Maintenance Booklet 2006 Passenger Cars C-Class, CLK-Class, S-Class, CL-Class, SL-Class (except AMG models and S600, CL600, SL600)
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- Horatio Gibbs
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1 2006 Passenger Cars C-Class, CLK-Class, S-Class, CL-Class, SL-Class (except AMG models and S600, CL600, SL600)
2 PLEASE NOTE WE STRONGLY RECOMMEND THAT YOU HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE AND THAT GENUINE MERCEDES-BENZ PARTS BE USED. THE USE OF DEFECTIVE OR NON-EQUIV- ALENT PARTS MAY RESULT IN YOUR EMISSION PERFORMANCE WARRANTY CLAIM BEING DENIED. SERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS CAN BE PERFORMED BY ANY AUTOMOTIVE REPAIR ESTABLISHMENT OR INDIVIDUAL USING CERTIFIED PARTS.
3 Vehicle data Model Vehicle Identification Number (VIN) Date of initial registration Paint color and code License Plate No. License Plate No. License Plate No. License Plate No. 1
4 Protecting the environment H Natural resources form the basis of our existence on this planet. The objectives of our policy are for these resources to be used sparingly and in a manner which takes the requirements of both nature and humanity into account. Our declared policy is integrated environmental protection. This policy starts at the root causes and encompasses in its management decisions all the consequences for the environment which could arise from production processes or the products themselves. You too can help to protect the environment by operating your Mercedes-Benz in an environmentally responsible manner. Operating conditions and your individual driving style to a large extent influence fuel consumption and the rate of engine, brake, and tire wear. To reduce fuel consumption and the rate of wear, please consider the following: Avoid short trips. Make sure that the tire pressures are always correct. Avoid frequent, abrupt acceleration. Do not carry any unnecessary weight. Remove ski holders and roof racks once you no longer need them. Do not warm up the engine with the car stationary. Shift gears such that each gear is used only up to 2/3 of its maximum engine speed. Keep an eye on the vehicle's fuel consumption. A regularly serviced vehicle will also help protect the environment. You should adhere to the maintenance intervals displayed by the Maintenance System service indicator, along with other maintenance work described in this booklet. We recommend that you have services performed by an authorized Mercedes- Benz Center using Genuine Mercedes- Benz parts. 2
5 Contents Introduction Mercedes-Benz Maintenance System.4 Regular checks Notes on the warranty Parts / Operating materials Service records Emission system maintenance Gasoline Engines Emission System Caution - Gasoline Engines Confirmations First visit Tire rotation Maintenance services Maintenance overview C-Class (203) CLK-Class (209) CL-Class (215) S-Class (220) SL-Class (230) First visit Tire rotation A Service B Service Additional work Spark plug replacement intervals.. 70 Recommended additional maintenance checks at 143,000 miles Emissions systems maintenance jobs
6 Introduction We want you to enjoy your Mercedes- Benz automobile. Vehicle safety and operational reliability are two very important factors and to maintain them, regular maintenance services are necessary. We continuously strive to improve our product, and ask for your understanding that we reserve the right to make changes in the required periodic maintenance work which is required for our vehicles. Your Mercedes-Benz comes equipped with the Mercedes-Benz Maintenance System. The Maintenance System tracks distance driven and the time elapsed since your last service. The next necessary maintenance service is indicated in the maintenance service indicator in the instrument cluster. There are two types of maintenance services for your vehicle, an ( basic ) A- service, and a ( extended ) B-service. Additional work that is not calculated by the Maintenance System is required at both A- and B-service intervals. Please refer to Additional Work to be Performed on page 67 for more details. Following each A- or B-service, your authorized Mercedes-Benz Center will reset the Maintenance System service indicator by confirming the service items performed.! If the Maintenance System service counter was inadvertently reset, have a Mercedes-Benz Center correct it. Please only reset if the proper maintenance service has been performed. Resetting the system without performing the proper service will result in engine and/or other vehicle damage not covered by the Mercedes-Benz Limited Warranty. 4
7 Introduction A detailed listing of service procedures performed are contained in this booklet, starting on page 49. Additional work Additional work means any work that is not calculated by the Maintenance System. This work is listed in the section Additional Work to be Performed, see page 67. This type of work has to be carried out according to the individual vehicle type, due to the specific technical parameters, wear processes or special equipment on each different vehicle. Special service requirements Brake fluid should be replaced every two years, preferably in the spring, see page 69. We recommend that you only use brake fluid approved by Mercedes-Benz. A reminder for the next scheduled brake fluid replacement is affixed in the engine compartment. Coolant Have the coolant (water/anticorrosion/antifreeze mixture) replaced every 143,000 miles or 15 years, see page 68. Replacement of coolant (water/anticorrosion/antifreeze mixture) may be required more frequently if coolant is not maintained according to instructions and/or other than approved anticorrosion/antifreeze products for your vehicle are being used. For instructions on coolant, see Coolants in your vehicle Operator s Manual. For a listing of approved anticorrosion/antifreeze products for your vehicle, refer to the Factory Approved Service Products pamphlet in your vehicle literature portfolio, or contact an authorized Mercedes-Benz Center. 5
8 Introduction Interior filters (e.g. dust filter, recirculating air filter, activated charcoal filter or combination filter) are replaced according to the maintenance intervals listed. Under severe dust conditions, or with the Climate Control frequently operating in the air recirculation mode, the respective filter should be replaced correspondingly sooner. Tire rotation - Your vehicle s tires are a critical component to overall vehicle performance and vehicle stability. The useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. Therefore, Mercedes-Benz recommends regular checks for wear and proper inflation and, if applicable to your vehicle s tire configuration, tire rotation. Tire rotation can be performed on vehicles with the same tire dimensions all around. If your vehicle is equipped with the same tire dimensions all around, tires can be rotated by observing a front-torear rotation pattern that will maintain the intended rotation (spinning) direction of the tire (on unidirectional tires, an arrow on the sidewall indicates the intended rotation or spinning direction of the tire). In some cases, such as when your vehicle is configured with staggeredsize (different tire sizes, front vs. rear), tire rotations are not possible. If your vehicle s tire configuration allows for tire rotation, tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. 6
9 The first tire rotation, so long as it occurs before 6,500 miles (vehicle odometer), will be provided at no charge by an authorized Mercedes-Benz Center courtesy of Mercedes-Benz. Should a tire rotation not be possible for your vehicle s tire configuration, an authorized Mercedes-Benz Center will check your tires for proper tire inflation pressure and perform a tread inspection, also at no charge courtesy of Mercedes- Benz, so long as this occurs before 6,500 miles (vehicle odometer). For your convenience, this Maintenance Booklet contains a tire rotation confirmation page on which you can record the date and mileage when tire rotations were performed. Spark Plugs should be replaced according to schedule on page 70. Severe operating conditions (frequent starting and stopping, excessive idling, sustained fast highway driving) may call for spark plugs to be replaced correspondingly sooner. Engine oils and oil filters are specifically tested for their suitability in our engines and durability for our service intervals. Therefore, only use approved engine oils and oil filters required for vehicles with Maintenance System. For a listing of approved engine oils and oil filters, refer to the Factory Approved Service products pamphlet, or contact an authorized Mercedes-Benz Center. Using engine oils and oil filters of specification other than those expressly required for the Maintenance System or changing of oil and oil filter at change intervals longer than those called for by the Maintenance System will result in engine damage not covered by the Mercedes- Benz Limited Warranty. 7
10 Introduction Regular checks In addition to the services, we recommend that you check the following items regularly (for example: weekly, when refueling, or before any long journey): Engine oil level - Check the engine oil level using the multifunction steering wheel/multifunction display oil level check. Further information about engine oil level measurement can be found in the vehicle Operator s Manual. Coolant level - Please refer to the Operator s Manual for the correct procedure to check the coolant level. Brake fluid level - If brake fluid has to be added, see an authorized Mercedes-Benz Center to determine the cause, e.g. leaks or worn brake pads. Windshield washing system - If the washer fluid level drops below 1/3, the windshield washer fluid level warning lamp will illuminate. Add washer fluid mixed with Mercedes-Benz windshield washer solvent/concentrate, test function and check wiper blades. Check lights Tire condition and pressures Check at least every other week. Please refer to section Tires and wheels in the Operator s Manual for guidelines and correct procedures to check tire condition and pressures. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Center for more information on selecting the proper fluids, lubricants, filters and oils for your vehicle. 8
11 Introduction Notes on the warranty An extensive and well-equipped network of Mercedes-Benz Centers is at your disposal for service work. Your authorized Mercedes-Benz Center can ensure that your vehicle is professionally and thoroughly serviced and repaired. Please see the Service and Warranty Information booklet for detailed information on warranty terms and coverage. Please follow the instructions given in this Maintenance Booklet, even if you entrust the vehicle to a third party for use or care. Only in this way will you be able to ensure that your warranty rights are not affected. Service, replacement, or repair of the emission control devices and systems can be performed by any automotive repair establishment or individual using certified parts. We strongly recommend that you have your vehicle serviced by your authorized Mercedes-Benz Center which is fully equipped to provide this service. Please note that engines have to be serviced in accordance with special instructions and using special measuring equipment to comply with legal requirements concerning exhaust emissions. Modifications to or tampering with emissions components is not permissible. Your authorized Mercedes-Benz Center is familiar with the relevant regulations. 9
12 Introduction Parts / Operating materials We recommend only the use of Genuine Mercedes-Benz parts for service and repairs, since they meet our specifications. It is also important to only use fuels, lubricants, filters and anticorrosion/antifreeze coolant meeting factory specifications. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Center for more information on this subject. Service records Your authorized Mercedes-Benz Center will certify in the Maintenance Booklet the maintenance services on your vehicle which it has performed. Other than the maintenance services described, the Maintenance Booklet does not record or reflect any repair work that may have been performed to your vehicle. Please keep those receipts with your vehicle records. For information concerning warranty, see your Service and Warranty Information booklet. Your authorized Mercedes-Benz Center will gladly furnish additional information on the maintenance of your vehicle. We extend our best wishes for many miles of safe, pleasurable driving. Mercedes-Benz USA, LLC A DaimlerChrysler Company 10
13 Emission System Maintenance General The U.S. Environmental Protection Agency and, in California, the Air Resources Board have certified that the emission control systems of your vehicle comply with the applicable exhaust emission standards for MY 2006 vehicles. This vehicle also complies with the applicable Canadian Motor Vehicle Emission Standards. To be certain that the emission control systems function as designed, regular maintenance is necessary for components of the vehicle which affect exhaust and evaporation emissions composition. The vehicle owner is responsible for the regular maintenance of the emission control system, as well as the use of premium unleaded gasoline with an anti-knock index of at least 91 (displayed on the pump) in all gasoline engine models unless otherwise specified. Failure to properly maintain the emission system may result in repairs not being covered by the emission system warranties. Explanations of each maintenance job are given in numerical order on page
14 Emission System Maintenance Emission Control System Caution - Gasoline Engines Your Mercedes-Benz vehicle is equipped with both a three-way catalyst and a closed loop oxygen sensor system to comply with current exhaust emission regulations. Keep your vehicle in proper operating condition by following our recommended maintenance instructions as outlined. The following has to be adhered to: a) In all gasoline engine models, use only premium unleaded gasoline with an anti-knock index of at least 91 (as displayed on the pump) unless otherwise specified. Damage to the engine could occur if premium unleaded fuel is not used. Refer to the Operator s Manual for special precautions. b) Leaded gasoline should not be used under any circumstances. Damage to the emission control components will result. c) The specified engine maintenance jobs have to be performed completely and at the required intervals. Correct ignition timing and properly functioning spark plugs for instance are important for the service life of the catalysts. Failure to properly perform the specified maintenance jobs may adversely affect the emission control system on the vehicle and reduce its service life. 12
15 Emission System Maintenance d) The operation of the emission control system must not be altered in any way. Alterations are not permissible by law. In addition, alterations may result in damage to the catalysts, increased fuel consumption, and impaired engine running conditions. e) Irregular engine running conditions should be corrected immediately by an authorized Mercedes-Benz Center. Such irregular running conditions can influence the proper function of the emission control system. If the CHECK ENGINE indicator lamp in the instrument cluster illuminates when the engine is running, it indicates a possible malfunction of the engine management system or emission control system. We recommend that you have the malfunction checked as soon as possible. 13
16 Notes 14
17 Confirmations First visit: 1,000 miles - 3,000 miles Date: Odometer: First visit provided at no charge* *This first visit for a basic vehicle diagnostic test at an authorized Mercedes- Benz Center is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Rubber stamp Performed Diagnostic test Q+A on vehicle Yes/No Signature First visit: 1,000 miles - 3,000 miles Appointment Month/year 15
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19 Confirmations Tire rotation If applicable to your vehicle s tire configuration (see page 6), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance and at every maintenance service based on Mercedes-Benz maintenance intervals. Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: First tire rotation provided at no charge* *This first tire rotation at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Reminder: Tire rotation Date: Odometer: Date: Odometer: Tire rotations should be performed in accordance with the tire manufacturer s recommendations in the Tire Warranty Pamphlet included in your vehicle literature portfolio. However, tires should be rotated at the first sign of irregular (uneven) tread wear, even if it occurs before the recommended rotation intervals, and should be checked regularly for wear and proper inflation. Please note that the useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. The first tire rotation occurring at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. 17
20 Service Booklet Confirmations Tire rotation Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: 18
21 Maintenance: 13,000 miles A-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature First Maintenance due 13,000 miles or Month/year 19
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23 Maintenance: 26,000 miles B-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 26,000 miles or Month/year 21
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25 Maintenance: 39,000 miles A-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 39,000 miles or Month/year 23
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27 Maintenance: 52,000 miles B-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 52,000 miles or Month/year 25
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29 Maintenance: 65,000 miles A-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 65,000 miles or Month/year 27
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31 Maintenance: 78,000 miles B-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 78,000 miles or Month/year 29
