IN LINE PULL TYPE HAY RAKES T6-T7-T8-T9 3GW

Transcription

1 OMUS02T3G-0812 IN LINE PULL TYPE HAY RAKES T6-T7-T8-T9 3GW OPERATOR'S MANUAL Tonutti Italy Factories Tonutti U.S.A. Tonutti Russia Via Gino Tonutti Remanzacco (UD) Italy Tel Fax info@tonutti.it Remanzacco (UD) Rivignano (UD) Vezzano (RE) Krasnokamsk (RU) Tonutti U.S.A Thomas Road Memphis, TN Phone (901) Fax (901) info@tonuttiusa.com Tonutti Wolagri Limited 3 Tekhnicheskaya Street Perm, Russia Phone 007 (3422) Fax 007 (3422) twltd@perm.ru

2 Dear Customer, We wish to thank-you for having decided to purchase a Tonutti product and truly believe that you have made a wise choice. Tonutti CO. has invested a great deal of time and effort in developing its equipment and assures you efficient operation, durability and dependability. This manual has been specially designed to assist you to simplify the assembly procedure of this machine. Don t forget that there is a right and a wrong way to do everything and the performance of your machine depends largely on how well you read and understand this manual and apply the instructions. Carlo Tonutti General Manager If you have any questions to ask, please contact our customers service U.S. & CANADA EUROPE Phone # (901) Phone # Fax # (901) Fax # IMPORTANT NOTICE LEFT RIGHT REAR Determine the right or left side of the machine by viewing it from the rear.

3 Table of contents TABLE OF CONTENTS... 1 SAFETY MESSAGES SAFETY, I.D., MODEL DECALS... 7 ASSEMBLY HOOKUP, TRANSPORT, UNHOOKING RAKE ADJUSTEMENTS RAKING LUBRICATION AND MAINTENANCE RAKES SPECIFICATIONS RECOMMENDED TORQUE VALUES LIMITED GUARANTEE Assembly time: 2 h 01 T6-T7-T8-T9 3GW

4 Safety messages BEWARE OF SAFETY INFORMATION This is the safety-alert symbol. This symbol placed on your machine or in the manual is used to alert you to the potential for personal injury or death. UNDERSTAND SIGNAL WORDS A signal word DANGER, WARNING, or CAUTION is used with the safety-alert symbol. Safety signs with signal word DANGER, WARNING, or CAUTION are located near specific hazards. DANGER - Imminent hazards which, if not avoided, will result in serious personal injury or death. WARNING - Potential hazards or unsafe practices which, if not avoided, could result in serious personal injury or death. CAUTIONS - Potential hazards or unsafe practices which, if not avoided, could result in minor personal injury or product or property damage. READ MANUALS Do not operate the machine unless the instructions in the following manuals have been carefully read and understood: * The Wheel Rake Operator s Manual * Tractor Operator s Manual FOLLOW INSTRUCTIONS Carefully read and understand all safety messages in this manual and on your machine safety decals. Safety decals located on your machine contain important information that will help you operate your equipment safely. Keep safety decals in good condition. Replace missing or damaged safety decals. Allow only responsible, properly instructed individuals to operate the machine. Carefully supervise inexperienced operators. 02 T6-T7-T8-T9 3GW

5 Safety messages PERSONAL PROTECTION Wear required personal protective equipment. Wear close fitting clothing and confine long hair. Avoid wearing jewellery, such as rings, wrist watches, necklaces, or bracelets. KEEP MACHINE IN GOOD CONDITION Be sure the machine is in good operating condition and that all safety devices are installed and are functioning properly. Visually inspect the machine daily before using the machine. Make no modifications to your equipment unless specifically recommended or requested by TONUTTI CO. REDUCE SPEED WHEN TOWING LOADS Be sure that the tractor is large enough to have adequate braking and steering control when towing implements that do not have brakes. Reduce speed if towed load without brakes weighs more than the tractor. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines. m.p.h KEEP SPECTATORS AWAY FROM MACHINE Keep all spectators and other workers away from the machine and work area while in operation or when raising and lowering the rake arms. 03 T6-T7-T8-T9 3GW

6 Safety messages NO RIDERS Be sure the tractor operator is the only person riding the tractor.do not allow riders on the machine. CHECK THE FIELD Be alert and use extreme caution when operating on hillsides or near ditches, gullies, holes, or obstructions where rollover could occur. Watch out for and avoid any object that might interfere with the proper operation of the machine. (i.e. stones and limbs). AVOID HIGH PRESSURE LEAKS Relieve all pressure in the system before disconnecting the lines, hoses, or performing other work. Make sure all connections are tight and that hoses and lines are in good condition before applying pressure to the system. Any fluid under pressure can penetrate the skin and cause personal injury, blindness or death. Fluid leaks, under pressure, may not be visible. Use a piece of cardboard or wood to find leaks; never use your bare hand. Wear safety glasses for eye protection. If any fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this type of injury. AVOID TIRE EXPLOSION Tire explosion can result if the following procedures are not followed: - Maintain correct tire pressure. Do not inflate tire above recommended pressure. - Check for low tire pressure. Inflate to recommended pressure. - Replace any wheel with cuts, bubbles, or damaged rims. - Do not weld or heat wheel assembly. Heating will increase tire pressure. 04 T6-T7-T8-T9 3GW

