KINNEY KSVB SERIES. Oil Lubricated, Rotary Vane Vacuum Pumps INSTALLATION OPERATION MAINTENANCE REPAIR WARNING DO NOT OPERATE BEFORE READING MANUAL

Transcription

1 Manual KINNEY KSVB SERIES Oil Lubricated, Rotary Vane Vacuum Pumps INSTALLATION OPERATION MAINTENANCE REPAIR WARNING DO NOT OPERATE BEFORE READING MANUAL LEADING THE SEARCH FOR NEW SOLUTIONS 07/ West Kearney Street, P. O. Box 2877 Springfield, Missouri USA Tel Fax

2 ! CAUTION DO NOT VALVE OR RESTRICT PUMP DISCHARGE OPENING. USE OIL MIST ELIMINATOR WHEN OPERATING PUMP, ENSURE ADEQUATE VENTILATION WHEN DISCHARGING INDOORS REFER TO MANUAL SAFETY INSTRUCTIONS. NOTICE The above safety instruction tags were permanently affixed to your pump prior to shipment. Do not remove, paint over or obscure in any manner. Failure to heed these warnings could result in serious bodily injury to the personnel operating and maintaining this equipment. SAFETY PRECAUTIONS FOR ROTARY VANE PUMPS Please read the following safety information on this page before operating your vacuum pump. Please read the following safety information on this page before operating your vacuum pump. Do not operate the pump without the guard properly attached. Disconnect the pump motor from the electrical supply at the main disconnect before removing the guard. Replace the guard before reconnecting the power supply to the pump motor. Operating the pump without the guard properly installed exposes personnel in the vicinity of the pump to risk from rotating drive components. Do not operate the pump with oxygen-enriched gas (greater than 20% by volume) in the suction line, unless the pump has been prepared with an inert fluid suitable for the application. Pumping oxygen-enriched gases with mineral oil or other non-inert fluids can cause fire or explosion in the pump, resulting in damage or serious bodily injury. Take precautions to avoid prolonged or excessive exposure to oil mist or process materials emanating from the discharge of the pump. Do not allow the pump to discharge into a closed, or inadequately ventilated room. Always use a discharge oil mist eliminator unless the pump discharge is discharged to outside atmosphere. Laws and ordinances may pertain to your local area regarding discharge of oil mist or vapor to atmosphere. Check local laws and ordinances prior to operation of the pump with discharge to outside atmosphere. Venting of the discharge of an oil mist eliminator to outside atmosphere is highly recommended. Do not restrict the pump discharge in any way, or place valves in the discharge line. The vacuum pump is a compressor and will generate high pressures without stalling the motor when operated at low suction pressures. Excessive pressure could cause damage or serious bodily injury. Disconnect the pump motor from the electrical supply at the main disconnect before disassembling or servicing the pump. Make sure pump is completely reassembled, the belt guard is properly installed, and that all fill and drain valves are installed and closed before reconnecting the power supply. Accidental starting or operation of the pump while maintenance is in progress could cause damage or serious bodily injury. Lift pump only as shown in this manual. Do not touch hot surfaces on the pump. In normal operation at low pressures, surface temperatures will not normally exceed 180 F (82 C). Prolonged operation at 200 Torr (267 mbar a) may cause surface temperatures as high as 220 F (104 C) 2

3 TABLE OF CONTENTS SECTION PAGE SAFETY PRECAUTIONS FOR ROTARY VANE PUMPS 2 INTRODUCTION 4 SECTION 1 GENERAL INSTRUCTIONS SAFETY INSTRUCTIONS APPLICATION RANGE PRINCIPLE OF OPERATION SPECIFICATION TABLE 5 KSVB-25 DIMENSIONAL DRAWINGS AND PERFORMANCE CURVES 6 KSVB-40/65 DIMENSIONAL DRAWINGS AND PERFORMANCE CURVES 7 KSVB-100 DIMENSIONAL DRAWINGS AND PERFORMANCE CURVES TRANSPORT AND PACKING MOUNTING ORIENTATION AND STORAGE LUBRICANTS 9 SECTION 2 INSTALLATION SETTING-UP INLET CONNECTION CONNECTION TO EXHAUST SIDE OIL FILLING ELECTRICAL CONNECTION OPERATION SHUTDOWN 10 SECTION 3 MAINTENANCE 10 MAINTENANCE SCHEDULE CHART OIL LEVEL OIL CHANGING AND REPLACING THE OIL FILTER EXHAUST FILTERS REPLACEMENT GAS BALLAST VALVE CLEANING INLET FLANGE DIRT TRAP CLEANING ANTI-SUCK BACK VALVE CHECKING FAN COVER CLEANING CHECKING THE FLOAT VALVE BREAKDOWN ANALYSIS 12 SECTION 4 SPARE PARTS 13 TROUBLESHOOTING GUIDE 13 KSVB-25 EXPLODED VIEW & PARTS LIST 14 KSVB-40 EXPLODED VIEW & PARTS LIST 16 KSVB-65 EXPLODED VIEW & PARTS LIST 18 KSVB-100 EXPLODED VIEW & PARTS LIST 20 WARRANTY VACUUM PRODUCTS 22 3