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33 Maintenance: 91,000 miles A-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 91,000 miles or Month/year 31
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35 Maintenance: 104,000 miles B-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 104,000 miles or Month/year 33
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37 Maintenance: 117,000 miles A-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 117,000 miles or Month/year 35
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39 Maintenance: 130,000 miles B-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 130,000 miles or Month/year 37
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41 Maintenance: 143,000 miles A-Service, applicable Additional Work, and recommended high-mileage checks Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 143,000 miles or Month/year 39
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43 Maintenance: 156,000 miles B-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 156,000 miles or Month/year 41
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45 Maintenance: 169,000 miles B-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 169,000 miles or Month/year 43
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47 Maintenance: 182,000 miles B-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 182,000 miles or Month/year 45
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49 Maintenance: 195,000 miles A-Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 195,000 miles or Month/year 47
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51 Maintenance service descriptions Required Vehicle Maintenance Service Work (including Emission System Maintenance) Notes: Overviews of maintenance services and intervals for each model series can be found starting on page 50. Maintenance services must be performed at number of miles or years (whichever comes first) as indicated, except where no time interval available or otherwise noted. If your vehicle exceeds the mileage shown in the maintenance service overview, continue to maintain the vehicle by having performed the maintenance services at the time or mileage intervals (whichever comes first) as indicated starting on page 61. Detailed descriptions for each maintenance service can be found starting on page 60. For description of emission system maintenance jobs, see page 73. The four digit-numbers listed next to the maintenance services are reference numbers of the detailed maintenance job descriptions listed in the Mercedes-Benz maintenance information used by Mercedes-Benz technicians. 49
52 Maintenance service overview C-Class (203)* Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 60) Tire rotation ( page 61) If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service ( page 62) B-Service ( page 64) Additional Work: ( page 67) 1 Parking brake - Adjust cable slack Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 2 Replace spark plugs Engine 272 Replace coolant Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof High-mileage checks ( page 71) * except AMG models; refer to separate Maintenance Booklet for AMG vehicles 1 not mileage dependent; only time-interval applies 2 at 52,000 miles or 5 years 3 at 78,000 miles or 5 years
53 Maintenance service overview C-Class (203)* Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service B-Service Additional Work: 1 Parking brake - Adjust cable slack Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 4 7 Replace spark plugs Engine Replace coolant 5 Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof 1 1 High-mileage checks 8 * except AMG models; refer to separate Maintenance Booklet for AMG vehicles 1 not mileage dependent; only time-interval applies 4 at 104,000 miles or 10 years 5 at 143,000 miles or 15 years 6 at 156,000 miles or 10 years 7 at 156,000 miles or 15 years 8 not time dependent; only mileage interval applies 51
54 Maintenance service overview CLK-Class (209)* Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 60) Tire rotation ( page 61) If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service ( page 62) B-Service ( page 64) Additional Work: ( page 67) 1 Parking brake - Adjust cable slack Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 2 Replace spark plugs Engine 113 Replace spark plugs Engine 272 Replace coolant Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof High-mileage checks ( page 71) * except AMG models; refer to separate Maintenance Booklet for AMG vehicles 1 not mileage dependent; only time-interval applies 2 at 52,000 miles or 5 years 3 at 78,000 miles or 5 years 4 at 91,000 miles or 5 years
55 Maintenance service overview CLK-Class (209)* Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service B-Service Additional Work: Parking brake - Adjust cable slack Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 5 7 Replace spark plugs Engine 113 Replace spark plugs Engine Replace coolant 6 Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof 1 1 High-mileage checks 10 9 * except AMG models; refer to separate Maintenance Booklet for AMG vehicles 1 not mileage dependent; only time-interval applies 5 at 104,000 miles or 10 years 6 at 143,000 miles or 15 years 7 at 156,000 miles or 15 years 7 at 156,000 miles or 10 years 9 at 182,000 miles or 10 years 10 not time dependent; only mileage interval applies 53
56 Maintenance service overview CL-Class (215)* Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 60) Tire rotation ( page 61) If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service ( page 62) B-Service ( page 64) Additional Work ( page 67): 1 1 Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 2 Replace spark plugs Engine Replace coolant Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof 1 High-mileage checks ( page 71) * except AMG models and CL600; refer to separate Maintenance Booklets for AMG vehicles and CL600 vehicles. 1 not mileage dependent; only time-interval applies 2 at 52,000 miles or 5 years 3 at 91,000 miles or 5 years 54
57 Maintenance service overview CL-Class (215)* Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service B-Service Additional Work: Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 4 6 Replace spark plugs Engine Replace coolant 5 Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof 1 1 High-mileage checks 8 * except AMG models and CL600; refer to separate Maintenance Booklets for AMG vehicles and CL600 vehicles. 1 not mileage dependent; only time-interval applies 4 at 104,000 miles or 10 years 5 at 143,000 miles or 15 years 6 at 156,000 miles or 15 years 7 at 182,000 miles or 10 years 8 not time dependent; only mileage interval applies 55
58 Maintenance service overview S-Class (220)* Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 60) Tire rotation ( page 61) If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service ( page 62) B-Service ( page 64) Additional Work ( page 67): 1 1 Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 2 Replace spark plugs Engine 112,113 3 Replace coolant Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof 1 High-mileage checks ( page 71) 56 * except AMG models and S600; refer to separate Maintenance Booklets for AMG vehicles and S600 vehicles. 1 not mileage dependent; only time-interval applies 2 at 52,000 miles or 5 years 3 at 91,000 miles or 5 years
59 Maintenance service overview S-Class (220)* Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service B-Service Additional Work: Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 4 6 Replace spark plugs Engine 112,113 7 Replace coolant 5 Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof 1 1 High-mileage checks 8 * except AMG models and S600; refer to separate Maintenance Booklets for AMG vehicles and S600 vehicles. 1 not mileage dependent; only time-interval applies 4 at 104,000 miles or 10 years 5 at 143,000 miles or 15 years 6 at 156,000 miles or 15 years 7 at 182,000 miles or 10 years 8 not time dependent; only mileage interval applies 57
60 Maintenance service overview SL-Class (230)* Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 60) Tire rotation ( page 61) If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service ( page 62) B-Service ( page 64) Additional Work ( page 67): 1 1 Parking brake - Adjust cable slack Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 2 Replace spark plugs Engine Replace coolant Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof 1 High-mileage checks ( page 71) 58 * except AMG models and SL600; refer to separate Maintenance Booklets for AMG vehicles and SL600 vehicles. 1 not mileage dependent; only time-interval applies 2 at 52,000 miles or 5 years 3 at 91,000 miles or 5 years
61 Maintenance service overview SL-Class (230)* Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. A-Service B-Service Additional Work: Parking brake - Adjust cable slack Check driveshaft flex discs Replace engine air filter Replace fuel filter Replace activated charcoal filter 4 6 Replace spark plugs Engine Replace coolant 5 Replace brake fluid Check suspension/body structure Check body for paint damage Service tilt/sliding roof 1 1 High-mileage checks 8 * except AMG models and SL600; refer to separate Maintenance Booklets for AMG vehicles and SL600 vehicles. 1 not mileage dependent; only time-interval applies 4 at 104,000 miles or 10 years 5 at 143,000 miles or 15 years 6 at 156,000 miles or 15 years 7 at 182,000 miles or 10 years 8 not time dependent; only mileage interval applies 59
62 First visit First visit At 1,000-3,000 miles Diagnostic test Q + A on vehicle This first visit for a basic vehicle diagnostic test at your authorized Mercedes-Benz Center is provided at no charge. 60
63 Tire rotation Tire rotation If applicable to your vehicle s tire configuration ( page 6), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals The first tire rotation ( page 17) occurring at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. 61
64 A-Service First A-Service at 13,000 miles or 1 year; then every 26,000 miles or 2 years Interior Function check Warning and indicator lamps, illumination and interior lighting Windshield wiper, windshield washer system, headlamp cleaning system 8252 Reset maintenance service counter in instrument cluster 0042 Horn, high beam flasher, hazard warning flashers, turn signals Front and rear lamps Wheels, brakes Check front brake pad lining thickness (remove 1 front wheel) 4251 Check tires for damage, condition Correct tire inflation pressure Vehicle front/rear Check wiper blade condition
65 A-Service Engine compartment Engine oil and filter change 0101 Check catch, safety catch and hinges on engine hood for proper operation 8851 Check the following fluid levels, correct if necessary If there is a loss of fluid, determine cause and perform repair with separate work order Windshield washer system 8210 Brake system 4210 Battery, check and correct fluid level; check battery condition using Midtronics MCR 717 tester (C-Class, CLK-Class, SL-Class) Trunk Correct tire inflation pressure in spare tire (C-Class, CLK-Class, CL-Class, S-Class) Battery, check battery condition using Midtronics MCR 717 tester (SL-Class, CL-Class, S-Class) 5453 Check trunk lighting
66 B-Service First B-Service at 26,000 miles or 2 year; then every 26,000 miles or 2 years Interior Function check Warning and indicator lamps, illumination and interior lighting Windshield wiper, windshield washer system, headlamp cleaning system 8252 Check seat belts for damage and proper function 9150 Reset maintenance service counter in instrument cluster 0042 Replace dust filter (if equipped) 8381 Replace combination filter (if equipped) 8384 Check parking brake (function test only) Horn, high beam flasher, hazard warning flashers, turn signals Front and rear lamps
67 B-Service Wheels, brakes Remove and mount wheels 4050 Check brake pads for lining thickness front/rear 4251 Check tires for damage and condition 4051 Measure tread depth, record in mm 4051 Check condition/thickness of brake discs front/rear 4251 Correct tire inflation pressure Underside of vehicle Leakage - Major components Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check condition of front axle ball joints and rubber boots 3353 Check conditions of steering mechanical components and rubber boots 4653 Vehicle front/rear Check and correct headlamp setting 8260 Check wiper blade condition
68 B-Service Engine compartment Leakage - Major components Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Engine oil and filter change 0101 Check catch, safety catch and hinges on engine hood for proper operation 8851 Check condition of poly-v-belt 1351 Check the following fluid levels, correct if necessary Brake system 4210 Power steering 4611 Active Body Control (S-Class, SL-Class and CL-Class) 3213 Windshield washer system, incl. rear window washer (where applicable) 8210 Battery, check and correct fluid level; check battery condition using Midtronics MCR 717 tester (C-Class, CLK-Class, SL-Class) Trunk Battery, check battery condition using Midtronics MCR717 tester (S-Class, CL-Class, SL-Class) 5453 Correct tire inflation pressure in spare tire (C-Class, CLK-Class, CL-Class, S-Class) Check trunk lighting
69 Additional Work to be Performed together with the Respective Service Once during first service at 13,000 miles or 1 year Parking brake - Adjust cable slack (C-Class, CLK-Class, SL-Class) 4262 At every 52,000 miles or 4 years Check condition of driveshaft flex discs 4152 Replace engine air filter element 0980 At every 52,000 miles or 5 years Replace activated charcoal filter (if equipped) 8382 At every 65,000 miles or 5 years Replace fuel filter
70 Additional Work to be Performed together with the Respective Service Spark plug intervals Replace spark plugs 1580 Spark plugs are subject to erosion and must be replaced according to schedule on page 70, or more frequently as may be required when subject to severe operating conditions. At approximately every 143,000 miles or 15 years Replace coolant (water/anticorrosion/antifreeze mixture)
71 Additional Work to be Performed together with the Respective Service Every 2 years Replace brake fluid 4280 Check suspension and body structure for damage and corrosion 0090 Check body for paint damage 9850 Every 5 years Tilt/sliding roof: clean sliding rails and sliders
72 Spark Plug Replacement Intervals Replace Spark Plugs Engine * At every 78,000 miles or 5 years At every 91,000 miles or 5 years * Refer to the Operator s Manual for the engine designation of your model. The engine and model listing can be found in chapter Technical Data under Engine. 70
73 Recommended additional maintenance checks for high-mileage vehicles At 143,000 miles Check if all fluid levels and changes are updated Transmission Rear axle Front axle (if applicable) Transfer case (if applicable) Check if air, fuel, ventilation filters are updated Engine air filter Fuel filter Combination/dust filter (if applicable) Activated charcoal filter (if applicable)
74 Recommended additional maintenance checks for high-mileage vehicles At 143,000 miles Check integrity of engine, mechanical components Perform compression test (hot and cold) Perform leak down test (hot and cold) Check spark plugs Exhaust system hangers and leaks Check for damaged/worn drivetrain parts Front wheel bearing play Rear wheel bearing play Axle joint play Flexible discs Tie rod and drag link joints Check for updates performed Recalls and Service Campaigns
75 Description of Emission System Maintenance Jobs The composition of exhaust emissions is influenced not only by the special emission control equipment, but also by various engine components and their adjustments. Therefore, emission system maintenance must include these engine components. Some maintenance jobs are actually only tests. They are important however, because they allow early detection of discrepancies which can later lead to increased exhaust emissions. It is generally less expensive to have such items adjusted immediately rather than allowing them to contribute to costly repairs. The maintenance intervals have been determined so that the vehicle, under normal conditions, should operate properly between services Engine oil and filter change Change the engine oil and oil filter every 13,000 miles. If oil consumption should increase, determine the cause and take necessary corrective steps. Reset the Maintenance System counter Replace air filter element Under normal dust conditions, replace air filter element approximately every 52,000 miles or 4 years. Clean air filter cover and housing prior to removal of air filter element Replace fuel filter Replace the fuel filter approximately every 65,000 miles or 5 years Check engine poly-v-belt condition The poly-v-belt is subject to wear and aging. It must be checked for cracks and wear at every B-service. Replace poly-vbelt if necessary Replace spark plugs Spark plugs are subject to electrode erosion and must be replaced according to schedule on page 70, or more frequently as may be required when subject to severe operating conditions. 73
76 Notes 74
77 Notes 75
78 Printed in U.S.A. All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher. Editorial status: 12/15/2004 Models: 203, 209, 215 (except AMG models and CL600), 220 (except AMG models and S600), 230 (except AMG models and SL600) 76
79 Distributor in the United States: Mercedes-Benz USA, LLC One Mercedes Drive, P.O. Box 350 Montvale, NJ Order No. P (12/2004) Part No Mercedes-Benz USA, LLC A DaimlerChrysler Company Printed in U.S.A.
80 2006 Passenger Cars SLK-Class, CLS-Class (except AMG)
81 PLEASE NOTE WE STRONGLY RECOMMEND THAT YOU HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE AND THAT GENUINE MERCEDES-BENZ PARTS BE USED. THE USE OF DEFECTIVE OR NON-EQUIV- ALENT PARTS MAY RESULT IN YOUR EMISSION PERFORMANCE WARRANTY CLAIM BEING DENIED. SERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS CAN BE PERFORMED BY ANY AUTOMOTIVE REPAIR ESTABLISHMENT OR INDIVIDUAL USING CERTIFIED PARTS.