7 Safety messages DRIVING ON PUBLIC ROADS Before transporting the machine, attach the safety chain to the drawbar support or other specified anchor location. Safety chain will reduce the risk of injury due to collision or loss of implement control if the drawn implement becomes unhitched from drawbar. Provide enough slack in the chain to permit turning. DRIVING ON PUBLIC ROADS Lock the finger wheels in their maximum position by sliding out the locking pin (1) and blocking it by the hair pin clip (2). 05 T6-T7-T8-T9 3GW

8 Safety messages WORKING ON THE RAKE Before working on or near rake for any reason including servicing, lubricating, cleaning or inspecting rake: 1. Disengage power to the tractor s ground drive. 2. Set park brake. 3. Shut off the tractor engine and remove the key. 4. Set the finger wheels in the transport locking position A A All machinery is particularly dangerous to children and persons that are unfamiliar with its general operation. The TONUTTI CO. strongly recommends that no person without a thorough understanding of how the TONUTTI wheel rakes operate be permitted to operate the machine. The machine should be operated only by responsible persons who have thoroughly read the operator s manual and are informed about the machine s use and are delegated to do so. Prior to operating the rake, be sure to read and understand this operator s manual. there is any portion you do not understand, or any phase of the machine s operation you do not understand, be sure to contact your local TONUTTI dealer or distributor. Use this manual thoroughly to familiarize yourself with the machine. 06 T6-T7-T8-T9 3GW

9 Safety and model decals INSPECTING SAFETY DECALS Safety decals located on your machine contain important and useful information that will help you operate your equipment safely.to assure that all decals remain in place and in good condition, follow the instructions given below. - Keep decals clean. Use soap and water, not mineral spirits,abrasive cleaners,or other similar cleaners,that will damage the decal. - Replace any damaged or missing decals. When attaching decals, surface temperature of the metal must be at least 40 F (5 C). The metal must also be clean and dry. - When replacing a machine component with a decal attached,replace the decal also. - Replacement decals can be purchased from your Tonutti equipment dealer. DECALS LOCATION 1) ONE PIECE 2) ONE PIECE 3) ONE PIECE 5) THREE PIECES 6) THREE PIECES 07 T6-T7-T8-T9 3GW

10 Assembly INSTALL RAKE WHEEL FRAMES ON LEVEL GROUND, PLACE 2 STANDS (1) APPROXIMATELY 5 TO 6 FEET (1,5 TO 1,8 mt.) APPART AND ADJUSTED TO A HEIGHT OF ABOUT 29 INCHES (74 cm). PLACE THE FRONT FRAME (2) ON TOP OF THE STANDS. POSITION ANOTHER STAND (3) TO SUPPORT THE REAR FRAME (4). NOW FASTEN THE TWO MAIN FRAME MEMBERS (2) AND (4) TOGETHER WITH 12x35 mm HEX BOLTS AND LOCK NUTS. NOTE, TIGHTEN THESE BOLTS EVENLY TO INSURE THET THE FRAMES ARE CONNECTED STRAIGHT. ASSEMBLE THE ARM FOR DRAWBAR (7) ONTO THE MAIN FRAME (2) IN THE POSITION SHOWN IN THE FIGURE. USE HEX BOLTS M12x30 (10) AND THE MOUNTING BRACKET FOR THE FRONT GROUND WHEEL (9) TO FASTEN THE ARM TO THE FRAME. NOW PLACE A ASSEMBLY STAND (8) IN A POSITION TO SUSTAIN THE SUPPORT OF DRAWBAR (12) ASSEMBLE THE SUPPORT FOR DRAWBAR (12) ONTO THE ARM FOR DRAWBAR (7) WITH HEX BOLTS M12x30 (13) AND MOUNTING PLATE (15). 08 T6-T7-T8-T9 3GW