4 INTRODUCTION CONGRATULATIONS on your purchase of a new KINNEY KSVB oil lubricated, rotary vane vacuum pump from Tuthill Vacuum & Blower Systems. Please examine the pump for shipping damage, and if any damage is found, report it immediately to the carrier. If the pump is to be installed at a later date make sure it is stored in a clean, dry location and rotated regularly. Make sure covers are kept on all openings. If pump is stored outdoors be sure to protect it from weather and corrosion. KINNEY KSVB vacuum pumps are built to exacting standards and if properly installed and maintained will provide many years of reliable service. We urge you to take time to read and follow every step of these instructions when installing and maintaining your pump. We have tried to make these instructions as straightforward as possible. We realize that getting any new piece of equipment up and running in as little time as possible is imperative to production. WARNING: Serious injury can result from operating or repairing this machine without first reading the service manual and taking adequate safety precautions. IMPORTANT: Record the model and serial numbers of your pump in the OPERATING DATA form on the inside back cover of this manual. You will save time and expense by including this reference identification on any replacement part orders, or if you require service or application assistance. SECTION 1 GENERAL INSTRUCTIONS 1.1 SAFETY INSTRUCTIONS WARNING: KSVB pumps are not designed: For pumping of aggressive, corrosive, flammable or explosive gases or gases mixtures For pumping of oxygen or other highly reactive gases with a greater concentration than atmospheric concentration (>20% ) For working in flammable or explosive environment. For all these cases, special materials must be used. In case of doubt, please contact Tuthill Vacuum & Blower Systems. OTHER WARNINGS: Liquid and solid particles must not enter the pump. Install the adequate filters, separators and/or condensers.in case of doubt consult Tuthill Vacuum & Blower Systems. The intake line of the pump must never be connected to a device with greater than atmospheric pressure. Size the exhaust line to not exceed a pressure higher than 16.7 PSIA (1,15 bar abs) [2 PSIG (0,15 Bar )] at the pump discharge port. Operating the pump without oil or operating with incorrect motor rotation can destroy the pump. Never expose any part of the body to the vacuum. Serious injury can occur. Never operate the pump with an open and thus accessible inlet. Vacuum connections as well as oil filling and oil-draining ports must not be opened during operation of the pump. When operating, pump is hot and some surfaces could reach a temperature higher than 80 C (176 F). There is a risk of burn by touching. Depending on the process involved, dangerous substances and oil may escape from the pump. Take the necessary safety precautions! 1.2 APPLICATION RANGE KSVB pumps are designed for the pumping of inert gases in the range of rough vacuum, between atmospheric pressure and ultimate pressure of the pump. 1.3 PRINCIPLE OF OPERATION The KSVB pumps are single-stage oil sealed rotary vane vacuum pumps. The rotor, having three slots in which the vanes are sliding, is eccentrically installed in a pump cylinder (stator). The vanes separate the interior space into three 4

5 chambers. The volume of these chambers varies with the rotation of the rotor. The gas sucked into the inlet chamber is compressed and then pushed out at the exhaust valve. The oil injected in the inlet chamber guarantees the airtightness, the lubrication and cooling of the pump. It is dragged off by the compressed gases and roughly separated by gravity, when entering in the oil sump. A fine separation is then performed in the exhaust filter. An internal transfer pushes the collected oil back into the vacuum generator, the transfer is operated by a float valve to avoid atmospheric air coming from the oil casing to the inlet of the pump when no oil is present in the recovery system. The oil circulation functions by differential pressures. On some models, the oil circuit integrated contains an oil filter. The anti-suckback valve at the inlet flange prevents oil from coming back into the inlet line when the pump is stopped. 1.4 SPECIFICATION TABLE TECHNICAL DATA UNIT KSVB 25 KSVB 40 KSVB 65 KSVB Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz Nominal Pumping speed cfm / m 3 /h 15 / / / / / / / / 117 Pumping Speed cfm / m3/h 13 / / / / / / / / 105 Ultimate Partial Pressure without Gas Ballast torr / mbar.375 / < / < / < / < / < / < / < / <0.5 Ultimate Total Pressure with small gas ballast torr / mbar 0.6 / < / < / < / < / < / <0.8 Ultimate total pressure with standard gas ballast torr / mbar 0.6 / < / < / < / < / < / < / < / <1.5 Water vapor tolerance with small gas ballast with standard gas ballast torr / mbar 7.5 / / / / / / / / / / / / / / 30 Water vapor tolerable load with small gas ballast with standard gas ballast qt/h / kg.h / / / / / / / / / / / / / / 1.70 Noise Level db(a) Motor Power Rated rotational speed HP / kw 1.2 / / / / / / / / 3 V 1Ø 115 / 230 Mains voltage V 3Ø 220/ / / / /460 Protection Isolation IP 55 - F IP 55 - F IP 55 - F IP 55 - F IP 55 - F IP 55 - F IP 55 - F IP 55 - F Leak Rate mbar.1.s -1 1 x x x x x x x x 10-3 Oil Type/Capacity qt / l 0.53 / / / 1 1 / / / / / 2 Intake Connection & Exhaust Connection NPT (F) in. 3/4 3/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 5

