Parker Hannifin EPS Division Oil & Gas Product & Capabilities
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1 Parker Hannifin EPS Division Oil & Gas Product & Capabilities November 19, 2013
2 Key Facts About Parker Hannifin Global Leader in Motion and Control (NYSE:PH) $13.1 Billion in revenues ,000 Products sold 468,000 Customers 58,000 Employees 13,000 Distribution/MRO outlets 1,100 Markets 311 Manufacturing plants 145 Divisions 53 Countries Decentralized and Entrepreneurial
3 Engineered Materials
4 Engineered Materials Group Manufacturing Locations Worldwide Where You Need Us North America United States of America San Diego, CA North Haven, CT Miami Lakes, FL Elgin, IL Woodridge, IL Goshen, IN Ligonier, IN Syracuse, IN Lexington, KY Woburn, MA Gothenburg, NE Hudson, NH Fairport, NY Marion, NY Wilson, NC Fremont, OH Spartanburg, SC Lebanon, TN Livingston, TN Houston, TX Nacogdoches, TX Salt Lake City, UT Iron Gate, VA Lynchburg, VA Canada Orillia, ON Mexico Tijuana, Baja California Zapopan, Jalisco Matamoros, Tamaulipas Europe Belgium Boom, Belgium Czech Republic Sadska, Czech Republic Denmark Helsigor, Denmark Finland Oulu, Finland France Saint-Ouen l Aumone Germany Bietigheim-Bissingen, Germany Pleidelsheim, Germany Italy Adro (BS), Italy United Kingdom Marlow, United Kingdom Glasgow, Scotland South America Brazil Sao Paulo, Brazil Macae, Brazil Asia China Dongguan-Guangdong, China Shanghai, China Shenzhen, China Tianjin, China and sales offices in all major countries
5 Engineered Materials Group Divisions Chomerics Composite Sealing Systems Division Engineered Polymer Systems Division Engineered Seals Division Integrated Sealing Systems Division Packing Division Europe Rayco Technologies Division TechSeal Division O-Ring Division O-Ring Division Europe Medical Systems Division
6 Engineered Polymer Systems Division Charter Designs and manufactures engineered elastomeric, polymeric and plastic seals and sealing systems for dynamic applications Manufacturing Capabilities Plastics injection molding, urethane reactive extrusion, plastics compounding; rubber compression, transfer, and injection-compression molding; in-house elastomeric mixing, rubber to metal bonding; PTFE mixing, molding and sintering; CNC precision machining and milling, inhouse prototyping and tooling.
7 EPS Division Manufacturing Locations
8 EPS Division Facilities SALT LAKE CITY, UT NACOGDOCHES, TX MARION, NY ELGIN, IL Division HQ Polyurethane Products IM Elastomer Parts Clipper Oil Seals Marion, NY Large Elastomer Parts Expansion Joints ProTech TM Bearing Isolators Machined PTFE PTFE Lip Seals Machined PTFE HOUSTON, TX GLASGOW, SCOTLAND BAJA, MEXICO Machined PTFE/PEEK Molded Elastomer Parts Custom Kitting Services Machined PTFE/PEEK Molded Elastomer Parts Custom Kitting Services High Volume PTFE
9 EPS Products Fluid Power Packings Rod Seals Piston Seals Wipers Bearings/Wear rings/backups Rotary Shaft Seals Oil Seals (metal case and polymeric): Clipper and Parker Oil Seal Bearing Isolators: Millennium and ProTech PTFE Lip Seals: FlexiSeal and FlexiLip (Radyne), FlexiCase Rotary Bearings PTFE Seals Spring Energized Lip Seals: Flexiseal High Speed Lip Seals: FlexiLip (Radyne) Custom PTFE Seals Valve Seals (stems and seats) Molded Rubber EOG Components Homogeneous Rubber based products Fabric/Metal Insert products Expansion Joints Engineered Plastics Materials
10 Oil & Gas ( O&G ) Sub-Markets Oil and Gas Well Drilling Well Completion Well Production Distribution Drills Blow Out Preventers Drilling Mud Systems LWD and MWD Test Equipment Casing and Pipe Connections Sub-sea Risers and Connector Systems Gimbal Bearings Flexible Joints Control valves Compressors and Pumps Drilling Service Expendables Tubing Heads and Hangers Packers Well Controls and X- Trees Cementing Equipment and Expendables Well Head Completion Assemblies Packer Elements X-Trees Injection Systems Gas Lift Valves Well Service Tools and Test Equipment Oil Well Servicing Expendables Compressors/Pump Production Blow Out Preventers Artificial Lift Systems Marine and Offshore Loading Swivels and Turrets Railcar Loading Systems Pipeline Service Equipment: Pigs and Spheres Pipeline Valves, Actuators Pumps/Compress-ors: Rotary Face Tank Systems Tanker (Ship) Loading Systems