11 Assembly INSTALL THE GROUND WHEELS ASSEMBLE THE WHEEL WITH HUB (1) ONTO THE WHEEL FORK (2) USING THE WHEEL FORK PIVOT (3) WHICH HAS PREVIOUSLY BEEN GREASED, AND NYLON SELF LOCKING NUT (4) AND THE TWO SPACERS (5) AND (6) WHICH MEASURE L=64MM AND L=58MM. THE ASSEMBLY OF THESE TWO SPACERS IS CARRIED OUT BY POSITIONING THE WHEEL IN THE CENTRE OF THE WHEEL FORK. GREASE THE UPPER PIVOT SHAFT AREA (2) AND INSERT IT INTO THE GROUND WHEEL MOUNTING BRACKET(7). POSITION THE SUPPORT FORK GROUND WHEEL REAR (8) FOUR INCHES (10 cm) FROM THE FLANGE OF THE FRAME. NOW FASTEN THE SUPPORT (8) TO THE REAR FRAME WITH FOUR HEX BOLTS M12x140 (10), AND MOUNTING PLATE (9). MOUNT THE GROUND WHEEL REAR (12). GREASE THE UPPER PIVOT SHAFT AREA AND INSERT IT INTO THE GROUND WHEEL MOUNTING BRACKET (8). THEN SLIDE THE RING FOR REAR WHEEL SUPPORT (13) ON THE UPPER PIVOT SHAFT OF THE GROUND WHEEL ASSY AND SECURE WITH A ROLL PIN (14). INSTALL THE OTHER FRONT GROUND WHEEL (17). PRE-ASSEMBLE BRAKE DISC (18) PLATES AND SPRING (19) THE SLIDE THEM ON THE UPPER PIVOT SHAFT OF THE GROUND WHEEL ASSY (17). SECURE THIS ASSEMBLY WITH A ROLL PIN (20). 09 T6-T7-T8-T9 3GW

12 Assembly INSTALL RAKE WHEEL FRAMES MOUNT THE FRAME EXTENSION (1) TO THE END OF THE REAR FRAME (2). ATTACH THE PLATE FOR LIFT SCREW (9) ONTO THE EXTENSION FRAME (1). MOUNT THE FRAME EXTENSION (4) TO THE END OF THE FRONT FRAME (3). INSTALL THE LIFT PIPES (5), (6), (7) AND (8) AS SHOWN IN THE PICTURE AND FIX THEM WITH HEX BOLT M8x50 (10) AND LOCK NUT M8 (11). PUT THE LIFT PIPES IN THEIR LOCATION ON THE WING FRAMES AND LOCK WITH THE SPRING CLIP PIN (20). INSERT THE LONG FLAT HEADED PIN (19) INTO THE REAR LIFT TUBE (5). THIS PIN HAS TWO HOLES. ALIGN THE HOLE NEAREST THE HEAD WITH THE HOLE IN THE LIFT TUBE AND SECURE WITH A SPRING CLIP PIN (20). INSTALL THE HANDLE (15) HAS SHOWN IN THE PICTURE WITH THE M12x90 TCEI SCREW (16). 10 T6-T7-T8-T9 3GW

13 Assembly INSTALL DRAWBAR NOW ASSEMBLE THE REGULATING PLATE (3) TO THE SUPPORT FOR DRAWBAR (2) WITH PIVOT (14) WASHER (15) AND LOCK NUT (21). INSTALL THE GREASER (22). ASSEMBLE THE REGULATING PLATE (3) ONTO THE DRAWBAR (1) AND FIX WITH THE PIVOT (13) AND NUT (16). ATTACH THE LEVER (9) TO THE MOUNTING EARS ON THE DRAWBAR (1) WITH HEX BOLT M8x30 AND NUT. FIX THE LEVER (9) TO THE PIVOT (11) WITH A SHACKLE (10) AND ATTACH THE CORD (7) WITH HANDLE (8). 11 T6-T7-T8-T9 3GW

14 Assembly INSTALL HYDRAULIC CIRCUIT MOUNT THE 2.0x8" LIFT CYLINDER (7) ON THE FRAME. CYLINDER END CLEVIS ATTACHES TO THE MOUNTING EAR ON THE FRAME (2) CONNECT THE HOSE (4) TO THE CYLINDER WITH THE ELBOW ADAPTER (6). INSTALL THE BREATHER (5) ON THE ROD END PORT. FIX THE HYDRAULIC HOSES WITH THE GUSSETS AND BLOCK WITH SCREWS M6x25. ATTACH THE CYLINDER TO THE LIFT TUBE USING THE CYLINDER MOUNTING PIN (10). ATTACH SPRING (9) TO THE TABS ON THE MOUNTING PINS. TIGHTEN THE SPRING NUTS (12) TILL THE SPRING TENSION IS STRETCHED ABOUT 1/2 INCH (1.3 cm). 12 T6-T7-T8-T9 3GW

15 Assembly ASSEMBLY RAKE WHEELS INSTALL THE NYLON BUSHINGS (4) INTO THE RAKE ARM MOUNTING TUBES ON THE FRAMES. INSTALL THE RAKE WHEEL ARMS (7) THROUGH THE MOUNTING TUBES WITH NYLON BUSHING AND SECURE WITH FLAT WASHER (6) AND SPRING PIN (5). SLIDE THE CHAIN (10) THROUGH THE END OF THE SPRING (8) ATTACH THE RAKE WHEEL SUSPENSION SPRING TO THE TAB OF THE RAKE ARM (7) AND LIFTING PIPE TAB. FIX THE CHAIN (10) TO THE ARM TAB BY THE SHACKLE (9). NOW MOUNT ALL THE RAKE WHEELS 13 T6-T7-T8-T9 3GW

