Weiss Series. Portable Air & Water Cooled Chillers. 1 to 11 Nominal Tons. J&M Fluidics Inc. Ph (888) Fx (267)

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1 Weiss Series Portable Air & Water Cooled Chillers 1 to 11 Nominal Tons J&M Fluidics Inc. Ph (888) Fx (267)

2 Table of Contents To compliment our complete line of standard products that J&M Fluidics Inc. offers, we also have the ability and resources to custom design and build equipment to a customers specific needs. Please contact the factory or your J&M Fluidics representative for a special application. Company Profile, Typical Applications 3 Nomenclature and Selection Procedure 4 1S - 11S Portable Air Cooled Chillers - Capacity Table 5 1S - 11S Portable Water Cooled Chillers - Capacity Table 6 Air & Water Cooled Chiller Features and Options 7 Idec PLC Controller Features 8 Idec PLC Controller Features 9 PZAPT - Air Cooled Dimensional and Electrical Specifications 10 PZWPT - Water Cooled Dimensional and Electrical Specifications 11 PZAPT1S to PZAPT3S Concept Drawing 12 PZAPT4S to PZAPT11S Concept Drawing 13 PZWPT1S to PZWPT7S Concept Drawing 14 Due to J&M Fluidics policy of continuous product improvement, J&M reserves the right to make changes without notice. Concept drawings in this booklet are representations of the equipment shown. Contact the factory for specific unit drawings. PZWPT8S to PZWPT11S Concept Drawing 15 Air Cooled and Water Cooled Piping Diagrams 15 Glycol Factor Tables J&M Fluidics Inc. All rights reserved. Page 2

J&M Fluidics strives to target medical, industrial, commercial, OEM, and residential markets and have its name in the industry become

Located in eastern Pennsylvania, our 20,000sqft facility has the equipment and personnel necessary to manufacture our chillers with the

It starts with the initial contact and doesn't end there.

support. J&M Fluidics dedication to continuous product improvement is evident in the relationships we have established and cultivated.

Welding Machine Computer Room Air Conditioning Laser Dry Cleaning Machine Jacket Cooling Water-Cooled Condenser Printing Processing Swimming

3 Company Profile J&M Fluidics Mission The J&M Fluidics mission is to provide innovative, high-quality process chillers, tank and pump skids, custom fluid cooling solutions and economizer products to the U.S. and international markets at competitive prices. J&M Fluidics strives to target medical, industrial, commercial, OEM, and residential markets and have its name in the industry become synonymous with process chillers. J&M Fluidics offers quality process fluid chillers built in the U.S. by Americans that are designed, manufactured, and delivered by quality people. Company Profile J&M Fluidics, Inc. was established in February 2013 with over 50+ years chiller experience between our management, sales, engineering and manufacturing team. Located in eastern Pennsylvania, our 20,000sqft facility has the equipment and personnel necessary to manufacture our chillers with the highest quality that our customers expect and deserve. Customer satisfaction is our number one priority. It starts with the initial contact and doesn't end there. Our team is passionate about our products and abilities to meet or exceed our customers expectation of product construction, performance and support. J&M Fluidics dedication to continuous product improvement is evident in the relationships we have established and cultivated. Typical Chiller Applications Commercial, Industrial & Residential Cooling Applications Air Conditioning Oil Injection Molding Plating Process Welding Machine Computer Room Air Conditioning Laser Dry Cleaning Machine Jacket Cooling Water-Cooled Condenser Printing Processing Swimming Pool Aquariums Low Temperature Process Medical & Pharmaceutical Applications M.R.I. Magnet Operating Room Air Conditioning P.E.T. Scan C.A.T. Scan Lab Testing Hypothermia Pads and Blankets Food & Beverage Industry Applications Bakery Processing Brewery Winery Drinking Water Fountain Batch Cooling Ice machine Pre-cool Fruit and Vegetable Washing and Processing Page 3

