Industrial Lift Division

Transcription

1 flexibility by design AVAILABLE LIFT OPTIONS Safety skirting Power tilt Custom top plates Portability kits Manual rotate Retaining corners Riser modules Rotate brakes Safety lockout valve High speed Power rotation Integration with conveyor systems FLEXIBILITY High-speed lift with a high-speed, low-profile rotating base - positions materials in less than 10 seconds Olympic lifts are the most versatile, high-capacity lifts on the market. Using Herkules proprietary Air-Bag TM technology, these lifts are efficient to operate, safe and virtually maintenance free. No other lift system can deliver all of these advantages: Lowest profile in the closed position - 4 inches Direct one-to-one lifting ratio High capacity - capable of lifting virtually anything Modular design easily adapts to many applications RETURN ON INVESTMENT The modular design of Olympic lifts enable rapid adaptation to new applications. Flexibility and longevity deliver the best return on your invested capital. Olympic lifts are designed and manufactured as a modular system to provide maximum flexibility. High lifting capacity, low operating and maintenance costs and numerous addon modules place Olympic lifts ahead of the competition. The Olympic lift solution to your material handling application is supported by Herkules 25 years of experience in application engineering. herkules equipment corporation Herkules Equipment Corporation is the leading manufacturer of high-capacity, air-operated lifts. For more than 25 years Herkules lifts have been recognized worldwide for lifting capacity, durability, flexibility and ease of use. Lifts powered by Herkules proprietary Air-Bag technology are clean, environmentally friendly, and virtually maintenance free. Used in a variety of industrial and vehicle service applications, air bag lifts are hydraulic free, requiring only a compressed air connection. The heavy duty air bags are built for rugged daily use, giving your facility a lifetime of trouble-free operation. In manufacturing plants, vehicle service shops and government facilities, Herkules air-bag lifts surpass all others for lift capacity, low cost of operation and absence of potential environmental hazards. industrial lift division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L published August 2004 Industrial Lift Division

2 Invest in Flexibility Invest for the Future OLYMPIC LIFTS ARE STACKABLE Stacking two lifts increases the total lifting travel to fifty inches. Many options are available to configure lifts to custom heights and applications. THREE LIFT STACK With the Olympic Lift system, even a third lift can be easily added to increase the total lift travel to 75 inches. Stacked lifts are zone controlled and work well in overand under-conveyor applications. AIR BAG TM TECHNOLOGY LOW PROFILE MADE IN U.S.A. The basic lifting engine for Olympic lifts is the Herkules Air-Bag TM module. In addition to delivering enormous lifting capacity (over 57,000 lbs), Herkules Air-Bag TM technology has many other advantages over other lift technologies - no costly cylinders to maintain or replace no direct electrical connection is required no hydraulic oil or other fluids are used uses central air supply - no independent pumps or reservoirs TM TILT MODULE The low profile tilt module can be used as a stand alone or added to a lift. LIFT AND TILT High capacity lifting integrated with a tilt module positions material at the optimum height and angle. MATERIAL CART POSITIONING The low profile is ideal for cart lift systems because the lift can fit under stock carts. Flexible configurations including lift, rotating lift, lift & tilt or tilt only enable easy positioning of material handling carts. LOW PROFILE In its lowered position, the Olympic lift is 4 high. The low profile can accommodate both a wider range of ergonomically correct worker heights and increased shipping densities which reduces shipping costs. LIFT AND ROTATE The most popular Olympic lift configuration - a high capacity lift combined with a rotating module is your best solution for material placement applications - including pack-in and pack-out. PRESS FORMING The enormous capacity generated by Herkules Air-Bag technology can be economically and safely applied to press forming operations. OPERATOR POSITIONING Olympic Operator lifts are adjustable to various elevations to accommodate a wider range of worker heights and required tasks. Industry leading advantages - 1. Customized lifts designed and built using standard stock modules. 2. Low profile enables increase in shipping density which reduces freight cost. 3. Low profile provides greater versatility to accommodate worker heights. 4. Direct one-to-one lift ratio eliminates stress on the scissors, reducing maintenance costs. 5. High capacity - can lift up to 6,000 lbs with travel of Modular configuration enables lift to be re-configured for future applications. HIGH SPEED MODULE Olympic lifts can be outfitted with an available high speed option capable of full cycles in less than 10 seconds. POWER ROTATE - MULTIPLE POSITION SYSTEMS One, two, three or four lifts can be configured onto a single power rotating base. In assembly line applications, it provides the operator with a continuous flow of parts.