16 Assembly HYDRAULIC CONNECTIONS Finger wheels lowering-raising Hydraulic system. WARNING : Any different sized cylinders could cause serious damage to the opening system of the rake. N# CODE# DESCRIPTION Q.TY 1 C25E0001 FAST FLUID CONNECTOR 1/2" 01 2 C25F0010 WASHER + OR 1/2" 01 3 C25A0010 FITTING 1/2"x9/16" - 18 JIC 01 4 C22A0050 HOSE, HYD (100R-7200) 01 5 C25A ELBOW ADAPTER 3/8 NPTF-9/ C25L0001 VALVE FOR CYLINDER 3/8" 01 7 C50BN004 CYLINDER LIFT RAKE WHEELS T6-T7-T8-T9 3GW

17 Hookup, transport, unhooking TRACTOR REQUIREMENTS WARNING: Do not operate or transport the rake with a tractor that does not meet the following requirements: - Minimum Horsepower: T6-T7-T8-T9/96 - HP 30 (22.4 kw) - Upright exaust psi minimum hydraulic pressure, suggested 6 gpm flow rate. - Adequate brakes,tires weighting,and steering control. HOOKUP Hitch the rake drawbar directly to the tractor swing hitch #1 and lock it with the tractor pin. The tractor swing hitch must be at 16 (40cm.) from the ground and external to the tractor tires. Do not hang the rake drawbar to the tractor drawbar #2. YES NO WARNING: When turning don t take L.H. or R.H. sharp turns (< 45 degrees) so as to avoid that the rake drawbar hits the tractor tires causing the bending of the rake drawbar or worse damages. HITCH IMPLEMENT TO TRACTOR 1. Connect hydraulic hose #2 to tractor. 2. Remove any storage grease from cylinders. 2 WARNING: Obey all applicable laws vehicle sign, safety chainand other possible requirements concerning road use. Use good judgement and drive carefully. 15 T6-T7-T8-T9 3GW

18 Hookup, transport, unhooking TRANSPORTING - Before transporting the rake, clean out any crop and chaff that has become trapped between the rake tines and the frame. - Lock the finger wheels in their maximum position for transport by sliding out the locking pin (1) ; block the locking pin with the hair pin clip (2). All the finger wheels are now blocked and are impossible to move even if you have an accidental pressure failure in the hydraulic cylinders of the raising/lowering mechanism. TRANSPORTING CLOSE THE RAKE TO THE TRANSPORT POSITION FOLLOWING THESE OPERATIONS: 1. PULL THE LEVER (1) TO UNHOOK THE DRAWBAR (2) FROM THE REGULATING PLATE (3). (USE THE CORD WITH HANDLE (4) TO PULL THE LEVER FROM THE TRACTOR). 2. ROTATE THE DRAWBAR TOWARDS THE MAIN RAKE FRAME TO ALIGN THE HEAD OF THE PIVOT (5) TO THE LAST HOLE OF THE REGULATING PLATE (3). 3. RELEASE THE LEVER TO HOOK THE DRAWBAR TO THE REGULATING PLATE (3). 16 T6-T7-T8-T9 3GW

19 Hookup, transport, unhooking UNHOOKING WARNING: Use the Normal Shutdown Procedure section when unhooking Implement. Park the implement on level ground. Lower finger wheels or install raking wheels stopper (1) and block it with the hair pin clip (2). Unhook cylinder hose. Unhook tractor hitch pin. Prepare implement for season storage : - Remove dirt and crop from implement.paint exposed metal to inhibit rusting. - Lubricate grease points on the machine. - Coat exposed hydraulic cylinder rod(s) with grease to prevent rusting. - Check hydraulic hoses for deterioration and replace if necessary. - Tighten any loose bolts, nuts and hydraulic fittings. - Repair or replace worn or broken parts. - Replace damaged or missing decals. 17 T6-T7-T8-T9 3GW

20 Rake adjustments FINGER WHEEL ADJUSTMENTS Your rake has each finger wheel independently spring loaded to allow each wheel to exactly the contour of the ground. It is very important that the chain (1) that limits the run of the finger wheels and the spring (2) that absorbs the shocks of the finger wheel (acting as a shock absorber) are assembled correctly on the rake arm (3). One sample of a correctly assembled chain and spring is supplied with each rake. Locate it and assemble the other chains and springs in the exact same way. FINGER WHEELS GROUND PRESSURE For a correct raking you should provide the rake with a correct ground pressure on the wheels. This pressure may vary depending on the type of crop that you are raking, the quantity of the product you have and the different field conditions you may find. The rake is supplied with a screw handle #4 that allows you to raise or lower all the finger wheels at the same time giving you the possibility of getting the ground pressure you desire. 18 T6-T7-T8-T9 3GW

