MMXPRESS CLEAR TECHNOLOGY FOR TOP PERFORMANCE. THE ORIGINAL Successful models in every size. Milling and mixing equipment. for every application
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- Carmella Horn
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1 PROVEN OVER AND OVER AGAIN PROVEN OVER AND OVER AGAIN Technical Data DRIVE Mercedes-Benz diesel engine OM 501 or 460 LA 260 kw/354 HP or 295kW/400 HP NMV direct drive from lorry HAMMER MILL HM 500 Plus Output tonnes/hr 120 carbide metal hammers Hole or wire sieving possible Variant: HM carbide metal hammers ROLLER MILL QR 600 Output tonnes/hr Roller size L = 600 mm / diameter 400 mm hydraulic gap setting (with digital display) MIXER Capacity 3 14 tonnes Tested mixing precision Thick-walled mixing container made from quality steel or abrasion-resistant aluminium Impactor for complete discharge Low overall height MIXER DISCHARGE With feeding arm, 6 tonnes in 6 9 mins. With tube in silo, 6 tonnes in 9 18 mins. With discharge screw conveyor 6 tonnes in 7 12 mins. Special model variants SUCTION AND PRESSURE SYSTEM Outstanding original from the inventor Decades of experience Quiet-running Airblock with cooling and temperature management Material handling hose diameter 90 mm or 100 mm FEEDING ARM / DISCHARGE SCREW CONVEYOR Hydraulic rotary actuator and lift Operation from behind with pear switch, with joystick in the driver cabin or via wireless remote control Feeding arm with 2 joints (articulated) OIL ADD-ON Heated oil tank from 450 litres Exact measurement with flow counter Variant: Molasses add-on with container and counter OPERATION AND MAINTENANCE Units easily accessible Central lubrication points Few wearing parts Rain roof over premix hopper Simple belt change SPECIAL FITTING Acid add-on with measuring container Feed silo combined with storage space Printer model for records THE ORIGINAL Successful models in every size MEGA MIX QAD DUO with 12-tonne mixer and calibrated scales Milling and mixing equipment for every application Since 2006: Master Mix twin Power MMX 2 x 5216 QA Special drive 354 PS, with 2 blowers, with 2 x 5 tonne mixer, storage space, built e.g. on 3-axis lorry chassis or optionally on feed silo semi-trailer Maschinen und Anlagen GmbH. A-4846 Redlham, Gewerbepark Ost 6 Tel.: 0043/(0)7673/2308-0, Fax: 0043/(0)7673/ Internet: mailto: hans@tropper.at CLEAR TECHNOLOGY FOR TOP PERFORMANCE
2 MASTER MIX TROPPER sets the standard in mixer construction MEGA MIX TROPPER INNOVATION RANGE 1992 TROPPER develops the revolutionary SUCTION- PRES SURE mixer system with integrated JET-FILTER, elec- tronic weighing, COMPLETE DISCHARGE, low premix hopper and feeding arm 1995 Agritechnica Award: SILVER MEDAL 1998 Mixer size of 4 tonnes delivered 1998 DIRECT DRIVE As a pioneer, Tropper is the first to bet on this modern drive technology (today, more than 50% of MMX-Presses are driven with this technology) 1999 The most modern engine technology Mercedes OM 501 LA 1999 First standard rear-drive camera set improves safety significantly 2000 MMX-Presses are easy to calibrate with TROPPER and fully calibratable (Class III) 2000 Switch to high-performance bypass blower 14 years ago, for the first time, TROPPER stood on the international test stand with the MMX-Press (Agritechnica 1995) and its innovation was greeted with enthusiasm: The new concept was awarded a silver medal! The heart of this mobile milling and mixing unit was and IS the ORIGINAL SUCTION-PRESSURE mixer from TROPPER. There are now around 250 units operating in 15 different countries across Europe! 