3 Single source for electricity, air and vacuum power Each vacuum drop has a hexagon head fitted with two vacuum outlets, two compressed air outlets and an optional electrical outlet. Vacuum outlet 25,000 Hours of Operation Automatic Filter Cleaning Lifetime Filter Warranty Filters Particles to a Safe 0.3 Microns Quiet Operation - 64 db Compressed air outlet SPECIFICATIONS Compressed air outlet Vacuum outlet Optional electrical outlet Horsepower 3 Voltage - Single Phase 220 Amperage 9 Dimensions - Modular (in) 27L x 18W x 34H Dimensions - Portable (in) 46L x 22W x 48H Weight - Modular (lb) 155 Weight - Portable (lb) 285 BENEFITS 1. Healthy Environment - maintaining a healthy environment will help maximize productivity and retain good employees. Respiratory problems can become a serious health issue. 2. Quality Paint Jobs - eliminate dust from damaging a good paint job. Repairing poor paint jobs wastes time and costs money. 3. Saves Time - collecting dust at the source will allow technicians to work more efficiently. Sweeping dust that gathers on the floor is time-consuming. 4. Saves Money - sandpaper will last longer if dust is removed immediately, preventing discs from getting clogged. 5. Cleaner Shop - keeping a shop clean from dust will improve the overall appearance and work atmosphere, plus customers will respond favorably to dropping off and picking up their vehicles in a well-kept shop. herkules equipment corporation Herkules Equipment Corporation, established in 1984, is a leading manufacturer of equipment for the automotive paint and body repair industry, having designed, manufactured and patented the first paint gun washer. Herkules also supplies Air Jacks, Infrared Curing Systems, Handling Equipment and Crushing Equipment. In addition to our Paint Body & Equipment Division, Herkules has 3 other divisions providing leading products to other markets and applications. Visit our website to view other Herkules products serving the tire service, oil change, industrial manufacturing and material handling industries. Used in a variety of industrial and vehicle service applications, Herkules products are designed to make you work more efficiently. In vehicle service shops, manufacturing plants and government facilities, Herkules products surpass all others in durability and low cost of operation. paint body & equipment division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0032 published March 2005 Paint Body & Equipment Division

4 Vacuum Dust Extraction - Herkules offers the right system for any size shop Herkules powerful Vacuum Dust Extraction systems are designed and built to facilitate a healthy working environment. The state-of-the-art turbine motor provides durable, pure-powerful vacuuming capability for the toughest industrial and shop environments. Easy to install, easy to use, and easy to maintain - these systems provide shop owners with a tool that can get the job done right... for a long time. PORTABLE SYSTEM Model EX-2P-ST MARKET LEADING FEATURES 25,000 Hours of Operation Quiet Operation - 64 db Lifetime Filter Warranty Filters Particles to a Safe 0.3 Microns Automatic Filter Cleaning Convenient Operation MODULAR SYSTEM Model EX-2W-ST POWERFUL AND DURABLE The Herkules Vacuum System is equipped with Siemen s Turbine Technology. The turbine is designed to last for 25,000 hours of operation. Siemen s Turbine Technology Motor ADVANCED FILTERING Filtration system filters dust particles to a safe 0.3 microns. Filters are guaranteed for life. QUICK AND EASY DUST DISPOSAL Dust collection bin with sight indicator easily detaches for emptying. WALL MOUNTED VACUUM UNIT Wall mounted unit located anywhere in the shop supplying dust extraction for two or more technicians. CONVENIENT OPERATION Every Herkules Vacuum System is equipped with the option to control start-up and shut-off with the airtool. Manual operation is easily selected with the push of a button. AUTOMATIC FILTER CLEANING Never change messy filters or bags. The Herkules Advanced Filter Cleaning System cleans the filters automatically every six minutes. Dust is prevented from clogging the hoses and vacuum capacity is maximized at all times. EASY INSTALLATION Mount modular units in key areas around the shop, fitting the shop with only the length of piping needed. SHOP-WIDE, WALL-MOUNTED VACUUM SYSTEM Provide maximum vacuum power in key areas around the shop with Herkules modular vacuum systems. BUILT-IN LOCKABLE STORAGE CABINET Lockable cabinet includes 3 shelves and 8 hooks for convenient storage. PORTABLE Industrial caster wheels enable easy movement around the shop. TWO MAN The portable system is equipped with two 16 hoses allowing two technicians to work simultaneously. (20 and 30 hoses are available.) TABLETOP WORKBENCH A practical work surface for keeping tools and equipment handy. DROP LINES Vacuum drop lines are flexible to facilitate routing in and around corners and into remote areas of the shop. VACUUM DROPS Each vacuum drop has a hexagon head fitted with two vacuum outlets, two compressed air outlets and an optional electrical outlet. MAIN DISTRIBUTION Main distribution lines are rigid piping that is easy to route along walls. DROP-TO-MAIN CONNECTOR Connector makes it easy to install drops at the optimum position along the main distribution lines. The modular concept provides up to three technicians full suction power at all times. Each wall unit can be turned off at the bay area when not in use, saving on energy costs. Maintenance is accomplished quickly and easily without shutting off vacuum power to the entire shop. Modular units are added as your shop grows.

5 Air Jacks When you need a jack, right here - right now! Internal stabilizing cylinder Portable, simple and safe Compact and lightweight Balanced handle for ease of positioning Strong, fast and efficient SAFETY ENGINEERED Herkules Air Jacks lead all competitors in safety due to an internal stabilizing cylinder which minimizes side to side movement. Unlimited applications in vehicle service shops: Fitting Floor Stands Wheel Removal Frame Machine Setup Brake, Suspension and Tire Work Capacity and durability to be used in industrial and construction applications also. Model AJ3 Quick up and down positioning. Adjusts from 7 7/8 in lowered position to 23 1/4 high including the 4 extension. Model AJ2 Balanced handle allows for easy positioning. Adjusts from 6 1/2 in lowered position to 17 high including the 4 extension. Paint Body & Equipment Division