4 Nomenclature and Selection Procedure Example: PZAPT5SH5 P= Packaged Z= Scroll Compressor A= Air Cooled W= Water Cooled Condensing Method PT= PolyTank 11= 11 Nominal Ton S= Single Compressor Electrical Requirement: E= 208/ I= N= F= 208/ J= P= G= K= 200/ H= L= Refrigerant: 4= R134A 5= R407C 6= R404A Caution Low ambient, or lower leaving water temperatures, can require the recirculation of glycol solutions or other fluid blends. These solutions can effect unit capacities. Please consult the factory on these or other special applications for proper chiller and component sizing. To properly select an air-cooled packaged chiller, the following information must be known: 1. The required cooling capacity, BTUH. 2. Delta T of entering and leaving fluid temperatures. 3. Fluid factor (ex. water = 500). 4. GPM of process fluid to be circulated. 5. Design ambient air temperature. If you know any three of the items 1 through 4 above, you can calculate the fourth by using the formulas below. For 100% water: Cooling capacity (in BTUH) = GPM x Delta T x 500 GPM =Capacity (in BTUH) / Delta T x 500 Delta T = Capacity (in BTUH) / GPM x 500 Sample selection: Select an air-cooled, packaged chiller to cool 27 GPM of 100% water from 60 F to 50 F. Design ambient air temperature 80 F. Find: Air-cooled chiller model. Solution: 1. Chilled fluid Delta T = 60 F - 50 F = 10 F 2. Capacity (in BTUH) = 27 GPM x 10 F Delta T x 500 = 135,000 BTUH 3. From the PZAPT chiller capacity tables, it can be determined that the PZAPT9S has the capacity to meet the requirements. Page 4

5 Capacity Table 1S - 11S Air Cooled Model 1S Compressor ZR16K5E LWT 80 F 90 F 95 F 100 F 105 F F TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER S ZS19KAE S ZS26KAE S ZS29KAE S ZB38KCE S ZB45KCE S ZB58KCE S ZB66KCE S ZB76KCE S ZB95KCE Capacities on this chart are based on refrigerant R407C. Lower leaving water or low ambient can require the use of a glycol solution or other fluid blends. These solutions affect unit capacities. Please consult the factory on these or other special fluids. 2. KW input is for compressor only. 3. EER = Energy Efficiency Ratio (BTU/watt-hour). Power inputs include compressor (s), condenser fan motor (s) and control power. Page 5

5 42.0 2.16 1.9 12.4 44.0 2.25 1.9 12.9 45.0 2.30 1.9 13.2 50.0 2.53 1.9 14.8 42.0 3.22 2.6 14.1 44.0 3.35 2.6 14.7 45.0 3.42 2.6 15.0 50.0 3.80 2.6 16.8 42.0 3.61 2.8 14.2 44.0 3.76 2.8 14.9 45.0 3.83 2.

6 Capacity Table 1S - 11S Water Cooled Model Compressor 1S ZR16K5E 2S ZS19KAE 2.5S ZS26KAE 3S ZS29KAE 4S ZB38KCE 5S ZB45KCE 7S ZB58KCE 8S ZB66KCE 9S ZB76KCE 11S ZB95KCE LWT 105 F Condensing F TONS KW EER ** Custom powder coat color scheme shown above ** 1. Capacities on this chart are based on refrigerant R407C. Low ambient or lower leaving water temperatures can require the use of a glycol solution or other fluid blends. These solutions affect unit capacities. Please consult the factory on these or other special fluids. 2. KW input is for compressor only. 3. EER = Energy Efficiency Ratio (BTU/watt-hour). Power inputs include compressor and control power. Page 6

Standard Features and Options Portable Air & Water Cooled Chillers Standard Features (All Models) Available Options (All Models) ETL listed to UL1995 & CAN/CSA C22.2 No.

heater Suction accumulator Noncorrosive polyethylene storage tank with 1/2 insulation Fused, STAINLESS STEEL Process pump with discharge ball valve Low flow by-pass valve Water flow switch Hot gas

