CRAFT BREWING. Stellar Cleaning and Sanitation Solutions for the Brewing Industry

Transcription

1 CRAFT BREWING Stellar Cleaning and Sanitation Solutions for the Brewing Industry

2 Truly stellar craft brewing requires spotless sanitation Since 1937, Zep has been a true cleaning and sanitation partner to the beverage industry. Recently, Zep purchased AFCO, a leading specialty chemical and food safety provider serving the food and beverage processing industry. This combination brings together highly complementary portfolios and organizations and enables both companies to expand their service offerings and expertise. From beer stone removal to line lubrication, AFCO Zep has all of your brewery cleaning and sanitation needs covered. Our high-performance products achieve high cleaning and sanitizing standards the first time, saving you labor, time, and money. AFCO Zep s Food Safety Specialists are readily available to serve you with in-plant service visits, training, education on cleaning procedures, and maintenance services. You pay attention to every detail. Don t neglect this crucial one. Stellar Cleaning in the Brewery Process Preventing spoilage is made easy using three AFCO Zep products throughout the brewing process: CIP Cleaner Acid Cleaner Sanitizer We offer many types of Cleaners and Sanitizers based on your equipment needs and preference. tube can cartridge aerosol quart gallon 5 gallon 20 gallon 55 gallon 275 gallon What they re saying about Zep Over the past several years Zep has provided exceptional service to Great Lakes Brewing Co. The quality of the product has made our cleaning processes more efficient and, in the end, it has helped us put out a high quality product. Service has been excellent from ordering, to inventory control, to help with unforeseen circumstances in the plant. I would recommend and have recommended Zep products to any brewery or production facility. Keep up the good work!! Mark Hunger Brewmaster Great Lakes Brewing Co. Cleveland, OH We here at Sudwerk Brewing Company utilize Zep products in all facets of our CIP regimen (caustic, acids, sanitizers) and are very satisfied with the results time and time again. Their service is top notch as well. Jason, our sales representative, is great and always willing to help us when we have questions or need some advice when it comes to new processes or chemicals that we re looking to employ. Cheers Zep! Mike Hutson Head Brewer Sudwerk Brewing Co. Davis, CA

3 Service with a Purpose Assure PROGRAM We bring brewery industry experience, training and a service-oriented approach to your business, working closely with you to solve the most difficult challenges. Our sanitation experts will partner with you to help improve your brewery quality and safety programs, train your team members on safe and effective sanitation procedures, and help you stay compliant with the ever- changing regulatory environment and customer audit mandates. Assure Sanitation Program Food & Beverage Safety & Quality Assurance Program GMPs/Sanitation gap assessment audits Regulatory review assessments Quarterly plant inspection reports 3rd party SQF & BRC pre-assessment audits and plant certifications Color coded product labels Health & Safety wall charts Bilingual labels and SDSs Cost Control Continuous improvement through operational efficiencies Controlled chemical usage Zep/Customer reviews of operational and cost performance Sanitation Program Facility surveys Written service and inventory/cost control reports Titration reports for chemical dispensing equipment 24/7 support availability Regular in-plant service visits Titration test kit and reagents upkeep Online and in-plant customer training available Custom program manual and SSOP support Online Master Sanitation Scheduler (MSS) and MySanitation Program available Chemical Management Audit for proper labeling of chemicals and feed lines Audit chemical cage Equipment & Engineering Services Custom made chemical delivery and dilution systems Preventative maintenance on chemical feed equipment CIP engineering and fabrication, programming support Professional Solutions Done Right. Expertise that partners with you. Piece Brewing feels cleaning and sanitation is very important from Kettle to Glass in the brewpub. We get great service from Karl and sleep easy at night knowing that AFCO Zep has brewing chemicals and beer line cleaners that are superior to the competitors. I would recommend AFCO Zep to any brewer. Keep up the good work! JC Brewmaster Piece Brewing Chicago, IL