6 features and benefits Herkules Air Jacks have designed-in features that make them the safest and best value in vehicle lifting jacks. An internal stabilizing cylinder ensures stable, solid positioning. Dual safety valves prevent both over-inflation and uncontrolled deflation. EXTENSIONS Extensions quickly add more lifting height to both models of Air Jacks. AJ - 50 adds 2 of height. AJ adds 4 of height. AJ - PA Pinchweld Adapter. SAFETY ENGINEERED Safety release valve prevents over inflation. SPECIFICATIONS Model AJ2 Model AJ3 Lifting capacity (lb) Lowered height (in) 6 1/2 7 7/8 Raised height (in) /4 Weight (lb) Air Pressure Requirement (psi) Portable Simple Safe herkules equipment corporation Herkules Equipment Corporation, established in 1984, is a leading manufacturer of equipment for the automotive paint and body repair industry, having designed, manufactured and patented the first paint gun washer. Herkules also supplies Air Jacks, Infrared Curing Systems, Handling Equipment and Crushing Equipment. In addition to our Paint Body & Equipment Division, Herkules has 3 other divisions providing leading products to other markets and applications. Visit our website to view other Herkules products serving the tire service, oil change, industrial manufacturing and material handling industries. Used in a variety of industrial and vehicle service applications, Herkules products are designed to make you work more efficiently. In vehicle service shops, manufacturing plants and government facilities, Herkules products surpass all others in durability and low cost of operation. paint body & equipment division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0028 published October 2004

7 herkules environmental disposal solutions AEROSOL CAN CRUSHER AND PROCESSOR Operating with a locked and sealed chamber, the AFC-2 punctures, crushes, evacuates, and drains 2 aerosol cans in a second cycle. Cans can then be drained, rinsed, dried and disposed inexpensively! MODEL AFC-2 Uses Herkules air bag technology and is 100% air operated with 15 tons of crushing force. Crushes 2 aerosol cans by 98%. Equipped with a timer and filter regulator gauge, the crusher has a cycle time of seconds and requires air input of 120 psi. PAPER COMPACTORS Significantly reduce your paper and small cardboard box disposal volume and expenses. Uses Herkules air bag technology and is 100% air operated. Requires psi air input. MODEL HCM-2 Compacts large volumes of paper and cardboard with a 47 opening. MODEL HCM-1 Economical size compactor with a 27 opening. Equipped with 4 caster wheels. herkules equipment corporation Herkules Equipment Corporation, established in 1984, is a leading manufacturer of equipment for the automotive paint and body repair industry, having designed, manufactured and patented the first paint gun washer. Herkules also supplies Air Jacks, Infrared Curing Systems, Handling Equipment and Crushing Equipment. In addition to our Paint Body & Equipment Division, Herkules has 3 other divisions providing leading products to other markets and applications. Visit our website to view other Herkules products serving the tire service, oil change, industrial manufacturing and material handling industries. Used in a variety of industrial and vehicle service applications, Herkules products are designed to make you work more efficiently. In vehicle service shops, manufacturing plants and government facilities, Herkules products surpass all others in durability and low cost of operation. paint body & equipment division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0029 published October 2004 Paint Body & Equipment Division

8 Crushers/Compactors - Environmental disposal solutions FILTER CRUSHERS Herkules Filter Crushers are 100% air operated and crush oil filters and all types of industrial filters for easy disposal. Oil from filters placed on the drain grid also drains to the outlet valve. MODEL 18T For multiple filters (1-4) or large filters up to 20. Powered by an air bag with 18 tons of crushing force. Herkules has an economical solution to handling used oil filters. 95 to 98 percent of the used oil is reclaimed by crushing the filter media by 80 percent. Crushed filters are no longer classified as hazardous and can be transferred to a metal recycler or disposal site with no long term toxic cleanup liability. Herkules Air-Bag technology is maintenance-free and extremely durable. All electrical and hydraulic hazards are eliminated. Herkules solves your environmental disposal issues with a diverse line of can crushers sized to exactly fit your needs. Reducing waste and disposal costs by 90%, Herkules Can Crushers will crush paint and other types of cans in seconds. MADE IN U.S.A. PAINT CAN CRUSHERS Herkules Can Crushers are 100% air operated and crush multiple cans, up to 5-gallon size, in seconds. MODEL HCR-1 Greatly reduce your disposal costs - as much as 90%. The HCR-1 crushes 4 gallon cans or 7 quart cans or one 5-gallon can. The stand accommodates a 55-gallon drum to collect crushed and ejected cans. FILTER CRUSHER FEATURES CAN CRUSHER FEATURES Extracted oil is drained through an outlet valve for easy disposal. All filter crushers have a dual door/latch interlock system to provide operator safety. 18T 15T 3T Filter type Heavy Duty Car/Light Truck Car/Light Truck Crushing strength (tons) Crushing mechanism Air Bag Air Bag Air Cylinder Percent oil extracted Capacity 1-4 filters 1-4 filters 1 filter Cycle time (secs) Timer Yes Yes Yes Air input (psi) Crushing Chamber Dimensions Height (in) /8 7 7/8 Width/Depth (in) Overall Specifications Height (in) (w/ stand) Width (in) Depth (in) 27 3/4 27 3/4 12 Weight (lbs) HCR-1 HCR-2 HCR-3 Crushing strength (tons) Crushing mechanism Air Cylinder Air Cylinder Air Cylinder Model Stand Bench Bench Auto eject Yes No No Cycle time (secs.) Air input (psi) No. of gallon cans No. of quart cans No. of 5-gallon cans Overall Specifications Height (in) Width (in) Depth (in) Weight (lbs) Stand is optional on bench-type models AUTOMATIC EJECTION Bottom panel on HCR-1 automatically slides open at end of crushing cycle to eject crushed cans into a disposal drum located under the stand. MODEL 15T For multiple car and light truck filters (1-4), powered by an air bag with 15 tons of crushing force. MODEL 3T The economical crusher for single car and light truck filters, powered by a 3-ton air cylinder. Equipped with a stand that accommodates a 55 gallon drum. MODEL HCR-3 The HCR-3 is a compact bench model and crushes a 1 gallon can or 3 quart cans. MODEL HCR-2 The HCR-2 is a bench model and crushes 4 gallon cans or 7 quart cans or one 5-gallon can.