82 Vehicle data Model Vehicle Identification Number (VIN) Date of initial registration Paint color and code License Plate No. License Plate No. License Plate No. License Plate No. 1
83 Protecting the environment H Natural resources form the basis of our existence on this planet. The objectives of our policy are for these resources to be used sparingly and in a manner which takes the requirements of both nature and humanity into account. Our declared policy is integrated environmental protection. This policy starts at the root causes and encompasses in its management decisions all the consequences for the environment which could arise from production processes or the products themselves. You too can help to protect the environment by operating your Mercedes-Benz in an environmentally responsible manner. Operating conditions and your individual driving style to a large extent influence fuel consumption and the rate of engine, brake, and tire wear. To reduce fuel consumption and the rate of wear, please consider the following: Avoid short trips. Make sure that the tire pressures are always correct. Avoid frequent, abrupt acceleration. Do not carry any unnecessary weight. Remove ski holders and roof racks once you no longer need them. Do not warm up the engine with the car stationary. Shift gears such that each gear is used only up to 2/3 of its maximum engine speed. Keep an eye on the vehicle's fuel consumption. A regularly serviced vehicle will also help protect the environment. You should adhere to the maintenance intervals displayed by the Maintenance System service indicator, along with other maintenance work described in this booklet. We recommend that you have maintenance services performed by an authorized Mercedes-Benz Center using Genuine Mercedes-Benz parts. 2
84 Contents Introduction Mercedes-Benz Maintenance System.4 Regular checks Notes on the warranty Parts / Operating materials Service records Emission system maintenance Gasoline Engines Emission System Caution - Gasoline Engines Maintenance descriptions Maintenance overview SLK-Class.. 50 Maintenance overview CLS-Class.. 52 First visit Tire rotations Maintenance services Recommended high-mileage checks at 143,000 miles Emission System Maintenance Jobs Confirmations First visit Tire rotation Maintenance services
85 Introduction We want you to enjoy your Mercedes- Benz automobile. Vehicle safety and operational reliability are two very important factors and to maintain them, regular maintenance services are necessary. We continuously strive to improve our product, and ask for your understanding that we reserve the right to make changes in the required periodic maintenance work which is required for our vehicles. Your Mercedes-Benz comes equipped with the Mercedes-Benz Maintenance System. The Maintenance System tracks distance driven and the time elapsed since your last service. In addition, it calculates other maintenance work required. The next necessary maintenance service is indicated in the multifunction display in the instrument cluster. The maintenance services will be indicated by showing a service type A through type H in the multifunction display. Types A through H are classified based on the estimated time needed to perform the maintenance service, ranging from up to approximately one hour (type A) to up to approximately eight hours (type H). When scheduling a maintenance appointment with your authorized Mercedes-Benz Center, always indicate the service type that appears in the multifunction display. This will help the Mercedes-Benz Center to schedule your vehicle maintenance in the most efficient manner. The Maintenance System calculates and determines the service items (items 1-13) that need to be performed. Based on these service items, the system then assigns the appropriate service type (type A through type H) which appears in the multifunction display. 4
86 Introduction When the service type appears in the multifunction display, you can use the vehicle s control system to view a list of the service items (1-13) that need to be performed at the called for service type. See Maintenance in your Operator s Manual on how to view the service items. A descriptive listing of the service items 1-13 are contained in this booklet, starting on page 56. Following each maintenance service, your Mercedes- Benz Center will reset the Maintenance System service indicator by confirming the service items performed.! If the Maintenance System maintenance service counter was inadvertently reset, have a Mercedes-Benz Center correct it. Please only reset if the proper maintenance service has been performed. Resetting the system without performing the proper maintenance service will result in engine and/or other vehicle damage not covered by the Mercedes-Benz Limited Warranty. Tire rotation - Your vehicle s tires are a critical component to overall vehicle performance and vehicle stability. The useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. Therefore, Mercedes-Benz recommends regular checks for wear and proper inflation and, if applicable to your vehicle s tire configuration, tire rotation. Tire rotations can be performed on vehicles with the same tire dimensions all around. If your vehicle is equipped with the same tire dimensions all around, tires can be rotated by observing a front-torear rotation pattern that will maintain the intended rotation (spinning) direction of the tire (on unidirectional tires, an arrow on the sidewall indicates the intended rotation or spinning direction of the tire). In some cases, such as when your vehicle is configured with staggeredsize (different tire sizes, front vs. rear), tire rotations are not possible. 5
87 Introduction If your vehicle s tire configuration allows for tire rotation, tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. The first tire rotation, so long as it occurs before 6,500 miles (vehicle odometer), will be provided at no charge by an authorized Mercedes-Benz Center courtesy of Mercedes-Benz. Should a tire rotation not be possible for your vehicle s tire configuration, an authorized Mercedes-Benz Center will check your tires for proper tire inflation pressure and perform a tread inspection, also at no charge courtesy of Mercedes- Benz, so long as this occurs before 6,500 miles (vehicle odometer). For your convenience, this Maintenance Booklet contains a tire rotation confirmation page on which you can record the date and mileage when tire rotations were performed. Severe operating conditions - The maintenance intervals have been determined so that the vehicle, under normal operating conditions, should operate properly between maintenance services. Severe operating conditions may call for correspondingly sooner replacement of the following items: INTERIOR FILTERS (e.g. dust filter, recirculating air filter, activated charcoal filter or combination filter) are replaced as called for by the Maintenance System. Under severe dust conditions, or with the Climate Control frequently operating in the air recirculation mode, the filters should be replaced correspondingly sooner and changed more frequently than as called for by the Maintenance System. 6
88 Introduction SPARK PLUGS. The Maintenance System calls for spark plug replacement according to the mileage specified for your vehicle class at Service 12 or 5 years, whichever comes first. Severe operating conditions (frequent starting and stopping, excessive idling, sustained fast highway driving) may call for spark plugs to be replaced correspondingly sooner. COOLANT should be checked for the proper concentration before the start of the winter season (or once a year in hot regions). Have the coolant (water/anticorrosion/antifreeze mixture) replaced every 143,000 miles or 15 years, see page 64. Replacement of coolant may be required more frequently if coolant is not maintained according to instructions and/or other than approved anticorrosion/antifreeze products for your vehicle are being used. For instructions on coolant, see Coolants in your vehicle Operator s Manual. For a listing of approved anticorrosion/antifreeze products for your vehicle, refer to the Factory Approved Service Products pamphlet, or contact an authorized Mercedes-Benz Center. Wear items - While the Maintenance System calls for inspection of certain wear items, the system does not make any judgment on the condition of these wear items. Only a qualified technician can determine if a wear item needs to be replaced. Engine oils and oil filters are specifically tested for their suitability in our engines and durability for our service intervals. Therefore, only use approved engine oils and oil filters required for vehicles with Maintenance System. For a listing of approved engine oils and oil filters, refer to the Factory Approved Service products pamphlet, or contact an authorized Mercedes-Benz Center. Using engine oils and oil filters of specification other than those expressly required for the Maintenance System or changing of oil and oil filter at change intervals longer than those called for by the Maintenance System will result in engine damage not covered by the Mercedes-Benz Limited Warranty. 7
89 Introduction Regular checks In addition to the services, we recommend that you check the following items regularly (for example: weekly, when refueling, or before any long journey): Engine oil level - Depending on how your vehicle is equipped, check the engine oil level using the oil level dipstick or the control system via the multifunction steering wheel/display. Further information about engine oil level measurement can be found in the vehicle Operator s Manual. Coolant level - Please refer to the Operator s Manual for the correct procedure to check the coolant level. Brake fluid level - If brake fluid has to be added, see an authorized Mercedes-Benz Center to determine the cause, e.g. leaks or worn brake pads. Windshield washing system - If the washer fluid level drops below 1/3, the windshield washer fluid level warning lamp will illuminate. Add washer fluid mixed with Mercedes-Benz windshield washer solvent/concentrate, test function and check wiper blades. Check lights Tire condition and pressures Check at least every other week. Please refer to section Tires and wheels in the Operator s Manual for guidelines and correct procedures to check tire condition and pressures. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Center for more information on selecting the proper fluids, lubricants, and oils for your vehicle. 8
90 Introduction Notes on the warranty An extensive and well-equipped network of Mercedes-Benz Centers is at your disposal for service work. Your authorized Mercedes-Benz Center can ensure that your vehicle is professionally and thoroughly serviced and repaired. Please see the Service and Warranty Information booklet for detailed information on warranty terms and coverage. Please follow the instructions given in this Maintenance Booklet, even if you entrust the vehicle to a third party for use or care. Only in this way will you be able to ensure that your warranty rights are not affected. Service, replacement, or repair of the emission control devices and systems can be performed by any automotive repair establishment or individual using certified parts. We strongly recommend that you have your vehicle serviced by your authorized Mercedes-Benz Center which is fully equipped to provide this service. Please note that engines have to be serviced in accordance with special instructions and using special measuring equipment to comply with legal requirements concerning exhaust emissions. Modifications to or tampering with emissions components is not permissible. Your authorized Mercedes- Benz Center is familiar with the relevant regulations. 9
91 Introduction Parts / Operating materials We recommend only the use of Genuine Mercedes-Benz parts for service and repairs, since they meet our specifications. It is also important to only use fuels, lubricants and anticorrosion/antifreeze coolant meeting factory specifications. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Center for more information on this subject. Service records Your authorized Mercedes-Benz Center will certify in the Maintenance Booklet the maintenance services on your vehicle which it has performed. Other than the maintenance services described, the Maintenance Booklet does not record or reflect any repair work that may have been performed to your vehicle. Please keep those receipts with your vehicle records. For information concerning warranty, see your Service and Warranty Information booklet. Your authorized Mercedes-Benz Center will gladly furnish additional information on the maintenance of your vehicle. We extend our best wishes for many miles of safe, pleasurable driving. Mercedes-Benz USA, LLC A DaimlerChrysler Company 10
92 Emission System Maintenance Gasoline Engines The U.S. Environmental Protection Agency and, in California, the Air Resources Board have certified that the emission control systems of your vehicle comply with the applicable exhaust emission standards for MY 2006 vehicles. This vehicle also complies with the applicable Canadian Motor Vehicle Emission Standards. To be certain that the emission control systems function as designed, regular maintenance is necessary for components of the vehicle which affect exhaust and evaporative emissions composition. The vehicle owner is responsible for the regular maintenance of the emission control system, as well as the use of premium unleaded gasoline with an anti-knock index of at least 91 (displayed on the pump) in all gasoline engine models unless otherwise specified. Failure to properly maintain the emission system may result in repairs not being covered by the emission system warranties. Explanations of each maintenance job are given in numerical order on page
93 Emission System Maintenance Emission Control System Caution - Gasoline Engines Your Mercedes-Benz vehicle is equipped with both a three-way catalyst and a closed loop oxygen sensor system to comply with current exhaust emission regulations. Keep your vehicle in proper operating condition by following our recommended maintenance instructions as outlined. The following has to be adhered to: a) In all gasoline engine models, use only premium unleaded gasoline with an anti-knock index of at least 91 (as displayed on the pump) unless otherwise specified. Damage to the engine could occur if premium unleaded fuel is not used. Refer to the Operator s Manual for special precautions. b) Leaded gasoline should not be used under any circumstances. Damage to the emission control components will result. c) The specified engine maintenance jobs have to be performed completely and at the required intervals. Correct ignition timing and properly functioning spark plugs for instance are important for the service life of the catalysts. Failure to properly perform the specified maintenance jobs may adversely affect the emission control system on the vehicle and reduce its service life. 12
94 Emission System Maintenance d) The operation of the emission control system must not be altered in any way. Alterations are not permissible by law. In addition, alterations may result in damage to the catalysts, increased fuel consumption, and impaired engine running conditions. e) Irregular engine running conditions should be corrected immediately by an authorized Mercedes-Benz Center. Such irregular running conditions can influence the proper function of the emission control system. If the CHECK ENGINE indicator lamp in the instrument cluster illuminates when the engine is running, it indicates a possible malfunction of the engine management system or emission control system. We recommend that you have the malfunction checked as soon as possible. 13
95 Notes 14
96 Confirmations First visit: 1,000 miles - 3,000 miles Date: Odometer: First visit provided at no charge* *This first visit for a basic vehicle diagnostic test at an authorized Mercedes- Benz Center is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Rubber stamp Performed Diagnostic test Q+A on vehicle Yes/No Signature First visit: 1,000 miles - 3,000 miles Appointment Month/year 15
97 16
98 Confirmations Tire rotation If applicable to your vehicle s tire configuration (see page 5), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance and at every maintenance service based on Mercedes-Benz maintenance intervals. Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: First tire rotation provided at no charge* *This first tire rotation at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Reminder: Tire rotation Date: Odometer: Date: Odometer: Tire rotations should be performed in accordance with the tire manufacturer s recommendations in the Tire Warranty Pamphlet included in your vehicle literature portfolio. However, tires should be rotated at the first sign of irregular tread wear, even if it occurs before the recommended rotation intervals, and should be checked regularly for wear and proper inflation. Please note that the useful life of tires will vary depending on tire type, speed rating, road surfaces, and individual driving style. The first tire rotation occurring at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. 17
99 Service Booklet Confirmations Tire rotation Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: 18
100 Maintenance: 13,000 miles Services 1 and 3 Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature First Maintenance due 13,000 miles or Month/year 19
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102 Maintenance: 26,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 26,000 miles or Month/year 21
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104 Maintenance: 39,000 miles Services 1 and 3 Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 39,000 miles or Month/year 23
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106 Maintenance: 52,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 52,000 miles or Month/year 25
107 26
108 Maintenance: 65,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 65,000 miles or Month/year 27
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110 Maintenance: 78,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 78,000 miles or Month/year 29
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112 Maintenance: 91,000 miles Services 1 and 3 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 91,000 miles or Month/year 31
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114 Maintenance: 104,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 104,000 miles or Month/year 33
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116 Maintenance: 117,000 miles Services 1 and 3 Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 117,000 miles or Month/year 35
117 36
118 Maintenance: 130,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 130,000 miles or Month/year 37
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120 Confirmations Maintenance: 143,000 miles Services 1 and 3, other applicable services and recommended high-mileage checks For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 143,000 miles or Month/year 39
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122 Maintenance: 156,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 156,000 miles or Month/year 41
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124 Maintenance: 169,000 miles Services 1 and 3 Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 169,000 miles or Month/year 43
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126 Maintenance: 182,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 182,000 miles or Month/year 45
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128 Maintenance: 195,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 195,000 miles or Month/year 47
129 48
