Reliable compressor service Closeness on a global scale

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Ashlie Glenn
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1 Reliable compressor service Closeness on a global scale

2 Process industry Refining Petrochemical industry Chemical industry PET bottle blowing Industrial air Oil and gas industry Gas gathering Gas transportation Gas storage Gas re-injection CNG LNG Industrial refrigeration Utilities Power generation Natural gas Biogas Water treatment Industrial gases (Ar, C 2 H 2, CO 2, He, H 2, N 2, N 2 O, O 2, etc.) Railway

We are committed to providing only the best service to the customers we serve.

3 HOERBIGER is a name trusted for quality, service and reliability. Our service facilities throughout the world are fully equipped and employ some of the most highly trained and experienced people in the business. We are committed to providing only the best service to the customers we serve. We help our customers to: increase compressor reliability high-quality repairs and parts troubleshooting problems analyzing equipment health retrofitting components increase MTBR we increase the life of the least reliable components reduce maintenance costs with better materials and designs reduce operating costs using HydroCOM control systems to reduce fuel or power consumption with RecipCOM diagnostic monitoring systems reduce emissions using products like nitrogen purge systems packing cases superior sealing systems Whether you require technical support, engineered product development, resource management or shop services, HOERBIGER Service has a solution for your equipment needs.

4 Our service shops are fully equipped with the latest machinery and experienced technicians

Compressor overhauls cylinder reboring cylinder reconditioning crossheads and pins connecting rods and bushings crankshafts and bearings cooler retubing Component repairs and upgrades valves rings

5 Your compressor gets the best care with HOERBIGER. Our services include repair of all compressor components as well as parts supply. We also offer a number of unique services like component wear analysis to improve compressor reliability and performance. Compressor overhauls cylinder reboring cylinder reconditioning crossheads and pins connecting rods and bushings crankshafts and bearings cooler retubing Component repairs and upgrades valves rings and packings emission reductions HydroCOM capacity control systems RecipCOM diagnostic system and machinery protection systems pistons and piston rods cylinder relining Spare parts supply We save you time and money spent in sourcing spare parts. Our parts procurement group can locate parts quickly. We even have warehouses strategically located throughout the world which stock common parts for immediate shipment. Expect nothing less than top-quality service from the world's leading manufacturer of performance-critical compressor parts.

Shop services As the world-leading independent valve manufacturer, no company is better qualified to handle valve repairs. But we do not stop at cleaning and repair.

Valve repair Regular valve repair plays an important role in your compressor s efficiency. Every HOERBIGER service center adheres to the HOERBIGER standard for valve repair and component replacement.

It undergoes a rigorous process that includes a Magnaflux inspection of every seat and guard, precise tolerance measurements, and machining to verify clearance and lift.

6 Shop services As the world-leading independent valve manufacturer, no company is better qualified to handle valve repairs. But we do not stop at cleaning and repair. We offer full evaluation of your application to make sure the right valve is being used. We can retrofit any valve to fit your performance and reliability requirements. Valve repair Regular valve repair plays an important role in your compressor s efficiency. Every HOERBIGER service center adheres to the HOERBIGER standard for valve repair and component replacement. Our objective for each valve repair is to return it to new condition. Each valve is carefully tagged and catalogued when it comes in. It undergoes a rigorous process that includes a Magnaflux inspection of every seat and guard, precise tolerance measurements, and machining to verify clearance and lift. After the repair, each valve is carefully wrapped in protective packaging, labeled, and tagged with all repair information. Valve retrofits If the compressor you are operating has undergone a change in application such as a different gas, or different operating pressures the original valves may not be providing the optimum efficiency or performance. HOERBIGER Service performs countless valve retrofits each year to increase compressor reliability and capacity or reduce power consumption. Packing case repairs and upgrades We can repair your existing packing to as-new condition, or retrofit packing to meet your service requirements. Packing cases are examined for cracks using magnetic particle testing, then measured to ensure that they have not reached their service limit.

Piston and rod repair HOERBIGER sources or manufactures coated or new induction-hardened rods

We also recondition your existing rods at any of our repair and service facilities.

Certain machine shops are designated to line and bore cylinders for quick rebuild service.

standards, equipment and testing procedures.

7 Piston and rod repair HOERBIGER sources or manufactures coated or new induction-hardened rods with rolled threads. We also recondition your existing rods at any of our repair and service facilities. Similarly, piston rings and rider bands are manufactured in many locations as well as at our regional manufacturing facility. Our proprietary HY material grades are manufactured in Houston under HOERBIGER s strict quality control systems. Cylinder repair We restore your worn compressor cylinders to their original size and condition. Certain machine shops are designated to line and bore cylinders for quick rebuild service. Cylinder assembly is trusted only to expertly-trained technicians using our own high-quality standards, equipment and testing procedures. Crossheads and pins Complete compressor overhauls include pin and bushing inspections, all crosshead clearance adjustments, shimming, alignment and lubrication. Connecting rods, bushings Connecting rods can be restored to original OEM dimensional and performance specifications at a fraction of the cost of purchasing new ones. New bearings are sourced from our new internal, streamlined parts procurement group.

