BANUT Machines at Work
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- Franklin Green
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1 BANUT Machines at Work Applications
2 Fixed Leader Mast BANUT made at ABI BANUT concept ABI has brought the proven technology from Sweden to Germany and continues with design improvement and development. The BANUT system is characterised by compact transport dimensions, large usable length, high stability, firmness as well as high winch pulling forces and rope speed. Due to the good stability (depending on model) inclinations up to 18 degrees laterally, 45 degrees to the rear and 18 degrees forward are possible during pile driving. Winches are either built in to the carrier or at the rear of leader mast. The combination of fixed leader mast and hydraulic impact hammer is particularly well suitable for impacting prefabricated concrete piles, whereby also different attachments can be used such as ABI vibrators, Hydraulic-Press-Systems or auger drives. The modern CanBus control provides easy and safe handling and operator comfort. Operating data can be recorded and stored with the data logger. BANUT 555 inclined sideways - max. laterally inclination 14 degrees 2 BANUT 450 with hydraulic impact hammer SuperRAM 5000 driving concrete piles near Stockholm, Sweden BANUT 650 with Power Pack piling steel sheet piles with conventional vibrator in the town of Odense, Denmark Fixed leader mast BANUT 650 mit Power Pack installing stone columns with vibroflot
3 Fixed Leader Mast Field of application Impact pile driving, also driven cast-in-situ CFA Augering Pile driving and extracting with ABI vibrator MRZV-S and adjustable vibrator MRZV-V Vibroflot with power pack for stone column installation Vibration-free piling and extracting with ABI Hydro-Press- System Pile guiding of BANUT 555 with clamped concrete pile, positioning of the tip, pile measures 350/350 mm Ergonomic CanBus control system Menu guided control with touch screen Contrast image enhancement Trouble description in clear language Less wiring needed by CanBus technology Optional: Built in data recording computer Automatic tool identification System diagnostic via mobile phone Theft prevention and global positioning as tracing feature Pile connector, first pile section is already in the ground and will be connected with the next section 3
4 Fixed Leader Mast Fixed leader mast BANUT 650 with hydraulic impact hammer SuperRAM 6000XL in transport position on low-loader truck being delivered to the CONEXPO 2005 in Las Vegas, USA Transport Fast folding down of the leader mast without auxiliary devices in the transport position and setting up of the leader mast into the working position with the auxilliary erection cylinder Transport with attachment possible Hinged leader mast section und rope divert (depending on model) Leader mast transport support Carrier BANUT specific carriers High engine power Environmentally CAT engines emission according to the latest requirements 2-Point support rear Telescopic undercarriage Extendable counterweight Optional biological degradable hydraulic oil 4 BANUT 555 folding down, erection cylinder extended BANUT 555, fixed counterweight with integrated leader erection cylinder BANUT 650 with extendable counterweight, 2-point support and leader mast transport support
5 Fixed Leader Mast Pitching the pile in the pile guiding with the pile winch BANUT 650 driving concrete piles with hydraulic impact hammer Using pile follower to achieve below grade pile installation BANUT 555 with SuperRAM 6000 pile driving pre-cast concrete piles near a building by Stavanger, Norway BANUT 650 H-beams driving, upgrade works on a highway in Pennsylvania; USA Inclined pile driving with SuperRAM 6000 with a special insert for H-beas in the pile cap and guiding for the pile, side mounted pre-boring unit 5
6 Hydraulic Impact Hammer Hydraulic Impact Hammer SuperRAM High efficiency Flexible and easy to handle design Powered by the engine in the base machine Energy monitoring and data logging available Different striking mass material available: steel or steel/lead depending on pile elements Drop height and impact frequency steplessly adjustable Functioning of SuperRAM SuperRAM 6000 with standard pile cap for piles diameter 510 mm Piston rods of the two accelerations cylinders move the drop weight upwards. Large quantities of oil coming from the accumulators throw the drop weight straight up. A preset acceleration time ends and the valves close. The cylinders retract, while the drop weight accelerates to a given height. The piston rods are back in the starting position and the drop weight is falling downwards. The drop weight strikes the helmet to transfer the energy to the pile. The next cycle repeats automatically. 6
7 Hydraulic Impact Hammer BANUT Machines Harmonised concept Better economy and profitability Does not destroy concrete piles Does not splay or bend sheet piles Operator comfort Environmentally suitable Foundation works with BANUT 650 and SuperRAM 6000 by Wasovo, Polen SuperRAM 10000XL in Switzerland mounted on fixed lead driving sectional span-piles with diameter of 800 mm, depth up to 50 m Back driving of steel sheet piles with SuperRAM 4000 on MOBILRAM-System TM 16/20 7
8 03/07 For further informations please contact your BANUT dealer. Or you visit us on the Internet at Design subject to modifications. The details in this leaflet have to be regarded as approximate. The illustrations also can contain special outfits which are not part of the standard scope of supply. ABI GmbH, Niedernberg/Deutschland. ABI GmbH Am Knückel 4 D Niedernberg Germany Telefon: +49 (0) Telefax: +49 (0) info@banut.com Web: Member of
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