21 Raking NORMAL SHUTDOWN PROCEDURE WARNING: before making adjustments to rake, follow normal shutdown procedure. 1. Follow normal shutdown procedure for the tractor (refer to the tractor operators manual). Shut off tractor, set brake or park lock and lower attachments to ground. RAKE ADJUSTMENT WHEEL HEIGHT Adjust tine wheels for correct field and transport position. Refer to fingerwheel adjustments and finger wheel ground pressure, rake adjustment section for correct raking. SET WORKING WIDTH Your rake has four working widths plus the transport position. T6-96 from 0' to 13'8" (4.10 mt.) T7-96 from 0' to 15'10" (4.75 mt.) T8-96 from 0' to 18' (5.40 mt.) T9-96 from 0' to 20'2" (6.05 mt.) To obtain the desired working width, or change from the former one, just pull the lever (1) to unhook the drawbar (2) from the regulating plate (3). (Use the cord with handle (4) to pull the lever from the tractor). Then rotate the drawbar to align the head of the pivot (5) to one of the hole of the regulating plate (3). Release the lever to hook the drawbar to the regulating plates (3). 19 T6-T7-T8-T9 3GW

22 Raking DIRECTION OF TRAVEL The rake is provided with a directional ground wheel (1) thet adjusted following this operation: 1. Remove the pin (2) 2. Rotate the directional ground wheel (1) to align the correct hole of the plate (3) to one of the two holes of the two plates (4) and fix the directional ground wheel with pin (2). RAKING SPEED Optimum ground speed will depend on crop being raked, terrain, and tractor horsepower. Reduced ground speed may be necessary for hills or rough terrain. Inexperienced operators should use slower ground speeds and avoid rough or uneven terrain which could lead to tractor tipping or rollover. TROUBLESHOOTING Most raking problems can be traced to travelling too slow or too fast, incorrect ground pressure, or broken or missing tines. Increase ground pressure only enough to pick up crop. 20 T6-T7-T8-T9 3GW

23 Raking HYDRAULIC PROBLEMS Problem Probable Cause Possible Solution Hydraulic Sistem Auxiliary outlet not activated Activate auxiliary hydraulic outlet Inoperative Hose from implement not Connect hose properly connected to tractor Hydraulic oil level too low Check tractor operator s in tractor manual for proper oil level NOTE: "Oil leaks may be experienced with new cylinders when used in single action mode. Please note that this is not a fault in the cylinder, but just the extra oil remaining inside the cylinders body after the cylinders have gone through the ISO 9002 Quality Control Audits in the Tonutti factory being pushed out in double action mode." RAKING PROBLEMS Problem Cause Solution Field not cleaned well Rake wheel assemblies too Adjust assemblies lower to high ground Hay is bunching Tips of teeth collecting dirt Remove paint and dirt from tips of teeth Incorrect ground speed Adjust ground speed Rake wheel hoops Excessive ground speed Reduce ground speed breaking Excessive ground pressure Reduce ground pressure Tines breaking Excessive ground speed Reduce ground speed Excessive ground pressure Reduce ground pressure One rake wheel does Inadequate lubrication Lubricate adequately not turn Worn or damaged bearing Replace bearing Poor windrow Rake wheel assemblies too Adjust assemblies lower to preparation high ground Broken or missing tines Excessive ground speed Replace tines Reduce ground speed Excessive ground pressure Reduce ground pressure Rake wheel assembly Rake wheel assembly too Adjust assembly lower to on one side does not high ground turn Broken or missing tines Replace tines 21 T6-T7-T8-T9 3GW

24 Lubrication and maintenance LUBRICATION AND MAINTENANCE MAINTENANCE - 10 SERVICE HOURS After the first hours of operation, check all attaching hardware. All hardware torques should be checked on a routine basis after every 10 hours of operation.refer to the recommended torque values at page 41 of this manual. MAINTENANCE - 50 SERVICE HOURS 1 -Grease all the zerks located on the ground wheel (1) 2 - Grease all lift pipe supports (2) MAINTENANCE SERVICE HOURS Oil the thread and screw (3) of the regulating handle MAINTENANCE - AS REQUIRED Periodically inspect rake and make necessary repairs. - Check frame for fatigue or cracking. Replace or repair worn or damaged parts. - Check decals. replace if missing or damaged. - Check bolts and fasteners. Tighten or replace as necessary. - Check tire pressure. Inflate to 40 psi (2.7bar) - Check tires and rims for damage. - Check lug nut torque. torque to 85 ft lb (115 nm). - Check condition of rake wheels. - Check hydraulic cylinders and hoses for leaks or damage. 22 T6-T7-T8-T9 3GW