130 Maintenance service descriptions Required Vehicle Maintenance Service Work (including Emission System Maintenance) Notes: For an overview of maintenance services and intervals, see page 50. Maintenance services must be performed at number of miles or years (whichever comes first) as indicated, except where no time interval available or otherwise noted. If your vehicle exceeds the mileage shown in the maintenance service overview, continue to maintain the vehicle by having performed the maintenance services at the time or mileage intervals (whichever comes first) as indicated starting on page 54. Detailed descriptions for each maintenance service can be found starting on page 54. For description of emission system maintenance jobs, see page 66. The four digit-numbers listed next to the maintenance services are reference numbers of the detailed maintenance job descriptions listed in the Mercedes-Benz maintenance information used by Mercedes-Benz technicians. 49
131 Maintenance service overview SLK-Class (171) Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 54) Tire rotation ( page 55) If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 ( page 56) Service 2 ( page 58) Service 3 ( page 61) Service 4 ( page 61) Service 5 ( page 61) Service 6 ( page 61) Service 7 ( page 62) Service 8 ( page 62) Service 9 ( page 62) Service 10 ( page 62) Service 11 ( page 62) Service 12 ( page 63) 2 Service 13 ( page 63) High-mileage checks ( page 64) 50 1 not mileage dependent; only time interval applies 2 at 78,000 miles or 5 years
132 Maintenance service overview SLK-Class (171) Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 Service 2 Service 3 Service Service 5 Service 6 Service 7 Service 8 Service 9 Service 10 Service 11 Service 12 4 Service 13 3 High-mileage checks 5 1 not mileage dependent; only time-interval applies 3 at 143,000 miles or 15 years 4 at 156,000 miles or 10 years 5 not time dependent; only milage-interval applies 51
133 Maintenance service overview CLS-Class (219) Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 54) Tire rotation ( page 55) If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 ( page 56) Service 2 ( page 58) Service 3 ( page 61) Service 4 ( page 61) Service 5 ( page 61) Service 6 ( page 61) Service 7 ( page 62) Service 8 ( page 62) Service 9 ( page 62) Service 10 ( page 62) Service 11 ( page 62) 1 Service 12 ( page 63) 2 Service 13 ( page 63) High-mileage checks ( page 64) 52 1 not mileage dependent; only time interval applies 2 at 91,000 miles or 5 years
134 Maintenance service overview CLS-Class (219) Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 Service 2 Service 3 Service Service 5 Service 6 Service 7 Service 8 Service Service 10 Service 11 Service 12 3 Service 13 4 High-mileage checks 5 1 not mileage dependent; only time-interval applies 3 at 182,000 miles or 10 years 4 at miles or 15 years 5 not time dependent; only milage-interval applies 53
135 First visit First visit at 1,000-3,000 miles Diagnostic test and Q+A on vehicle This first visit for a basic vehicle diagnostic test at your authorized Mercedes-Benz Center is provided at no charge
136 Tire rotation Tire rotations If applicable to your vehicle s tire configuration ( page 5), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. The first tire rotation ( page 17) occurring at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge
137 Maintenance service descriptions US Service 1 at 13,000 miles or 1 year; then every 26,000 miles and 2 years Engine compartment Check catch, safety catch and hinges on engine hood for proper operation 8851 Check battery condition using Midtronics MCR 717 tester (SLK-Class) 5453 Check auxiliary battery condition using Midtronics MCR 717 tester (CLS-Class) 5453 Check the following fluid levels, correct if necessary. If there is a loss of fluid, determine cause and perform repair with separate work order Brake system 4210 Windshield washer system 8210 Interior Reset maintenance service indicator in instrument cluster 0042 Function check Horn, warning/indicator lamps, illumination and interior lighting Windshield wipers, windshield washer system, headlamp cleaning system 8252 Audible warning system (CLS-Class) 5450 Check hydraulic unit of Sensotronic Brake Control (SBC) (CLS-Class)
138 Maintenance service descriptions US Service 1 (continued) Wheels, brakes Inspect tires for damage and splits, measure tread depth and record in mm 4051 Check brake pads for lining thickness (remove one front wheel) 4253 Correct tire inflation pressure Trunk Check main battery condition using Midtronics MCR 717 tester (CLS-Class) 5453 Check trunk lighting Check inflation pressure in spare tire (CLS-Class)
139 Maintenance service descriptions US Service 2 at 26,000 miles or 2 years; after first every 26,000 miles and 2 years Engine compartment Leakage - Major components 0053 Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check catch, safety catch and hinges on engine hood for proper operation 8851 Check condition of poly-v-belt 1351 Check battery condition using Midtronics MCR 717 tester (SLK-Class) 5453 Check auxiliary battery condition using Midtronics MCR 717 tester (CLS-Class) 5453 Check the following fluid levels, correct if necessary. If there is a loss of fluid, determine cause and perform repair with separate work order Brake system 4210 Power steering 4611 Windshield washer system
140 Maintenance service descriptions US Service 2 (continued) Interior Reset maintenance service indicator in instrument cluster 0042 Function check Check parking brake (function test only) 4290 Horn, warning and indicator lamps, illumination and interior lighting Windshield wipers, windshield washer system, headlamp cleaning system, where applicable 8252 Check seat belts and buckles for signs of external damage and proper function 9150 Audible warning system (CLS-Class) 5450 Check hydraulic unit of Sensotronic Brake Control (SBC) (CLS-Class) 4259 Wheels, brakes Remove and install wheels 4050 Inspect tires for damage and splits, measure tread depth and record in mm 4051 Check condition/thickness of front/rear brake discs 4251 Check front/rear brake pads for lining thickness 4251 Correct tire inflation pressure
141 Maintenance service descriptions US Service 2 (continued) Underside of vehicle Leakage - Major components 0053 Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check front axle ball joints for play, check rubber boots 3353 Inspect condition of flexible disks 4152 Inspect play of tie rod and drag link joints, inspect rubber boots 4653 Trunk Check main battery condition using Midtronics MCR 717 tester (CLS-Class) 5453 Check trunk lighting Check inflation pressure in spare tire (CLS-Class) Vehicle front/rear Check and correct headlamp setting
142 Maintenance service descriptions US Service 3 at every 13,000 miles or 1 year Engine compartment Engine - oil and filter change 0101 US Service 4 at every 2 years Check bodywork for paint work damage 9850 Underside of vehicle Chassis and load-bearing body components: Check for damage and corrosion 0090 Engine compartment Replace brake fluid (SLK-Class) Replace brake fluid (CLS-Class) US Service 5 at every 26,000 miles or 2 years Interior compartment Replace combination filter (SLK-Class) Engine compartment Replace combination filter (CLS-Class) US Service 6 Not applicable 61
143 Maintenance service descriptions US Service 7 Not applicable US Service 8 at every 52,000 miles or 4 years Engine compartment Replace air-cleaner insert 0980 US Service 9 at every 5 years Passenger compartment Tilting/sliding roof: Clean slide rail and slide block (CLS-Class) 7731 US Service 10 Not applicable US Service 11 at every 65,000 miles or 5 years Underside of vehicle Replace fuel filter
144 Maintenance service descriptions US Service 12 at every 78,000 miles or 5 years Engine compartment Replace spark plugs (SLK-Class) 1580 US Service 12 at every 91,000 miles or 5 years Engine compartment Replace spark plugs (CLS-Class) 1580 US Service 13 at every 143,000 miles or 15 years Engine compartment Replace coolant
145 Maintenance service descriptions Recommended additional maintenance checks for high-mileage vehicles at 143,000 miles Check if all fluid levels and changes are updated Transmission Rear axle Check if air, fuel, ventilation filters are updated Engine air filter Fuel filter Combination filter
146 Maintenance service descriptions Recommended additional maintenance checks for high-mileage vehicles at 143,000 miles (continued) Check integrity of engine, mechanical components Perform compression test (hot and cold) Perform leak down test (hot and cold) Check spark plugs Exhaust system hangers and leaks Check for damaged/worn drivetrain parts Front wheel bearing play Rear wheel bearing play Axle joint play Flexible discs Tie rod and drag link joints Check for updates performed Recalls and Service Campaigns
147 Description of Emission System Maintenance Jobs The composition of exhaust emissions is influenced not only by the special emission control equipment, but also by various engine components and their adjustments. Therefore, emission system maintenance must include these engine components. Some maintenance jobs are actually only tests. They are important however, because they allow early detection of discrepancies which can later lead to increased exhaust emissions. It is generally less expensive to have such items adjusted immediately rather than allowing them to contribute to costly repairs. The maintenance intervals have been determined so that the vehicle, under normal conditions, should operate properly between services Engine oil and filter change Change the engine oil and oil filter every 13,000 miles. If oil consumption should increase, determine the cause and take necessary corrective steps. Do not reset the Maintenance System service indicator if the oil is topped up or changed outside the interval of 13,000 miles Replace air filter element Under normal dust conditions, replace air filter element approximately every 52,000 miles or 4 years. Clean air filter cover and housing prior to removal of air filter element Replace fuel filter Replace the fuel filter approximately every 65,000 miles or 5 years Check engine poly-v-belt condition The poly-v-belt is subject to wear and aging. It must be checked for cracks and wear at every service 2. Replace poly-vbelt if necessary Replace spark plugs Spark plugs are subject to electrode erosion and must be replaced according to the mileage specified for your vehicle class at Service 12, or more frequently as may be required when subject to severe operating conditions. 66
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149 Printed in U.S.A. All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher. Editorial status: 11/15/2004 Model: 171, 219 (except AMG) 68
150 Distributor in the United States: Mercedes-Benz USA, LLC One Mercedes Drive, P.O. Box 350 Montvale, NJ Order No. P (11/2004) Part No Mercedes-Benz USA, LLC A DaimlerChrysler Company Printed in U.S.A.
151 Mercedes-Benz SLR McLaren Maintenance Booklet 2006
152 PLEASE NOTE WE STRONGLY RECOMMEND THAT YOU HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE AND THAT GENUINE MERCEDES-BENZ PARTS BE USED. THE USE OF DEFECTIVE OR NON- EQUIVALENT PARTS MAY RESULT IN YOUR EMISSION PERFORMANCE WARRANTY CLAIM BEING DENIED. SERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS CAN BE PERFORMED BY ANY AUTOMOTIVE REPAIR ESTABLISHMENT OR INDIVIDUAL USING CERTIFIED PARTS.
153 Vehicle data Model Vehicle Identification Number (VIN) Date of initial registration Paint color and code License Plate No. License Plate No. License Plate No. License Plate No. 1
154 Protecting the environment H Natural resources form the basis of our existence on this planet. The objectives of our policy are for these resources to be used sparingly and in a manner which takes the requirements of both nature and humanity into account. Our declared policy is integrated environmental protection. This policy starts at the root causes and encompasses in its management decisions all the consequences for the environment which could arise from production processes or the products themselves. You too can help to protect the environment by operating your Mercedes-Benz SLR in an environmentally responsible manner. Operating conditions and your individual driving style to a large extent influence fuel consumption and the rate of engine, brake, and tire wear. To reduce fuel consumption and the rate of wear, please consider the following: Avoid short trips. Make sure that the tire pressures are always correct. Avoid frequent, abrupt acceleration. Do not carry any unnecessary weight. Remove ski holders and roof racks once you no longer need them. Do not warm up the engine with the car stationary. Shift gears such that each gear is used only up to 2/3 of its maximum engine speed. Keep an eye on the vehicle's fuel consumption. A regularly serviced vehicle will also help protect the environment. You should adhere to the maintenance intervals displayed by the Maintenance System service indicator, along with other maintenance work described in this booklet. We recommend that you have services performed by an authorized Mercedes- Benz Center using Genuine Mercedes- Benz parts. 2
155 Contents Introduction Mercedes-Benz Maintenance System.4 Regular checks Notes on the warranty Parts / Operating materials Service records Emission system maintenance General Emission System Caution - Gasoline Engines Confirmations First visit Tire inspection or rotation Maintenance services Maintenance overview Mercedes-Benz SLR model First visit Tire rotation Service Additional work Spark plug replacement intervals.. 60 Recommended additional maintenance checks at 150,000 miles Emissions systems maintenance jobs
156 Introduction We want you to enjoy your Mercedes- Benz SLR. Vehicle safety and operational reliability are two very important factors and to maintain them, regular maintenance services are necessary. We continuously strive to improve our product, and ask for your understanding that we reserve the right to make changes in the required periodic maintenance work which is required for our vehicles. Your Mercedes-Benz SLR comes equipped with the Mercedes-Benz SLR Maintenance System. The Maintenance System tracks distance driven and the time elapsed since your last service. The next necessary maintenance service is indicated in the maintenance service indicator in the instrument cluster. Following each service, your authorized Mercedes-Benz Center will reset the Maintenance System service indicator by confirming the service items performed.! If the Maintenance System service counter was inadvertently reset, have a Mercedes-Benz Center correct it. Please only reset if the proper maintenance service has been performed. Resetting the system without performing the proper service will result in engine and/or other vehicle damage not covered by the Mercedes-Benz Limited Warranty. 4 Additional work that is not calculated by the Maintenance System is required at each maintenance interval. Please refer to Additional Work to be Performed on page 58 for more details.
157 Introduction A detailed listing of service procedures performed are contained in this booklet, starting on page 49. Additional work Additional work means any work that is not calculated by the Maintenance System. This work is listed in the section Additional Work to be Performed, see page 58. This type of work has to be carried out according to the individual vehicle type, due to the specific technical parameters, wear processes or special equipment. Special service requirements Brake fluid should be replaced every two years, preferably in the spring, see page 59. We recommend that you only use brake fluid approved by Mercedes-Benz. A reminder for the next scheduled brake fluid replacement is affixed in the engine compartment. Coolant should be checked for the proper concentration before the start of the winter season (or once a year in hot regions). Have the coolant (water/anticorrosion/antifreeze mixture) replaced every 4 years, see page 59. Replacement of coolant (water/anticorrosion/antifreeze mixture) may be required more frequently if coolant is not maintained according to instructions and/or other than approved anticorrosion/antifreeze products for your vehicle are being used. For instructions on coolant, see Coolants in your vehicle Operator s Manual. For a listing of approved anticorrosion/antifreeze products for your vehicle, refer to the Factory Approved Service Products pamphlet in your vehicle literature portfolio, or contact an authorized Mercedes-Benz Center. 5
158 Introduction Interior filters (e.g. dust filter, recirculating air filter, activated charcoal filter or combination filter) are replaced according to the maintenance intervals listed. Under severe dust conditions, or with the Climate Control frequently operating in the air recirculation mode, the respective filter should be replaced correspondingly sooner. Tire inspection - Your vehicle s tires are a critical component to overall vehicle performance and vehicle stability. The useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. Therefore, Mercedes-Benz recommends regular checks for wear and proper inflation. The first tire inspection, which includes checking for proper inflation pressure and tread condition, is at no charge provided it is performed at an authorized Mercedes-Benz Center prior to 6,500 miles on the vehicle odometer. For your convenience, this Maintenance Booklet contains a tire inspection confirmation page on which you can record the date and mileage when tire inspections were performed. Tire rotation - Tire rotations can only be performed on vehicles with the same tire dimensions on all four wheels (e.g. winter tires). In cases where your vehicle is configured with staggered tire sizes (different tire sizes, front vs. rear), tire rotations are not possible. If your vehicle s tire configuration allows for rotation, tire rotation should be performed by observing a front-to-rear pattern that will maintain the intended rotational (spinning) direction of the tire (on unidirectional tires, an arrow on the sidewall indicates the intended rotation or spinning direction of the tire) and in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. 6
159 Introduction Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz SLR maintenance intervals. The first tire rotation is at no charge provided it is performed at an authorized Mercedes-Benz Center prior to 6,500 miles on the vehicle odometer. For your convenience, this Maintenance Booklet contains a tire rotation confirmation page on which you can record the date and mileage when tire rotations were performed. Spark Plugs should be replaced according to schedule on page 60. Severe operating conditions (frequent starting and stopping, excessive idling, sustained fast highway driving) may call for spark plugs to be replaced correspondingly sooner. Engine oils and oil filters are specifically tested for their suitability in our engines and durability for our service intervals. Therefore, only use approved engine oils and oil filters required for vehicles with Maintenance System. For a listing of approved engine oils and oil filters, refer to the Factory Approved Service products pamphlet, or contact an authorized Mercedes-Benz Center. Using engine oils and oil filters of specification other than those expressly required for the Maintenance System or changing of oil and oil filter at change intervals longer than those called for by the Maintenance System will result in engine damage not covered by the Mercedes- Benz Limited Warranty. 7
160 Introduction Regular checks In addition to the services, we recommend that you check the following items regularly (for example: weekly, when refueling, or before any long journey): Engine oil level - Check the engine oil level using the engine oil dipstick. Further information about engine oil level measurement can be found in the vehicle Operator s Manual. Coolant level - Please refer to the Operator s Manual for the correct procedure to check the coolant level. Brake fluid level - If brake fluid has to be added, see an authorized Mercedes-Benz Center to determine the cause, e.g. leaks or worn brake pads. Windshield washing system - If the washer fluid level drops below 1/3, the windshield washer fluid level warning lamp will illuminate. Add washer fluid mixed with Mercedes-Benz windshield washer solvent/concentrate, test function and check wiper blades. Check lights Tire condition and pressures Check at least every other week. Please refer to section Tires and wheels in the Operator s Manual for guidelines and correct procedures to check tire condition and pressures. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Center for more information on selecting the proper fluids, lubricants, and oils for your vehicle. 8