11 Drilling Segment: Sub-sea Applications and Products Drill Bits: Rotary Seals RM BOP: U-cups, PP, Ram Rubbers, Seal Kits Mud Pumps, Motors and Savers: Rotary RM, PP LWD and MWD Testing: PEEK Connectors, T-Seals Casing Hangers: PP, LCD Paks Casing Connectors: SS API, PP Risers: PP, LCD Paks Control Valves: Stems Pkg, EC Stacks
12 12 Drilling Segment: Land Based Application: Products Drill Bits: Rotary Seals RM BOP: U-cups, PP, Ram Rubbers, Seal Kits, Test Cups Mud Pumps, Motors and Savers: Rotary RM, PP Casing Connectors: API, PP Pipeline Valves: Stems Pkg, EC Stacks Motion Compensation Diaphragms Drill Pipe Protectors Pipe Wipers Hammer Union Seals Crown Bumpers Kelly Wipers
13 Drilling: BOP Products BOP Elements Top and Face Seals Ram Rubbers Spherical Elements Stripping Elements Hydraulic Seals Cylinder Solutions API Connections Static Seals HT/HP Seals Static Seals Door Seals O-rings Plate Seals Protectors
14 Drilling: Application Products Mud Pumps Pony Rod Seals Well Service Packings Piston Cup Valve & Seat Seals Directional Drillers Shock Tools and Drill Jars Seals Directional Drill Seals Mud Motor Elastomer Boots Seal Kits Drill Bits Tri-cone Rotary Seals Reservoir Bladders LWD and MWD Tools PTFE Seals V-set Packing PEEK Connectors T-Seals Molded Connector Boots Electrical Isolators Conductive Seals Electrical Integrated Seals
15 Mud Pump Sealing Pony Rod Seal Pain Bushings 2 piece Garlock seal leaks, Pain must replenish fluid Solution replenish fluid 1 piece patented Parker Solution design does not leak and has longer life Solution Current seals leak, must Under development Valve Seals Pain Current urethane valves last <400 hrs Parker design with Resilon polyurethane lasts > 800 hrs Piston Seals Pain Current urethane pistons last <400 hrs Solution Parker design with Resilon polyurethane lasts > 600 hrs
16 16 Crown Bumper System
17 Drilling: Riser Products Riser Seals PolyPak LCD Packs S-Seals Custom Telescoping Joint Packers Diverter Seals and Elements Clamps Control Line Clamps MUX Clamps Thrust Clamps Protectors/Stacking Riser Shims Riser Fins Box and Pin Protectors Flange Protectors Bend Protectors Energy Management Gimbal Bearings Shocks Pads Bumpers
18 Sealing Solutions Riser: Sealsub, Box, and Pin Seals Polypak Seal: Deep, Type B, BD,STD NBR, XNBR, HNBR, FKM, Urethane, Polymyte U-cup Seals LCD Seals: Urethane, HNBR, FKM S and FS Seals: NBR, HNBR, FKM, FFKM MP-Seals: NBR, HNBR, FKM, FFKM BT U-cup Annular Type Seals Telescoping Joint Packer Seals High Wear Urethane Single & 2 Piece Design NBR, HNBR, XNBR Rings & PTFE Inserts Diverter Flowline Seals NBR, HNBR, Urethane Spring, Steel, Hard Heel Rubber Back-Up Rings
19 Riser Clamps / MUX Clamps Full Design and Engineering Capabilities CAD FEA Product Testing and Validation In-house Tooling Injection Molded and Cast Molded Designs Key Features Lower Weight, Buoyant Fast Assembly Reduced number of parts Molded-in Insert fasteners Molded-in hinge, 1 piece design Fit existing package space Superior Materials Water Resistant No rust No Hydrolysis UV Resistant Tough Custom Color/Branding Lower Price Solution High Volume Manufacturing
20 Box, Pin, Seal Sub Protectors/Plugs Protects the control lines from contaminants during shipping and storage Custom Design Capabilities Full seal with lips Breath holes Assembly Features High Impact Molythane TPU or HDPE High Volume Molding Production Custom Color and Logos Injection Molded Finishes