6 KSVB-25 All dimensions are shown in both inches and millimeters. A B C D E F G H J K L M N P Q R S T U V W X Y Z AA BB in. * * * mm * * * * Motor size specific dimensions TYPICAL PUMPING SPEED CURVES KSVB-25 A L M 230 V / / / V (60 Hz only) / / / 224 3Ø 9.09 / / 209 6

7 KSVB-40/65 All dimensions are shown in both inches and millimeters. A B C D E F G H J K L M N P Q R S T KSVB-40 in mm KSVB-65 in mm TYPICAL PUMPING SPEED CURVES 7

8 KSVB-100 All dimensions are shown in both inches and millimeters. A B C D E F G H J K L M N P Q R S T U in mm TYPICAL PUMPING SPEED CURVES 8

9 1.5 TRANSPORT AND PACKING KSVB vacuum pumps pass a rigorous operating test in the factory and are packed to avoid transportation damage. Please check packaging on delivery for any shipping damage. Packing materials should be disposed of according to environmental laws or reused. These operating instructions are part of the consignment. The connection ports are blanked off by plastic protective caps or self-adhesives. Take these caps or self-adhesives off before turning on the pump. For KSVB 40 and KSVB 65, the initial bottle of oil is supplied with the pump. For the KSVB 100, the pump is shipped filled with oil. 1.6 MOUNTING ORIENTATION AND STORAGE MOUNTING ORIENTATION: See required space on charts on pages 6-9. Pumps which have been filled with oil must only be moved in the upright position (horizontally), otherwise oil may escape. The angle of slope may not be over 10 max. Avoid any other orientations while moving the pump. STORAGE: Before storing the pump for a long time, put it back to its original condition (blank off inlet and exhaust ports with the shipping seals, drain the oil sump) and store the pump in a dry place at room temperature. 1.7 LUBRICANTS The KSVB pumps should be run with mineral oils for vacuum pumps with low viscosity according to ISO category VG77. The TVBS AX oil meets these requirements. SECTION 2 INSTALLATION It is essential to observe the following instructions step-by-step to ensure safe start-up. Start-up may only be conducted by trained specialists. 2.1 SETTING-UP The pump must be set up or mounted horizontally on a flat surface. Special mounting is not required. In order to avoid over-heating of the pump, an undisturbed fresh airflow to the pump is necessary. The following ambient operating environment must be observed: Ambient temperature: 12 C to 40 C (54 F to 104 F) Ambient pressure = Atmospheric pressure 2.2 INLET CONNECTION The inlet flange can be connected with a vacuum-tight flexible hose and/or pipe. The pipes should not cause stress on the pump s flanges. If necessary, flex connectors must be installed. Restriction of the pipes must be avoided in order to not decrease the pumping speed of the pump. The nominal diameter of the pipes has to be at least the same as the diameter of pump s inlet flange. 2.3 CONNECTION TO EXHAUST SIDE No isolation or restricting devices should be installed in the exhaust line of the pump. If an exhaust line is installed, it must at least have the same diameter as the exhaust flange. It should be installed in a manner so that no condensation can enter the pump (siphon, slope). WARNING: The maximum exhaust pressure must not exceed 16.7 PSIA (1,15 bar absolute) [2 PSIG ( 0,15 Bar rel.)], nor fall under atmosphere pressure minus 1 torr (15 mbar). 2.4 OIL FILLING To fill the pump with oil, unscrew the oil fill plug (Fig. 52) and fill in until the oil level reaches the MAX mark beside the oil sight glass. 9