9 oil filter crushers Double locking feature Oil drain grid MODEL 3T The economical crusher for single filters - powered by a 3-ton air cylinder Oil claim outlet MODEL 15T A high volume crusher, powered by an air bag producing 15 tons of crushing force, for multiple filters The Herkules line of oil filter crushers provides both an economical and environmentally friendly means to dispose of used oil filters. No longer classified as hazardous waste, crushed filters can be transferred to metal recyclers and disposal sites with no toxic cleanup liability. Using proprietary Air-Bag technology, the Herkules oil filter crusher applies a multi-ton force, extracting up to 98% of the oil and reducing the filter size by 80% for clean, compact disposal. MODEL 18T A high-volume crusher, powered by an air bag producing 18 tons of crushing force, for multiple filters or large filters up to 20 herkules equipment corporation Herkules Equipment Corporation is the leading manufacturer of high capacity, air-operated lifts. For more than 25 years Herkules lifts have been recognized worldwide for lifting capacity, durability, flexibility, and ease of use. Lifts powered by Herkules proprietary Air-Bag technology are clean, environmentally friendly, and virtually maintenance free. Used in a variety of industrial and vehicle service applications, air bag lifts are hydraulic-free, requiring only a compressed air connection. The heavy duty air bags are built for rugged daily use, giving your shop a lifetime of trouble-free operation. In vehicle service shops, manufacturing plants and government facilities, Herkules air bag lifts surpass all others for lift capacity, low cost of operation and absence of potential environmental hazards. vehicle service division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax herkulesemp@netzero.com L-0022 published April 2004 Vehicle Service Division

10 The Standard in High-Capacity Vehicle Lifts Two lifts straddle service pit for vehicle oil change access Air-Bag technology provides tremendous, maintenance-free lifting capacity. The PitBull-Tandem can be flush mounted into the shop floor. PITBULL-TANDEM Make your quick lube shop more productive by offering simultaneous oil change and tire rotation. The PitBull-Tandem not only makes it possible, but with its enormous lift capacity and low clearance, it can accommodate virtually any vehicle. Capable of lifting 57,000 lbs, Herkules proprietary Air- Bags are virtually maintenance-free and designed to last for years of rugged daily use. Low air pressure requirements make lift operation easy and cost effective. PITBULL lift capacity (lbs): > 6,000 height (in): - raised 36 3/4 - lowered 4 1/4 length (in): - top of lift 62 3/4 width (in): 72 weight (lbs): 1,219 air pressure required (psi): PORTABILITY KIT Equip your PitBull lift with an optional Portability Kit. This simple bolt-on assembly allows one person to quickly and easily maneuver the PitBull around your shop. FOOT CONTROL A single pedal allows for handsfree lifting, lowering and rachet arm release. LOW PROFILE The PitBull is only 4 above the floor in its lowered position. DRIVE ON/DRIVE OFF Low-profile design, combined with drive-on, drive-off ramps, make it easy to service any vehicle - even low clearance sports cars. AIR BAGS Herkules proprietary Air-Bag technology combines high lifting capacity - exceeding 57,000 pounds - with clean, environmentally safe, fluid free operation. Plus the air bags are maintenance free. SAFETY STOPS High strength steel rachet arms allow you to work safely at any ergonomically suitable height. AIR RELEASE VALVE PitBull lifts are protected from over inflation by an air-release valve. RUBBER BLOCKS Rubber blocks eliminate any metalto-metal contact. PITBULL The PitBull delivers enormous lift capacity with maximum flexibility, operating from your existing compressed air system. Eliminate potential environmental and safety hazards through hydraulic-free operation. Since the PitBull has no fluids, your vehicle maintenance area is leak free and clean as the showroom. Customers respond favorably to the pampering experience provided by your world-class equipment. DUAL HAND CONTROL The hand control pedestal is designed for ease of use and exacting control. Simple levers allow you to control the speed and height of the PitBull-Tandem lift while compensating for offset weights. LOW PROFILE No other lift on the market can equal the low profile of the PitBull-Tandem lift. PITBULL TANDEM standard lift capacity (lbs): > 8,000* height (in): - raised 29 - lowered 4 5/8 length (in): - top of lift 71 5/8 width (in): - each lift 30 3/8 pit width: any weight (lbs): - combined 1,536 air pressure required (psi): * 10,000 lbs and 12,000 lbs available Heavy gauge steel provides maximum strength and durability. Two powerful rachet arms lock the PitBull in exacting position providing ultimate security for the vehicle and the service technician. Rubber blocks eliminate metal-tometal contact and provide numerous lifting configurations.