25 Lubrication and maintenance CHECK WHEEL BEARINGS Yearly, or if ground wheel or tine wheel bearings do not turn freely, check bearing grease. NOTE: Support implement on blocks if checking ground wheel bearing. INSPECT BEARING 1- Remove dust cap (1),cotter pin and castle nut or locking nut (2), and washer and outer bearing (3). 2 - Inspect bearing: if it is dry, or if grease is caked or contaminated, repack bearings; otherwise go to step 8. REPACK BEARING 3- Remove wheel and hub. Remove and inspect seal (5). Replace if damaged. 4- Remove the inner bearing (4). 5- Wash bearings and inside of hub with solvent. Wipe clean and air dry. Replace damaged bearings or races. 6- Work grease into roller retainers from edge to fill the entire bearing with grease. 7- Install inner bearing (4), seal (5), into hub and mount on spindle. PRELOAD BEARING 8- Install outside bearing and washer (3) install nut (2). 9- Tighten nut until slight drag is felt when turning wheel. Back off nut 1/8-1/4 turn (locknut type) or until first slot lines up with hole in spindle and install cotter pin (castle nut type). Install dust cap (1). 10- Install wheel and torque nuts or bolts. 23 T6-T7-T8-T9 3GW

26 Specifications SPECIFICATIONS MODEL TRANSPORT NUMBER KW HP LBS KG FEET CM T 6 3GW 6 22, ' 250 T 7 3GW 7 22, ' 250 T 8 3GW 8 22, ' 250 T 9 3GW 9 22, ' 250 MODEL SPEED WHEELS DIAM. WORKING W. MPH KMH TIRES INCH CM FEET CM T 6 3GW /70-14*5.00x15" 55" '8" 410 T 7 3GW /70-14*5.00x15" 55" '10" 475 T 8 3GW /70-14*5.00x15" 55" ' 540 T 9 3GW /70-14*5.00x15" 55" '2" 605 HYDRAULIC FITTINGS Pipe Thread fittings Make sure the threads (1) are free from nicks, burrs, dirt, etc. Tighten the fitting approximately 3 turns past finger tight. 24 T6-T7-T8-T9 3GW

27 Recommended torque values RECOMMENDED TORQUE VALUES For Metric Grade 5.8,6.9,10.9,& 12.9 Cap Screws and Bolts All values are ft. lbs. BOLT SIZE GRADE 5.8 GRADE 6.9 GRADE 8.8 GRADE 10.9 GRADE 12.9 FT. Newton FT. Newton FT. Newton FT. Newton FT. Newton LBS. Meters LBS. Meters LBS. Meters LBS. Meters LBS. Meters M M M M M M M M M M M M M M M T6-T7-T8-T9 3GW

28 SPRING ASSEMBLY STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 Warning: Leave three rings free as shown. OMFR02RAP