10 2.5 ELECTRICAL CONNECTION WARNING: Ensure that incoming power to the pump is off before wiring the motor or altering the wiring. Electrical connections must be done by a qualified electrician in accordance with the applicable safety regulations. Wire the motor for the correct supply voltage via connections in the junction box. See the wiring diagram on the motor or in the junction box. For proper connection, a suitable motor protection switch must be used. Set the switch in accordance with the rating on the motor nameplate. WARNINGS: If any security switch or electrical defect cuts out the pump, re-startup of the pump is only possible by hand-action. After connecting the motor and after each time you alter the wiring, check the direction of rotation. Observe the direction arrow on the motor hood. During the check, the intake port should be open. If the direction of rotation is wrong, oil may be ejected out the intake port. The vacuum system may be pressurized. Don t use the motor fan for checking the rotation direction. The motor fan rotates too fast to clearly check during operation; when it slows during shutdown, it reverses its direction. Briefly switch ON the pump, check if you can feel suction at the inlet port, and immediately turn off the pump. When the pump is rotating correctly, you should feel suction at the inlet port. If you need to correct the direction of rotation, turn off the power supply and interchange two phases of the connection. We recommend checking the direction of rotation with a phase-sequence indicator. Prolonged running of the motor in the wrong direction of rotation will damage the pump! 2.6 OPERATION When removing condensable vapors, a gas ballast valve must be used. The vacuum pump must be run for 30 minutes prior to operation with the inlet connection closed, in order to reach the operating temperature of about 165 F (75 C). Condensable vapors can only be processed above the minimum operating temperature. After use, the pump has to be left running for an additional 30 minutes with the inlet connection closed, to clear the oil of condensate. 2.7 SHUTDOWN The inlet flange of the KSVB-pumps contains an anti-suck back valve. It closes the inlet flange when the pump is manually or accidentally shut down, thus maintaining the vacuum in the connected system and preventing oil from being sucked back into the system. Except as indicated in Section 2.6 (operation) there are no particular precautions for the shutdown of the pump. If the pump must be stopped for a longer period, see Section 1.7. SECTION 3 MAINTENANCE WARNINGS: Disconnect the power before disassembling the pump. Make absolutely sure that the pump cannot be accidentally started. If the pump has pumped harmful substances, ascertain the nature of the hazard and take adequate safety measures. Observe all safety regulations. SERVICE AT TUTHILL VACUUM & BLOWER SYSTEMS: If you send a pump to TVBS you must indicate whether the pump is free of substances damaging to health, or whether it is contaminated. If it is contaminated, you should also indicate the nature of hazard. For this you must use the form which will be provided upon request. Call TVBS Service Department for authorization to return any pump for service. No pump will be accepted without pre-authorization. TVBS will return any pump received without a Declaration of Contamination to the sender s address. WARNING: The pump must be packaged in such a way that it will not be damaged during shipping, and that no harmful substances can escape from the package. 10

11 WARNING: When disposing of used oil, please observe the relevant environmental regulations. Due to the design concept, KSVB pumps require very little maintenance under normal operating conditions. The work required is described in the following sections. IMPORTANT: All work must be done by suitably trained personnel. Maintenance or repairs carried out incorrectly will affect the life and performance of the pump and may cause problems when filing warranty claims. The vacuum pump must be switched off and secured against accidental switch-on for all maintenance jobs. All work must be done by suitably trained personnel. The following maintenance-schedule shows the regular maintenance periods for an average use of the pump. Unfavorable ambient conditions and/or aggressive media may significantly reduce the maintenance intervals. MAINTENANCE SCHEDULE CHART MAINTENANCE JOB FREQUENCY SECTION Check the oil level Daily 3.1 Check the oil condition Depends on process 3.2 First oil change After 150 hours of operation 3.2 Subsequent oil changes Every 500 hours of operation or 3 months 3.2 Replace oil filter At each oil change 3.2 Replace the exhaust filter If oil mist at exhaust or annually 3.3 Clean the dirt trap Monthly 3.5 Check the anti-suckback valve Annually 3.6 To simplify the maintenance work, we recommend combining several jobs. 3.1 OIL LEVEL The oil level should be checked at least once a day. If the oil level is below the MAX mark, oil has to be added until the level reaches the mark. If the oil level is below the MIN mark, stop the pump and check it. The pump s oil level during operation must always be between the middle and the top edge of the oil-level glass. When necessary, switch off the pump and add the correct quantity of oil. Overfilling leads to oil losses at high intake pressures. High oil consumption often indicates that exhaust filters are clogged. 3.2 OIL CHANGING AND REPLACING THE OIL FILTER 11