4 Health & Safety Product Color Coding A key component of AFCO Zep s Assure Sanitation Program includes a label color system that clearly denotes different product groups based on the ph value or if they contain chlorine to support and ensure proper and safe chemical handling: Acidic ph values 0 to 5 Alkaline (non-corrosive) ph values 9 to 11 Neutral ph values 6 to 8 Alkaline (corrosive) ph values 12 and greater Contains Chlorine Internal Cleaning CIP CLEANERS ALKALINE / CAUSTIC CIP CLEANERS AFCO 2548 WASH IT A buffered alkaline peroxide-based cleaner specifically designed for use as a CIP cleaner in breweries. Effective in removing protein soils. 2548E: 50 lb 2548F: 400 lb ZEP FS CHLOR 5 Low-foaming, chlorinated, powdered circulation cleaner : 200 lb : 500 lb 5222 HD CIP 201 Phosphate-free chlorinated alkaline cleaner designed for circulation and CIP of processing equipment. Leaves stainless steel tanks and pipes bright and film-free. Designed for hard water use. 5222T: 4-1 gal/cs 5222E: 5 gal 5222H: 15 gal 5222F: 55 gal 5222B: 265 gal 5222A: bulk/gal AFCO 5229 Heavy-duty blended caustic ideal for use on high temperature processing equipment, kettle boilouts, brewhouse CIP. Contains foam control, water hardness conditioners, and is free-rinsing. 5229E: 5 gal 5229F: 55 gal 5229B: 265 gal 5229BB: 275 gal 5229A: bulk/gal AFCO 5235 Super CIP 200 Heavy-duty caustic cleaner designed for use as a CIP cleaner. Prevents the formation of hardness scale or film on equipment. 5235T: 4-1 gal/cs 5235E: 5 gal 5235H: 15 gal 5235F: 55 gal ZEP FS C.I.P. CLEANER Low-foaming, liquid chelated circulation/boil-out cleaner : 5 gal : 20 gal : 55 gal : 275 gal HD 2000 Non-foaming, heavy-duty caustic cleaner designed for CIP cleaning 5302E: 5 gal 5302H: 15 gal 5302F: 55 gal 5302B: 265 gal 5302A: bulk/gal HD 3000 Non-foaming, heavy-duty caustic cleaner designed for CIP cleaning 5303T: 4-1 gal/cs 5303E: 5 gal 5303F: 55 gal 5303B: 265 gal 5303A: bulk/gal AFCO 34% Hydrogen Peroxide Hydrogen peroxide additive for caustic CIP. Suitable at all temperatures to assist in removing tough soils and carbon burn-on, where a non-chlorine oxidizer is needed. 4307E: 5 gal 4307H: 15 gal 4307F: 55 gal 4307B: 265 gal

5 Internal Cleaning CIP CLEANERS ACID CIP CLEANERS AFCO 4308 HYPERCLEAN BOOST Blended peroxide based pretreatment. Use prior to caustic wash in CIP cleaning. Can be used as a caustic additive when dispensed according to your AFCO rep. 4308F: 55 gal AFCO 5380 PONI ACID Liquid, low-foaming concentrated acid for removal of inorganic soils (beerstone) and mineral films, effective for circulation and soak cleaning in cold/warm water. 5380T: 4-1 gal/cs 5380E: 5 gal 5380G: 55 gal 5380B: 265 gal 5380A: bulk/gal AFCO AR-100 LF Liquid, low-foaming acid designed to replace cleaners containing phosphoric, sulfamic, citric, hydroyacetic, or nitric acid. Can be used for CIP or soak cleaning for removal of milkstone, beerstone, hardness scale, and rust stains. 5490T: 4-1 gal/cs 5490E: 5 gal 5490H: 15 gal 5490F: 55 gal 5490A: bulk/gal ZEP FS FORMULA 3685 Low-foam, blended acid circulation detergent/descaler and COP tank cleaner : 4-1 gal/cs : 55 gal ZEP APEX ACID CIP CLEANER Economical, low-foaming, acid circulation detergent/descaler : 55 gal : 275 gal BEER LINE CLEANING AND CIP VERIFICATION - APPROVED BY MAJOR BREWERIES TM DESANA IC Designed for brewery draught lines, this patented chlorinated alkaline CIP cleaner-verifier is for all-in-one use as a CIP cleaner for all internal surfaces, with detection and measured verification feedback for organics removed. 5542T: 4-1 gal/cs 5542H: 15 gal 5542F: 55 gal SMART CIP Patented chlorinated alkaline CIP cleaner-verifier for all-in-one use as a standard CIP cleaner for all internal surfaces, with detection and measured verification feedback for organics removed. 5544T: 4-1 gal/cs 5544E: 5 gal 5544F: 55 gal TM DESANA BASIC Chlorine-free liquid alkaline beer line cleaner formulated for heavy-duty treatments of beverage dispensing systems. 5565T: 4-1 gal/cs 5565H: 15 gal 5565F: 55 gal TM DESANA MAX IC Patented chlorine-free powdered draft line all-in-one cleaner/verifier. Easily dissolved in water, effective on all types of beer soils, easy-rinsing. 5567T: oz/cs AFCO SMART ADD A Patented chlorine-free internal verifier. Suitable for detection, measurement and removal of organic substances when added to NaOH solution. Can be fully integrated into new or existing CIP systems. 5545E: 5 gal AFCO SMART ADD B Use with 5545E Smart Add A 5548L: 30 gal TM DESANA LIQUID Chlorine-free, highly concentrated draught line cleaner, effective at low concentrations for removal of all types of beer soils. 5566T: 4-1 gal/cs 5566F: 55 gal