29 CHECK LIST OK NO OK NO OK NO 27 OMFR02RAP-0902

30 OK CHECK LIST NO OK NO OK NO WARNING: NEVER GREASE BRAKE DISC OMFR02RAP

31 LIMITED WARRANTY ************************** TONUTTI SPA (HEREINAFTER MANUFACTURER ), WARRANTS TO THE ORIGINAL PURCHASER OF EACH NEW AGRICULTURAL PRODUCT OF ITS OWN MANUFACTURE ( PRODUCT ) THAT SUCH PRODUCT SHALL BE FREE FROM DEFECTS IN MATERIAL AND/OR WORKMANSHIP, WHEN PROPERLY SET UP AND OPERATED IN ACCORDANCE WITH THE RECOMMENDATIONS SET FORTH IN THE PRODUCT S OPERATOR S MANUAL, FOR ONE FULL YEAR AFTER DELIVERY TO THE ORIGINAL PURCHASER. THIS LIMITED WARRANTY SHALL APPLY ONLY TO COMPLETE MACHINES. THE TONUTTI PRODUCT WILL QUALIFY FOR THE TONUTTI LIMITED WARRANTY ONLY IF THE ON LINE WARRANTY REGISTRATION HAS BEEN SUBMITTED WITHIN 10 (TEN) DAYS FROM THE DATE OF PURCHASE. RECEIPT OF WARRANTY REGISTRATION AFTER THE 10 (TEN) DAYS FROM PURCHASE WILL AUTOMATICALLY INVALIDATE THE WARRANTY PARTS AND ACCESSORIES NOT OF TONUTTI S MANUFACTURE ARE WARRANTED ONLY TO THE EXTENT OF THEIR ORIGINAL MANUFACTURER S WARRANTY AND SUBJECT TO THEIR ALLOWANCE TO TONUTTI IF FOUND DEFECTIVE. DURING THE WARRANTY PERIOD, THE AUTHORIZED TONUTTI DEALER SHALL FURNISH REPLACEMENT COMPONENT PARTS WITHOUT CHARGE FOR ANY PRODUCT THAT FAILS BECAUSE OF DEFECTS IN MATERIAL AND/OR WORKMANSHIP. NO PRODUCTS OR COMPONENT PARTS SHALL BE REPAIRED,REPLACED OR RETURNED WITHOUT PRIOR WRITTEN AUTHORIZATION FROM TONUTTI SPA. THE SOLE AND EXCLUSIVE REMEDY AGAINST THE MANUFACTURER DURING THE WARRANTY PERIOD WILL BE FOR THE REPAIR OR REPLACEMENT OF DEFECTIVE PRDOUCTS IN THE MANNER PROVIDED UNDER THIS WARRANTY. IN NO EVENT SHALL THE MANUFACTURER S LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT. THE MANUFACTURER SHALL NOT BE LIABLE TO ANY PERSON UNDER ANY CIRCUMSTANCES FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS) OCCURING FOR ANY REASON AT ANY TIME. THIS LIMITED WARRANTY DOES NOT OBLIGATE THE MANUFACTURER TO BEAR ANY TRANSPORTATION CHARGES IN CONNECTION WITH THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS. THE MANUFACTURER SHALL NOT BE OBLIGATED FOR ANY CHARGES FOR LABOR OR OTHER COSTS INCIDENTAL TO THE REMOVAL OR REMOUNTING OF COMPONENT PARTS REPAIRED OR REPLACED UNDER THIS LIMITED WARRANTY. THIS WARRANTY SHALL NOT APPLY TO ANY MACHINE WHICH SHALL HAVE BEEN REPAIRED OR ALTERED OUTSIDE THE TONUTTI FACTORY WITHOUT PRIOR MANUFACTURER S APPROVAL, TO AFFECT ITS STABILITY OR RELIABILITY, NOR WHICH HAS BEEN SUBJECT TO MISUSE, NEGLIGENCE OR ACCIDENT, NOR TO ANY MACHINE WHICH SHALL NOT HAVE BEEN OPERATED IN ACCORDANCE WITH THE MANUFACTURER S PRINTED INSTRUCTIONS OR BEYOND THE COMPANY RECOMMENDED MACHINE RATED CAPACITY. THIS WARRANTY SHALL NOT BE APPLICABLE TO ITEMS WHICH ARE SUBJECT TO THE WARRANTIES OF THEIR RESPECTIVE MANUFACTURERS. SUCH ITEMS WOULD INCLUDE BUT WOULD NOT BE LIMITED TO CLUTCHES, UNIVERSAL JOINTS, KNIVES, HYDRAULIC COMPONENTS, BEARINGS, TIRES, BELTS AND OTHER TRADE ACCESSORIES. THIS WARRANTY SHALL NOT BE APPLICABLE TO ITEMS DEFINED AS NORMAL WEAR ITEMS. SUCH ITEMS INCLUDE, BUT ARE NOT LIMITED TO BELTS, DISCS, KNIVES, TINES, STONE GUARDS, TIRES, SLIP CLUTCHES, PITMAN SHAFTS, SWATH STICKS, BLADES, TINE HOLDERS. THE JUDGEMENT OF TONUTTI S.P.A. IN ALL CASES OF CLAIMS UNDER THIS WARRANTY SHALL BE FINAL AND CONCLUSIVE AND THE ORIGINAL PURCHASER AGREES TO ACCEPT ITS DECISION ON ALL QUESTIONS AS TO DEFECT AND TO THE EXCHANGE OF ANY PART OR PARTS. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF TONUTTI S HAS ANY AUTHORITY TO BIND TONUTTI TO ANY AFFIRMATION REPRESENTATION OR WARRANTY CONCERNING ITS MACHINERY EXPECT AS SPECIFICALLY SET FORTH. TONUTTI SPA RESERVES THE RIGHT TO MODIFY,ALTER AND IMPROVE ANY PRODUCT WITHOUT INCURRING IN ANY OBBLIGATION TO REPLACE ANY PRODUCT PREVIOUSLY SOLD WITH SUCH MODIFIED,ALTERED OR IMPROVED PRODUCT 29 T6-T7-T8-T9 3GW

32 Note:...

33 FARM MACHINERY INDUSTRIES Via Gino Tonutti, Remanzacco (Italy) Phone Fax web site: VERY IMPORTANT!!!!!!!!!! WARRANTY REGISTRATION INFORMATION Dear Customer, In order to validate the Warranty Registration of your Tonutti implement that you have just purchased, please surf in the internet at our web site On line Warranty Policy (W.O.P.) section and be sure to fill in the Warranty Registration Form found therein, in all its details. If by any chance you do not have an internet connection, please ask your dealer to complete the form for you and forward, by or fax to Tonutti. PLEASE DON T FORGET THAT THIS REGISTRATION FORM MUST BE SUBMITTED WITHIN 10 DAYS OF THE PURCHASE IN ORDER TO BE COVERED BY TONUTTI LIMITED WARRANTY POLICY. Remanzacco, February 10th, 2009