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13 Human Lifts Maximum flexibility at off-the-shelf pricing IMPROVED PRODUCTIVITY Olympic Human Lifts are adjustable to various elevations improving ergonomic factors. Placing workers at the optimum level for the required task eliminates reaching and bending that can lead to painful and costly back injuries. LIFT CONFIGURATION 21 closed height; 25 lift travel; 4.6 wide x 18 long; dual lift controllers; special handrail configuration; perimeter toe kick. HIGH SPEED/HIGH CYCLE A High Speed/High Cycle Lift completes a lift up and lift down cycle in as little as ten seconds. Production operators can quickly vary their working height to efficiently meet the individual application requirements. HUMAN LIFTS Olympic Human Lifts uniquely combine the lowest profile in the industry with a modular design for application flexibility and cost efficient customization. DESIGNED-IN FLEXIBILITY Olympic Lifts deliver the best value for your investment because the system is designed to use existing Herkules modules for customized applications. 90% of the design and engineering required to meet your needs has already been completed in this modular system. CUSTOMIZATION Customers can specify platform size, handrailing, travel and many other features to meet the application need. LIFT CONFIGURATION 4.25 closed height; 7.75 lift travel; 12 open height; multiple lift controllers; pivoting ramp; handrails; operator gateway; special surface composition; perimeter toe kick. Industrial Lift Division

14 TM AIR BAG TM TECHNOLOGY LOW PROFILE MADE IN U.S.A. The Herkules Olympic Lift module, the central component of our lift systems, provides flexibility for future applications and is virtually maintenance-free. AIR-BAG TM TECHNOLOGY Herkules Air-Bag technology is incorporated into every Olympic Lift system. It provides a direct 1-to-1 lift ratio minimizing wear on the scissors and providing a smooth, stable lifting motion. CUSTOMER SPECIFIED OPTIONS FOR HUMAN LIFTS LOW PROFILE OF LIFT MODULE In its lowered position, the Olympic lift is only 4 high. The low profile can accommodate both a wider range of ergonomically correct worker heights and cost efficient surface mount installations. Platform dimensions Travel Pivoting ramps Operator gateways Handrails Track mounted Multiple lift controllers Risers Perimeter toe kicks Anti-fatigue matting Hand or foot operation Independent stairways Special surface compositions herkules equipment corporation Herkules Equipment Corporation is the leading manufacturer of high-capacity, air-operated lifts. For more than 25 years Herkules lifts have been recognized worldwide for lifting capacity, durability, flexibility and ease of use. Lifts powered by Herkules proprietary Air-Bag technology are clean, environmentally friendly, and virtually maintenance free. Used in a variety of industrial and vehicle service applications, air bag lifts are hydraulic free, requiring only a compressed air connection. The heavy duty air bags are built for rugged daily use, giving your facility a lifetime of trouble-free operation. In manufacturing plants, vehicle service shops and government facilities, Herkules air-bag lifts surpass all others for lift capacity, low cost of operation and absence of potential environmental hazards. industrial lift division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0031 published March 2005

15 flexibility by design Herkules Air-Bag technology Hydraulic-free - no hydraulic oils or fluids No electrical connections needed Uses existing central air supply No costly cylinders to maintain or replace Cart Lifts / Positioners existing cart specifications LOW PROFILE In its lowered position, the Olympic Lift is about 4 high. The low profile can accommodate a wider range of ergonomically correct worker heights. Using your cart specifications, Herkules can quickly build customized cart lifts and positioners. WIDTH BETWEEN CASTERS UNDER CART CLEARANCE FRONT: BACK: CART AND LOAD WEIGHT Y X CASTER DIAMETER LENGTH-X HITCH DIMENSIONS X - front of cart to center of front caster LENGTH-Y Y - center of front caster to center of rear caster herkules equipment corporation Herkules Equipment Corporation is the leading manufacturer of high capacity, air-operated lifts. For more than 25 years Herkules lifts have been recognized worldwide for lifting capacity, durability, flexibility and ease of use. Lifts powered by Herkules proprietary Air-Bag technology are clean, environmentally friendly, and virtually maintenance free. Used in a variety of industrial and vehicle service applications, air bag lifts are hydraulic-free, requiring only a compressed air connection. The heavy duty air bags are built for rugged daily use, giving your facility a lifetime of trouble-free operation. In manufacturing plants, vehicle service shops and government facilities, Herkules air-bag lifts surpass all others for lift capacity, low cost of operation and absence of potential environmental hazards. industrial lift division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L published April 2005 Industrial Lift Division

16 Cart Lift / Positioner Solutions TM MARKET LEADING FEATURES Powered by Herkules Air-Bag technology - Olympic lifts are efficient to use, clean, safe and virtually maintenance-free. Low Profile - Olympic lifts provide the lowest profile in the industry, accommodating low clearance carts, and providing a wider range of ergonomically correct worker heights. High Capacity - Herkules Air-Bag technology delivers enormous lifting capacity, capable of lifting virtually anything. Direct 1-to-1 Lift Ratio - The smooth lifting motion, powered by Herkules Air-Bag technology, eliminates stress on the scissors, reducing maintenance costs. Flexibility by Design Off the Shelf Pricing Easily Customized - Cart positioners are designed and built using stock modules, 90% of the engineering is already completed. Designed and Built to Your Cart Specifications - Herkules will examine your existing cart inventory providing the exact cart positioner that you need. Safe and Cost Efficient for Plant Operations - Fork truck use is minimized, reducing energy and labor costs. Creates Ideal Ergonomics for Operators - Cart Positioners (lifts, rotating lifts, tilts and lift & tilts) will improve productivity and reduce injuries. AIR BAG TM TECHNOLOGY LOW PROFILE MADE IN U.S.A. CART TILT SELECT THE OPTIMUM ANGLE FOR ULTIMATE EFFICIENCY LIFT TOP CONFIGURATION Top plate steel bars close the gap between the bottom of the cart and top of the lift when needed. Stop gussets or retaining plates stabilize the cart and position it on the lift. Special features can be added per customer specifications. A hitch ramp lifts and guides the cart s hitch, providing smooth loading of the cart. Steel side walls protect operators from pinch points, and guide cart alignment. CUSTOM TOP PLATE Custom top plate includes a burn out for securing the wheels of the cart for stabilization. ROTATING CART LIFT CART LIFT AND TILT Olympic Lift and Tilt has the lowest profile at Tilt angle up to 45 o. Tilt limit can be easily customized to exact customer specification. Safety skirting keeps debris out and provides protection from pinch points. Available in traditional vinyl or new polyethylene. Provides easy access to material on all sides of the cart. Rotation bearing is located under the lift so rotating a cart is easy - there is no need to purchase expensive carts with rotation tops. POST LIFT Ball and screw lift provides a 1/4 low profile to easily load the cart - capacity of 3000 lbs. Air or electric operated with push button controls mounted on post or free-standing pedestal. Ideal for narrow carts. TOP PLATES Top plates can be designed to accommodate many different sized carts - carts as narrow as 27 between casters. ERGONOMIC POSITIONING Position cart and contents in ideal ergonomic positioning so workers are more productive, and experience less back pain.