7 Standard Features and Options Portable Air & Water Cooled Chillers Standard Features (All Models) Available Options (All Models) ETL listed to UL1995 & CAN/CSA C22.2 No , 4th edition, 10/14/2011 Single point power connection Idec PLC controller with easy to use touch screen display STAINLESS STEEL, brazed plate evaporator Scroll compressor with crankcase heater Suction accumulator Noncorrosive polyethylene storage tank with 1/2 insulation Fused, STAINLESS STEEL Process pump with discharge ball valve Low flow by-pass valve Water flow switch Hot gas by-pass capacity control 24V control transformer Direct drive condenser fan motor Rust resistant, high CFM, aluminum condenser fan blade Condenser (Air cooled): copper tube/ aluminum fin Condenser (Water cooled): Coaxial Steel tube / Copper tube Compressor motor, Condenser fan and process pump contactors Condenser motor, Process pump and control circuit fusing Casters Painted (Powder Coated), galvanized sheet metal cabinet 1/2 insulation on all water and Low pressure refrigerant lines Liquid line drier, sight glass, solenoid, TXV Complete refrigerant charge from factory Copeland Digital Scroll Compressor Remote Idec touchscreen control panel Industrial VPN Router Moxa 5 Port Ethernet Switch BacNet Gateway VPN Router Pump VFD controller 4 year extended compressor warranty E-Coat condenser coating (Air Cooled Models) 115 volt (rain tight) service outlet Fused disconnect Non Fused disconnect Phase monitor, line voltage monitor offering protection against phase loss/reversal, unbalance and hi/lo voltage Compressor fusing Fan cycle control (+40 F) Factory installed evaporator heat tape freeze protection Process pump suction isolation valve Water pressure gauge set Stainless steel, SCH80 PVC or Polypropylene piping for de-ionized and reverse osmosis water systems Storage Tank Sight Glass Tank low fluid level indicator Tank auto city water make up solenoid Condenser water regulating valve (Water Cooled Models) Coastal powder coat paint protection Custom powder coat paint color scheme (Company Colors & more) Remote Idec Touchscreen control Panel Page 7

Idec PLC Controller J&M Fluidics - Touch Screen - User Interface Description: Harness the power with an Industrial quality Human Machine Interface (HMI) that communicates with the Pentra MicroSmart

PZAT10SF5 Touch Screen Key Chiller Control Features: J&M Touch Screen Interface - Home Screen USB update slot for IN-PLACE HMI and PLC software updates available from www.jmchillers.com website.

8 Idec PLC Controller J&M Fluidics - Touch Screen - User Interface Description: Harness the power with an Industrial quality Human Machine Interface (HMI) that communicates with the Pentra MicroSmart Programmable Logic Controller (PLC). PZAT10SF5 Touch Screen Key Chiller Control Features: J&M Touch Screen Interface - Home Screen USB update slot for IN-PLACE HMI and PLC software updates available from website. CE, UL Listed Built in Web Server SD slot for optional data storage Ultra bright display screen with auto screen saver Real-time Pressure and Temperature readings Real-Time SuperHeat, Sub cooling, Chiller Supply and Chiller Return temperature graphical trending Automatic COMPRESSOR Lag/Lead with FIVE operational modes Automatic SYSTEM PUMP Lag/Lead with FIVE operational modes Factory configured for ALL J&M Fluidics available chiller options. J&M Fluidics - Pentra Microsmart, Programmable Logic Controller (PLC) Description: Best in class PLC now available for all J&M Fluidics production chiller models. Factory installed and programmed into your next J&M Fluidics Process Chiller. The Pentra PLC will seamlessly interface with our new HMI touch screen. Pentra Key Features: CE, UL Listed Highly accurate and fast performance Embedded Ethernet Port Modbus TCP, RTU and ASCII for integration with most Building Automation Systems (BAS) Optional BacNet and LONWORKS communication protocols via third party bridge hardware Expandable I/O, ideal for custom chiller control projects. I/O status indicators on Pentra and I/O modules. Optional service alerts. Get an or phone call about potential maintenance or service issues. VFD pump control for single or dual system pumps. Secure VPN control connection ideal for remote site chiller control. Modbus to bacnet or Lonworks connectivity available J&M - Page 8

9 Idec PLC Controller J&M - Pentra Microsmart, Programmable Logic Controller (PLC) NOW offering extended connectivity options. IMPORTANT CONSIDERATION: J&M offers an optional Level 3 managed switch allowing MODBUS connectivity to the Pentra MicroSmart PLC controller. In most cases, end users firewall settings will need to be updated to allow remote WAN connectivity. J&M Fluidics can provide fee based network support for special Level 3 switch configuration. Page 9

PZAPT Dimensional and Electrical Air Cooled Weiss Series Chillers Chiller Model Nominal BTUH Length Inches Width Inches Height Inches Compressor RLA LRA Fan Motor Qty. HP Ea. Ea. Qty. FLA ea.

