PARAVION TECHNOLOGY, INC AIRWAY AVENUE FT. COLLINS, COLORADO 80524
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1 PARAVION TECHNOLOGY, INC AIRWAY AVENUE FT. COLLINS, COLORADO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS DZUS SNOW DEFLECTOR INSTALLATION BELL 206L-1/L-3/L-4 AND 407 MODELS
2 Cover Rev. 3, 12/12/05 THIS PAGE INTENTIONALLY LEFT BLANK
3 Page A RECORD OF REVISIONS REVISION NO. ISSUE DATE DATE INSERTED ORIGINAL 09/14/99 09/14/ /25/01 01/25/ /15/01 02/15/ /09/ /16/09 BY REVISION CONTROL PROCEDURE Revisions to this document are mailed to owner of record. Before inserting a change, ensure this manual is correct. Check the existing List of Effective Pages in this manual to ensure that all prior revisions are inserted. Do not insert this revision if prior revisions are not inserted.
4 Page B Rev. 3, 12/12/05 THIS PAGE INTENTIONALLY LEFT BLANK
5 Page i LIST OF EFFECTIVE PAGES PAGE NO. REVISION DATE TITLE 4 04/16/2009 COVER (BLANK) 3 12/12/05 A 4 04/16/2009 B (BLANK) 3 12/12/03 i 4 04/16/2009 ii 4 04/16/ /16/ /12/ /16/ /16/ /16/ /16/ /16/2009 These Instructions for Continued Airworthiness (ICA) except for the Airworthiness Limitations Section, have been reviewed and found to comply with the applicable requirements of Appendix A to the Federal Aviation Regulations Part 27. FAA Acceptance Manuel Perez Date 03/27/01.
6 Page ii TABLE OF CONTENTS ITEM PAGE RECORD OF REVISIONS LIST OF EFFECTIVE PAGES TABLE OF CONTENTS A i ii AIRWORTHINESS LIMITATIONS SYSTEM DESCRIPTION INSPECTION AND MAINTENANCE COMPONENT REMOVAL AND REPLACEMENT 2 TABLE LIST OF TABLES I WEIGHT AND BALANCE DATA, 206/407SD FIGURES LIST OF FIGURES DZUS SNOW DEFLECTOR INSTALLATION 4 2, Sht DZUS SNOW DEFLECTOR INSTALLATION 5 2, Sht DZUS SNOW DEFLECTOR INSTALLATION 6 APPENDIX LIST OF APPENDICIES A ANNUAL/ 300 HOUR INSPECTION CHECKLIST 7
7 Page 1 AIRWORTHINESS LIMITATIONS The Airworthiness Limitations Section is FAA approved and specifies inspections and other maintenance required under and of the Federal Aviation Regulations unless an alternative program has been FAA approved. No airworthiness limitation associated with this type design change. This system has no life-limited components. REVISION DATE APPROVED 0 04/30/99 Ronald F. May 1 02/01/01 David T. Grossman 2 04/05/01 Melissa Sandow 3 01/03/06 David Grossman 4 04/16/09; P/N s Update
8 Page 2 Rev. 3, 12/12/ SYSTEM DESCRIPTION 1.1 The Snow Deflector Installation consists of two Snow Deflector Assemblies placed on the helicopter cowling, over the turbine intake openings. The reverse flow of air prior to entering the engine inlet limits the ingestion of snow into the engine. The Snow Deflector Assemblies are attached to the cowling with DZUS fasteners for easy installation and removal. 1.2 Snow Deflector Components The Snow Deflector Assembly with DZUS studs already attached The DZUS floating receptacles which are permanently installed on the aircraft cowling using rivets An aluminum Doubler riveted to the inside surface of the cowling with DZUS floating receptacles already attached. 2.0 INSPECTION AND MAINTENANCE 2.1 The objective of Snow Deflector Installation, inspection and maintenance is to assure that component installations are secure, free of structural defects and that the system is airworthy. 2.2 Inspection procedures outlined in Appendix A should be followed during annual/300 hour inspections to verify installation airworthiness. 3.0 COMPONENT REMOVAL AND REPLACEMENT NOTE: Adjust aircraft weight and balance when components are removed or installed. 3.1 S now Deflector Removal Disengage all DZUS fastener studs, by turning them 90 degrees counter clock-wise Remove the Snow Deflectors. 3.2 Snow Deflector Installation Install Snow Deflector and engage all DZUS fastener studs, turning them 90 degrees clock-wise. TABLE I WEIGHT AND BALANCE DATA; SNOW DEFLECTOR INSTALLATION ITEM WEIGHT (lb) LONGITUDINAL F.S. (in.) MOMENT (in.-lb.) B.L. (in.) LATERAL MOMENT (in.-lb.) DEFLECTOR INST N (Bell 206) DEFLECTOR INST N (Bell 407) Bell 206L-1, 206L-3, and 206L-4 models. The weight includes the combined weight of the Right Hand and Left Hand installations.
