Liberty Fuels 757 Dragline Assembly. MEMSA Meeting
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- Deborah Ball
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1 MEMSA Meeting
2 Manufacturer P&H Model 757 Year 1991 Operating Hours Location 60K Stobswood, England Machine Disassembly Sept 2007 Machine Reassembly April 2012
3 Project Manhours Assembly Contractor - 157,139 Electrical Contractor - 10,272 Total Manhours - 167,411 Project Completion - 100% Completion Date LTA Accidents - 0 MSHA Citations - 0
4 757 Dragline Operating Specifications Suspended Load 375,000lbs Boom Length 310ft Boom Height 206ft Operating Radius 286ft Dig depth 180ft Dumping Height 146ft Counter Weight 1,050,000lbs Working Weight 8,700,000lbs Tub Diameter 64.5ft Shoe Size 11.5ft x 69.5ft Running Rope 3-3/4in Hoist 835ft, Drag 490ft
5 UK Coal Stobswood, England Ace of Spades
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8 Dragline Naming Contest Kemper County, Mississippi Grade Schools Naming Contest Coloring Contest
9 Pizza Parties at 3 Grade Schools
10 Dragline Coloring Contest Winner
11 Dragline Coloring Contest Winner
12 Dragline Naming Contest Mr. Liberty Dino-Mite Dragline Abdominable Coal Man Get er Done Dragline Big Bertha Draglinezilla Mick Dragger Super Duper Dirt Remover The Dragline Express The Klondike Claw The Coalinator
13 Dragline Naming Contest Winner LIBERTY BELLE
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16 Dragline Disassembly Stobswood, England September 2007
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27 757 Dragline Relocation Project England / USA English / American Words With any job communication is important. Working with an English workforce provided some interesting language differences. The following lists some English words and American translations.
28 757 Dragline Relocation Project England / USA English / American Words English Words American Translation
29 757 Dragline Relocation Project England / USA English / American Words English Shifting Spaner Bowser Lorie Tip It Cherry Picker Telli-Handler Pipper American Cresent Wrench Fuel Truck Truck 18 Wheeler Load or Unload Man Basket Forklift Jackhammer
30 757 Dragline Relocation Project England / USA English / American Words English Studing Material Windy Gun Windy Pipe Wellys Engine Room American All-Thread Impact Wrench, Air Wrench Air Hose Rubber Boots Dragline Machine House
31 757 Dragline Relocation Project England / USA English / American Words English Bendy Truck Dumpers Universal Column Bobbin Oily Cog Quickie American Articulated Dump Truck Enddump Truck I-Beam Hoist / Drag Drum Bullgear Track Torch
32 757 Dragline Relocation Project England / USA English / American Words English On The Dole Hard Stand Sleeper Pitman American Laid Off Dragline Erection Site Cribbing Tie Coal Miner
33 757 Dragline Relocation Project England / USA English / American Words English Trainers Teley Mobile Dinner Jacket Caravan No Fly Tipping Round-A-Bout American Tennis Shoes Television Cell Phone Black Tie & Tuxcedo RV, Camper, Mobile Home No Littering Intersection From Hell
34 757 Dragline Relocation Project England / USA English / American Words English Biscuits Scone Bacon Streaky Bacon Bap Hagus Black Puddin Crisps American Cookies Biscuit Ham Bacon Breakfast Sandwich Food Stuffed in Blader Blood Sausage Potato Chips
35 757 Dragline Relocation Project England / USA English / American Words English Cheers Champion Toodle Pip Geordie Geordie American Thank You, Hello, Good Bye Good Good Bye Dialect, People From Northumberland A Fool, King George III 1788
36 757 Dragline Relocation Project England / USA English / American Words English Dual Carriage Way Flat Fag Bum Pinch Nicked American Four Lane Highway Apartment Cigarette Buttocks To Steal Arrested, Stolen, Caught
37 757 Dragline Relocation Project England / USA English / American Words Fortnight Stone English MP Member of Parliament Mum Ado Adhesive Plasters American 2 Weeks 12 Pounds Congressman Mother Party Band Aid
38 757 Dragline Relocation Project Newcastle, England
39 757 Dragline Relocation Project Newcastle, England
40 757 Dragline Relocation Project Newcastle, England
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53 Dragline Assembly Klondike, Mississippi April, 2012
54 Concrete pad to set the dragline on is being poured.
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61 A series of 5ea 400 ton hydraulic jacks are used in unison to lower the revolving frame in a very controlled manner.
62 757 Dragline Rebuild New Miner Training
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65 A/C drives set into place. The tugger winches are mounted into place.