21 Flange Protector Designs Protects the flange and riser from contaminants and damage during shipping and storage. Flange Protector Designs Cover the full flange, sub, and all box and pins Male and female custom designs (one part for both ends, multiple types) Alternative fastening options Snap-on or traditional bolt fasteners Material: HDPE to TPU Custom color and logos Structural packaging: protector and shipping crate combination
22 Riser Control Line Protectors: Fins, Shims, VIV Strakes Control Line Protectors: Custom designs to protect controls lines and to provide stacking features. Run the length of the riser Stacking Features HDPE, PP, and Cast Urethane Anti-Vibration induced vortex (VIV) strakes
23 Umbilical and Bend Protectors/Restrictors Cable and flow line protectors Materials: HDPE, PP, and TPU High Volume, Low cost Injection molded solutions Cast Urethane Solutions
24 Energy Management Spider Gimbal Bearings/Assembly: Two gimbal bearing designs in production for OEM customers Complete gimbal assembly in development Competitive Advantage: Shorter lead times Lower price w/ same performance Design Parameters: 2,400,000 lb working loads 5,400,000 lb design verification loads 6, 8 and 10 gimbal arrangements available 12.5 & 14.5 designs currently available FEA anslysis on all designs Complete testing per API standards
25 Energy Management Subsea & Surface Flexible Joints Competitive Advantage: Shorter lead times Lower price w/ same performance Sub Sea Design Parameters: 6,000 psi rating 12,000 feet Complete testing per API standards Diverter Design Parameters: 500 psi rating 2.5M pound load rating Complete testing per API standards
26 Completion Application: Products Anchoring and Sealing Solutions Tubing Heads and Hangers: Connectors, O- rings, Metal/Rubber Large Diameter Packers: Elements, V-rings, Bore Seals Flow Control Systems Well Controls and X-trees: Lip Seals, Valve Packing Cementing Equipment and Expendables: Pumps, Lips Seals, Valves, Plugs Well Head Completion Assemblies: S-seals, Rubber to metal, PEEK, metal seals Product Lines: Elastomer Lip Seals S-seal Metal/Rubber Seals Packers PTFE and PEEK Lip Seals V-rings and Rubber/Fabric Packing Seals Custom Molded Rubber and Plastic Parts HTHP Metal and Composite Seals
27 Production Application/Products: Packer Elements Annular Seals X-Mass Trees: Valve stems, packing, rod/piston Injection Systems Gas Lift Valves Well Service Tools and Test Equipment Well Servicing Expendables: swabs, wipers, strippers, pump down plugs, customer rubber Compressors/Pumps: PTFE, Rod, Piston, Rotary Production Blow Out Preventers Fishing Tools and Systems Artificial Lift Systems Hydraulic, Gas, Pump Product Lines: Elastomer Lip Seals O-rings S-seal Metal/Rubber Seals PTFE and PEEK Lip Seals V-rings and Rubber/Fabric Packing Seals Custom Molded Rubber and Plastic Parts Packers
28 EPS Division Well Servicing Products Production Operations Top and Bottom Cementing Plugs Flex Plugs Cementing Valves Packer Elements Packer Seals and Hardware
29 EPS Division Well Servicing Products Work Over Operations Swab Cups Pipe Wipers Oil Savers Rod Strippers Stripper Rubbers Sucker Rod Guides Tubing Protectors Water Savers Tubing Testers Bar Type
30 EPS Division Well Servicing Products Value Added: Integrated Systems Approach Integrate Various Sealing Products With Metal Components Provide End User / Customer With Fully Assembled System
31 Distribution (Wellhead to Refinery) Applications Marine and Offshore Loading Swivels and Turrets: Railcar Loading Systems Pipeline Service Equipment: Pigs and Spheres: Pipeline Valves, Actuators Pumps/Compressors: Rotary Face Tank Systems: Pumps, Skimmers, Floats Tanker (Ship) Seals and Systems: Custom Product Lines: Elastomer Lip Seals O-rings Metal/Rubber Seals PTFE and PEEK Lip Seals
32 EPS Engineering & Development Capabilities November 19, 2013
