Specification Approval Sheet
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1 Specification Approval Sheet Name: LR03 Alkaline Dry Battery Model: Approved By Checkup Make Jun Xu Alberto Lam Leo Liu Signature Date Customer Confirmation Company Name: Stamp:, U.S.A. Tel: Fax:
2 1. SCOPE This specification defines the technical requirements for LR03 Alkaline cells distributed by Tenergy Corporation. If not otherwise specified, the technical requirements and dimensions for cells should meet or exceed the requirements of GB/T , GB REFERENCE DOCUMENTS GB (IEC :2000, IDT) Primary batteries-part1: General. GB (IEC :2001, MOD) Primary batteries-part 2: Physical and Technological Specifications. GB (IEC :2005, MOD) Primary batteries-part 5: Safety of batteries with aqueous electrolyte. 3. CHEMICAL SYSTEM, VOLTAGES AND DESCRIPTION 3.1 Chemical system: Alkaline manganese battery Zinc-manganese dioxide (Alkali metal hydroxide) 3.2 Nominal voltage: 1.5V 3.3 Description IEC: LR03 JIS: AM-4 ANSI: AAA 4. NOMINAL AVERAGE BATTERY WEIGHT AND SERVICE OUTPUT 4.1 Battery Weight : 11.5±1g ( Avg) 4.2 Service output 1120mAh(75Ω, 20, 0.9V CUT OFF) 5. HEAVY METAL CONTENTS (2006/66/EC) Hg Content : 1ppm Cd Content: 10ppm Pb Content: 40ppm
3 6. LR03 BATTERY DIMENSIONS The batteries meet dimensions of the attached drawing: 7. STORAGE CHARACTERISTICS (1) After 12 Months Storage At 20±2, 90%Capacitance Of Fresh Cells (2) After 24 Months Storage At 20±2, 80% Capacitance Of Fresh Cells (3) After 36 Months Storage At 20±2, 75% Capacitance Of Fresh Cells 8. ELECTRICAL CHARACTERISTICS[3.9Ω(PRECISION±0.5%), 0.3S, 20±2 ] OCV(V) CCV(V) SHORT-CIRCUIT CURRENT(A) Initial 1.58 OCV After 12 Months OCV measurement: The inner resistance of Voltage Meter is above 1MΩ CCV measurement: After 0.2±0.01 second by R=10Ω. 9. DISCHARGE CAPACITY (SAMPLES: 9PCS,20±2, RH:45%-75%) Load 75Ω 600mA 10Ω Discharge Mode 4h/day Pulse1* 1h/day End Voltage 0.9V 0.9V 0.9V Average Duration(Initial) 70hrs 290times 430mins IEC 44hrs 140times 360mins
4 (1) Pulse1*: Discharge 10S, Stop For 50S, 1HR/D (2) The word initial is applicable to the products elapsed one month or less after production, including those, to which tests have been started in less than two months after production. 10. LEAKAGE RESISTANCE CHARACTERISTICS ⑴ Over Discharge Conditions Sample Method Requirement Criterion 20 ± 2, 64PCS 20Ω No Visible Leakage and Overall 0/64 Over Discharge RH:60±15% 20±2, Continues Discharge 65hrs Height: No Height than Max Height(44.5)0.2mm ⑵ High Temperature Conditions Sample Method Requirement Criterion 60 ± 2, 64PCS After 20 Days Storage, No Visible Leakage And 0/64 RH:90±5% The Cells Shall Be Overall Height Not 60 ± 2 Stored In An Ambient Higher Than Max Temperature Of 20±2 Height(44.5)0.2mm High Temperature, Relative Humpty For Not less Than 4h And Not More than 24h (3) 45 Dry Storage Conditions Sample Requirement Acceptance 45 Dry Storage Stored For 12 20PCS No Leakage Ac=0, Weeks At 45
5 11. SECURITY CHARACTERISTICS ⑴ Short Circuit Explosion-Proof Characteristics Sample Method Requirements Criterion Conditions 20 ± 2, 32PCS Short Circuit In An Negative Terminal No 0/32 Short Circuit RH:60±15% Ambient Departure Explosion-Proof 20 ± 2 Temperature For From Battery 24h Body ⑵ Recharge Explosion-Proof Characteristics Conditions Sample Method Requirement Criterion 20 ± 2, 32PCS Recharge 24h With Negative Terminal 0/32 Recharge RH:60±15% 80mA No Departure From Explosion-Proof 20±2, Current Battery Body 20 ± 2 12.SAFETY REQUIREMENT Conditions Sample Requirement Acceptance Partial Use Stored at 45 ± 2 for 30 days after undischarged batteries were test discharged 3.9Ω24h/d,EPV=1.0V. Thermal See the following note1, Total 10 5PCS No leakage; No explosion 5PCS No leakage; Ac=0 Ac=0 Shock Incorrect Installation cycles. Place three undischarged and unconditioned batteries in a series with one test sample battery reversed; complete the circuit until vent activation or until the temperature of the reversed battery returns to ambient. No explosion 5pcs No explosion Ac=0
6 Conditions Sample Requirement Acceptance Free Fall Over discharge Drop each undischarged battery two times, oriented in each of three mutually perpendicular face(six total)from a height 1 meter, onto a concrete surface, see the following note2 Discharge one test sample batter(c1)with 43 Ω resistance load until EPV is 0.6V, connect three undischarged batteries and the sample battery in series with a 20 Ω resistance load (R1)as shown in note3, maintain the circuit until the CCV of the series string reaches 2.4V 5PCS No explosion Ac=0 5PCS No explosion Ac=0 Note1: Thermal Shock Note 2: Free Fall Note3: Overcharge
7 13. INSPECTION RULES 13.1Deliver inspection: Depending on GB2828 Number Item IL AQL 1 Dimensions 5 S Appearance - II Service Output Open-circuit Voltage 6 II 1.0 Routine inspection: Depending on GB INSTRUCTION FOR USE 14.1 Always select correct size and grade of battery most suitable for intended use Replace all batteries of a set at the same time 14.3 Clean the battery contacts and also those of the equipment prior to battery installation 14.4 Ensure that batteries are installed correctly with regard polarity (+ and -) 14.5 Remove batteries from equipment which is not be used for an extend period of time 14.6 Remove exhausted batteries promptly 15. DISPLAY AND STORAGE 15.1 Battery shall be stored in well-ventilated dry and cool conditions 15.2 Battery cartons should not be piled up in several layers, or should not exceed a specified height Batteries should not be exposed to direct sun ray for a long time or placed in areas where they get wet by rain 15.4 Do not mix unpacked batteries to avoid mechanical damage and / or short circuit among each other 16. EXPIRY PERIOD: 5 YEARS 17.EXPIRY PERIOD MARKING: ⑴ Validation period marked on The bottom place of finished cells. For Example: means produced on Jan.2009 ⑵For private label, can mark according to customer s requirements. 18. LABEL AND PACKING We have registered trademark Tenergy in English. OEM ODM are welcome, can design according to customer s requirement.
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