17 Lift and Tilt Tilt Module Maximum flexibility at off-the-shelf pricing TILT MODULE The low profile tilt module can be used alone or added to a lift. Sturdy construction can stand up to abuse from forklift trucks. Continuous hinge provides stability and safety by eliminating pinch points. Dual tilt module for extra long rack. Olympic Lift and Tilt has the lowest profile at LIFT AND TILT High capacity lifting integrated with a tilt module positions material at the optimum height and angle. Dual dampening struts eliminate uncontrolled movement or bouncing Typical tilt is limited to 45 o. Tilt limit can be easily customized to exact customer specification - maximum limit is 90 o. Dual captured track safely controls tilting angle and movement. CUSTOMIZATION Customers can specify size and design of the top plate. Corner retainers and full-face gussets can be customized to exact application needs. DESIGNED-IN FLEXIBILITY Olympic Lifts deliver the best value for your investment because the system is designed to use existing Herkules components for customized applications. 90% of the design and engineering required to meet your needs has already been completed in this modular system. Safety skirting keeps debris out and provides protection from pinch points. Available in traditional vinyl or new polyethylene. Industrial Lift Division

18 TM AIR BAG TM TECHNOLOGY LOW PROFILE MADE IN U.S.A. MATERIAL POSITIONING Optimum material height and position facilitate continuous production. Flexible configurations including lift, lift and tilt, or tilt only enable easy positioning of material handling carts. LOW PROFILE OF LIFT MODULE In its lowered position, the Olympic lift is 4 high. The low profile can accommodate both a wider range of ergonomically correct worker heights and increased shipping densities which reduces shipping costs. LIFT & TILT SPECIFICATIONS Closed height - lift and tilt 8.25 Open height - lift and tilt up to Capacity of lift module virtually any load herkules equipment corporation Herkules Equipment Corporation is the leading manufacturer of high-capacity, air-operated lifts. For more than 25 years Herkules lifts have been recognized worldwide for lifting capacity, durability, flexibility and ease of use. Lifts powered by Herkules proprietary Air-Bag technology are clean, environmentally friendly, and virtually maintenance free. Used in a variety of industrial and vehicle service applications, air bag lifts are hydraulic free, requiring only a compressed air connection. The heavy duty air bags are built for rugged daily use, giving your facility a lifetime of trouble-free operation. In manufacturing plants, vehicle service shops and government facilities, Herkules air-bag lifts surpass all others for lift capacity, low cost of operation and absence of potential environmental hazards. industrial lift division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0024 published August 2004

19 Power Rotating Base - Multiple Position/Indexing Maximum flexibility at off-the-shelf pricing ASSEMBLY APPLICATIONS Facilitate assembly operations with a continuous supply of materials. 120 power rotating base with 4 independent lift and rotate positions. CUSTOM CONFIGURATIONS Olympic lifts for material placement uniquely combine the lowest profile in the industry with a modular design for application flexibility-from a rotating base without lifts, to a four position with lift and rotates. Olympic Lift systems can be configured to precisely fit your unique needs. ONE-STEP ROTATION The Olympic power rotating module consists of a onestep, air-powered, spiral gear drive, which eliminates the need to initially float the load before it can be rotated. The Olympic one-step design substantially reduces air consumption expense. CONVEYOR APPLICATIONS Single position lift and power rotate is ideal for side-by-side conveyor applications. 80 high-speed, power rotating base with high speed lift. External motor provides super low profile. CUSTOM LIFTS - QUICKLY If you need a customized, integrated lift solution, an Olympic lift is the answer. Maximum adaptability from stock components allows Herkules to perfectly meet your requirements with a nominal delivery time. SPIRAL GEAR DRIVE The Herkules spiral gear drive system is a positive, hightorque drive which functions smoothly in forward and reverse. This eliminates the inherent slippage incurred with friction drive systems. DESIGNED-IN FLEXIBILITY Olympic lifts deliver the best value for your investment. Designed to be used in component-based applications, up to 90% of the engineering required for customization has already been completed in Olympic material placement solutions. 80 power rotating base with two independent tilts. Industrial Lift Division