6 External Cleaning ALL EQUIPMENT, WALLS AND FLOORS ALKALINE / CAUSTIC FOAMING CLEANERS AFCO 5339 SUPER POWER FOAM CL Chlorinated alkaline foam for external application on tanks, pipes, floors, and walls. Highly effective on all types of organic soils and is free-rinsing. 5339T: 4-1 gal/cs 5339E: 5 gal 5339F: 55 gal 5339B: 265 gal 5339A: bulk/gal FS PROCESS CLEANER X-4490 Heavy-duty, high foaming, multi-purpose cleaner/degreaser : 4-1 gal/cs : 5 gal : 20 gal : 55 gal : 275 gal AFCO 1078 A slightly alkaline, liquid water conditioner/softener. When used correctly, it will prevent hard water scale on equipment. 1078E: 5 gal 1078K: 55 gal MODEL 481 FOAMER Requires only normal tap water pressure to produce a foaming cleaner GALLON PUMP UP FOAM UNIT For spot-cleaning with foaming cleaners, easy to transport. M79401 ACID FOAMING CLEANERS / METAL BRIGHTENERS AFCO 5282 MCSHINE HF Acid-based foaming cleaner for external tanks, pipes, floors, and walls. Highly effective at removing mineral stains and maintaining stainless steel surfaces. 5282T: 4-1 gal/cs 5282E: 5 gal 5282F: 55 gal 5282B: 265 gal 5282A: bulk/gal EXTERNAL CLEANING VERIFICATION TM SMART GEL Intelligent color indicator system that provides verification of cleanliness based on patented persulfate technologies. When applied to food processing equipment and surfaces it makes invisible soils & microbes visible by changing color. 5547X: Kit - 2 pairs per kit MULTI-ANGLE PUMP-UP SPRAYER Portable pressurized sprayer that sprays at any angle, even upside down! FMP00087: each - 2 liter HILLBRUSH CLEANING EQUIPMENT AFCO Zep carries a full line of Hillbrush cleaning equipment. Please see your AFCO Zep rep for more information. Please ask about our other cleaning and sanitizing equipment options.