5 1 PZAPT2SH5 5.1 38 1.5 1.7 15 15 1 12 1"FPT 410 PZAPT2SI5 3.8 28 1.72 0.72 15 15 PZAPT2.5SE5 19.9 104 3.8 6.6 40 50 PZAPT2.5SF5 12.8 93 3.8 6.6 30 35 38,400 36 34 49 1 3.5 1 PZAPT2.5SH5 5.8 48 1.

10 PZAPT Dimensional and Electrical Air Cooled Weiss Series Chillers Chiller Model Nominal BTUH Length Inches Width Inches Height Inches Compressor RLA LRA Fan Motor Qty. HP Ea. Ea. Qty. FLA ea. Process Pump MCA M.O.P. Process Pump HP Reservoir Gal. Chiller Fluid Conn PZAPT1SE5 13, "FPT 400 PZAPT2SE PZAPT2SF , PZAPT2SH "FPT 410 PZAPT2SI PZAPT2.5SE PZAPT2.5SF , PZAPT2.5SH "FPT 415 PZAPT2.5SI PZAPT3SE PZAPT3SF , PZAPT3SH "FPT 425 PZAPT3SI PZAPT4SE PZAPT4SF , PZAPT4SH "FPT 475 PZAPT4SI PZAPT5SF PZAPT5SH5 67, "FPT 500 PZAPT5SI PZAPT7SF PZAPT7SH5 86, "FPT 800 PZAPT7SI PZAPT8SF PZAPT8SH5 97, "FPT 825 PZAPT8SI PZAPT9SF PZAPT9SH5 115, "FPT 850 PZAPT9SI PZAPT11SF PZAPT11SH5 141, "FPT 875 PZAPT11SI Weight Pounds 1) The calculations for the MCA and MOP are based on requirements of NFPA 70, the National Electrical Code (NEC) and CSA C22.1, the Canadian Electrical Code (CEC). The MCA is the minimum wire size needed to guarantee that the wiring will not overheat under any operating conditions. The MOP is the maximum allowable circuit breaker size that will properly disconnect power to the equipment under any anticipated fault condition. 2) Weights are based on models with standard features only. Weights will increase with each added option. Consult factory. Page 10

11 PZWPT Dimensional and Electrical Water Cooled Weiss Series Chillers Chiller Model Nominal Length Width Height Compressor RLA LRA Process Process Reservoir Chiller Fluid Condenser Weight Pump MCA M.O.P. BTUH Inches Inches Inches Qty. HP Ea. Ea. Pump HP Gal. Conn Water Conn Pounds FLA PZWPT1SE5 14, "FPT 3/4"FPT 350 PZWPT2SE PZWPT2SF , PZWPT2SH "FPT 3/4"FPT 360 PZWPT2SI PZWPT2.5SE PZWPT2.5SF , PZWPT2.5SH "FPT 3/4"FPT 365 PZWPT2.5SI PZWPT3SE PZWPT3SF , PZWPT3SH "FPT 1"FPT 375 PZWPT3SI PZWPT4SE PZWPT4SF , PZWPT4SH "FPT 1"FPT 425 PZWPT4SI PZWPT5SF PZWPT5SH5 72, "FPT 1"FPT 450 PZWPT5SI PZWPT7SF PZWPT7SH5 91, "FPT 1"FPT 750 PZWPT7SI PZWPT8SF PZWPT8SH5 102, "FPT 1.25"FPT 775 PZWPT8SI PZWPT9SF PZWPT9SH5 121, "FPT 1.25"FPT 800 PZWPT9SI PZWPT11SF PZWPT11SH5 151, "FPT 1.25"FPT 825 PZWPT11SI ) The calculations for the MCA and MOP are based on requirements of NFPA 70, the National Electrical Code (NEC) and CSA C22.1, the Canadian Electrical Code (CEC). The MCA is the minimum wire size needed to guarantee that the wiring will not overheat under any operating conditions. The MOP is the maximum allowable circuit breaker size that will properly disconnect power to the equipment under any anticipated fault condition. 2) Weights are based on models with standard features only. Weights will increase with each added option. Consult factory. Page 11