2001 MMX-Press with 5-tonne and 6-tonne mixers delivered 2002 Larger hammer mill and more powerful roller mill in pro duction; up to 25 tonnes of mill and crushing perfor- mance 2004 MMX-Press with 8-tonne mixer is delivered 2005 MEGA MIX - 12 tonne mixer made from high-strength MEGA MIX and MASTER MIX important innovations for 2010 MMX Control the robust control system Tropper s latest innovation is the new control unit, the MMX Control: Backlit 7 colour display with a robust keyboard, fitted with a numeric keypad and 14 function keys; software with its own SQL database for simple customer management of 1,000 addresses, recipe management for around 10 recipes/customer open recipes, 15 components per recipe, printing of receipts, load recording, management of data at the operating unit as well as simple data exchange with a PC using a USB stick! Technical data: CPU system with internal RAM, real-time clock, internal temperature sensor, voltage monitoring Colour-TFT-WVGA Display (7 diagonal) Operating temperature: -20 C to +70 C IP65 on the front, dustproof on all sides Authorisation: e1 KBA Highlight: weight display for each mixing chamber in the MEGA MIX with the new MMX Control! You can work with both MEGA MIX and MASTER MIX. TROPPER supplies calibrated scales Thanks to many years of experience in the area of the mobile weighing of silo vehicles (TROPPER On Board Weighing System) we also have the right weighing solution for your MMX Press. Weighing electronics with an inclination compensator (corrected display error with an angular position) according to CE type approval in keeping with the directive 90/384 EEC is decisive for calibratable scales! Our load cells are calibratable, as a standard! We carry out the first calibration in the factory, with precision class III (trade scales), as required by EU regulations! With TROPPER s calibrated scales, I can invoice with peace of mind! TROPPER offers you long-term advantages ALUMINIUM comes into use 2005 Various patent applications ensure the lead 2009 Sales statistics 2006 MASTER MIX Twin Power 2 mixers and 2 blowers for opening maintenance covers highest daily output and flexible applications TROPPER stands for simple maintenance: very good access to the units through large, widemixer size according to need: Choose from the complete range 3 tonnes, 4 tonnes, 5 tonnes, 6 tonnes, 8/9 tonnes, 10/12 tonnes, 13/14 tonnes we manufacture to your desired height! 2007 PATENTED double-mixer with rotatable separation wall Tested mixing precision and calibratable weighing (optional) for your quality assurance 2007 First WORLDWIDE SUCTION-PRESSURE mixer with NO material residue in the blow conduit through direct valve design DISCHARGE SCREW CONVEYOR for continuous grin- Simple and robust operation through rods and standard MMX Control -unit ding introduced on market Outstanding discharge output through simple cable conduit Rapid product change through complete discharge improves your daily output Comprehensive personal advice and customer service Flexible manufacturing in close consultation with the customer Quick supply of replacement parts (optionally overnight by express courier) Service and manufacturing partner in northern Germany (the Wiegenstein company in is produced 2008 MASTER MIX on supports for stationary and mobile applications in Russian states 2008 MEGA MIX DUO Power for the first time with a combined suction unit 2 blowers for high suction performance coupled with low diesel consumption 2009 MMX Control the new, easy-to-handle control system from TROPPER with colour display and robust keypad for all MMX-PRESS Sales of mixer units (2009) MEGA MIX 8-14 to 30 % M A S T E R M I X 5-7 to 3-4 to 60 % 10 % Division according to mixer size Ochtrup) TROPPER stands for HIGH-PERFORMANCE: The ORIGINAL suction-pressure system has de cisive advantages for you!