9 FIGURES Page 3
10 Page 4 Figure 1: 206 DZUS Snow Deflector Installation Figure 1 Parts Listing ITEM NO PN DESCRIPTION QTY TYP 1 D4-AW35T27 DZUS STUD (alt. AW35T27) 2 EA 2 GH3.5 HALF GROMMET 9 EA 3 D4-AW35T30 DZUS STUD (alt. AS35T24) 7 EA 4 NAS9302B-5-02 RIVET (alt MS20426AD5-08) 20 EA 5 D4-R35 RECEPTACLE (Alt: R35, Class B) 7 EA 6 206SD DOUBLER ASSEMBLY 1 EA
11 Page 5 Figure 2, Sheet 1: 407 DZUS Snow Deflector Installation QUANTITY ITEM NO PN DESCRIPTION -1 Instn -2 Instn TYP 2 407SD DOUBLER ASSEMBLY 1 - EA SD DOUBLER ASSEMBLY - 1 EA. 4 D4-AW35T30 DZUS STUD (alt. P/N AW35t30) 5 5 EA. 5 D4-AW35T33 DZUS STUD (alt. P/N AW35T33) 7 5 EA. 6 ES RECEPTACLE, DZUS FASTENER - 2 EA. 11 NAS1149FN232P WASHER - 4 EA. 12 NAS9302B-4-3 RIVET 7 2 EA. 13 NAS9302B-5-02 RIVET(alt. P/N CR3212PR-5-02) EA. 14 NAS9302B-5-03 RIVET(alt. P/N CR3212PR-5-03) 4 4 EA. 15 D4-R35 RECEPTACLE (alt P/N RT35, Class B 6 6 EA. 16 NAS1398C3-3 RIVET (alt. P/N CR ) - 4 EA.
12 Page 6 Figure 2, Sheet 2: 407 DZUS Snow Deflector Installation ITEM NO PN DESCRIPTION - QTY TYP 7 ES DZUS STUD 2 EA. 8 GH3 HALF-GROMMET 2 EA. 9 GH3.5 HALF GROMMET 8 EA. 10 NAS1149FO432P WASHER 7 18 EA.
13 Page 7 APPENDIX A ANNUAL/300HR INSPECTION CHECKLIST Annual/300 Hour Inspection Checklist INSPECTION COMMENTS INITIALS Snow Deflector Assembly The snow deflectors are made of fiberglass. Inspect the deflectors for cracks, holes, separation of plies in the plane of lamination, blisters, and any permanent deformation of the deflector surface. Replace the assembly if any of the above-mentioned defects are present. No repair and/or patching of the deflector to correct the above-mentioned defects, is permissible.. Pay special attention to the area in the vicinity of dzus stud and rivet holes. Dzus Studs Check for security, cracks, any permanent deformation, and smooth operation. Replace if necessary. Check security of the full grommets. Dzus Receptacles Check the integrity of the receptacle wire, the receptacle body and the security of the rivets. Replace if necessary. Doubler Check fastener security. Inspect for cracks, especially in the vicinity of holes. Replace if necessary. Report structural discrepancies to Paravion Technology, Inc. Replacement parts are available.
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