4: K1: K2: version 01/

15 Design of Flange, Drive Shaft and Inlets and Outlets V1: V2: V3: V4: V5: 14 version 01/2014

CONECTIONS OF IQUID INETS AND OUTETS Design of Flange, Drive Shaft and Inlets and Outlets Metric thread according

to ISO 228-1 Code A C D G01 G 1/4 12 18 1 G02 G 3/8 13 24 1 G03 G1/2 14 33 1 G04 G3/4 16 39 1 UNF thread

NPT Code A 02 3/8 18 NPT 16 03 1/2 14 NPT 20,8 Flanged fittings according to DIN 8901/8902 Code E F G H03 M6 8 30

16 CONECTIONS OF IQUID INETS AND OUTETS Design of Flange, Drive Shaft and Inlets and Outlets Metric thread according to ISO 6149 Code A C D M03 M 14x1, M05 M 18x1, M07 M 22x1, SPP pipe thread according to ISO Code A C D G01 G 1/ G02 G 3/ G03 G1/ G04 G3/ UNF thread according to SAE Code A C D U02 9/16 18UNF U03 3/4 16 UNF U04 7/8 14 UNF Kuželový závit NPT Code A 02 3/8 18 NPT /2 14 NPT 20,8 Flanged fittings according to DIN 8901/8902 Code E F G H03 M H04 M H05 M H06 M Flanged fittings square Code E F G H S01 1/4 UNC 14,2 25,15 25,15 version 01/

17 Catalogue Sheets of Series asic Design CATAOGUE SHEETS OF SEIES ASIC DESIGNS -15-1C1-S H06H05-N -15-1C1-S H06H05-N ,86 103, M6x M6x C1-S H06H05-N -12-1C1-S H06H05-N ,88 95, M6x M6x C1-S H06H05-N -11-1C1-S H06H05-N ,55 92, M6x M6x C1-S H06H05-N -10-1C1-S H06H05-N ,21 90, M6x M6x13-8-1C1-S H06H05-N -8-1C1-S H06H05-N ,54 84, M6x M6x13-7-1C1-S H06H05-N -7-1C1-S H06H05-N ,21 82, M6x M6x13-6-1C1-S H06H05-N -6-1C1-S H06H05-N ,87 79, M6x M6x13-5-1C1-S H06H05-N -5-1C1-S H06H05-N ,54 76, M6x M6x13-4-1C1-S H06H05-N -4-1C1-S H06H05-N ,20 74, M6x M6x13-3-1C1-S H06H05-N -3-1C1-S H06H05-N ,53 72, M6x M6x13-2-1C1-S H06H05-N -2-1C1-S H06H05-N ,53 68, M6x M6x13 ODE PUCH. DIECT. DISPA- NOM. MIN. MAX. A C D E F G H KEY CODE OF OT. CEMENT PES. SPEED DIMENSIONS [cm 3 /1] [bar] [min -1 ] [mm] 16 version 01/2014

Catalogue Sheets of Series asic Design -15-S2V3-SU04U04-N -12-S2V3-SU04U04-N -11-S2V3-SU04U04-N -10-S2V3-SU04U04-N -8-S2V3-SU04U04-N -7-S2V3-SU04U04-N -6-S2V3-SU04U04-N -5-S2V3-SU04U04-N

18 Catalogue Sheets of Series asic Design -15-S2V3-SU04U04-N -12-S2V3-SU04U04-N -11-S2V3-SU04U04-N -10-S2V3-SU04U04-N -8-S2V3-SU04U04-N -7-S2V3-SU04U04-N -6-S2V3-SU04U04-N -5-S2V3-SU04U04-N -4-S2V3-SU04U04-N -3-S2V3-SU04U04-N -2-S2V3-SU04U04-N ,56 132,12 7/8-14UNFx /8-14UNFx ,58 124,16 7/8-14UNFx /8-14UNFx ,25 121,50 7/8-14UNFx /8-14UNFx ,91 118,82 7/8-14UNFx /8-14UNFx ,24 113,49 7/8-14UNFx /8-14UNFx ,91 110,82 7/8-14UNFx /8-14UNFx ,57 108,14 7/8-14UNFx /8-14UNFx ,24 105,48 7/8-14UNFx /8-14UNFx ,90 102,81 7/8-14UNFx /8-14UNFx ,57 100,14 7/8-14UNFx /8-14UNFx ,23 97,46 7/8-14UNFx /8-14UNFx17 34 ODE PUCH. DIECT. DISPA- NOM. MIN. MAX. A C D E F OF KEY CODE CEMENT PES. SPEED DIMENSIONS OT. [cm 3 /1] [bar] [min -1 ] [mm] version 01/