34 [Limited Warranty Policy] [Online Warranty Registration] Online Warranty Registration [Online Warranty Claim] Dear Dealer, thank you for dealing in Tonutti products. Please fill out this form to register the sale of a Tonutti product. This will ensure that your sale has been registered and that the warranty will be activated as of the purchase date. Registering the warranty online is fast and easy. You can also register in the following way: Fax your completed Registration form to Tonutti Customer Care To the Dealer: By completing and submitting this Warranty Registration form within 10 days from purchase date, you confirm that: 1. The machine has been correctly assembled in accordance with the manufacturer's instructions. 2. All bolts have been checked and also oil level and grease. 3. All safety guards + warning decals have been placed on machine. 4. PTO has been matched to tractor and greased. 5. All other pre-delivery checks have been completed as per operators manual. 6. Purchaser was given operators manual and instructed in safe and correct usage of the machine and on limitation of warranty. 7. Machine was tested and operates correctly. 8. The Purchaser acknowledged the machine's correct assembly. 9. The Purchaser acknowledged the receipt of the operators manual, read and fully understood its content. 10.The Purchaser acknowledged his understanding and approves Tonutti Limited Warranty Policy 11.The Purchaser acknowledged having a clear understanding on the correct and safe operation of the machine. 12.The Purchaser acknowledged that the machine needs regular maintenance. as per instructions in the operators manual. 13.The Purchaser has a clear understanding of the capacity of the machine and is aware of its limitations. First Name of person filling out registration* Last Name of person filling out registration* MARIO ROSSI Required Fields marked with* Firm* Date of purchase* ABCDE DD MM YY Address* City* ZIP Code * VIA ARTIGIANO SAN VALENTINO State/Province* UDINE Country* ITALY My Contact is: Phone* Fax * info@abcde.it Product model * Serial number* DOMINATOR V Purchaser Name* Purchaser address* Purchaser information to be completed by the Dealer GIOVANNI BIANCHI VIA GORIZIA,10 UDINE/ITALY Submit

35 33047 Remanzacco (UD) Italy - Via Gino Tonutti, 3 Tel Fax ENGLISH Declaration of Conformity with 98/37/CE We declare, accepting full responsibility for this declaration, that this product conforms with the following European standards: 2006/42/CE. To achieve machine conformity the following Harmonized Standards have been utilized: UNI EN ISO :2009, UNI EN ISO :2009, UNI EN 1553, UNI EN ISO National and International Technical Specifications : ISO 11684, DPR 547/55 DEUTSCH Konformitätserklärung 98/37/CE Wir erklären und übernehmen die volle Verantwortung für diese Erklärung, dass das Produkt folgenden europäischen Normen entspricht: 2006/42/CE. Zum Anpassen der Maschine an diese Norm wurden folgende angeglichenen Normen angewandt: UNI EN ISO :2009, UNI EN ISO :2009, UNI EN 1553, UNI EN ISO Internationale und Nationale technischen Spezifikationen: ISO 11684, DPR 547/55 FRANÇAIS Déclaration de Conformité 98/37/CE Nous déclarons, et nous assumons la pleine responsabilité de cette déclaration, que le produit est conforme aux normes européennes suivantes: 2006/42/CE. Pour l adaptation de la machine, nous avons utilisé les Normes Harmonisées suivantes: UNI EN ISO :2009, UNI EN ISO :2009, UNI EN 1553, UNI EN ISO Spécifications techniques natinales et internatinales : ISO 11684, DPR 547/55 ITALIANO Dichiarazione di Conformità 98/37/CE Dichiariamo, assumendo la piena responsabilità di tale dichiarazione, che il prodotto è conforme alla seguente direttiva europea: 2006/42/CE. Per l adeguamento delle macchine sono state utilizzate le seguenti Norme Armonizzate: UNI EN ISO :2009, UNI EN ISO :2009, UNI EN 1553, UNI EN ISO Norme e/o Specifiche Tecniche Nazionali ed Internazionali : ISO 11684, DPR 547/55 ESPAÑOL Declaración de Conformidad 98/37/CE Declaramos, asumiéndonos la responsabilidad plena de tal declaración,que el producto es conforme a las siguientes normas europeas: 2006/42/CE. Para la adecuación de la máquina se han utilizado las siguientes Normas Armonizadas: UNI EN ISO :2009, UNI EN ISO :2009, UNI EN 1553, UNI EN ISO Especificaciones Técnicas Nacionales e Internacionales : ISO 11684, DPR 547/55 Type HAY RAKE Serian Number DECAL CE ON THE MACHINE Model T3GW Date

36 33047 Remanzacco (UD) Italy - Via Gino Tonutti, 3 Tel Fax