7 Internal Sanitizing CIP SANITIZERS External Sanitizing ALL EQUIPMENT, WALLS AND FLOORS PER OX SAN EPA-registered sanitizer/disinfectant containing peroxyacetic acid and hydrogen peroxide. Equipment can be sanitized by circulation, mopping, wiping, flooding,soaking, or by applying a coarse spray. 4325E: 5 gal 4325H: 15 gal 4325F: 55 gal 4325B: 330 gal AFCO 4365 HYPER FLEX Phosphate-free, no-rinse, one-step acid sanitizer containing peroxyacetic acid, hydrogen peroxide, and nitric acid. Used for CIP, COP, pipeline, silo, tank, and equipment sanitizing. 4365E: 5 gal 4365F: 55 gal 4365B: 265 gal PRO-OXINE SANITIZER Stabilized chlorine dioxide sanitizer : 5 gal : 55 gal 4367 PEROX EXTREME 15% EPA-registered sanitizer/disinfectant containing peroxyacetic acid and hydrogen peroxide, for CIP sanitizing of equipment. 4367E: 5 gal 4367F: 53 gal 4367B: 300 gal AFCO 4330 SPARK I2 A concentrated broad spectrum iodophor approved for use as a no-rinse sanitizer on hard, non-porous surfaces. 4330T: 4-1 gal/cs 4330E: 5 gal 4330F: 55 gal AFCO 4312 VIGILQUAT A powerful liquid sanitizer, disinfectant, and deodorizer. When evaluated by accepted laboratory procedures, Vigilquat provides superior germicidal activity far beyond that achieved with currently available quaternary ammonium compounds. 4312T: 4-1 gal/cs 4312E: 5 gal 4312L: 30 gal 4312F: 55 gal 4312B: 265 gal 4312BB: 275 gal 4312A: bulk/gal BREWERY TEST KIT INCLUDES: ph Strips, 0-14 Caustic Test Kit Acid Test Kit PAA Strips Peracetic Acid Test Kit USP07452: each External Maintenance EQUIPMENT TM SMART TRACK BASIC Unique dry lubricant for all packages on plastic belts. Specially designed and engineered application system. 5546F: 55 gal TM SMART TRACK Unique dry lubricant for all packages on plastic belts. Specially designed and engineered application system. 5564E: 10 kg drum AFCO 5560 CLEAN TRAC S Low-foaming synthetic chain lubricant for use in automated central dosing units. Keeps conveyor belts in clean condition. Applies for all levels of water hardness. Suitable for PET. 5560E: 5 gal 5560F: 55 gal 5560B: 265 gal 5560A: bulk/gal X-571 LUBRICANT Water-based (H2) chain lubricant protects bearing surfaces on conveyors against excessive wear. Reduces chain drag, reducing power load on conveyor chain drive motors : 55 gal : 275 gal PET LUBE (XT-4399) Concentrated, liquid, high-detergency dry lubricant protects bearing surfaces on conveyors against excessive wear. Reduces chain drag, reducing power load on conveyor chain drive motors. Removes soil build-up and keeps conveyor clean and odor-free. F33785: 55 gal F33789: 275 gal FIVE STAR Non-flammable polish cleans and polishes virtually all metals including: brass, chrome, stainless steel, copper, silver, gold, aluminum, magnesium, aluminum alloys, nickel, zinc, tin, bronze, and pewter. Removes tarnish and lime deposits and protects from rust and tarnish : lb : oz SELCOSHINE Water-based aerosol foam polish cleans, polishes, and protects stainless steel, aluminum, copper, brass, Formica, and chrome in one easy step. Long-lasting protection repels fingerprints, dust, dirt and smudges and adds glossy shine without leaving an oily residue. Pleasant lemon scent : 12/cs

8 Tool Crib / Maintenance INDUSTRIAL HAND CARE / LUBRICANTS / PENETRANTS GREASES / LUBRICANTS / PENETRANTS INDUSTRIAL HAND CARE D-4000 PLUS DISPENSER 1-Gallon Hand Soap Dispenser made of anodized aluminum and reinforced nylon for a durable, versatile unit that is nearly indestructible. Stainless steel pumping mechanism is resistant to corrosion, rust and abrasion. Dispenses Cherry Bomb and other hand cleaners : each CHERRY BOMB Heavy-duty hand cleaner that combines the power of pumice with moisturizing emollients so your hands feel great even with repeated washes. Its solvent formula spreads, captures, and holds grease and has a light cherry fragrance : 4-1 gal/cs : 20 gal INTRO SKU : 4 gal/cs + dispenser CHERRY BOMB WIPES Heavy-duty, abrasive, hand cleaner towel designed to scrub away tough soil while being easy on hands. VOC Compliant : 4 tub/cs SHELL SHOCK Heavy-duty hand cleaner with soy solvents and walnut shells to naturally and effectively loosen and clean tough grime. Popular apple cinnamon fragrance : 4-1 gal/cs INTRO SKU : 4 gal/cs + dispenser ZEP FS ANTIMICROBIAL HANDCLEANER Antimicrobial hand cleaner and sanitizer designed for elimination of cross-contamination in food processing facilities.(e2) : 4-1 gal/cs SANITARY SPRAY LUBRICANT Formulated with the finest U.S.P. grade mineral oil for use primarily as a lubricant for food processing equipment. Leaves an almost invisible film which has excellent lubricating properties and water repellency. (H1) : 12/cs WHITE SLIDE Premium grade, white, aluminum complex grease for use in food processing facilities where incidental food contact may occur. Lubricates, seals, and protects a wide variety of moving parts. (H1) : 10/cs ZEP 45 LUBRISIL NC Heavy-duty lubricant and release agent composed of selected solvents and silicones. Reduces friction and stops squeaks in wheels, bearings and moving parts. (H1) : 12/cs ZEP 45 LUBRIDRY Silicone-based lubricant that offers lubrication to a wide variety of surfaces and machinery and reduces friction and squeaking. Dries quickly. (H1) : 12/cs ZEP 2000 Clear, long-lasting lubricant for high-speed, high-temperature, high-pressure or high-vibration applications requiring constant lubrication. USDA applicable (H2). Provides maximum penetration. Resists water wash-out to help prevent rust and corrosion : 12/cs ZEP 45 DUALFORCE Superior dual-action penetrant and lubricant that doesn t compromise one for the other. Improved odor. 50 state compliant : 12/cs Professional Solutions Done Right. Expertise that partners with you.