Catalogue Sheets of Series asic Design -15 -S2D3-S G04G04-N -12 -S2D3-S G04G04-N -11 -S2D3-S G04G04-N -10 -S2D3-S G04G04-N -8 -S2D3-S G04G04-N -7 -S2D3-S G04G04-N -6 -S2D3-S G04G04-N -5 -S2D3-S

19 Catalogue Sheets of Series asic Design -15 -S2D3-S G04G04-N -12 -S2D3-S G04G04-N -11 -S2D3-S G04G04-N -10 -S2D3-S G04G04-N -8 -S2D3-S G04G04-N -7 -S2D3-S G04G04-N -6 -S2D3-S G04G04-N -5 -S2D3-S G04G04-N -4 -S2D3-S G04G04-N -3 -S2D3-S G04G04-N -2-S2D3-S G04G04-N ,56 132,12 G 3/4 x G 3/4 x ,58 124,16 G 3/4 x G 3/4 x ,25 121,50 G 3/4 x G 3/4 x ,91 118,82 G 3/4 x G 3/4 x ,24 113,49 G 3/4 x G 3/4 x ,91 110,82 G 3/4 x G 3/4 x ,57 108,14 G 3/4 x G 3/4 x ,24 105,48 G 3/4 x G 3/4 x ,90 102,81 G 3/4 x G 3/4 x ,57 100,14 G 3/4 x G 3/4 x ,23 97,46 G 3/4 x G 3/4 x ODE PUCH. DIECT. DISPA- NOM. MIN. MAX. A C D E F OF KEY CODE CEMENT PES. SPEED OT. [cm 3 /1] [bar] [min -1 ] [mm] 18 version 01/2014

20 Catalogue Sheets of Series asic Design -15-I1V2-S U03U02-N -15-I1V2-S U03U02-N ,56 132,12 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -12-I1V2-S U03U02-N ,58 124,16 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -11-I1V2-S U03U02-N ,25 121,50 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -10-I1V2-S U03U02-N ,91 118,82 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -8-I1V2-S U03U02-N ,24 113,49 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -7-I1V2-S U03U02-N ,91 110,82 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -6-I1V2-S U03U02-N ,57 108,14 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -5-I1V2-S U03U02-N ,24 105,48 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -4-I1V2-S U03U02-N ,90 102,81 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -3-I1V2-S U03U02-N ,57 100,14 3/4-16UNFx /16-18UNFx I1V2-S U03U02-N -2-I1V2-S U03U02-N ,23 97,46 3/4-16UNFx /16-18UNFx13 25 ODE PUCH. DIECT. DISPA- NOM. MIN. MAX. A C D E F KEY CODE OF OT. CEMENT PES. SPEED OZMĚ [cm 3 /1] [bar] [min -1 ] [mm] version 01/

21 NOTES: 20 version 01/2014

22 version 01/

23 JIHOSTOJ a.s. udějovická 148 CZ Velešín Czech epublic tel.: fax: http: // GPS N E

GEAR PUMPS. from 500 to 4000 RPM

GEAR PUMPS. from 500 to 4000 RPM Displacement Pressure Speed from 2,00 to 15,00 ccm up to 310 bar from 500 to 4000 PM GEA PUMPS TABE OF CONTENTS Table of Contents TABE OF CONTENTS... 1 BASIC DESCIPTION... 2 BASIC PATS... 2 PAAMETE TABE...