12 Oil must be changed after the first 150 operating hours. Further oil changes, depending on operating conditions (products, vapors, ambient temperature ) must be done every 500 to 1500 operating hours or at least every 6 months. If there is considerable pollution, it could be necessary to change the oil more frequently. Oil changing must be done with the pump switched off and still warm. Open the oil drain plug and let the used oil run out into an appropriate container. Replace the oil drain plug when oil runs slower, start up the pump briefly (5 sec. max) and switch off immediately. Reopen the oil drain plug and drain the rest of the oil. Some pumps are equipped with an oil filter. In this case, unscrew the oil filter. Moisten the gasket of the new oil filter with oil and screw it in manually. Before installing the oil drain plug, check the O-ring and if necessary replace it. Open the oil fill plug and pour in clean oil; reinstall the oil fill plug. The pump must be rinsed out if there is considerable pollution. Therefore pour in clean oil up to the low edge of the oil-level glass, let the pump run briefly (for a few minutes) then drain the oil again. IMPORTANT: When disposing of used oil or exhaust filters, please observe the relevant environmental regulations! 3.3 EXHAUST FILTERS REPLACEMENT Oil mist escaping from the exhaust during operation indicates that the filter is probably clogged. Increased energy intake by the motor could also be the result of a soiled exhaust filter. Open the exhaust flange, take out the old filter and replace it. Also check the gasket of the exhaust flange and change it if necessary. 3.4 GAS BALLAST VALVE CLEANING NOTE: KSVB 25 requires gas ballast replacement. To clean the gas ballast valve, disassemble the fan cover, and the fan. Unscrew the locking ring. Remove the plug and the gas ballast valve by using a long M10 screw (or 3/8 16 UNC) screwed in the valve and pulling on the screw. Clean the membrane, the seat and the RILSAN tube. Reassemble in the reverse sequence. 3.5 INLET FLANGE DIRT TRAP CLEANING To clean the inlet flange dirt trap, disconnect the inlet flange and clean the screen with compressed air or an appropriate solvent. 3.6 ANTI-SUCK BACK VALVE CHECKING The anti-suck back valve should be checked at the same time as the inlet flange dirt trap and if dirty, be cleaned with an appropriate solvent. Also check for damage on the gasket of the valve. 3.7 FAN COVER CLEANING A dirty fan cover may lead to overheating of the motor and the pump. Pull off the cover and clean it with a blast of air. Before starting the pump again, be sure that the cover has been reassembled. 3.8 CHECKING THE FLOAT VALVE When replacing the exhaust filter, check the cleanliness and the proper operation of the float valve. After having disassembled the exhaust flange, remove the centering pin, pull on the float valve, clean the nozzle and check that the float itself oscillates freely around its axle and that the valve is tight. Clean the float chamber of the oil casing. Reassemble in the reverse sequence. 3.9 BREAKDOWN ANALYSIS If you have a breakdown, please contact the Tuthill Vacuum & Blower Systems Service Department. SECTION 4 SPARE PARTS To guarantee safe operation of the vacuum pump, only original spare parts and accessories should be used. When ordering spare parts and accessories, always state pump type and serial number. Utilizing the OPERATING DATA form 12

13 on the inside back cover of this manual can save you time and expense by including this reference identification on any replacement part orders, or if you require service or application assistance. Listed below are consummables and main spare parts kits for KSVB pumps. These are usually available from TVBS s service centers, consult factory for details. We recommend using these kits which have been defined to allow an optimal maintenance or repair. Individual spare parts may require longer delivery time. Oil filter (depending on the part number) Exhaust demisters Kinney AX Oil (Special oils please refer to the specific notice of the pump or contact TVBS). Service kit Set of seals Repair kit If the pump has to be returned to TVBS Service Department for repair, you have to attach the form Declaration of Contamination of Vacuum Equipment and Components. The Service Department of TVBS will send it to you on request. TVBS will return to the sender s address any material received without this declaration. For the transport, the pump and its components must be packaged in such a way, that it will not be damaged during shipping, and that no harmful substances can escape from the package. TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY Pump will not start Pump does not reach ultimate pressure Pumping speed is too low Pump is not connected correctly Motor protection switch incorrectly set Operating voltage does not match motor Motor is malfunctioning Oil Temperature is below 54 F (12 C) Oil is too viscous Exhaust filter / exhaust line is clogged Pump has seized (jammed) Gauge is unsuitable External leak piping fittings loose Float valve does not close Malfunctioning of anti-suckback valve Malfunctioning of exhaust valve Inadequate lubrication due to: Unsuitable or contaminated oil Clogged oil filter Clogged oil lines Vacuum lines are dirty Pump is too small Dirt trap in the intake port is clogged Exhaust filter is clogged Connecting lines are too narrow or too long Anti-suckback valve is hard to open After switching off pump under System has a leak vacuum, pressure in system rises too fast Malfunctioning of the anti-suckback valve Connect the pump correctly Set motor protection switch properly Replace Motor Replace Motor Heat pump or pump oil or use different grade Use appropriate oil grade Replace filter or clean exhaust line Repair pump Use correct gauge Check and tighten all fittings Repair the valve Repair the valve Repair the valve Change or degas the oil Replace the oil filter Clean the oil lines and oil case Clean vacuum lines Check required pump capacity and replace the pump as necessary. Clean the dirt trap. Precaution: Install dust filter in the intake line Install new filter elements Use adequately wide and short connecting lines Check spring for free length Check the system Repair the valve 13