161 Introduction Notes on the warranty An extensive and well-equipped network of Mercedes-Benz Centers is at your disposal for service work. Your authorized Mercedes-Benz Center can ensure that your vehicle is professionally and thoroughly serviced and repaired. Please see the Service and Warranty Information booklet for detailed information on warranty terms and coverage. Please follow the instructions given in this Maintenance Booklet, even if you entrust the vehicle to a third party for use or care. Only in this way will you be able to ensure that your warranty rights are not affected. Service, replacement, or repair of the emission control devices and systems can be performed by any automotive repair establishment or individual using certified parts. We strongly recommend that you have your vehicle serviced by your authorized Mercedes-Benz Center which is fully equipped to provide this service. Please note that engines have to be serviced in accordance with special instructions and using special measuring equipment to comply with legal requirements concerning exhaust emissions. Modifications to or tampering with emissions components is not permissible. Your authorized Mercedes-Benz Center is familiar with the relevant regulations. 9
162 Introduction Parts / Operating materials We recommend only the use of Genuine Mercedes-Benz parts for service and repairs, since they meet our specifications. It is also important to only use fuels, lubricants and anticorrosion/antifreeze coolant meeting factory specifications. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Center for more information on this subject. Service records Your authorized Mercedes-Benz Center will certify in the Maintenance Booklet the maintenance services on your vehicle which it has performed. Other than the maintenance services described, the Maintenance Booklet does not record or reflect any repair work that may have been performed to your vehicle. Please keep those receipts with your vehicle records. For information concerning warranty, see your Service and Warranty Information booklet. Your authorized Mercedes-Benz Center will gladly furnish additional information on the maintenance of your vehicle. We extend our best wishes for many miles of safe, pleasurable driving. Mercedes-Benz USA, LLC A DaimlerChrysler Company 10
163 Emission System Maintenance General The U.S. Environmental Protection Agency and, in California, the Air Resources Board have certified that the emission control systems of your vehicle comply with the applicable exhaust emission standards for model year 2006 vehicles. This vehicle also complies with the applicable Canadian Motor Vehicle Emission Standards. To be certain that the emission control systems function as designed, regular maintenance is necessary for components of the vehicle which affect exhaust and evaporation emissions composition. The vehicle owner is responsible for the regular maintenance of the emission control system, as well as the use of premium unleaded gasoline with an anti-knock index of at least 91 (displayed on the pump) in all gasoline engine models unless otherwise specified. Failure to properly maintain the emission system may result in repairs not being covered by the emission system warranties. Explanations of each maintenance job are given in numerical order on page
164 Emission System Maintenance Emission Control System Caution - Gasoline Engines Your Mercedes-Benz SLR vehicle is equipped with both a three-way catalyst and a closed loop oxygen sensor system to comply with current exhaust emission regulations. Keep your vehicle in proper operating condition by following our recommended maintenance instructions as outlined. The following has to be adhered to: a) In all gasoline engine models, use only premium unleaded gasoline with an anti-knock index of at least 91 (as displayed on the pump) unless otherwise specified. Damage to the engine could occur if premium unleaded fuel is not used. Refer to the Operator s Manual for special precautions. b) Leaded gasoline should not be used under any circumstances. Damage to the emission control components will result. c) The specified engine maintenance jobs have to be performed completely and at the required intervals. Correct ignition timing and properly functioning spark plugs for instance are important for the service life of the catalysts. Failure to properly perform the specified maintenance jobs may adversely affect the emission control system on the vehicle and reduce its service life. 12
165 Emission System Maintenance d) The operation of the emission control system must not be altered in any way. Alterations are not permissible by law. In addition, alterations may result in damage to the catalysts, increased fuel consumption, and impaired engine running conditions. e) Irregular engine running conditions should be corrected immediately by an authorized Mercedes-Benz Center. Such irregular running conditions can influence the proper function of the emission control system. If the CHECK ENGINE indicator lamp in the instrument cluster illuminates when the engine is running, it indicates a possible malfunction of the engine management system or emission control system. We recommend that you have the malfunction checked as soon as possible. 13
166 Notes 14
167 Confirmations First visit: 1,000 miles - 3,000 miles Date: Odometer: First visit provided at no charge* *This first visit for a basic vehicle diagnostic test at an authorized Mercedes- Benz Center is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Rubber stamp Performed Diagnostic test Q+A on vehicle Yes/No Signature First visit: 1,000 miles - 3,000 miles Appointment Month/year 15
168 16
169 Confirmations Tire inspection or rotation If applicable to your vehicle s tire configuration (see page 6), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: First tire inspection or rotation provided at no charge* *This first tire inspection or rotation (if applicable) at an authorized Mercedes- Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Reminder: Tire inspection or rotation Tire rotation should be performed in accordance with the tire manufacturer s recommendations in the Tire Warranty Pamphlet included in your vehicle literature portfolio. However, tires should be rotated at the first sign of irregular (uneven) tread wear, even if it occurs before the recommended rotation intervals, and should be checked regularly for wear and proper inflation. Please note that the useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. The first tire inspection or rotation (if applicable) occurring at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. 17
170 Confirmations Tire inspection or rotation Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: 18
171 Maintenance: 10,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature First Maintenance due 10,000 miles or Month/year 19
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173 Maintenance: 20,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 20,000 miles or Month/year 21
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175 Maintenance: 30,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 30,000 miles or Month/year 23
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177 Maintenance: 40,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 40,000 miles or Month/year 25
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179 Maintenance: 50,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 50,000 miles or Month/year 27
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181 Maintenance: 60,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 60,000 miles or Month/year 29
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183 Maintenance: 70,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 70,000 miles or Month/year 31
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185 Maintenance: 80,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 80,000 miles or Month/year 33
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187 Maintenance: 90,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 90,000 miles or Month/year 35
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189 Maintenance: 100,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 100,000 miles or Month/year 37
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191 Maintenance: 110,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 110,000 miles or Month/year 39
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193 Maintenance: 120,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 120,000 miles or Month/year 41
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195 Maintenance: 130,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 130,000 miles or Month/year 43
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197 Maintenance: 140,000 miles Service and applicable Additional Work Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 140,000 miles or Month/year 45
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199 Maintenance: 150,000 miles Service, applicable Additional Work and recommended High-Mileage checks Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 150,000 miles or Month/year 47
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201 Maintenance service descriptions Required Vehicle Maintenance Service Work (including Emission System Maintenance) Notes: Overviews of maintenance services and intervals can be found starting on page 50. Maintenance services must be performed at the number of miles or years (whichever comes first) as indicated, except where no time interval available or otherwise noted. If your vehicle exceeds the mileage shown in the maintenance service overview, continue to maintain the vehicle by having performed the maintenance services at the time or mileage intervals (whichever comes first) as indicated starting on page 52. Detailed descriptions for each maintenance service can be found starting on page 52. For description of emission system maintenance jobs, see page 63. The four digit-numbers listed next to the maintenance services are reference numbers of the detailed maintenance job descriptions listed in the Mercedes-Benz maintenance information used by Mercedes-Benz technicians. 49
202 Maintenance service overview Mercedes-Benz SLR (199) Miles 1,000-3,000 10,000 20,000 30,000 40,000 50,000 60,000 70,000 Time (Years) First visit ( page 52) Tire rotation ( page 53) 50 If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service ( page 54) Additional Work: ( page 58) Query service history in MaySIS before Record customer s vehicle settings Wash vehicle Check body for paint damage Check starter and consumer battery status Replace stabilizer bar bushings Replace combination filter Replace engine air filter Replace poly-v-belt Replace compressor poly-v-belt Replace wheel bolts Replace fuel filter Replace spark plugs Replace brake fluid Check vehicle ride height and wheel loads Check wheel settings Replace screws of underbody paneling Replace coolant for main circuit 1 Replace coolant for low temperature circuit 1 Replace battery in remote control key Replace rear differential oil Replace transmission oil and filter 7 High-mileage checks ( page 61) 1 not mileage dependent; only time-interval applies 2 at 40,000 miles or 3 years 3 at 60,000 miles or 4 years 7 not time dependent; only milage-interval applies
203 Miles 80,000 90, , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service Additional Work: Query service history in MaySIS before Record customer s vehicle settings Wash vehicle Check body for paint damage Check starter and consumer battery status Replace stabilizer bar bushings Replace combination filter Replace engine air filter Replace poly-v-belt Replace compressor poly-v-belt Replace wheel bolts 4 5 Replace fuel filter Maintenance service overview Mercedes-Benz SLR (199) Replace spark plugs 6 Replace brake fluid Check vehicle ride height and wheel loads Check wheel settings Replace screws of underbody paneling Replace coolant for main circuit 1 1 Replace coolant for low temperature circuit 1 1 Replace battery in remote control key 1 1 Replace rear differential oil Replace transmission oil and filter High-mileage checks 7 1 not mileage dependent; only time-interval applies 4 at 80,000 miles or 6 years 5 at 120,000 miles or 9 years 6 at 120,000 miles or 8 years 7 not time dependent; only milage-interval applies 6 51
204 First visit First visit At 1,000-3,000 miles Diagnostic test Q + A on vehicle This first visit for a basic vehicle diagnostic test at your authorized Mercedes-Benz Center is provided at no charge. 52
205 Tire rotation Tire rotation If applicable to your vehicle s tire configuration ( page 6), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals The first tire inspection or rotation (if applicable) ( page 17) occurring at an authorized Mercedes Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. 53
206 Service At every 10,000 miles or 1 year Interior Function check Warning and indicator lamps, illumination and interior lighting Switches and controls 5454 Audible warning system 5450 Windshield wiper, windshield washer system, headlamp cleaning system 8252 Check seat belts for damage and proper function 9150 Wheels, brakes Check tire pressure monitoring system battery using STAR DIAGNOSIS 4056 Read malfunction memory using STAR DIAGNOSIS and correct faults if necessary Deactivate Sensotronic Brake Control (SBC) using STAR DIAGNOSIS Check front axle wheel bearing play 3351 Check rear axle wheel bearing play 3551 Balance wheels
207 Service Check condition/thickness of brake discs front/rear 4251 Check brake pads for lining thickness front/rear 4251 Check and clean front and rear ventilation grille and air ducts for the brake system 6150 Parking brake - Adjust cable slack 4261 Check tires for damage and condition 4051 Measure tread depth, record in mm 4051 Correct tire inflation pressure Activate Sensotronic Brake Control (SBC) using STAR DIAGNOSIS Vehicle underside Check and clean underbody panelling 6151 Check and clean ventilation grille and air ducts of the rear axle 6150 Leakage - Major components 0053 Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check condition of front axle ball joints and rubber boots 3353 Check conditions of steering mechanical components and rubber boots 4653 Check rear axle mount for condition 3557 Check drive shaft for condition 3558 Check propeller shaft for condition
208 Service Engine compartment Leakage - Major components Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Change engine oil and filter 0101 Check condition of poly-v-belts 1351 Check engine mounts Check the following fluid levels, correct if necessary Brake system 4210 Power steering 4611 Engine cooling system (main and low temperature circuits), anti-corrosion/antifreeze protection 2010 Bleed low temperature circuit 2010 Vehicle front/rear Check window glass and exterior lighting lenses Check headlamp setting 8260 Check wiper blade condition
209 Service Trunk Check fluid level, correct if necessary Starter battery 5410 Windshield washer system (including summerwash/winterwash) 8210 Check TIREFIT tire sealant expiration date 4054 Service completion Check parking brake according to specifications 4290 Perform road test Reset maintenance service counter in instrument cluster 0042 Enter service in MaySIS Restore customer s vehicle settings Vehicle inside and outside cleaning
210 Additional Work to be Performed together with the Respective Service At every service Query service history in MaySIS before starting Record customer s vehicle settings Wash vehicle Check body for paint damage 9850 Check charge status of starter and consumer batteries using Midtronics MCR 717 tester, recharge if necessary 5452 Replace stabilizer bar bushings 3281 Once at 10,000 miles or 1 year Replace rear differential oil 3501 At every 20,000 miles or 2 years Replace combination filter 8384 Replace engine air filter 0980 Once at 40,000 miles Automatic transmission - oil and filter change 2702 At every 40,000 miles or 3 years Replace wheel bolts
211 Additional Work to be Performed together with the Respective Service At every 40,000 miles or 4 years Replace poly-v-belt 1381 Replace compressor poly-v-belt 1381 At every 60,000 miles or 4 years Replace fuel filter 0780 Replace spark plugs 1580 Every 2 years Replace brake fluid 4280 Check vehicle ride height and wheel loads 3253 Check wheel settings 4055 Replace screws of underbody paneling Every 4 years Replace coolant for main circuit. Verify the correct coolant composition 2080 Replace coolant for low temperature circuit. Verify the correct coolant composition 2080 Every 5 years Replace battery in remote control key
212 Spark Plug Replacement Intervals Replace Spark Plugs At every 60,000 miles or 4 years Engine
213 Recommended additional maintenance checks for high-mileage vehicles At 150,000 miles Check if all fluid levels and changes are updated Transmission Rear axle Check if air, fuel, ventilation filters are updated Engine air filter Fuel filter Combination filter
214 Recommended additional maintenance checks for high-mileage vehicles At 150,000 miles (continued) Check integrity of engine, mechanical components Perform compression test (hot and cold) Perform leak down test (hot and cold) 0053 Check spark plugs Exhaust system hangers and leaks Check for damaged/worn drivetrain parts Front wheel bearing play Rear wheel bearing play Axle joint play Flexible discs Tie rod and drag link joints Check for updates performed Recalls and Service Campaigns
215 Description of Emission System Maintenance Jobs The composition of exhaust emissions is influenced not only by the special emission control equipment, but also by various engine components and their adjustments. Therefore, emission system maintenance must include these engine components. Some maintenance jobs are actually only tests. They are important however, because they allow early detection of discrepancies which can later lead to increased exhaust emissions. It is generally less expensive to have such items adjusted immediately rather than allowing them to contribute to costly repairs. The maintenance intervals have been determined so that the vehicle, under normal conditions, should operate properly between services Engine oil and filter change Change the engine oil and oil filter every 10,000 miles. If oil consumption should increase, determine the cause and take necessary corrective steps. Reset the Maintenance System counter Replace air filter element Under normal dust conditions, replace air filter element approximately every 20,000 miles or 2 years. Clean air filter cover and housing prior to removal of air filter element Replace fuel filter Replace the fuel filter approximately every 60,000 miles or 4 years Check engine poly-v-belt condition The poly-v-belt is subject to wear and aging. It must be checked for cracks and wear at every service. Replace poly-v-belt if necessary Replace spark plugs Spark plugs are subject to electrode erosion and must be replaced according to schedule on page 60, or more frequently as may be required when subject to severe operating conditions. 63
216 Printed in U.S.A. All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher. Editorial status: 05/17/2005 Models:
217 Distributor in the United States: Mercedes-Benz USA, LLC One Mercedes Drive, P.O. Box 350 Montvale, NJ Order No. P-SLR (05/2005) Part No Mercedes-Benz USA, LLC A DaimlerChrysler Company Printed in U.S.A.
218 2006 Passenger Cars E-Class (except AMG models)
219 PLEASE NOTE WE STRONGLY RECOMMEND THAT YOU HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE AND THAT GENUINE MERCEDES-BENZ PARTS BE USED. THE USE OF DEFECTIVE OR NON-EQUIV- ALENT PARTS MAY RESULT IN YOUR EMISSION PERFORMANCE WARRANTY CLAIM BEING DENIED. SERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS CAN BE PERFORMED BY ANY AUTOMOTIVE REPAIR ESTABLISHMENT OR INDIVIDUAL USING CERTIFIED PARTS.