9 Tool Crib / Maintenance SPECIALTY / CLEANERS / DEGREASERS SPECIALTY PIPE SEAL Curing sealant formulated for all types of tapered or threaded metal piping, including stainless steel, Monel, and aluminum : 10/cs PEAT SORB Dry hydrocarbon absorbent powder designed to instantly encapsulate hydrocarbon spills and hold them, preventing their release back into the environment. Will not absorb water, only the oil on water. Can be incinerated or disposed of in landfills : 2 cu ft bag FOAMING COIL CLEANER Aerosol formulated to simplify the task of maintaining efficient operation of evaporator coils on window and rooftop air conditioner units. Quickly penetrates soils on coil surfaces to loosen and flush away with condensation : 12/cs STAYFRESH MAINTENANCE CARTRIDGE Provides controlled release of chlorine dioxide to clean and maintain the coils on cooling units. One cartridge lasts 30 days. R90602: 16 cartridges/cs ZEPTABS PLUS Contain a potent, broad-spectrum bacteriostat which controls slime build up, drain pan overflow and the growth of harmful bacteria in air-conditioning drain pans : 24/cs CLEANERS / DEGREASERS ELEC II PLUS Nonflammable, nonconductive, VOC-compliant electrical contact cleaner for circuit boards and electronic parts. Quickly removes oil, grease, lint, flux, dirt, moisture from electronics without leaving a residue : 12/cs BIG ORANGE E Heavy-duty aerosol degreaser that contains a blend of natural citrus and biodegradable organic degreasers. Contains no CFCs, caustics, acids, chlorinated solvents or petroleum, and rinses with water : 12/cs MORADO Heavy-duty industrial cleaner used to spot clean concrete floors and other types of floors. It quickly removes a wide variety of greasy and carbonaceous soils : 4-1 gal/cs : 5 gal : 20 gal : 55 gal : 275 gal