14 KSVB-25 EXPLODED VIEW 14

15 KSVB-25 PARTS LIST ITEM # DESCRIPTION QTY ITEM # DESCRIPTION QTY 1 Screw 3 2 Screw 10 3 End Plate with Gas Ballast 1 3 End Plate without Gas Ballast 1 4 Gas Ballast Screw Kit 1 5 Gas Ballast Silencer 1 6 Rotor 1 7 Vane set of Screw 2 9 Washer 2 10 O-Ring 2 11 O-Ring 2 12 Pump Cylinder 1 13 Rubber Mount 2 14 Screw 2 15 Supporting Plate 1 16 Rubber Mount 1 17 Motor 1 ph 1 17a Capacitor 1 17b Capacitor 1 17c Terminal Box 1 17d Terminal Board 1 18 Fan 1 19 Fan Cover 1 20 Key 1 21 Ball Bearing 1 22 Radial Shaft Seal 1 23 End Bearing Plate 1 24 Inlet Spring 1 25 Anti-suckback Valve 1 26 O-Ring 4 28 Dirt Trap 1 29 Intake Flange 1 29 Intake Flange 1 30 Screw 4 31 O-Ring 1 32 Reduction + O-Ring 1 32 Reduction 1 33 Valve Plate 1 34 Valve Stop 1 35 Centering Pin 2 36 Washer 1 37 Nut 2 38 Flat Gasket 1 39 Grid 1 40 O-Ring 2 41 Plug Slotted 2 42 Exhaust Flange 1 42 Exhaust Flange 1 43 Spring Unit 1 44 Exhaust Filter 1 45 Flat Gasket 1 46 Oil Return Screw 1 47 O-Ring 1 48 Oil Level Glass 1 49 Float Compl. 1 49a O-Ring 1 49b Oil Return Valve Seal 1 50 Oil Casing 1 50a Locking Screw 1 51 Lifting Lug 1 52 Plug + O-Ring 2 27 Inlet Adapter 1 15

16 KSVB-40 EXPLODED VIEW 16

17 KSVB-40 PARTS LIST ITEM # DESCRIPTION 1 Module 1 2 Screw 3 3 Protective Cover 1 4 Cooling Fan 1 5 Screw 8 QTY 6 Washer 10 7 Radial Shaft Seal 1 8 End Plate without GB 1 8 End Plate with GB 1 9 Screw 1 10 Screw 1 11 Gas Ballast Valve 1 11a O-Ring 1 11b O-Ring 2 11c Spring 1 11d Washer 1 11e Locking Ring 1 12 Gas Ballast 1 12 Gas Ballast 1 12a Membrane 1 13 Rilsan Tube 1 14 Clamping Ring 1 15 Rotor with Rings 1 15a Rotor Ring 1 15b Rotor Ring 1 15c Rotor Ring 1 16 Vane set of O-Ring 2 18 O-Ring 1 19 Rubber Mount 4 20 Hexagon Flange Unit 4 21 Pump Cylinder 1 21a Centering Pin 2 22 Radial Shaft Seal 1 23 Motor 23a Electrical Rotor 1 23b Motor Ring 1 23c Screw 1 23d Tie Rod (Set of 4) 1 23e Terminal Box 1 23f Terminal Board 1 24 Fan 1 25 Fan Cover 1 26 Lifting Lug 1 ITEM # DESCRIPTION 27 O-Ring 1 28 Spring 1 29 Intake Valve 1 30 Intake Flange 1 31 O-Ring 1 32 O-Ring 1 33 Filter 1 34 Locking Screw 4 35 Intake Flange 1 36 Intake Flange 1 37 Washer 4 38 Nut 8 39 Oil Filter 1 40 Nipple 1 41 Screw 4 42 Oil Filter Holder 1 43 O-Ring 1 44 Flat Gasket 1 45 Screw 4 46 Valve Stop 1 47 Valve 1 48 Oil Level Glass 1 49 Oil Recovery Pipe 1 50 Plug + O-Ring 1 50a O-Ring 1 51 Exhaust Flange 1 51 Exhaust Flange 1 52 Spring Unit 1 53 Exhaust Filter 1 54 Centering Pin 1 55 Flat Gasket 1 56 Float Compl. 1 56a Oil Return Valve Seal 1 56b O-Ring 1 57 Oil Casing with oil Filter 1 57 Oil Casing without oil Filter 1 57a Plug + Gasket 2 57 b O-Ring 2 57c Locking Screw M8x d Grid 1 58 Screw 4 59 Plug + O-Ring 1 QTY 59a O-Ring 1 17