220 Vehicle data Model Vehicle Identification Number (VIN) Date of initial registration Paint color and code License Plate No. License Plate No. License Plate No. License Plate No. 1
221 Protecting the environment H Natural resources form the basis of our existence on this planet. The objectives of our policy are for these resources to be used sparingly and in a manner which takes the requirements of both nature and humanity into account. Our declared policy is integrated environmental protection. This policy starts at the root causes and encompasses in its management decisions all the consequences for the environment which could arise from production processes or the products themselves. You too can help to protect the environment by operating your Mercedes-Benz in an environmentally responsible manner. Operating conditions and your individual driving style to a large extent influence fuel consumption and the rate of engine, brake, and tire wear. To reduce fuel consumption and the rate of wear, please consider the following: Avoid short trips. Make sure that the tire pressures are always correct. Avoid frequent, abrupt acceleration. Do not carry any unnecessary weight. Remove ski holders and roof racks once you no longer need them. Do not warm up the engine with the car stationary. Shift gears such that each gear is used only up to 2/3 of its maximum engine speed. Keep an eye on the vehicle's fuel consumption. A regularly serviced vehicle will also help protect the environment. You should adhere to the maintenance intervals displayed by the Maintenance System service indicator, along with other maintenance work described in this booklet. We recommend that you have maintenance services performed by an authorized Mercedes-Benz Center using Genuine Mercedes-Benz parts. 2
222 Contents Introduction Mercedes-Benz Maintenance System.4 Regular checks Notes on the warranty Parts / Operating materials Service records Emission system maintenance Gasoline Engines Emission System Caution - Gasoline Engines Emission System Caution - Diesel Engines Maintenance descriptions Maintenance overview E-Class First visit Tire rotations Maintenance services Recommended high-mileage checks at 143,000 miles Emission System Maintenance Jobs Confirmations First visit Tire rotation Maintenance services
223 Introduction We want you to enjoy your Mercedes- Benz automobile. Vehicle safety and operational reliability are two very important factors and to maintain them, regular maintenance services are necessary. We continuously strive to improve our product, and ask for your understanding that we reserve the right to make changes in the required periodic maintenance work which is required for our vehicles. Your Mercedes-Benz comes equipped with the Mercedes-Benz Maintenance System. The Maintenance System tracks distance driven and the time elapsed since your last service. In addition, it calculates other maintenance work required. The next necessary maintenance service is indicated in the multifunction display in the instrument cluster. The maintenance services will be indicated by showing a service type A through type H in the multifunction display. Types A through H are classified based on the estimated time needed to perform the maintenance service, ranging from up to approximately one hour (type A) to up to approximately eight hours (type H). When scheduling a maintenance appointment with your authorized Mercedes-Benz Center, always indicate the service type that appears in the multifunction display. This will help the Mercedes-Benz Center to schedule your vehicle maintenance in the most efficient manner. The Maintenance System calculates and determines the service items (items 1-14) that need to be performed. Based on these service items, the system then assigns the appropriate service type (type A through type H) which appears in the multifunction display. 4
224 Introduction When the service type appears in the multifunction display, you can use the vehicle s control system to view a list of the service items (1-14) that need to be performed at the called for service type. See Maintenance in your Operator s Manual on how to view the service items. A descriptive listing of the service items 1-14 are contained in this booklet, starting on page 52. Following each maintenance service, your Mercedes- Benz Center will reset the Maintenance System service indicator by confirming the service items performed.! If the Maintenance System maintenance service counter was inadvertently reset, have a Mercedes-Benz Center correct it. Please only reset if the proper maintenance service has been performed. Resetting the system without performing the proper maintenance service will result in engine and/or other vehicle damage not covered by the Mercedes-Benz Limited Warranty. Tire rotation - Your vehicle s tires are a critical component to overall vehicle performance and vehicle stability. The useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. Therefore, Mercedes-Benz recommends regular checks for wear and proper inflation and, if applicable to your vehicle s tire configuration, tire rotation. Tire rotation can be performed on vehicles with the same tire dimensions all around. If your vehicle is equipped with the same tire dimensions all around, tires can be rotated by observing a front-torear rotation pattern that will maintain the intended rotation (spinning) direction of the tire (on unidirectional tires, an arrow on the sidewall indicates the intended rotation or spinning direction of the tire). In some cases, such as when your vehicle is configured with staggeredsize (different tire sizes, front vs. rear), tire rotations are not possible. 5
225 Introduction If your vehicle s tire configuration allows for tire rotation, tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. The first tire rotation, so long as it occurs before 6,500 miles (vehicle odometer), will be provided at no charge by an authorized Mercedes-Benz Center courtesy of Mercedes-Benz. Should a tire rotation not be possible for your vehicle s tire configuration, an authorized Mercedes-Benz Center will check your tires for proper tire inflation pressure and perform a tread inspection, also at no charge courtesy of Mercedes- Benz, so long as this occurs before 6,500 miles (vehicle odometer). For your convenience, this Maintenance Booklet contains a tire rotation confirmation page on which you can record the date and mileage when tire rotations were performed. Severe operating conditions - The maintenance intervals have been determined so that the vehicle, under normal operating conditions, should operate properly between maintenance services. Severe operating conditions may call for correspondingly sooner replacement of the following items: INTERIOR FILTERS (e.g. dust filter, recirculating air filter, activated charcoal filter or combination filter) are replaced as called for by the Maintenance System. Under severe dust conditions, or with the Climate Control frequently operating in the air recirculation mode, the filters should be replaced correspondingly sooner and changed more frequently than as called for by the Maintenance System. 6
226 Introduction SPARK PLUGS. The Maintenance System calls for spark plug replacement every 91,000 miles or 5 years (Engine 113) or every 78,000 miles or 5 years (Engine 272), whichever comes first. Severe operating conditions (frequent starting and stopping, excessive idling, sustained fast highway driving) may call for spark plugs to be replaced correspondingly sooner. COOLANT should be checked for the proper concentration before the start of the winter season (or once a year in hot regions). Have the coolant (water/anticorrosion/antifreeze mixture) replaced every 143,000 miles or 15 years, see page 54. Replacement of coolant may be required more frequently if coolant is not maintained according to instructions and/or other than approved anticorrosion/antifreeze products for your vehicle are being used. For instructions on coolant, see Coolants in your vehicle Operator s Manual. For a listing of approved anticorrosion/antifreeze products for your vehicle, refer to the Factory Approved Service Products pamphlet, or contact an authorized Mercedes-Benz Center. Wear items - While the Maintenance System calls for inspection of certain wear items, the system does not make any judgment on the condition of these wear items. Only a qualified technician can determine if a wear item needs to be replaced. Engine oils and oil filters are specifically tested for their suitability in our engines and durability for our service intervals. Therefore, only use approved engine oils and oil filters required for vehicles with Maintenance System. For a listing of approved engine oils and oil filters, refer to the Factory Approved Service products pamphlet, or contact an authorized Mercedes-Benz Center. Using engine oils and oil filters of specification other than those expressly required for the Maintenance System or changing of oil and oil filter at change intervals longer than those called for by the Maintenance System will result in engine damage not covered by the Mercedes-Benz Limited Warranty. 7
227 Introduction Regular checks In addition to the services, we recommend that you check the following items regularly (for example: weekly, when refueling, or before any long journey): Engine oil level - Check the engine oil level using the multifunction steering wheel/multifunction display oil level check. Further information about engine oil level measurement can be found in the vehicle Operator s Manual. Coolant level - Please refer to the Operator s Manual for the correct procedure to check the coolant level. Brake fluid level - If brake fluid has to be added, see an authorized Mercedes-Benz Center to determine the cause, e.g. leaks or worn brake pads. Windshield washing system - If the washer fluid level drops below 1/3, the windshield washer fluid level warning lamp will illuminate. Add washer fluid mixed with Mercedes-Benz windshield washer solvent/concentrate, test function and check wiper blades. Check lights Tire condition and pressures Check at least every other week. Please refer to section Tires and wheels in the Operator s Manual for guidelines and correct procedures to check tire condition and pressures. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Center for more information on selecting the proper fluids, lubricants, filters and oils for your vehicle. 8
228 Introduction Notes on the warranty An extensive and well-equipped network of Mercedes-Benz Centers is at your disposal for service work. Your authorized Mercedes-Benz Center can ensure that your vehicle is professionally and thoroughly serviced and repaired. Please see the Service and Warranty Information booklet for detailed information on warranty terms and coverage. Please follow the instructions given in this Maintenance Booklet, even if you entrust the vehicle to a third party for use or care. Only in this way will you be able to ensure that your warranty rights are not affected. Service, replacement, or repair of the emission control devices and systems can be performed by any automotive repair establishment or individual using certified parts. We strongly recommend that you have your vehicle serviced by your authorized Mercedes-Benz Center which is fully equipped to provide this service. Please note that engines have to be serviced in accordance with special instructions and using special measuring equipment to comply with legal requirements concerning exhaust emissions. Modifications to or tampering with emissions components is not permissible. Your authorized Mercedes- Benz Center is familiar with the relevant regulations. 9
229 Introduction Parts / Operating materials We recommend only the use of Genuine Mercedes-Benz parts for service and repairs, since they meet our specifications. It is also important to only use fuels, lubricants, filters and anticorrosion/antifreeze coolant meeting factory specifications. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Center for more information on this subject. Service records Your authorized Mercedes-Benz Center will certify in the Maintenance Booklet the maintenance services on your vehicle which it has performed. Other than the maintenance services described, the Maintenance Booklet does not record or reflect any repair work that may have been performed to your vehicle. Please keep those receipts with your vehicle records. For information concerning warranty, see your Service and Warranty Information booklet. Your authorized Mercedes-Benz Center will gladly furnish additional information on the maintenance of your vehicle. We extend our best wishes for many miles of safe, pleasurable driving. Mercedes-Benz USA, LLC A DaimlerChrysler Company 10
230 Emission System Maintenance Gasoline Engines The U.S. Environmental Protection Agency and, in California, the Air Resources Board have certified that the emission control systems of your vehicle comply with the applicable exhaust emission standards for MY 2006 vehicles. This vehicle also complies with the applicable Canadian Motor Vehicle Emission Standards. To be certain that the emission control systems function as designed, regular maintenance is necessary for components of the vehicle which affect exhaust and evaporation emissions composition. The vehicle owner is responsible for the regular maintenance of the emission control system, as well as the use of premium unleaded gasoline with an anti-knock index of at least 91 (displayed on the pump) in all gasoline engine models unless otherwise specified. Failure to properly maintain the emission system may result in repairs not being covered by the emission system warranties. Explanations of each maintenance job are given in numerical order on page
231 Emission System Maintenance Emission Control System Caution - Gasoline Engines Your Mercedes-Benz vehicle is equipped with both a three-way catalyst and a closed loop oxygen sensor system to comply with current exhaust emission regulations. Keep your vehicle in proper operating condition by following our recommended maintenance instructions as outlined. The following has to be adhered to: a) In all gasoline engine models, use only premium unleaded gasoline with an anti-knock index of at least 91 (as displayed on the pump) unless otherwise specified. Damage to the engine could occur if premium unleaded fuel is not used. Refer to the Operator s Manual for special precautions. b) Leaded gasoline should not be used under any circumstances. Damage to the emission control components will result. c) The specified engine maintenance jobs have to be performed completely and at the required intervals. Correct ignition timing and properly functioning spark plugs for instance are important for the service life of the catalysts. Failure to properly perform the specified maintenance jobs may adversely affect the emission control system on the vehicle and reduce its service life. 12
232 Emission System Maintenance e) The operation of the emission control system must not be altered in any way. Alterations are not permissible by law. In addition, alterations may result in damage to the catalysts, increased fuel consumption, and impaired engine running conditions. f) Irregular engine running conditions should be corrected immediately by an authorized Mercedes-Benz Center. Such irregular running conditions can influence the proper function of the emission control system. If the CHECK ENGINE indicator lamp in the instrument cluster illuminates when the engine is running, it indicates a possible malfunction of the engine management system or emission control system. We recommend that you have the malfunction checked as soon as possible. 13
233 Emission System Maintenance Emission Control System Caution - Diesel Engines Your Mercedes-Benz is equipped with emission control devices to comply with current diesel exhaust emission regulations where the vehicle is certified for sale. Keep your vehicle in proper operating condition by following our recommended maintenance instructions as outlined. The following has to be adhered to: a) The specified engine maintenance jobs have to be performed completely and at the required intervals. b) The operation of the emission control system must not be altered in any way. Alterations are not permissible by law. In addition, alterations may result in damage to the catalysts, increased fuel consumption, and impaired engine running conditions. If the CHECK ENGINE indicator lamp in the instrument cluster illuminates when the engine is running, it indicates a possible malfunction of the engine management system or emission control system. We recommend that you have the malfunction checked as soon as possible. 14
234 Confirmations First visit: 1,000-3,000 miles Date: Odometer: First visit provided at no charge* *This first visit for a basic vehicle diagnostic test at an authorized Mercedes- Benz Center is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Rubber stamp Performed Diagnostic test Q+A on vehicle Yes/No Signature First visit: 1,000 miles - 3,000 miles Appointment Month/year 15
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236 Confirmations Tire rotation If applicable to your vehicle s tire configuration (see page 5), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance and at every maintenance service based on Mercedes-Benz maintenance intervals. Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: First tire rotation provided at no charge* *This first tire rotation at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Reminder: Tire rotation Date: Odometer: Date: Odometer: Tire rotations should be performed in accordance with the tire manufacturer s recommendations in the Tire Warranty Pamphlet included in your vehicle literature portfolio. However, tires should be rotated at the first sign of irregular tread wear, even if it occurs before the recommended rotation intervals, and should be checked regularly for wear and proper inflation. Please note that the useful life of tires will vary depending on tire type, speed rating, road surfaces, and individual driving style. The first tire rotation occurring at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. 17
237 Confirmations Tire rotation Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: 18
238 Maintenance: 13,000 miles Services 12 and 13 Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature First Maintenance due 13,000 miles or Month/year 19
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240 Maintenance: 26,000 miles Services 12, 14 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 26,000 miles or Month/year 21
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242 Maintenance: 39,000 miles Services 12, 13 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 39,000 miles or Month/year 23
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244 Maintenance: 52,000 miles Services 12, 14 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 52,000 miles or Month/year 25
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246 Maintenance: 65,000 miles Services 12, 13 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 65,000 miles or Month/year 27
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248 Maintenance: 78,000 miles Services 12, 14 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 78,000 miles or Month/year 29
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250 Maintenance: 91,000 miles Services 12, 13 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 91,000 miles or Month/year 31
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252 Maintenance: 104,000 miles Services 12, 14 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 104,000 miles or Month/year 33
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254 Maintenance: 117,000 miles Services 12, 13 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 117,000 miles or Month/year 35
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256 Maintenance: 130,000 miles Services 12, 14 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 130,000 miles or Month/year 37
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258 Confirmations Maintenance: 143,000 miles Services 12 and 13, other applicable services and recommended high-mileage checks For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 143,000 miles or Month/year 39
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260 Maintenance: 156,000 miles Services 12, 14 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 156,000 miles or Month/year 41
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262 Maintenance: 169,000 miles Services 12 and 13 Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 169,000 miles or Month/year 43
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264 Maintenance: 182,000 miles Services 12, 14 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 182,000 miles or Month/year 45
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266 Maintenance: 195,000 miles Services 12, 13 and other applicable services Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 195,000 miles or Month/year 47