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67 Heating the drum lagging to normalize the metal.
68 Lagging of the hoist and drag drum is being reconditioned.
69 Grease Tanks
70 Lube Pumps being installed in the lube tanks.
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72 The right side cab getting set into place.
73 Filter house section being set into place.
74 The dragline Electrical Substation being assembled.
75 Inside of the dragline standing on the front platform.
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77 Setting the left shoe into place.
78 Once the shoe is in position the Walking Arm is attached. New shoe ball and shoe pin have been installed in each shoe.
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81 Safety cables installed.
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89 757 Dragline Upgrades & Modifications
90 Kevlar Mast Safety Cables
91 Deck Walkways over the Swing Cases.
92 Boom Lighting ballast platform.
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94 Hinged Boom Light Brackets
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96 Walkway Lights, Welding Lead, and 110v Receptacles have been installed on the A-Frame.
97 Extended walkway at top of Mast.
98 Aviation Lights and Walkway lighting at Boom Point.
99 Extended Backguards on Boom Ladders.
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101 Installed new Boom Point Sheave Assembly.
102 Boom Air, Welding Cables, Electrical Receptacles, Walkway Lights, Boom Point Camera, Boom Point Manual Lube Button.
103 Replaced existing Boom Feet.
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105 New Intake Fan Motors, 50hz / 60hz.
106 Installed 14 Exhaust Fans.
107 Installed Bleeder Duct Fans. Bleeder Fan Walkways and Access Ladders.
108 AC Convertor Drive Operating System.
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114 New Electrical MCC Panels.
115 New High Voltage Switchgear.
116 AC Drives Liquid Cooling System mounted on roof.
117 Fire Suppression System: AC Convertor Cabinets, Collector Rings, Lube Tanks, Propel Walk Boxes. Cable Tray Detection Wire. Centralized Discharge Station.
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119 Walkway Safety Gates
120 Rebuilt Collector Rings, 11KV to 23KV. High Voltage Kirk Key System.
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122 Gearcase Rebuilds: Combination of New and Used Gears.
123 New Main Propel Bullgears.
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125 Original Cab 5ft Wider
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128 2 nd Cab
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130 New Operators Chairs in both cabs.
131 Electrical Reels, Air Reels, Oxy/Act Reels.
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134 New Lube Tanks
135 Lube System Control Panel
136 New Lube Injectors, Piping, Wiring.
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138 Automatic Lube System installed on Roller Circle.
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140 Safety Handrails have been installed above the Lube Tanks.
141 LED Lighting
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143 Auxiliary Power Transfer Switch. This switch will allow a portable generator to provide auxiliary power to the machine for maintenance activates when main power is disconnected.
144 Boom Point Auxiliary Winch.
145 Tub Skirt 18in.
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147 Extended Shoes 10 feet. Shoe Roller Guide System. Shoe HandRails. Shoe Access Compartments.
148 Shoe Extension
149 Completed Shoe
150 Installed 4.5 inch Upper & Lower Rail Pad.
151 New 4.5 inch Rail Pad.
152 Installed Hinged Tub Covers (safety modification).
153 Covers on the tub have been painted. Each cover will be labeled. Each tub compartment will also be labeled.
154 New Upper & Lower Rails.
155 Added Ten Rollers to Roller Circle. Decreased roller load.
156 Tool Storage under cabs.
157 Locker Room
158 Break Room behind both Cabs.
159 Installed new flooring in the cabs.
160 Trailcable Entrance: Installed Cable Clamps, Lightning Arrestors, Cable Connectors, and Kirk Key Interlocks. Installed new Trailcable support posts.
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162 Fan Tail - Auxiliary Hoist Liberty Fuels 757 Dragline Modification COSMET 9/20/13
163 Pull Cord Annunciator Mounted under fantail, signals operator cabs.
164 Retractable Staircase both sides of machine.
165 Bearing Temperature Monitoring System Vibration Monitoring System
166 Doorways added to Propel Areas.
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169 New Drag Rope Dirt Auger System.
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171 Rebuilt Winch System Relocated to rear of machine.
172 Fairlead Swivel Modification Bearings to Bushings.
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174 Rebuilt Gearcases
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177 New Fabricated Drum Bullgears.
178 New Air Compressors
179 Electrical Disconnect Switches for all devices.
180 Aluminum Deck Covers.
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182 Drive Motor Coupling Covers.
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184 New Center Pin Bushing and Upper Casting.
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186 False Floor Ballast Compartment.