18 KSVB-65 EXPLODED VIEW 18

19 KSVB-65 PARTS LIST ITEM # DESCRIPTION QTY ITEM # DESCRIPTION QTY 1 Module Cover 1 2 Screw 3 3 Protective Cover 1 4 Screw 1 5 Turbine 1 6 Screw 8 7 Washer 10 8 Radial Shaft Seal 1 9 End Plate without Gas Ballast 1 9 End Plate with Gas Ballast 1 10 Screw 1 11 Screw 1 12 Gas Ballast Valve 1 12a O-Ring 1 12b O-Ring 2 12c Spring 1 12d Washer 1 12e Locking Ring 1 13 Gas Ballast 1 13 Gas Ballast 1 13a Membrane 1 14 Rilsan Tube 1 15 Clamping Ring 1 16 Rotor with Rings 1 16a Rotor Ring 1 16b Rotor Ring 1 16c Rotor Ring 1 17 Vane set of O-Ring 2 19 O-Ring 1 20 Rubber Mount 4 21 Hexagon Flange Nut 4 22 Pump Cylinder 1 22a Centering Pin 2 23 Radial Shaft Seal 1 24 Motor 1 24a Electrical Rotor 1 24b Motor Ring 1 24c Terminal Box 1 24d Terminal Board 1 25 Screw 26 Tie Rod (Set of 4) 1 27 Fan 1 28 Fan Cover 1 29 Lifting Lug 1 30 O-Ring 1 31 Spring 1 32 Intake Valve 1 33 Intake Flange 1 34 O-Ring 1 35 O-Ring 1 36 Filter 1 37 Locking Screw 4 38 Intake Flange 1 38 Intake Flange 1 39 Washer 4 40 Nut 8 41 Oil Filter 1 42 Nipple 1 43 Screw 4 44 Oil Filter Holder 1 45 O-Ring 1 46 Flat Gasket 1 47 Screw 4 48 Valve Stop 1 49 Valve 1 50 Oil Level Glass 1 51 Oil Recovery Pipe 1 52 Plug + O-Ring 1 52a O-Ring 1 53 Exhaust Flange 1 53 Exhaust Flange 1 54 Spring Unit 1 55 Exhaust Filter 1 56 Centering Pin 1 57 Flat Gasket 1 58 Float Compl. 1 58a Oil Return Valve Seal 1 58b O-Ring 1 59 Oil Casing with Oil Filter 1 59a Plug + Gasket 2 59b O-Ring 1 59c Locking Screw M8x d Grid 1 60 Screw 4 61 Plug + O-Ring 1 61a O-Ring 1 19

20 KSVB-100 EXPLODED VIEW 20

21 KSVB-100 PARTS LIST ITEM # DESCRIPTION QTY 1 Module Cover 1 2 Screw 3 3 Protective Cover 1 4 Screw 1 5 Turbine 1 6 Screw 8 7 Washer 10 8 Radial Shaft Seal 2 9 End Plate without GB 1 9 End Plate with GB 1 10 Screw 1 11 Screw 1 12 Gas Ballast Valve 1 12a O-Ring 1 12b O-Ring 2 12c Spring 1 12d Washer 1 12e Locking Ring 1 13 Gas Ballast 1 13 Gas Ballast 1 13a Membrane 1 14 Rilsan Tube 1 15 Rotor with Rings 1 15a Rotor Ring 2 16 Vane set of O-Ring 1 18 O-Ring 1 19 Pump Cylinder 1 19a Centering Pin 2 20 Rubber Mount 4 21 Coupling Unit 1 21a Toothed Ring 1 21b Pump Coupling 1 21c Motor Coupling 1 22 Screw USA Screw 4 23 Hexagon Flange Nut 4 24 Coupling Housing 1 24 USA Coupling Housing 1 25 Motor 1 25a Key 1 25b Fan 1 25c Fan Cover 1 25d Terminal Box 1 25e Terminal Board 1 26 Lifting Lug 1 ITEM # DESCRIPTION QTY 27 O-Ring 1 28 Spring 1 29 Intake Valve 1 30 Intake Flange 1 31 O-Ring 1 32 O-Ring 1 33 Filter 1 34 Locking Screw 4 35 Intake Flange 1 35 Intake Flange 1 36 Washer 4 37 Nut 8 38 Screw 3 39 Valve Stop 1 40 Valve 1 41 Pipe 1 42 Gasket 1 43 Oil Recovery Pipe 1 44 Ring 1 45 O-Ring 1 46 O-Ring 1 47 Oil Filter Holder 1 48 Screw 4 49 Nipple 1 50 Oil Filter 1 51 Flat Gasket 1 52 Oil Level Glass 1 53 Plug + O-Ring 1 53a O-Ring 1 54 Flat Gasket 1 55 Centering Pin 1 56 Exhaust Filter 2 57 Spring Unit 2 58 Exhaust Flange 1 58 Exhaust Flange 1 59 Float Compl. 1 59a Oil Return Valve Seal 1 59b O-Ring 1 60 Plug + O-Ring 1 60a O-Ring 1 61 Oil Casing with Oil Filter 1 61 Oil Casing without Oil Filter 1 61a Locking Screw M8x b Grid 1 61c Plug + Gasket 2 61d O-Ring 1 21