20 TM SYSTEM SPECIFICATIONS - Spiral gear drive with high grade bearing 360 degrees of operation Bi-directional / forward and reverse Available rotating base diameters - 80, 100 and 120 Air motor with integrated gear box Offset load - high-grade support casters Full perimeter drive guarding Deck height with external motor - 9 with internal motor Rotation base speeds - high speed 8-10 sec. 180 o - medium speed sec. 180 o AIR BAG TM TECHNOLOGY LOW PROFILE MADE IN U.S.A. INDEPENDENT CONTROLS Four position power rotate system with four lifts and rotates - power rotation, lifting and rotate brakes are all independently controlled. - Closed positions - External Motor Internal Motor Total System Height Total System Height Power Rotating Deck height Lift Module adds Tilt Module adds Rotate Module adds Lift and Tilt Module adds Lift and Rotate Module adds Safety skirting keeps debris out and provides protection from pinch points. Available in traditional vinyl or new polyethylene. Heavy duty rolled steel safety guarding. herkules equipment corporation Herkules Equipment Corporation is the leading manufacturer of high-capacity, air-operated lifts. For more than 25 years Herkules lifts have been recognized worldwide for lifting capacity, durability, flexibility and ease of use. Lifts powered by Herkules proprietary Air-Bag technology are clean, environmentally friendly, and virtually maintenance free. Used in a variety of industrial and vehicle service applications, air bag lifts are hydraulic free, requiring only a compressed air connection. The heavy duty air bags are built for rugged daily use, giving your facility a lifetime of trouble-free operation. In manufacturing plants, vehicle service shops and government facilities, Herkules air-bag lifts surpass all others for lift capacity, low cost of operation and absence of potential environmental hazards. industrial lift division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0026 published August 2004

21 Lift and Rotate Rotate Module The most widely used material handling application in the industry, Olympic Lift and Rotate solutions deliver the best combination of capacity, flexibility and safety. 6.5 Maximum flexibility at off-the-shelf pricing ROTATE MODULE The manual Rotate Module is equipped with a high grade turret style bearing capable of tolerating load slamming and fork truck abuse. LIFT AND ROTATE The combination of a lift with rotate module provides the flexibility to position materials at both the optimum height and location for ease of handling. The Rotate Module has a low profile of 2.5 and can be used independently - as a stand alone rotation device. AIR BRAKE Optional Air Brake for continuous/non-detented rotation and unlimited locked positions. BEST MATERIAL WORKING HEIGHT Olympic Lifts are infinitely adjustable, both in height and rotation. Handling of heavy materials such as packing and unpacking operations is made easy by positioning the load at the optimum working height and rotational position. Industrial Lift Division

22 TM AIR BAG TM TECHNOLOGY LOW PROFILE MADE IN U.S.A. CONTROL The Olympic Lift and Rotate is rotated manually. Desired positions are locked with the Herkules Air Brake, allowing both ease of rotation and limitless locking positions. LOW PROFILE OF LIFT MODULE In its lowered position, the Olympic lift is 4 high. The low profile can accommodate both a wider range of ergonomically correct worker heights and increased shipping densities which reduces shipping costs. LIFT AND ROTATE SPECIFICATIONS Closed height 6.5 Open height up to 81.5 Capacity of lift module virtually any load CUSTOMIZATION Customers can specify size and design of the top plate. Corner retainers can be customized to exact application needs. herkules equipment corporation Herkules Equipment Corporation is the leading manufacturer of high-capacity, air-operated lifts. For more than 25 years Herkules lifts have been recognized worldwide for lifting capacity, durability, flexibility and ease of use. Lifts powered by Herkules proprietary Air-Bag technology are clean, environmentally friendly, and virtually maintenance free. Used in a variety of industrial and vehicle service applications, air bag lifts are hydraulic free, requiring only a compressed air connection. The heavy duty air bags are built for rugged daily use, giving your facility a lifetime of trouble-free operation. In manufacturing plants, vehicle service shops and government facilities, Herkules air-bag lifts surpass all others for lift capacity, low cost of operation and absence of potential environmental hazards. industrial lift division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0025 published August 2004

23 Lifts for Integration Maximum flexibility at off-the-shelf pricing Olympic Lifts deliver the best value for your investment because 80% to 90% of the design and engineering input required for customization has already been completed. Example of a high-speed lift with a high-speed rotating base that positions materials in less than 10 seconds. FLEXIBILITY Flexibility is the hallmark of Olympic lifts. The Herkules base module can be easily adapted to provide a wide range of material placement solutions - and nearly any cycle speed and duty cycle can be achieved. Olympic lifts are the most flexible, low profile lifts available for integration into industrial applications. The Olympic Lift system is built on Herkules proprietary Air-Bag TM technology with enormous lifting capacity. ADVANTAGES OF HERKULES AIR-BAG TECHNOLOGY no costly cylinders to maintain or replace no direct electrical connection is required no hydraulic oil or other fluids are used uses existing central air supply direct one-to-one lift ratio eliminates stress on the scissors CUSTOMER DRAWINGS Three-D and AutoCad drawings will be supplied by Herkules engineers to incorporate into your integration application. PLAN VIEW OF MODULE Standard module top mounting holes exist for your ease of integration. Example of a triple lift with a low profile of 12 closed and a raised height of 87. Zone controls allow each lift to be raised and lowered individually Industrial Lift Division