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188 Boom Lighting
189 Boom Lighting Additional Boom Lights have been installed for better visibility and night time operation.
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191 Enhanced Exterior Lighting Additional exterior lighting has been added for safer night time operating.
192 Boom is up and all new main support cables have been installed. Mast to Boom Point A-leg to Mast Boom Intermediate Cables
193 Walkways and handrails being installed on the left side of machine.
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195 Safety Handrails and doors are installed in the propel areas.
196 Remote operating controller for the Hoist and Drag Drums. Both Drag and Hoist Drums can be remotely operated from inside the machinery house. This is an added Safety function that is used when changing ropes.
197 Installing the overhead crane rail extensions. Two 50 Ton Bridge Cranes will be used to removed the Hoist and Drag Drums.
198 Overhead crane rail extension.
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200 Installed LED lights above and below each cab.
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202 Walkways around the cabs are also being installed.
203 Windshield wipers installed on the cabs.
204 Lights and cameras have been mounted on the sides of both cabs. Twelve cameras have been installed on the machine. The operator will have a display in each cab. The cameras will also be used as part of a Proximity Warning System. Light Camera
205 Light Camera
206 Installed new Air Horns for both cabs.
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208 Removable inspection covers have been installed in the Hoist & Drag drum bullgear guards.
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210 Modification to the crane rail support at the rear of machine. This brace was relocated in order to remove the hoist and drag drums with the overhead cranes.
211 The new crane rail supports have been installed.
212 Modification on the back door, removable bottom section.
213 The bottom section bolts in on each end. We will remove this wall section when the hoist & drag drums have to be removed from the machine.
214 757 Dragline Rebuild Status Report
215 Installed a new 50Ton Bridge Crane. This unit replaced the original 40Ton Crane.
216 New Crane Electrical buss bar.
217 New electrical track for the overhead cranes is being installed.
218 Replaced some of the covers with aluminum plate.
219 Safety Platforms have been installed under the bleeder fans.
220 Bleeder Fan Safety Platforms.
221 Oil pans have been installed under each swing gearcase.
222 Grease pans installed on both of the propel gear cases. Minimizes grease mess and fire hazard in the dragline house.
223 Grease Pan
224 Grease pan
225 Grease Drip Pan around Center Pin.
226 Installed screens for the back side of the hoist and drag drums. Minimizes dirt, oil & grease from the drums from being thrown around the machine.
227 Installing the shoe guides.
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229 Welding Lead Box being installed in the tub area. This will allow welding to take place in the tub without having run welding lead from the top deck.
230 Similar Welding Lead Boxes have been installed throughout the machine.
231 A Safety Platform has been installed behind the hoist drum. This will be used when changing hoist ropes. Slack Rope Limit Switch Sensors have been installed under both Hoist and Drag Drums.
232 Platform installed behind the hoist drum.
233 Installing metal guards around the electrical cabinets.
234 Auxiliary Supply Hoist has been installed. A Safety Platform has been installed outside the rear lube room doors.
235 A Safety Gate has been installed on this platform.
236 The Auxiliary Supply Hoist has been installed in the Lube Tank area. This hoist can lift supplies from the ground to inside the machine.
237 New air operated Back Door Openers have been installed. Also a new door operating control panel has been intalled.
238 Installing the staircase lifting system.
239 Additional new Gearcase Oil Circulation Pumps have been installed on the Hoist, Drag, and Swing Gearcases. Oil flow meters have been installed to help protect the Swing Case gears.
240 Installing cabinets and tool boxes on the machine.
241 New Welding Machines are being set into place.
242 Installed Welding Machine Cable Reels.
243 Areas under both cabs will be used for tool and equipment storage.
244 Tool Room under Left Cab
245 Safety gates added on each side of the machine just outside of the doors. These types of safety gates are used throughout the machine to help protect personnel.
246 Modifications / Upgrades A/C Operating System Crane Upgrade 2 50 Ton Main Bridges Radio Remotes, New Propel Cranes Camera System (12) Locations Proximity System Boom Monitor System Production Monitor System
247 Modifications / Upgrades Electric Toilet PLC Control System Gearcase Oil Circulating System Rear Doors New Operators Machine Performance Monitor Drum Slack Line Limit Switches Swing Pinion Loss Switches
248 Modifications / Upgrades Remote Hoist & Drag Drum Controls Operator Power Setting Option Remote Telemetry / Wireless Communication Alerts, Remote Troubleshooting Rear Deck Extension Roof Coating System Noise Reduction
249 Electrical Control System Diagnostics
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272 Questions?
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