3 MEGA MIX and MASTER MIX high-quality components HM 500 Plus hammer mill QR 600 roller mill The mill is fitted with 120 carbide hammers, as a standard. Changing the sieve (hole or wire mesh sieve) is possible in the simplest manner. Thanks to the balanced material distribution and the effective fitting of hammers, milling performances of more than 24 tonnes of grain/hr are far from rare. Robust construction and generously dimensioned storage ensure a long operating life! Here, the engine power output is efficiently converted into milling performance! In large roller mills, crushing performance and crushing quality are always the top priority. The large crushing rollers with a diameter of 400 mm and the proven belt drive enable the highest throughput with all feed components. Simple roll-gap setting in ongoing operation is a special feature of the TROPPER crusher. Electronic speed monitoring ensures the best possible safety. AIRBLOCK Drive variations With the quiet-running TROPPER AIRBLOCK you can rely on an optimallysecured compressor stage with temperature monitoring. One significant advantage is the automatic control of the flow of cool air for optimal operating conditions and long-term durability of the Airblock. Va r i o u s drive variations are possible with MASTER MIX and MEGA MIX: Auxiliary engine: The economical Mercedes Benz powerhouse OM 501 LA (V-engine), or the OM 460 in-line engine with 260 kw (optionally, 295 kw). Direct drive: More than 50% of the units are already driven by direct drive from the lorry engine! The maximum working speed of 1,600 rpm during suction ensures optimal performance and torque along with low fuel consumption. Corrosion protection KTL coating After flanging, the load-bearing frame parts are galvanised! For the silencer cover the KTL coating process is used, which consists in several coating stages: sand-blasting to surface cleaning 9-zone dip treatment with zinc phosphates, also in cavities KTL 3-zone electro-dip primer with subsequent burn-in with 160 C high-grade powder coating with long burn-in time at C Prior to delivery, the finished MMX-Press will be coated on the lower side (salt zone) with a cavity seal. MASTER MIX INNOVATION Pressure-suction mixer with DISCHARGE SCREW CONVEYOR! As a full-liner, TROPPER also supplies the pressure system and a discharge screw conveyor. MASTER MIX with a high-performance discharge You are used to dust-free mixing with tested mixing screw conveyor. The innovative feature consists in precision from TROPPER units. Combining this working with the ORIGINAL TROPPER suctionwith the discharge screw conveyor opens up new The MASTER MIX with a screw is structured simply. It combines the advantages of the SuctionPressure mixer with a low-dust discharge screw conveyor. Also with this system, the TROPPER complete discharge functions simply and without costly back suction. possible applications for your TROPPER MMXPress: From low-dust sacking to continuous grinding with biogas equipment; all possibilities are open to you, with the simple complete discharge that TROPPER has been offering for almost 20 years! The unit is driven either via the lorry engine or with an auxiliary engine from Mercedes. Bolted frame and silencer cover Durable materials with corresponding wall strengths, linked to high-strength bolts, help you to reduce maintenance costs. For small-structured areas, where sacking and filling in big bags is an issue, TROPPER MASTER MIX offers a discharge screw conveyor. TROPPER MASTER MIX SIMPLE ROBUST DURABLE Whether you are filling silos with the screw, supplying biogas equipment or continuously grinding large units, the right application for TROPPER s highperformance discharge screw conveyor is right there with you! A big plus for many customers and drivers: The ergonomic operating and control centre. Operating the MASTER MIX from TROPPER is practical and simple.
4 As early as 11 years ago, TROPPER was the first manufacturer to develop a mature system, and drive the milling and mixing equipment directly with the lorry engine. The QAD type MMX-Press is driven from the lorry by means of an NMV power take-off (gear-independent). The drive can be controlled both from the driver cabin and from the control panel at the rear. This drive is possible with almost all lorry manufacturers. Trust the ORIGINAL from TROPPER. Standard MASTER MIX with 6 tonne mixer Simple to operate good to work with Ask for references only the ORIGINAL TROPPER direct drive has been in use since Thanks to its reliability, it has awakened interest in this drive type. Your advantage: Stable mixing container with a low structural height and simple maintenance of robust components. Thanks to its low centre of gravity and an overall height of less than 4 metres, travelling with a full mixer to an external silo is not a problem. For us, simple operation matters after a short time you can really work efficiently and quickly! The clean product change is also one of the big advantages of MMX Press. Here I know that Tropper, as inventor of the pressure-suction mixing system, has the most experience with complete discharge! Our new factory: Here, we produce quality for your success In our new workshop, each vehicle is assembled from