24 IDEAL FOR INTEGRATION The Olympic lifts modular design easily adapts to many applications, the most common being conveyor systems. TM AIR BAG TM TECHNOLOGY LOW PROFILE MADE IN U.S.A. OPTIONS - Speed: Duty Cycles: Custom Top Plates: Controls: Skirting available: Various size modules available specified - up to 10 sec. cycle time standard or high both size and mounting zone, manual, automatic, hand or foot polyethylene or vinyl Olympic lifts are easily integrated with your conveyor system as shown in this example of an Olympic Lift & Tilt. SPECIFICATIONS lift capacity (lbs): 57,000 module closed height (in): 4 lift travel range (in): up to 75 air pressure required (psi): life cycle: 250,000 + Low profile of 4 provides greater versatility to accommodate worker heights, and enables an increase in shipping density which reduces freight costs. herkules equipment corporation Herkules Equipment Corporation is the leading manufacturer of high capacity, air-operated lifts. For more than 25 years Herkules lifts have been recognized worldwide for lifting capacity, durability, flexibility and ease of use. Lifts powered by Herkules proprietary Air-Bag technology are clean, environmentally friendly, and virtually maintenance free. Used in a variety of industrial and vehicle service applications, air bag lifts are hydraulic-free, requiring only a compressed air connection. The heavy duty air bags are built for rugged daily use, giving your facility a lifetime of trouble-free operation. In manufacturing plants, vehicle service shops, and government facilities, Herkules air-bag lifts surpass all others for lift capacity, low cost of operation and absence of potential environmental hazards. industrial lift division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0035 published April 2005

25 specialty washers MODEL GW/R-200-SS-T STAINLESS STEEL GUN WASHER DOUBLE TANK One tank may be designated for primary cleaning while the second tank is designated for a clean rinse. Alternatively, one tank may be used for standard lacquer thinners while the second tank is used for waterborne cleaning solutions. CAN WASHERS Clean paint cans and lids, up to 5 gallons, plus all paint accessories. MODEL CP - MULTI AUTOMATIC / MANUAL WASHING STATION MODEL CP - MANUAL MANUAL WASHING STATION FEATURES: Solvent flow-through brush Clean rinse nozzle Compressed air nozzle Gun holders and shelf Under cabinet easy-rolling drawer Automatic lid opener Stainless steel construction Diaphragm pumps Filter regulator Fume exhaust herkules equipment corporation Herkules Equipment Corporation, established in 1984, is a leading manufacturer of equipment for the automotive paint and body repair industry, having designed, manufactured and patented the first paint gun washer. Herkules also supplies Air Jacks, Infrared Curing Systems, Handling Equipment and Crushing Equipment. In addition to our Paint Body & Equipment Division, Herkules has 3 other divisions providing leading products to other markets and applications. Visit our website to view other Herkules products serving the tire service, oil change, industrial manufacturing and material handling industries. Used in a variety of industrial and vehicle service applications, Herkules products are designed to make you work more efficiently. In vehicle service shops, manufacturing plants and government facilities, Herkules products surpass all others in durability and low cost of operation. paint body & equipment division 2760 Ridgeway Ct. Walled Lake, MI toll free: fax info@herkules.us L-0027 published October 2004 Paint Body & Equipment Division

26 High Performance, Dependable Washers for Guns and Cans #1 SELLING PAINT GUN WASHERS MODEL GW/R-SS STAINLESS STEEL GUN WASHER Herkules most popular Paint Gun Washer Herkules Equipment Corporation is the inventor and patent holder of the world s #1 selling Paint Gun Washer. Introduced more than 25 years ago, users realize significant productivity increases by reducing the hours spent per day cleaning spray guns, cups, pots and accessories into just minutes. MODEL GW/R-T PAINT GUN WASHER The world s most widely used body shop Paint Gun Washer STAINLESS STEEL GUN WASHERS STANDARD FEATURES: POLYETHELENE TUB GUN WASHER STANDARD FEATURES: Cleans 2 guns & 2 cups simultaneously 18-gage stainless steel construction Extra large tank - 17 long x 22 wide x 19 deep Internal solvent reservoir Solvent or waterbourne compatible Safety lid shut-off switch Filter/regulator Automatic timer Diaphragm pumps FM approved Foot operated lid opener Enclosed cabinet Cleans 2 guns & 2 cups simultaneously Industrial strength polyethelene tub Extra large tank - 17 long x 22 wide x 25 deep Internal solvent reservoir Enclosed cabinet Filter/regulator Automatic timer Diaphragm pumps Safety lid shut-off switch OPTIONS: Clean Rinse Fume Extractor Solvent Flow-through Brush Adapted for pressure pots, hoses and 5-gallon cans OPTIONS: Waterborne compatible Adapted for cleaning paint cans and lids Adapted for pressure pots, hoses and 5-gallon cans MADE IN U.S.A. EASY ON/OFF OPERATION Just load the guns, place the cups and turn it on. The Herkules Paint Gun Washer does the rest. REDUCE HAZARDOUS WASTE Re-using solvent means less hazardous waste disposal. SAVES TIME Automatically cleans 2 paint guns and 2 cups in minutes - saves hours per week. SAVES MONEY Re-using expensive solvent saves on cost and reduces hazardous waste. PRE-CLEAN SOLVENT FLOW- THROUGH BRUSH If pre-cleaning is desired, a solvent flow-through brush is easily accessible for your convenience. REDUCES HARMFUL V.O.C. EMISSIONS Cleaning in an enclosed doublesealed cabinet reduces V.O.C. emissions. Eliminates fume inhalation and solvent-to-skin contact. MODEL O5OO GUN WASHER MODEL O500 FEATURES: Cleans 1 gun & 1 cup simultaneously Industrial strength polyethelene tub Dual filter Automatic timer Diaphragm pump Safety lid shut-off switch Enclosed cabinet EXTRA LARGE TANK Oversize tank - 17 long x 22 wide x 25 deep - provides for easy set-up of guns, cups and sundries. INTERNAL SOLVENT RESERVOIR The diaphragm pump works effortlessly by drawing from below the internal solvent reservoir. This design ensures air-tight circulation that maximizes spray nozzle pressure. INDUSTRIAL STRENGTH DIAPHRAGM PUMP Herkules incorporates the most advanced American-made technology in all of its gun washers.