33 Parker In-House Custom Rubber Mixing 4 Mixing Centers Across EMG Wilson, NC Goshen, IN Lebanon, TN Pleidelsheim, Germany Automated Weigh-Up & Sealed R.M. Storage for Quality Control
34 TPU/TPE Production Capabilities Parker is the leading global manufacturer of custom urethanes for sealing applications EPS SLC, Utah Plant 1 Batch Cast Cell 2 Continuous Reactive Extruders 1 Twin-screw Compounder Custom Coloring Capabilities Underwater cut pelletizing capabilities Grinding, Blending, Drying and Packaging Capabilities Pradifa Stutgart, Germany Plant 1 Batch Cast Cell 1 Continuous Batch Caster Custom Color Capabilities Grinding, Blending, Drying and Packaging Capabilities
35 Rubber Testing ASTM Procedures Number Compression Set Durometer Hardness Testing and Verification Low Temperature Bend and Brittleness Testing Ozone Resistance Testing MDR (Moving Die Rheometer) Testing Resistance to Liquids ASTM Tear B and Tear C Testing Tensile, Elongation and Modulus Testing Heat Age Testing and Beilstein Testing TR10/TR70 Demattia Cut Growth Testing (Flex Testing) D395, D1229 D2240 D2137 D1149, D1171 D2084 D471 D624 D412 D573, D865 D1329 D813 Additional Procedures Abrasion Testing Fourier Transform Infrared Spectrophotometer Differential Scanning Calorimetry (DSC) Gas Chromatography Mass Spectrometry (GCMS) Permeation Testing Compression Stress Relaxation (CSR) Thermogravimetry Analysis (TGA) Part Failure Analysis
36 Analytical Lab Capabilities Hardness (Shore A-Shore D) Tensile Strength (psi/mpa) Elongation (%) Tensile Modulus (100 and 300) (psi/mpa) Tear Strength (pli) Compression Set (%) Glass Transition Temperature ( o F/ o C)-DSC Softening Temperature ( o F/ o C)-TMA/Vicat Melting Temperature ( o F/ o C)-DSC Crystallinity (%)-DSC Dynamic-Mechanical (G, G, Tan Delta) Hysteresis (DMA) Wear (Taber Abrasion, mg) Friction (Static/Dynamic) Melt Flow Index Stress/Strain Curves Compatibility Tests Microhardness, IRHD Specific Gravity/Density Rebound Elasticity Stress Relaxation
37 Full Service Mechanical Lab Testing Hydraulic Lab Full Cylinder Testing Rod Test Stands Piston Test Stands Wiper Test Stands Pneumatics Lab Rotary Lab Customer Specific Tests Packers HT/HP Tests Competent Testing Surface/Hardware Testing
38 CAE Capabilities Drafting Services 2D: Autocad, Pro/E, Catia 3D: Inventor, Solid Works Others available as required Design Services Per ASTM, ASE, DIN, ASME, API, NACE Hydraulic Experts Oilfield Application Experts Tool Design Experts Design for manufacturability
39 Finite Element Analysis In-house material characterization Hyperelastic Material Model Uniaxial tension Simple compression Planar tension Thermoviscoelastic Material Model (Time-Temperature Superposition) Dynamic Mechanical Analyzer ViscoShift & ViscoData Non-linear Material Modeling Friction Modeling Stress (psi) Aluminum Urethane Rubber Steel* Strain (in/in)
40 Highest Quality Standards Manufacturing facilities are registered to: ISO 9001 ISO TS16949 AS 9100 ISO ISO Continuous improvement through the implementation of: Six Sigma methodology Lean manufacturing TQM methodology Advanced product quality planning (APQP) Feasibility studies Kaizen events
41 Oil & Gas Materials November 19, 2013
42 H2S & RGD Approved Materials Parker has materials approved to the most stringent O&G standards: Norsok M-710 API 6A ISO Total Material Types Approved HNBR Aflas FKM FFKM
43 Available Elastomer Polymers Nitrile (NBR) Hydrogenated Nitrile (HNBR) Polyacrylate (ACM) Vamac (AEM) Neoprene (CR) Ethylene-Propylene (EPR, EPDM) Butyl (IIR) Polyurethane (AU, EU) Fluorocarbon (FKM) Tetrafluoroethylene- Propylene (TFE/P) Perfluoroelastomer (FFKM) Hifluor (FKM) Silicone (VMQ) Fluorosilicone (FVMQ) 43
44 Standard Nitrile (NBR) -30 F to F Recommended For General Purpose Petroleum Silicone Fluids Not Recommended For Ozone (Air) Ketones Automotive Brake Fluid Aircraft Brake Fluid Steam and Hot Water 44 Most common seal material in the world