standard components. The individual component assemblies such as mill, mixer and roller mill are pre-fabricated in the specialist departments, joined together in the final assembly hall and built into the lorry. The steel or aluminium mixing containers are TÜV-tested (Safety Standards Authority) and fulfil the highest requirements. High-grade components such as the new robust and high-grade control system, the MMX Control, in the stainless steel control box, make the mixer a reliable work tool. Your advantages as a customer are pervasive quality control and practical tests of each individual item of equipment prior to delivery. Standard MASTER MIX with 5 tonne mixer MMX 6216 QAD Complete milling and mixing equipment on transport support for deployment in the Russian states (mobile or stationary). The modular construction of the MASTER MIX is ideally suited for such application variants. Direct drive model examples MMX 5216 QAD MASTER MIX Stationary model The ORIGINAL MMX QAD experience with direct drives since 1998 You save maintenance work on the auxiliary motor; it also means less weight to move on the road that saves fuel and, therefore, money. As a special benefit, you get an integrated storage space! Of course, this drive is also used for the MEGA MIX. This simple and robust technology enjoys great popularity: In 2009 more than 50% of our units sold were equipped with this drive technology! Unique integrated storage space for 2 pallets 6 tonne MASTER MIX+ comb. 1,000 L oil tank 6 tonne MASTER MIX + elongated feeding arm TROPPER has been building DIRECT DRIVE FOR 40 YEARS As a firm dedicated to lorry components, we are specialists: For 40 years we have been building units driven by direct drive from a lorry. We know what details need to be considered for many years of smooth operation. Important technical nuances such as reduction gearbox inclination, propeller shaft angle and drive parameterisation must be taken into account for a reliable drive. We don t copy! We set the standards! MMX 6216 QAD The Master Mix series is the volume model of our MMX Press range. The 6-tonne model in particular, due to its compact construction and direct drive, is the model most frequently sold. Its major advantage lies in its stable mixing container with low structural height and the simple maintenance of its robust components. Thanks to its low centre of gravity and an overall height of less than 4 metres, travelling with a full mixer to an external silo is also not a problem. MMX 6216 QAD MASTER MIX tonnes, standard size, at a high level The first TROPPER MASTER MIX 3012 QAD with direct drive in use since 1998 with over 20,000 hours of operation! MMX QAD MEGA MIX DUO with tonne mixer MMX QAD MEGA MIX DUO Power with tonne mixer
5 flow chart - SIMPLE ORIGINAL TROPPER MASTER MIX Twin Power since 2006: - More possibilities - MIX OPERATION Simultaneous milling and crushing possible Twin operation Simultaneous suction and blowing possible MEGA MIX and MEGA MIX DUO- Flexibility with large mixes from 8 14 tonnes! For the contractor, the TROPPER MEGA MIX opens up new dimensions: The aluminium mixing container holds 8 to 14 tonnes of feed content! In the MEGA MIX DUO the mixer is fitted with a rotatable separation wall. With the new MMX Control there is a separate weight display for each mixing chamber!! You can work flexibly with the machine, naturally with tested mixing precision. 1 mix with sizes from 1 to 14 tonnes of feed 2 various feed mixes with 1 to 7 tonnes of feed each simultaneous emptying of 2 mixers into 2 different silos! MMX QASH MEGA MIX DUO as a semi-trailer MMX QASH MEGA MIX DUO as a semi-trailer MMX QAD MEGA MIX Duo: - double mixing - drive once - MEGA MIX DUO in feedstuff colours MIX OPERATION Simultaneous milling and crushing possible MEGA M PATEN IX T REGIS TERED! MMX QA NEW: MEGA MIX DUO POWER with combined suction unit (2 blowers), lower diesel consumption with lower engine speed! MEGA MIX DUO - 12 tonnes, compact TROPPER MEGA-MIX MASTER MIX S: Original suction pressure with SCREW MIX OPERATION Simultaneous milling and crushing possible Contractors want high performance and large mixer loads. Tested mixing precision and large mixer volumes this combination helps you to save money. Thanks to the large mixer volumes, you will often need only half of the delivery trips to the external silo! is a distinct factor on the milling and mixing market. In 2009, more than 25% was delivered as MEGA MIX content with mixer sizes from 8 to 14 tonnes. The mixing container is made in a lightweight construction from highly solid aluminium (maximum 4 m vehicle height!). For an optimal mix, TROPPER relies on the simultaneous use of 2 standing mixer screws. High-performance drive options are the proven direct drive or an economical built-in engine from Mercedes Benz. High suction and blowing performance through optimised routing. 2- blower variant (optional) for even better performance! The easy, complete discharge comes as a standard, as with all other MMX-Press units.
6 first in innovation For transport and highest flexibility! MEGA MIX QASH duo with rotatable separation wall on semi-trailer 14 tonnes mix feed calibrated scales
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