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268 Maintenance service descriptions Required Vehicle Maintenance Service Work (including Emission System Maintenance) Notes: For an overview of maintenance services and intervals, see page 50. Maintenance services must be performed at number of miles or years (whichever comes first) as indicated, except where no time interval available or otherwise noted. If your vehicle exceeds the mileage shown in the maintenance service overview, continue to maintain the vehicle by having performed the maintenance services at the time or mileage intervals (whichever comes first) as indicated starting on page 52. Detailed descriptions for each maintenance service can be found starting on page 52. For description of emission system maintenance jobs, see page 62. The four digit-numbers listed next to the maintenance services are reference numbers of the detailed maintenance job descriptions listed in the Mercedes-Benz maintenance information used by Mercedes-Benz technicians. 49
269 Maintenance service overview E-Class (211)* Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 52) Tire rotation ( page 52) If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 ( page 52) Service 2 ( page 52) Service 3 ( page 52) Service 4 ( page 53) Service 5 Gasoline engines ( page 53) Service 5 Diesel engine ( page 53) Service 6 ( page 53) Service 7 Engine 113 ( page 53) Service 7 Engine 272 ( page 53) Service 8 ( page 54) Service 9 ( page 54) Service 10 ( page 54) Service 11 ( page 54) 1 1 Service 12 ( page 54) Service 13 ( page 55) Service 14 ( page 56) High-mileage checks ( page 59) * except AMG models; refer to separate Maintenance Booklet for AMG vehicles 1 not mileage dependent; only time interval applies 2 at 91,000 miles or 5 years 3 at 78,000 miles or 5 years
270 Maintenance service overview E-Class (211)* Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation Service 1 If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 2 Service 3 Service 4 Service 5 Gasoline engines Service 5 Diesel engine Service 6 Service 7 Engine 113 Service 7 Engine Service 8 4 Service Service Service Service 12 Service 13 Service 14 High-mileage checks 7 6 * except AMG models; refer to separate Maintenance Booklet for AMG vehicles 1 not mileage dependent; only time-interval applies at 156,000 miles or 10 years at 182,000 miles or 10 years not time depenent; only mileage interval applies 4 at 143,000 miles or 15 years 51
271 Maintenance service descriptions First visit at 1,000-3,000 miles Diagnostic test and Q+A on vehicle This first visit for a basic vehicle diagnostic test at your authorized Mercedes-Benz Center is provided at no charge Tire rotations If applicable to your vehicle s tire configuration ( page 5), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. The first tire rotation ( page 17) occurring at an authorized Mercedes-Benz Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. US Service 1 Not applicable US Service 2 at every 52,000 miles or 4 years Engine compartment Replace engine air-cleaner insert US Service 3 at every 26,000 miles or 2 years Engine compartment Replace combination filter
272 Maintenance service descriptions US Service 4 Not applicable US Service 5 Gasoline engines (113,272): at every 65,000 miles or 5 years Engine compartment Replace fuel filter 0780 US Service 5 Diesel engine (648): at every 26,000 miles or 2 years Engine compartment Replace fuel filter 0780 US Service 6 Not applicable US Service 7 at every 91,000 miles or 5 years Engine compartment Replace spark plugs (Engine 113) 1580 US Service 7 at every 78,000 miles or 5 years Engine compartment Replace spark plugs (Engine 272)
273 Maintenance service descriptions US Service 8 at every 143,000 miles or 15 years Engine compartment Replace coolant 2080 US Service 9 at every 2 years Check body for paint work damage 9850 Underside of vehicle Chassis and load-bearing body components: Check for damage and corrosion 0090 Engine compartment Replace brake fluid, Check preload pressure of pressure reservoir 4281 US Service 10 at every 5 years Interior compartment Tilt/sliding roof: Clean slide rails and slide shoes 7731 US Service 11 at every 3 years Interior compartment Panorama sliding roof: Clean and lubricate guide mechanism 7732 US Service 12 at every 13,000 miles or 1 year Engine compartment Engine - oil and filter change
274 Maintenance service descriptions US Service 13 - first at 13,000 miles or 1 year; after first every 26,000 miles or 2 years Engine compartment Check catch, safety catch and hinges on engine hood for proper operation 8851 Check auxiliary battery condition using Midtronics MCR 717 tester 5453 Check the following fluid levels, correct if necessary. If there is a loss of fluid, determine cause and perform repair with separate work order Brake system 4210 Power steering 4611 Windshield washer system, incl. rear window washer (where applicable) 8210 Interior Reset maintenance service indicator in instrument cluster 0042 Function check Warning/indicator lamps, illumination and interior lighting Windshield wipers, windshield washer system, headlamp cleaning system, where applicable: rear window wiper, rear window 8252 washer system Check Sensotronic Brake Control (SBC) hydraulic unit
275 Maintenance service descriptions US Service 13 (continued) Wheels, brakes Inspect tires for damage and splits, measure tread depth and record in mm 4051 Check condition/thickness of front brake pads/disc (remove 1 front wheel at Service 13) 4251 Correct tire inflation pressure Trunk Check main battery condition using Midtronics MCR 717 tester 5453 Correct spare tire inflation pressure US Service 14 - first at 26,000 miles or 2 years; after first every 26,000 miles or 2 years Engine compartment Leakage - Major components 0053 Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check condition of poly-v-belt 1351 Check catch, safety catch and hinges on engine hood for proper operation 8851 Check auxiliary battery condition using Midtronics MCR 717 tester
276 Maintenance service descriptions US Service 14 (continued) Check the following fluid levels, correct if necessary. If there is a loss of fluid, determine cause and perform repair with separate work order Brake system 4210 Power steering 4611 Windshield washer system, incl. rear window washer (where applicable) 8210 Interior Reset maintenance service indicator in instrument cluster Function check Check parking brake (function test only) 4290 Warning and indicator lamps, illumination and interior lighting Windshield wipers, windshield washer system, headlamp cleaning system, where applicable: rear window wiper, rear 8252 window washer system Check seat belts and buckles for signs of external damage and proper function 9150 Check Sensotronic Brake Control (SBC) hydraulic unit
277 Maintenance service descriptions US Service 14 (continued) Wheels, brakes Inspect tires for damage and splits, measure tread depth and record in mm 4051 Check condition/thickness of brake pads/discs front/rear 4251 Correct tire inflation pressure Underside of vehicle Leakage - Major components 0053 Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check front axle ball joints for play, check rubber boots 3353 Inspect condition of flexible disks 4152 Inspect play of tie rod and drag link joints, inspect rubber boots 4653 Trunk Check main battery condition using Midtronics MCR 717 tester 5453 Correct spare tire inflation pressure
278 Maintenance service descriptions Recommended additional maintenance checks for high-mileage vehicles at 143,000 miles Check if all fluid levels and changes are updated Transmission Rear axle Front axle (if applicable) Transfer case (if applicable) Check if air, fuel, ventilation filters are updated Engine air filter Fuel filter Combination filter
279 Maintenance service descriptions Recommended additional maintenance checks for high-mileage vehicles at 143,000 miles (continued) Check integrity of engine, mechanical components Perform compression test (hot and cold) Perform leak down test (hot and cold) Check spark plugs Exhaust system hangers and leaks Check for damaged/worn drivetrain parts Front wheel bearing play Rear wheel bearing play Axle joint play Flexible discs Tie rod and drag link joints
280 Maintenance service descriptions Recommended additional maintenance checks for high-mileage vehicles at 143,000 miles (continued) Check for updates performed Recalls and Service Campaigns
281 Description of Emission System Maintenance Jobs The composition of exhaust emissions is influenced not only by the special emission control equipment, but also by various engine components and their adjustments. Therefore, emission system maintenance must include these engine components. Some maintenance jobs are actually only tests. They are important however, because they allow early detection of discrepancies which can later lead to increased exhaust emissions. It is generally less expensive to have such items adjusted immediately rather than allowing them to contribute to costly repairs. The maintenance intervals have been determined so that the vehicle, under normal conditions, should operate properly between services Engine oil and filter change Change the engine oil and oil filter every 13,000 miles. If oil consumption should increase, determine the cause and take necessary corrective steps. Do not reset the Maintenance System service indicator if the oil is topped up or changed outside the interval of 13,000 miles Replace air filter element Under normal dust conditions, replace air filter element approximately every 52,000 miles or 4 years. Clean air filter cover and housing prior to removal of air filter element Replace fuel filter Replace the fuel filter approximately every 65,000 miles or 5 years (gasoline engines) or 26,000 miles or 2 years (diesel engine) Check engine poly-v-belt condition The poly-v-belt is subject to wear and aging. It must be checked for cracks and wear at every service 14. Replace poly-vbelt if necessary Replace spark plugs Spark plugs are subject to electrode erosion and must be replaced every 91,000 miles or 5 years (Engine 113) or 78,000 miles or 5 years (Engine 272), or more frequently as may be required when subject to severe operating conditions. 62
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283 Printed in U.S.A. All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher. Editorial status: 11/2004 Model: 211 (except AMG models) 64
284 Distributor in the United States: Mercedes-Benz USA, LLC One Mercedes Drive, P.O. Box 350 Montvale, NJ Order No. P (11/2004) Part No Mercedes-Benz USA, LLC A DaimlerChrysler Company Printed in U.S.A.
285 2006 Light Trucks M-Class, R-Class
286 PLEASE NOTE WE STRONGLY RECOMMEND THAT YOU HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ LIGHT TRUCK CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE AND THAT GENUINE MERCEDES-BENZ PARTS BE USED. THE USE OF DEFECTIVE OR NON-EQUIV- ALENT PARTS MAY RESULT IN YOUR EMISSION PERFORMANCE WARRANTY CLAIM BEING DENIED. SERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS CAN BE PERFORMED BY ANY AUTOMOTIVE REPAIR ESTABLISHMENT OR INDIVIDUAL USING CERTIFIED PARTS.
287 Vehicle data Model Vehicle Identification Number (VIN) Date of initial registration Paint color and code License Plate No. License Plate No. License Plate No. License Plate No. 1
288 Protecting the environment H Natural resources form the basis of our existence on this planet. The objectives of our policy are for these resources to be used sparingly and in a manner which takes the requirements of both nature and humanity into account. Our declared policy is integrated environmental protection. This policy starts at the root causes and encompasses in its management decisions all the consequences for the environment which could arise from production processes or the products themselves. You too can help to protect the environment by operating your Mercedes-Benz in an environmentally responsible manner. Operating conditions and your individual driving style to a large extent influence fuel consumption and the rate of engine, brake, and tire wear. To reduce fuel consumption and the rate of wear, please consider the following: Avoid short trips. Make sure that the tire pressures are always correct. Avoid frequent, abrupt acceleration. Do not carry any unnecessary weight. Remove ski holders and roof racks once you no longer need them. Do not warm up the engine with the vehicle stationary. Shift gears such that each gear is used only up to 2/3 of its maximum engine speed. Keep an eye on the vehicle's fuel consumption. A regularly serviced vehicle will also help protect the environment. You should adhere to the maintenance intervals displayed by the Maintenance System indicator, along with other maintenance work described in this booklet. We recommend that you have services performed by an authorized Mercedes- Benz Light Truck Center using Genuine Mercedes-Benz parts. 2
289 Contents Introduction Mercedes-Benz Maintenance System.4 Regular checks Notes on the warranty Parts / Operating materials Service records Emission system maintenance General Emission System Caution - Gasoline Engines Maintenance descriptions Maintenance overview M-Class Maintenance overview R-Class First visit Tire rotations Maintenance services Recommended high-mileage checks at 143,000 miles Emission System Maintenance Jobs Confirmations First visit Tire rotation Maintenance services
290 Introduction We want you to enjoy your Mercedes- Benz automobile. Vehicle safety and operational reliability are two very important factors and to maintain them, regular maintenance services are necessary. We continuously strive to improve our product, and ask for your understanding that we reserve the right to make changes in the required periodic maintenance work which is required for our vehicles. Your Mercedes-Benz comes equipped with the Mercedes-Benz Maintenance System. The Maintenance System tracks distance driven and the time elapsed since your last service. In addition, it calculates service items that need to be performed and other required maintenance work. The next necessary maintenance service is indicated in the multifunction display in the instrument cluster. The maintenance services will be indicated by showing a service type A through type H in the multifunction display. Types A through H are classified based on the estimated time needed to perform the maintenance service, ranging from up to approximately one hour (type A) to up to approximately eight hours (type H). When scheduling a maintenance appointment with your authorized Mercedes-Benz Light Truck Center, always indicate the service type that appears in the multifunction display. This will help the Mercedes-Benz Light Truck Center to schedule your vehicle maintenance in the most efficient manner. 4
291 Introduction A descriptive listing of the service items 1-20 are contained in this booklet, starting on page 54. Following each maintenance service, your Mercedes-Benz Light Truck Center will reset the Maintenance System service indicator by confirming the service items performed.! If the Maintenance System maintenance service counter was inadvertently reset, have a Mercedes-Benz Light Truck Center correct it. Please only reset if the proper maintenance service has been performed. Resetting the system without performing the proper maintenance service will result in engine and/or other vehicle damage not covered by the Mercedes-Benz Limited Warranty. Tire rotation - Your vehicle s tires are a critical component to overall vehicle performance and vehicle stability. The useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. Therefore, Mercedes-Benz recommends regular checks for wear and proper inflation and, if applicable to your vehicle s tire configuration, tire rotation. Tire rotations can be performed on vehicles with the same tire dimensions all around. If your vehicle is equipped with the same tire dimensions all around, tires can be rotated by observing a front-to-rear rotation pattern that will maintain the intended rotation (spinning) direction of the tire (on unidirectional tires, an arrow on the sidewall indicates the intended rotation or spinning direction of the tire). In some cases, such as when your vehicle is configured with staggered-size (different tire sizes, front vs. rear), tire rotations are not possible. 5
292 Introduction If your vehicle s tire configuration allows for tire rotation, tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. The first tire rotation, so long as it occurs before 6,500 miles (vehicle odometer), will be provided at no charge by an authorized Mercedes-Benz Light Truck Center courtesy of Mercedes-Benz. Should a tire rotation not be possible for your vehicle s tire configuration, an authorized Mercedes-Benz Light Truck Center will check your tires for proper tire inflation pressure and perform a tread inspection, also at no charge courtesy of Mercedes-Benz, so long as this occurs before 6,500 miles (vehicle odometer). For your convenience, this Maintenance Booklet contains a tire rotation confirmation page on which you can record the date and mileage when tire rotations were performed. Severe operating conditions - The maintenance intervals have been determined so that the vehicle, under normal operating conditions, should operate properly between maintenance services. Severe operating conditions may call for correspondingly sooner replacement of the following items: INTERIOR FILTERS (e.g. dust filter, recirculating air filter, activated charcoal filter or combination filter) are replaced as called for by the Maintenance System. Under severe dust conditions, or with the Climate Control frequently operating in the air recirculation mode, the filters should be replaced correspondingly sooner and changed more frequently than as called for by the Maintenance System. 6
293 Introduction SPARK PLUGS. The Maintenance System calls for spark plug replacement according to the mileage at Service 12 or 5 years, whichever comes first. Severe operating conditions (frequent starting and stopping, excessive idling, sustained fast highway driving) may call for spark plugs to be replaced correspondingly sooner. COOLANT. Have the coolant (water/anticorrosion/antifreeze mixture) replaced every 143,000 miles or 15 years, see page 63. Replacement of coolant may be required more frequently if coolant is not maintained according to instructions and/or other than approved anticorrosion/antifreeze products for your vehicle are being used. For instructions on coolant, see Coolants in your vehicle Operator s Manual. For a listing of approved anticorrosion/antifreeze products for your vehicle, refer to the Factory Approved Service Products pamphlet, or contact an authorized Mercedes-Benz Light Truck Center. Wear items - While the Maintenance System calls for inspection of certain wear items, the system does not make any judgment on the condition of these wear items. Only a qualified technician can determine if a wear item needs to be replaced. Engine oils and oil filters are specifically tested for their suitability in our engines and durability for our service intervals. Therefore, only use approved engine oils and oil filters required for vehicles with Maintenance System. For a listing of approved engine oils and oil filters, refer to the Factory Approved Service products pamphlet, or contact an authorized Mercedes-Benz Light Truck Center. Using engine oils and oil filters of specification other than those expressly required for the Maintenance System or changing of oil and oil filter at change intervals longer than those called for by the Maintenance System will result in engine damage not covered by the Mercedes-Benz Limited Warranty. 7
294 Introduction Regular checks In addition to the services, we recommend that you check the following items regularly (for example: weekly, when refueling, or before any long journey): Engine oil level - Depending on how your vehicle is equipped, check the engine oil level using the oil level dipstick or the control system via the multifunction steering wheel/display. Further information about engine oil level measurement can be found in the vehicle Operator s Manual. Coolant level - Please refer to the Operator s Manual for the correct procedure to check the coolant level. Brake fluid level - If brake fluid has to be added, see an authorized Mercedes-Benz Light Truck Center to determine the cause, e.g. leaks or worn brake pads. Windshield washing system - If the washer fluid level drops below 1/3, the windshield washer fluid level warning lamp will illuminate. Add washer fluid mixed with Mercedes-Benz windshield washer solvent/concentrate, test function and check wiper blades. Check lights Tire condition and pressures Check at least every other week. Please refer to section Tires and wheels in the Operator s Manual for guidelines and correct procedures to check tire condition and pressures. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Light Truck Center for more information on selecting the proper fluids, lubricants, and oils for your vehicle. 8