45 Carboxylated Nitrile (XNBR) -25 F to F Recommended For General Purpose Petroleum Silicone Fluids Wear / dynamic apps Not Recommended For Ozone (Air) Ketones Automotive Brake Fluid Aircraft Brake Fluid Steam and Hot Water Nitroxile 45 Swells slightly more in water than standard nitrile
46 46 Hydrogenated Nitrile (HNBR) -25 / -40 F to F Recommended For R-134a Petroleum oils Silicone Fluids Air Hot water KB N N KA Low Temp Not Recommended For Ketones Automotive Brake Fluid Aircraft Brake Fluid Similar to nitrile plus air (ozone) resistance
47 Hydrogenated XNBR: (HXNBR) New new polymer technology Combines the wear resistance of XNBR with ozone stability of HNBR Compression set is questionable Excellent wear resistance Still in the feel & learn stage HXNBR = XHNBR 47
48 Ethylene Propylene (EPR, EPDM) -65 F to F Recommended For Water and Steam Alcohols Ketones Amines Air Not Recommended For Petroleum oils Di-Ester Based Synthetic Lubricants 48 Good for practically anything that is water soluble
49 A-type Fluorocarbon (FKM) -15 F to F Recommended For Petroleum oils Silicone Fluids Acids (Black ONLY) Aromatic solvents Halogenated hydrocarbons Air Today s standard for excellence Best compression set available Not Recommended For Ketones Steam and Hot Water Amines Low Temperature Automotive Brake Fluid Aircraft Brake Fluid 49 Most FKM compounds are A-type
50 GLT Fluorocarbon (FKM) -40 F to F Recommended For Petroleum oils Silicone Fluids Acids (Black ONLY) Aromatic solvents Halogenated hydrocarbons Air Not Recommended For Ketones Steam and Hot Water Amines Automotive Brake Fluid Aircraft Brake Fluid Good -40 F low temp FKM 50 Gives up a little resistance to comp set and alcohols
51 51 LTFE Fluorocarbon (FKM) -55 F to F Recommended For Petroleum oils Silicone Fluids Acids Aromatic solvents Halogenated hydrocarbons Air Gas / alcohol blends New polymer technology Best low temp FKM Outstanding alcohol resistance Not Recommended For Ketones Steam and Hot Water Amines Automotive Brake Fluid Aircraft Brake Fluid
52 GFLT Fluorocarbon (FKM) -35 F to F Recommended For Petroleum oils Alcohols Silicone Fluids Acids (Black ONLY) Aromatic solvents Halogenated hydrocarbons Air Not Recommended For Ketones Steam and Hot Water Amines Automotive Brake Fluid Aircraft Brake Fluid Combines low swell with low temp Worst comp set of all FKMs 52
53 Aflas (TFE/P) +15 F to F Recommended For Petroleum oils Alcohols Silicone Fluids Bases Amines Air Steam / Hot water Not Recommended For Low Temperature Gasoline Poor compression set Primarily used in chemical plants 53 Aflas is a trademark of Asahi Glass Co.
54 Parofluor (FFKM) +5 F to F Recommended For Practically everything Extreme high temperature Aggressive chemistries Not Recommended For Refrigerant gases Low cost applications Low temperatures Older generation of FFKM Still has outstanding performance 54 Parofluor is a trademark of Parker Hannifin. All rights reserved.
55 Parofluor ULTRA (FFKM) +5 F to F Recommended For Practically everything Extreme high temperature Aggressive chemistries Not Recommended For Refrigerant gases Low cost applications Low temperatures Competes directly with Kalrez and Chemraz The best of the best 55 Parofluor ULTRA is a trademark of Parker Hannifin. All rights reserved. Kalrez is a trademark of DuPont performance elastomers Chemraz is a trademark of Greene, Tweed
56 Hifluor (FKM) -15F to F Recommended For Practically everything Not Recommended For Refrigerant gases Low cost applications Low temperatures Same chemical properties as FFKM but about 20% less expensive 56 Hifluor is a trademark of Parker Hannifin. All rights reserved.
57 Thank You! Committed to Engineering Your Success November 19, 2013
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