10 Taproom & Kitchen CLEANERS & SANITIZERS TABLE AND FOOD SURFACE SANITIZING KITCHEN SURFACE SANITIZER A ready-to-use no-rinse food contact surface quat sanitizer for use in food preparation areas : 12-qt/cs FS FORMULA A liquid chlorine sanitizer and deodorant : 12-qt/cs : 5 gal : 55 gal FS AMINE Z Fifth-generation, quaternary ammonium chloride sanitizer, disinfectant : 4-1 gal/cs : 5 gal : 20 gal : 55 gal : 275 gal RED SANITIZER BUCKETS Easily identifiable container for sanitizing solutions C69912 THREE COMPARTMENT SINK PROVISIONS POT AND PAN PLUS Phosphate-free dish wash detergent cuts and emulsifies grease and soils : 4-1 gal/cs : 5 gal PROVISIONS NO-RINSE SANITIZER Concentrated disinfectant, sanitizer, deodorizer and virucide for use as a flood sanitizer or in 3-compartment sinks : 4-1 gal/cs : 5 gal STAINLESS STEEL MANUAL PUMP One push of the plunger draws liquid detergent or sanitizer from any size container. Mounts directly to any wall or sink. 301 Y Detergent Pump: R Sanitizer Pump: ADDITIONAL TAPROOM / KITCHEN CLEANERS OVEN BRITE Heavy-duty, clinging, industrial stove and oven cleaner that quickly removes carbon deposits, greasy wastes, and baked-on foods from ovens, grills, hoods, griddles, racks, burners, rotisseries, and drip pans : 12-qt/cs : 4-1 gal/cs : 5 gal FS COOLER & FREEZER CLEANER Ready-to-use cleaner remains a liquid at temperatures as low as -40 F. No rinse required : 5 gal pail A-ONE Low-foam cleaner that can be used in autoscrubbers and pressure washing. Great for concrete floors : 4-1 gal/cs : 5 gal : 20 gal ph PERFECT Low-foam, neutral ph, general purpose cleaner designed for manual and automatic floor scrubbing. Safe for use on water-based floor finishes : 4-1 gal/cs : 5 gal PROVISIONS LIME AND SCALE REMOVER Acidic detergent removes film from glassware, removes scale from dishwashers, stainless and aluminum equipment and utensils : 12-qt/cs : 4-1 gal/cs DOSATRON BEER LINE CLEANING SANITATION CENTER Water-powered chemical dispenser provides optimum cleaning of tap lines. Controlled proportioning saves product, servicing costs, and time. M21201 TAP RINSING BALL An effective tool for breweries to rinse out faucets. AF MIXING STATION II Dispenses detergent and sanitizer in three compartment sinks F07301

11 Office and Restroom Care CLEANERS, HAND CARE AND AIR CARE FRONT OF HOUSE HAND CARE FUZION SELECT AND TOUCHLESS DISPENSERS Dispensing versatility with your choice of pump to dispense foam, spray or liquid products. Has an elegant look that can be used anywhere and mounted to any type surface. FUZION ANTI-BACTERIAL FOAMING HAND SOAP Helps reduce bacteria and the spread of germs. Fortified with emollients for skin softening with a pleasant fresh scent : ml/cs FUZION ALCOHOL SANITIZER SPRAY Alcohol-based USDA E-3 type hand sanitizer : ml/cs AIR CARE METER MIST 3000 ULTRA METER MIST 3000 ULTRA PLUS (WITH LCD PANEL) Easy-to-program meters an exact amount of odor control. Innovative light-sensing technology : Ultra : Ultra Plus Meter Mist Aerosols Odor counteractants for use in the 3000 Ultra Plus and 3000 Select dispensers : Blue Sky - 12/cs : Mandarin Orange - 12/cs : Fresh Linen - 12/cs L78901: Mixed Case of 12 different fragrances - 12/cs FUZION FOAM HAND WASH A dye-free and fragrance-free foaming hand wash. Its Ecologo certification makes it a leader in green products : ml/cs PEAR LIQUID HAND SOAP - COUNTERTOP BOTTLE Pear-scented combination of mild, yet effective soaps and emollients with an antibacterial agent to help reduce bacteria : ml/cs INSTANT HAND SANITIZER - DESKTOP BOTTLE Alcohol-based hand sanitizer formulated to be used without water or towels : ml/cs Fuzion Select (S94501) Fuzion Touchless (S93301) READY-TO-USE CLEANERS ZEP 40 A heavy-duty non-conductive surface cleaner. This foaming aerosol cleaner works well for showcases, refrigerators, tile, chrome, stainless steel, soft drink machines and more : 12/cs VUE R.T.U. A glass, mirror, and hard surface cleaner : 12-qt/cs : 4-1 gal/cs SPIRIT II A general purpose quat-based disinfectant cleaner : 12-qt/cs : 5 gal pail RING MASTER All-purpose bathroom and toilet bowl cleaner : 12-qt/cs Professional Solutions Done Right. Expertise that partners with you. FORMULA 50 RTU All-purpose cleaner that cleans all washable surfaces while being non-abrasive. Removes stubborn stains. F50001: 12-qt/cs

12 Professional Solutions Done Right. Expertise that partners with you. Zep Sales & Service, a unit of Zep Inc. Call I BUY ZEP ( ) AFCO: Zep Inc. All Rights Reserved MISC013 ZDL e 4/18