295 Introduction Notes on the warranty An extensive and well-equipped network of Mercedes-Benz Light Truck Centers is at your disposal for service work. Your authorized Mercedes-Benz Light Truck Center can ensure that your vehicle is professionally and thoroughly serviced and repaired. Please see the Service and Warranty Information booklet for detailed information on warranty terms and coverage. Please follow the instructions given in this Maintenance Booklet, even if you entrust the vehicle to a third party for use or care. Only in this way will you be able to ensure that your warranty rights are not affected. Service, replacement, or repair of the emission control devices and systems can be performed by any automotive repair establishment or individual using certified parts. We strongly recommend that you have your vehicle serviced by your authorized Mercedes-Benz Light Truck Center which is fully equipped to provide this service. Please note that engines have to be serviced in accordance with special instructions and using special measuring equipment to comply with legal requirements concerning exhaust emissions. Modifications to or tampering with emissions components is not permissible. Your authorized Mercedes-Benz Light Truck Center is familiar with the relevant regulations. 9
296 Introduction Parts / Operating materials We recommend only the use of Genuine Mercedes-Benz parts for service and repairs, since they meet our specifications. It is also important to only use fuels, lubricants, filters and anticorrosion/antifreeze coolant meeting factory specifications. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Light Truck Center for more information on this subject. Service records Your authorized Mercedes-Benz Light Truck Center will certify in the Maintenance Booklet the maintenance services on your vehicle which it has performed. Other than the maintenance services described, the Maintenance Booklet does not record or reflect any repair work that may have been performed to your vehicle. Please keep those receipts with your vehicle records. For information concerning warranty, see your Service and Warranty Information booklet. Your authorized Mercedes-Benz Light Truck Center will gladly furnish additional information on the maintenance of your vehicle. We extend our best wishes for many miles of safe, pleasurable driving. Mercedes-Benz USA, LLC A DaimlerChrysler Company 10
297 Emission System Maintenance General The U.S. Environmental Protection Agency and, in California, the Air Resources Board have certified that the emission control systems of your vehicle comply with the applicable exhaust emission standards for MY 2006 vehicles. This vehicle also complies with the applicable Canadian Motor Vehicle Emission Standards. To be certain that the emission control systems function as designed, regular maintenance is necessary for components of the vehicle which affect exhaust and evaporation emissions composition. The vehicle owner is responsible for the regular maintenance of the emission control system, as well as the use of premium unleaded gasoline with an anti-knock index of at least 91 (displayed on the pump) in all gasoline engine models unless otherwise specified. Failure to properly maintain the emission system may result in repairs not being covered by the emission system warranties. Explanations of each maintenance job are given in numerical order on page
298 Emission System Maintenance Emission Control System Caution - Gasoline Engines Your Mercedes-Benz vehicle is equipped with both a three-way catalyst and a closed loop oxygen sensor system to comply with current exhaust emission regulations. Keep your vehicle in proper operating condition by following our recommended maintenance instructions as outlined. The following has to be adhered to: a) In all gasoline engine models, use only premium unleaded gasoline with an anti-knock index of at least 91 (as displayed on the pump) unless otherwise specified. Damage to the engine could occur if premium unleaded fuel is not used. Refer to the Operator s Manual for special precautions. b) Leaded gasoline should not be used under any circumstances. Damage to the emission control components will result. c) The specified engine maintenance jobs have to be performed completely and at the required intervals. Correct ignition timing and properly functioning spark plugs for instance are important for the service life of the catalysts. Failure to properly perform the specified maintenance jobs may adversely affect the emission control system on the vehicle and reduce its service life. 12
299 Emission System Maintenance d) The operation of the emission control system must not be altered in any way. Alterations are not permissible by law. In addition, alterations may result in damage to the catalysts, increased fuel consumption, and impaired engine running conditions. e) Irregular engine running conditions should be corrected immediately by an authorized Mercedes-Benz Light Truck Center. Such irregular running conditions can influence the proper function of the emission control system. If the CHECK ENGINE indicator lamp in the instrument cluster illuminates when the engine is running, it indicates a possible malfunction of the engine management system or emission control system. We recommend that you have the malfunction checked as soon as possible. 13
300 Notes 14
301 Confirmations First visit: 1,000 miles - 3,000 miles Date: Odometer: Performed Yes/No Diagnostic test Q+A on vehicle Rubber stamp Signature First visit provided at no charge* *This first visit for a basic vehicle diagnostic test at an authorized Mercedes- Benz Light Truck Center is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. First visit: 1,000 miles - 3,000 miles Appointment Month/year 15
302 16
303 Confirmations Tire rotation If applicable to your vehicle s tire configuration (see page 5), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance and at every maintenance service based on Mercedes-Benz maintenance intervals. Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: First tire rotation provided at no charge* *This first tire rotation at an authorized Mercedes-Benz Light Truck Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. Please refer to the Service and Warranty Information Booklet for full details. Reminder: Tire rotation Date: Odometer: Date: Odometer: Tire rotations should be performed in accordance with the tire manufacturer s recommendations in the Tire Warranty Pamphlet included in your vehicle literature portfolio. However, tires should be rotated at the first sign of irregular tread wear, even if it occurs before the recommended rotation intervals, and should be checked regularly for wear and proper inflation. Please note that the useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. The first tire rotation occurring at an authorized Mercedes-Benz Light Truck Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. 17
304 Service Booklet Confirmations Tire rotation Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: Date: Odometer: 18
305 Maintenance: 13,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature First Maintenance due 13,000 miles or Month/year 19
306 20
307 Maintenance: 26,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 26,000 miles or Month/year 21
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309 Maintenance: 39,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 39,000 miles or Month/year 23
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311 Maintenance: 52,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 52,000 miles or Month/year 25
312 26
313 Maintenance: 65,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 65,000 miles or Month/year 27
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315 Maintenance: 78,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 78,000 miles or Month/year 29
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317 Maintenance: 91,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 91,000 miles or Month/year 31
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319 Maintenance: 104,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 104,000 miles or Month/year 33
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321 Maintenance: 117,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 117,000 miles or Month/year 35
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323 Maintenance: 130,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 130,000 miles or Month/year 37
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325 Maintenance: 143,000 miles Services 1, 3, other applicable services and recommended high-mileage checks Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 143,000 miles or Month/year 39
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327 Maintenance: 156,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 156,000 miles or Month/year 41
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329 Maintenance: 169,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 169,000 miles or Month/year 43
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331 Maintenance: 182,000 miles Services 2, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 182,000 miles or Month/year 45
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333 Maintenance: 195,000 miles Services 1, 3 and other applicable services Maintenance Booklet Confirmations For scope of work, refer to maintenance overview and description of maintenance services starting on page 49. Date: Maintenance service completed: Odometer: Oil Brand / viscosity: Repair order no. (if applicable) Rubber stamp Signature Next Maintenance due 195,000 miles or Month/year 47
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335 Maintenance service descriptions Required Vehicle Maintenance Service Work (including Emission System Maintenance) Notes: Overview of maintenance services and intervals can be found starting on page 50. Maintenance services must be performed at number of miles or years (whichever comes first) as indicated, except where no time interval available or otherwise noted. If your vehicle exceeds the mileage shown in the maintenance service overview, continue to maintain the vehicle by having performed the maintenance services at the time or mileage intervals (whichever comes first) as indicated starting on page 55. Detailed descriptions for each maintenance service can be found starting on page 54. For description of emission system maintenance jobs, see page 66. The four digit-numbers listed next to the maintenance services are reference numbers of the detailed maintenance job descriptions listed in the Mercedes-Benz maintenance information used by Mercedes-Benz technicians. 49
336 Maintenance service overview M-Class (164) Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 54) Tire rotation ( page 55) If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 ( page 56) Service 2 ( page 58) Service 3 ( page 61) Service 4 ( page 61) Service 5 ( page 61) Service 6 ( page 61) Service 7 ( page 62) Service 8 ( page 62) Service 9 ( page 62) Service 10 ( page 62) Service 11 ( page 62) Service 12 Engine 113 ( page 63) 3 Service 12 Engine 272 ( page 63) 2 Service 13 ( page 63) Service 20 ( page 63) 7 High-mileage checks ( page 64) 50 1 not mileage dependent; only time interval applies 2 at 78,000 miles or 5 years 3 at 91,000 miles or 5 years 7 not time dependent; only mileage-interval applies
337 Maintenance service overview M-Class (164) Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 Service 2 Service 3 Service Service 5 Service 6 Service 7 Service 8 Service 9 Service 10 Service 11 Service 12 Engine 113 Service 12 Engine Service 13 6 Service 20 High-mileage checks not mileage dependent; only time-interval applies 7 not time dependent; only mileage-interval applies 4 at 156,000 miles or 10 years 5 at 182,000 miles or 10 years 6 at 143,000 miles or 15 years 51
338 Maintenance service overview R-Class (251) Miles 1,000-3,000 13,000 26,000 39,000 52,000 65,000 78,000 91,000 Time (Years) First visit ( page 54) Tire rotation ( page 55) If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 ( page 56) Service 2 ( page 58) Service 3 ( page 61) Service 4 ( page 61) Service 5 ( page 61) Service 6 ( page 61) Service 7 ( page 62) Service 8 ( page 62) Service 9 ( page 62) Service 10 ( page 62) Service 11 ( page 62) Service 12 Engine 113 ( page 63) 3 Service 12 Engine 272 ( page 63) 2 Service 13 ( page 63) Service 20 ( page 63) 7 High-mileage checks ( page 64) 52 1 not mileage dependent; only time interval applies 2 at 78,000 miles or 5 years 3 at 91,000 miles or 5 years 7 not time dependent; only mileage-interval applies
339 Maintenance service overview R-Class (251) Miles 104, , , , , , , ,000 Time (Years) First visit Tire rotation If applicable to your vehicle s tire configuration (see page 5), tire rotations should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals. Service 1 Service 2 Service 3 Service Service 5 Service 6 Service 7 Service 8 Service 9 Service 10 Service 11 Service 12 Engine 113 Service 12 Engine Service 13 6 Service 20 High-mileage checks not mileage dependent; only time-interval applies 7 not time dependent; only mileage-interval applies 4 at 156,000 miles or 10 years 5 at 182,000 miles or 10 years 6 at 143,000 miles or 15 years 53
340 First visit First visit at 1,000 miles - 3,000 miles Diagnostic test Q + A on vehicle This first visit for a basic vehicle diagnostic test at your authorized Mercedes-Benz Light Truck Center is provided at no charge. 54
341 Tire rotation Tire rotation If applicable to your vehicle s tire configuration ( page 5), tire rotation should be performed in accordance with the tire manufacturer s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals The first tire rotation ( page 17) occurring at an authorized Mercedes-Benz Light Truck Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. 55
342 Maintenance service descriptions US Service 1 at 13,000 miles or 1 year; then every 26,000 miles and 2 years Engine compartment Check catch, safety catch and hinges on engine hood for proper operation 8851 Check the following fluid levels, correct if necessary. If there is a loss of fluid, determine cause and perform repair with separate work order Brake system 4210 Windshield washer system 8210 Interior Reset maintenance service indicator in instrument cluster 0042 Function check Check battery condition using Midtronics MCR 717 tester 5453 Windshield wipers, windshield washer system, headlamp cleaning system (where applicable) 8252 Horn, warning/indicator lamps, illumination and interior lighting
343 Maintenance service descriptions US Service 1 (continued) Wheels, brakes Check front brake pads for lining thickness (remove one front wheel) 4251 Correct tire inflation pressure Inspect tires for damage and splits, measure tread depth and record in mm 4051 Trunk Check spare tire inflation pressure (M-Class) Vehicle front/rear Check wiper blade condition
344 Maintenance service descriptions US Service 2 at 26,000 miles or 2 years; then every 26,000 miles and 2 years Engine compartment Leakage - Major components 0053 Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check catch, safety catch and hinges on engine hood for proper operation 8851 Check condition of poly-v-belt 1351 Check the following fluid levels, correct if necessary. If there is a loss of fluid, determine cause and perform repair with separate work order Brake system 4210 Power steering 4611 Windshield washer system
345 Maintenance service descriptions US Service 2 (continued) Interior Reset maintenance service indicator in instrument cluster 0042 Function check Check parking brake (function test only) 4290 Horn, warning/indicator lamps, illumination and interior lighting Windshield wipers, windshield washer system, headlamp cleaning system (where applicable) 8252 Check seat belts and buckles for signs of external damage and proper function 9150 Check battery condition using Midtronics MCR 717 tester 5453 Wheels, brakes Remove and fit wheels 4050 Inspect tires for damage and splits, measure tread depth and record in mm 4051 Check condition/thickness of front/rear brake discs 4251 Check front/rear brake pads for lining thickness 4251 Correct tire inflation pressure
346 Maintenance service descriptions US Service 2 (continued) Underside of vehicle Leakage - Major components 0053 Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order Check front axle ball joints for play, check rubber boots 3353 Check rear axle ball joints for play, check rubber boots 3555 Inspect play of tie rod and drag link joints, inspect rubber boots 4653 Inspect condition of flexible discs Trunk Check spare tire inflation pressure (M-Class) Vehicle front/rear Check wiper blade condition Check and correct headlamp setting
347 Maintenance service descriptions US Service 3 at every 13,000 miles or 1 year Engine compartment Engine - oil and filter change 0101 US Service 4 at every 2 years Check bodywork for paint work damage 9850 Underside of vehicle Chassis and load-bearing body components: Check for damage and corrosion 0090 Engine compartment Replace brake fluid 4280 US Service 5 at every 26,000 miles or 2 years Passenger compartment Replace combination filter 8384 US Service 6 Not applicable 61
348 Maintenance service descriptions US Service 7 Not applicable US Service 8 at every 52,000 miles or 4 years Engine compartment Replace air-cleaner insert 0980 US Service 9 Not applicable US Service 10 at every 13,000 miles or 1 year Panorama sliding roof: Clean and lubricate guide mechanism (R-Class) 7732 US Service 11 at every 65,000 miles or 5 years Engine compartment Replace fuel filter
349 Maintenance service descriptions US Service 12 at every 91,000 miles or 5 years (Engine 113) Engine compartment Replace spark plugs 1580 US Service 12 at every 78,000 miles or 5 years (Engine 272) Engine compartment Replace spark plugs 1580 US Service 13 at every 143,000 miles or 15 years Engine compartment Replace coolant 2080 US Service Not applicable US Service 20 once at 39,000 miles Underside of vehicle Automatic transmission - oil and filter change
350 Maintenance service descriptions Recommended additional maintenance checks for high-mileage vehicles at 143,000 miles Check if all fluid levels and changes are updated Transmission Rear axle Front axle Transfer case Check if air, fuel, ventilation filters are updated Engine air filter Fuel filter Combination filter
351 Maintenance service descriptions Recommended additional maintenance checks for high-mileage vehicles at 143,000 miles (continued) Check integrity of engine, mechanical components Perform compression test (hot and cold) Perform leak down test (hot and cold) Check spark plugs Exhaust system hangers and leaks Check for damaged/worn drivetrain parts Front wheel bearing play Rear wheel bearing play Axle joint play Flexible discs Tie rod and drag link joints Check for updates performed Recalls and Service Campaigns
352 Description of Emission System Maintenance Jobs The composition of exhaust emissions is influenced not only by the special emission control equipment, but also by various engine components and their adjustments. Therefore, emission system maintenance must include these engine components. Some maintenance jobs are actually only tests. They are important however, because they allow early detection of discrepancies which can later lead to increased exhaust emissions. It is generally less expensive to have such items adjusted immediately rather than allowing them to contribute to costly repairs. The maintenance intervals have been determined so that the vehicle, under normal conditions, should operate properly between services Engine oil and filter change Change the engine oil and oil filter every 13,000 miles. If oil consumption should increase, determine the cause and take necessary corrective steps. Reset the Maintenance System counter Replace air filter element Under normal dust conditions, replace air filter element approximately every 52,000 miles or 4 years. Clean air filter cover and housing prior to removal of air filter element Replace fuel filter Replace the fuel filter approximately every 65,000 miles or 5 years Check engine poly-v-belt condition The poly-v-belt is subject to wear and aging. It must be checked for cracks and wear at every service 2. Replace poly-vbelt if necessary Replace spark plugs Spark plugs are subject to electrode erosion and must be replaced according to the mileage specified at Service 12, or more frequently as may be required when subject to severe operating conditions. 66
353 67
354 Printed in U.S.A. All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher. Editorial status: 4/2005 Model: 164,
355 Distributor in the United States: Mercedes-Benz USA, LLC One Mercedes Drive, P.O. Box 350 Montvale, NJ Order No. T (04/2005) Part No Mercedes-Benz USA, LLC A DaimlerChrysler Company Printed in U.S.A.
356 2006 Light Trucks G-Class (except AMG models)
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