Our engineers and technicians who work on site are seasoned veterans of the compressor maintenance business.

8 Field services HOERBIGER has field service personnel deployed throughout the world to provide quality service, onshore and offshore. They communicate regularly with customers to identify and recommend ways to improve compressor performance. Our engineers and technicians who work on site are seasoned veterans of the compressor maintenance business. Most have years of unit-specific experience and understand the unique maintenance requirements for the equipment in which they specialize. Your compressor couldn t be in better hands when you have a technician who knows the specific failure modes of your compressor model, what parts are required to fix it and where to get them, and has performed service on countless similar units. Field service includes: preventive maintenance predictive maintenance teardowns rebuilds overhauls revamps outages Our field service group is ready and willing to offer you their expert advice on how to make the most of your compressor s operation.

Compressor diagnostics HOERBIGER has trained compressor analysts who use specialized equipment like RecipCOM to analyze the condition of your compressor either continuously or periodically while it

Mechanical condition valve leaks valve dynamics leaking piston rings pressure packing leaks crosshead knocks foundation issues pulsation problems rod load liner wear Performance analysis horsepower

9 Compressor diagnostics HOERBIGER has trained compressor analysts who use specialized equipment like RecipCOM to analyze the condition of your compressor either continuously or periodically while it operates. They evaluate component condition and make recommendations about when to schedule maintenance or how to improve its performance. Mechanical condition valve leaks valve dynamics leaking piston rings pressure packing leaks crosshead knocks foundation issues pulsation problems rod load liner wear Performance analysis horsepower capacity efficiency Recommendations Our reports provide you with clear evidence of your compressor s operating condition and use current and historical performance (where available) to determine an appropriate time frame for maintenance. Before and after component retrofits, we perform comprehensive analyses to confirm performance improvements. The more we know about your compressor s application and current operating condition, the better we can improve it.

Streamlined parts procurement We are service specialists who can readily

We have reliable cross-reference lists to ensure the part you need is the one we

Compressor cylinder parts cylinders pistons and piston rods piston and rider

gaskets and accessories Engine parts cylinders power pistons and piston ring

10 Streamlined parts procurement We are service specialists who can readily identify and source those hard-to-find parts. We have reliable cross-reference lists to ensure the part you need is the one we deliver. Compressor cylinder parts cylinders pistons and piston rods piston and rider rings packing cases and packing rings valves and unloaders covers and cages gaskets and accessories Engine parts cylinders power pistons and piston ring sets valve seats fuel and power valves bearings and bushings gaskets and accessories Compressor frame end parts bearings and bushings crossheads, crosshead pins and shoes If we don t have it, we will find it.

HOERBIGER Compression Technology works as a service partner with the oil, gas and process industries out of more than 90 locations in more than 40 countries.

11 HOERBIGER Compression Technology works as a service partner with the oil, gas and process industries out of more than 90 locations in more than 40 countries. HOERBIGER Compression Technology Always near you, anywhere in the world Algeria Argentina Australia Austria Bolivia Brasil Brunei Canada Chile China Colombia Croatia Czech Republic Ecuador Egypt Finland France Germany Greece Hungary India Indonesia Israel Italy Japan Kuwait Libya Lithuania Malaysia Mexico Montenegro Netherlands New Zealand Nigeria Norway Oman Pakistan Peru Philippines Poland Portugal Romania Russia Saudi Arabia Serbia Singapore Slovakia South Africa South Korea Spain Sweden Switzerland Syria Taiwan Thailand Turkey United Arab Emirates United Kingdom United States of America Venezuela Vietnam

12 Your benefits from using HOERBIGER service worldwide convenient locations parts in stock, ready to ship certified quality repairs all shops are ISO 9001:2000 certified all compressor component repairs, upgrades and retrofits capacity control devices cooling and lubrication systems compressor overhaul services authorized parts distributor for: Ariel Gemini Halberstadt AKT3SER010BE HOERBIGER Compression Technology is a business unit of HOERBIGER Holding AG, Zug / Switzerland. HOERBIGER is active throughout the world as a leading player in the fields of compression technology, automation technology and drive technology. In 2009, its 6,500 employees achieved sales of 772 million Euro. The focal points of its business activities include key components and services for compressors, gas engines and turbomachines, hydraulic systems and piezo technology for vehicles and machine tools, as well as components and systems for shift and clutch operations in vehicle drive trains of all kinds. Through innovations in attractive technological niche markets, the HOERBIGER Group sets standards and delivers cutting-edge solutions for the benefit of its customers.

Better sealing solutions for reciprocating compressors

Better sealing solutions for reciprocating compressors Experience and know-how the basis for innovation Rings and packings are critical components for the service life of reciprocating compressors. Therefore