12 PZAPT Air Cooled Concept Drawings PZAPT1S, 2S, & 2.5S, CONDENSER COIL FLUID INL ET FLUID OUTLET 4.1in ELECTRICAL TOP VIEW BACK VIEW 36 in HM I TOUCHSCREEN CONTROL 5.0in ELECTRICAL 49 in 21.5in LEFT SIDE VIEW 34 in FRONT VIEW RIGHT SIDE VIEW PZAPT3S CONDENSER COIL FL UID INLET FL UID OUTLET 4.1 in EL ECTRICAL TOP VIEW BACK VIEW 46 in HM I TOUCHSCREEN CONTROL 5.0 in EL ECTRICAL 49 in 21.5in LEFT SIDE VIEW 34 in FRONT VIEW RIGHT SIDE VIEW Page 12

13 PZAPT Air Cooled Concept Drawings PZAPT4S, 4.5S & 5S CONDENSER COIL FLUID INLET FLUID OUTLET 4.1 in ELECTRICAL TOP VIEW BACK VIEW 46 in HMI TOUCHSCREEN CONTROL 5.0in ELECTRICAL 53 in 21.5in LEFT SIDE VIEW 34 in FRONT VIEW RIGHT SIDE VIEW PZAPT7S, 8S,9S & 11S BACK VIEW TOP VIEW HMI TOUCH SCREEN 55 i n FLUI D IN ELECTRICAL 14.5 i n FLUI D OUT 11.0 i n 34 i n LEFT SIDE VIEW 75 i n FRONT VIEW RIGHT SIDE VIEW Page 13

14 PZWPT Water Cooled Concept Drawings PZWPT1S, 2S, 2.5S & 3S FL UI D OUT LET CONDENSER WATER IN FL UI D I NL ET CONDENSER WATER OUT in EL ECTRICAL BACK VIEW TOP VIEW HM I TOUCHSCREEN CONT ROL 36 i n 5. 0 i n 5. 0 i n EL ECTRICAL 41 i n 5. 0 i n 11.5 in 34 i n LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW PZWPT4S, 4.5S, 5S & 7S FLUID OUTL ET CONDENSER WATER IN FLUID INL ET CONDENSER WATER OUT i n ELECT RICAL BACK VIEW TOP VIEW 46 i n HM I T OUCHSCREEN CONTROL 5.0 i n 5.0i n ELECT RICAL 41 i n 5.0 i n 11.5 i n 34 i n L EFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW Page 14

15 PZWPT Water Cooled Concept Drawings PZWPT8S, 9S & 11S FLUID OUTL ET CONDENSER WATER IN FLUID INL ET CONDENSER WATER OUT i n ELECT RICAL BACK VIEW TOP VIEW HM I T OUCHSCREEN CONTROL 65 in 5.0i n 5.0 i n ELECT RICAL 42 in 5.0 i n 12.7 i n L EFT SIDE VIEW 34 in FRONT VIEW RIGHT SIDE VIEW Air Cooled Piping Schematic Air Cooled Condenser Process Inlet Process Outlet Bypass Valve HP Transducer LP Transducer Fluid Flow Switch Tank Evaporator Process Pump Compressor Suction Accumulator S Hot Gas Solenoid Hot Gas Bypass Filter Drier Sight Glass Liquid Solenoid S Water Cooled Piping Schematic Process Inlet Process Outlet WATER COOLED CONDENSER Bypass Valve HP Transducer LP Transducer Fluid Flow Switch Tank Evaporator Process Pump Compressor Suction Accumulator S Hot Gas Solenoid Hot Gas Bypass Filter Drier Sight Glass Liquid Solenoid S Page 15

16 Glycol Correction Factor Tables PROPYLENE GLYCOL CAPACITY CORRECTION FACTOR TABLE PERCENT PROPYLENE GLYCOL BY WEIGHT 15% 20% 25% 30% 35% 40% 50% FREEZING POINT IN F CAPACITY FACTOR MULTIPLIER* PRESSURE DROP MULTIPLIER ETHYLENE GLYCOL CAPACITY CORRECTION FACTOR TABLE PERCENT ETHYLENE GLYCOL BY WEIGHT 10% 15% 20% 25% 30% 35% 40% FREEZING POINT IN F CAPACITY FACTOR MULTIPLIER* PRESSURE DROP MULTIPLIER * At standard ARI 590 conditions: 54 F entering fluid temperature, 44 F leaving fluid temperature, 95 F ambient temperature, fouling. J&M Fluidics, Inc. 851 Tech Drive Telford Telford, PA jmeiler@jmchillers.com Toll-free: Fax: Page 16 Rev2 11/14

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