22 WARRANTY VACUUM PRODUCTS Subject to the terms and conditions hereinafter set forth and set forth in General Terms of Sale, Tuthill Vacuum & Blower Systems (the seller) warrants products and parts of its manufacture, when shipped, and its work (including installation and start-up) when performed, will be of good quality and will be free from defects in material and workmanship. This warranty applies only to Seller s equipment, under use and service in accordance with seller s written instructions, recommendations and ratings for installation, operating, maintenance and service of products, for a period as stated in the table below. Because of varying conditions of installation and operation, all guarantees of performance are subject to plus or minus 5% variation. (Non-standard materials are subject to a plus or minus 10% variation). THIS WARRANTY EXTENDS ONLY TO BUYER AND/OR ORIGINAL END USER, AND IN NO EVENT SHALL THE SELLER BE LIABLE FOR PROPERTY DAMAGE SUSTAINED BY A PERSON DESIGNATED BY THE LAW OF ANY JURISDICTION AS A THIRD PARTY BENEFICIARY OF THIS WARRANTY OR ANY OTHER WARRANTY HELD TO SURVIVE SELLER S DISCLAIMER. Product Type New Repair Remanufactured Warranty Duration 15 months after date of shipment or 12 months after initial startup date, whichever occurs first 6 months after date of shipment or remaining warranty period, whichever is greater 9 months after date of shipment or 6 months after initial startup date, whichever occurs first All accessories furnished by Seller but manufactured by others bear only that manufacturer s standard warranty. All claims for defective products, parts, or work under this warranty must be made in writing immediately upon discovery and, in any event within one (1) year from date of shipment of the applicable item and all claims for defective work must be made in writing immediately upon discovery and in any event within one (1) year from date of completion thereof by Seller. Unless done with prior written consent of Seller, any repairs, alterations or disassembly of Seller s equipment shall void warranty. Installation and transportation costs are not included and defective items must be held for Seller s inspection and returned to Seller s Ex-works point upon request. THERE ARE NO WARRANTIES, EXPRESSED, IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF, INCLUDING WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE. After Buyer s submission of a claim as provided above and its approval, Seller shall at its option either repair or replace its product, part, or work at the original Ex-works point of shipment, or refund an equitable portion of the purchase price. The products and parts sold hereunder are not warranted for operation with erosive or corrosive material or those which may lead to build up of material within the product supplied, nor those which are incompatible with the materials of construction. The Buyer shall have no claim whatsoever and no product or part shall be deemed to be defective by reason of failure to resist erosive or corrosive action nor for problems resulting from build-up of material within the unit nor for problems due to incompatibility with the materials of construction. Any improper use, operation beyond capacity, substitution of parts not approved by Seller, or any alteration or repair by others in such manner as in Seller s judgment affects the product materially and adversely shall void this warranty. No employee or representative of Seller other than an Officer of the Company is authorized to change this warranty in any way or grant any other warranty. Any such change by an Officer of the Company must be in writing. The foregoing is Seller s only obligation and Buyer s only remedy for breach of warranty, and except for gross negligence, willful misconduct and remedies permitted under the General Terms of Sale in the sections on CONTRACT PERFORMANCE, INSPECTION AND ACCEPTANCE and the PATENTS Clause hereof, the foregoing is BUYER S ONLY REMEDY HEREUNDER BY WAY OF BREACH OF CONTRACT, TORT OR OTHERWISE, WITHOUT REGARD TO WHETHER ANY DEFECT WAS DISCOVERED OR LATENT AT THE TIME OF DELIVERY OF THE PRODUCT OR WORK. In no event shall Buyer be entitled to incidental or consequential damages. Any action for breach of this agreement must commence within one (1) year after the cause of action has occurred. December,

23 OPERATING DATA It is to the user s advantage to have the requested data filled in below and available in the event a problem should develop in the blower or the system. This information is also helpful when ordering spare parts. Model No. Serial No. Startup Date Pump RPM (Recorded from nameplate on unit) Type of Lubrication: Operating Vacuum Motor RPM HP Any other special accessories supplied or in use: NOTES: IMPORTANT All KINNEY vacuum pumps manufactured by Tuthill Vacuum & Blower Systems are date coded at time of shipment. In order to assure you of the full benefits of the product warranty, please complete, tear out and return the product registration card below, or you can visit our product registration web page at: IMPORTANT All KINNEY vacuum pumps manufactured by Tuthill Vacuum & Blower Systems are date coded at time of shipment. In order to assure you of the full benefits of the product warranty, please complete, tear out and return this product registration card. Company Location City State/Province ZIP/Postal Code Country Telephone : ( ) Model: Serial Number: Date of Purchase: Date of Startup: PLEASE CHECK ONE Vacuum Furnace Vacuum Coating Pharmaceutical Semiconductor/Electronics Food/Meat Packing Gas/Petrochemical Other

24 BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO SPRINGFIELD MO NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES POSTAGE WILL BE PAID BY ADDRESSEE ATTN. CUSTOMER SERVICE VACUUM PRODUCTS TUTHILL VACUUM & BLOWER SYSTEMS PO BOX 2877 SPRINGFIELD MO