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2 ONTENTS INTROUTION PGE 1 INTROUTION THE TUFFSTUFF EXPERIENE 2 TUFFSERH FIN YOUR PRTS FST! 3 TUFFELIVERY IRET TO YOUR SITE - NOW! 4-13 TUFFPRT UNERRRIGE SPRE PRTS TUFFTR RUER TRKS TUFFP RUER PS TUFFTTH TUFFSTUFF ustralia is the manufacturer and importer of the proven Tuff range of spare parts and wear parts to the ustralian earth moving industry. t TUFFSTUFF ustralia our commitment to you is to supply only quality parts backed up with complete technical support and premium after sales service. TUFFSTUFF USTRLI Partners with you to provide omplete Undercarriage Solutions within your budget, reducing down time & maintenance expenses...the TOUGH PRTS ONE! RILLING & TRENHING TTHMENTS SKISTEER TTHMENTS IESEL TNKS & LUMINIUM RMPS 25 TUFFINFORM YOUR INFORMTION HNOOK LL US NOW ORPORTE PROFILE OMPNY MISSION TUFFSTUFF ustralia is committed to helping clients easily and conveniently locate and procure quality undercarriage components and wear parts, the tough parts done! OMPNY VISION To become the most trusted supplier of complete undercarriage solutions with a reputation for honesty, reliability and customer service excellence. OMPNY VLUES TRUST: Everything happens quickly and easily when trust is mutual. Trust can take years to build yet be lost in seconds. FLEXIILITY: We are always prepared to go the extra mile to ensure customer satisfaction. TRNSPRENY: when people are informed, they understand what is happening and everyone is happy. ONSISTENY: Gain our customer s confidence by delivering the same service every time. RELIILITY: Our word is our bond. THE TOUGH PRTS ONE! 1

3 LOTE YOUR PRT FST! USE TUFF SERH ON YES, WE ELIVER IRET TO YOUR SITE FST! TUFFSTUFF USTRLI TUFFSTUFF HVE OVER 20,000 PRTS IN STOK REY FOR ESPTH SOLUTIONS TOY... ON TRK TOMORROW YOUR MHINE + YOUR PRT = OUR PROLEM WE MKE IT ESY, ENQUIRE NOW THE TOUGH PRTS ONE! 2 3

4 VNTGE OZER TUFFPRT steel undercarriage components are designed for the toughest of ustralian ground conditions. You can be assured that all TUFFPRT undercarriage components are of the highest quality and reliability. ll TUFFPRT suppliers are ISO9001 approved and in fact many are current suppliers to famous brand Original Equipment Manufacturers. Our high-tech factories use the most advanced heat treatment and high precision machining to ensure the most consistent and reliable quality every time. With TUFFSTUFF you can deal direct with the importer (no middleman) and enjoy our proven quality at highly competitive pricing. With a huge inventory of undercarriage parts in stock ready for immediate despatch you can rely on TUFFSTUFF ustralia to get you the right undercarriage parts fast!!...the tough parts done OMPLETE UNERRRIGE SOLUTIONS TUFFPRT ENEFITS: Less own-time: Fast delivery backed up with consistent quality our quality control is second to none. etter value for money: eal direct with the importers and save (no middle man) we save you money. Peace of mind: ll TUFFPRTS meet or exceed OEM specifications and are backed up with our12 months/ 2000 hours (conditions apply). sk us for details today. Support: It doesn t just stop there we are here to help: call us now and try our TUFF service. RUER STOPPER & PLUG TUFFPRT S..L.T. LINK THRUST RING RIGI SEL TUFFPRT OZER ENEFITS: OIL RESERVOIR OIL PSSGE Less own-time: for the fastest changeover time, order your TUFFPRT tracks as fully assembled track groups, torqued, rolled and ready to fit. Save money: pre-order your TUFFPRT dozer tracks ahead of time, we can indent import the components direct from the factory for you ask us how and save $$$. Peace-of-mind: TUFFSTUFF is committed to supply only the highest quality product which meets or exceeds OE specifications, we work directly with the factory to ensure you get what you need. TRK LINKS PIN STEPPE USHING ozers are notoriously hard on their tracks TUFFPRT dozer undercarriage components offer proven performance and cost effectiveness without sacrificing quality. ll Tuffpart split-link style SLT (sealed and oil filled) dozer chains are manufactured from heat treated oron steel and each link is individually pressure tested to ensure oil retention in the most extreme operating conditions. TUFFPRT range of dozer undercarriage covers most makes and models including; T SE resser Hitachi Komatsu Liebherr and more 4 5

5 EXVTOR OMPONENTS TRK GROUPS The TUFFPRT Excavator undercarriage series cover a comprehensive range of components to fit almost every make and model of excavator from tonnes. Here at TUFFSTUFF we take pride in the quality of our product, that s why we guarantee you the best value for money and maximum wear-life. ll TUFFPRT chains are made of deep hardened boron steel, and are greased and sealed with double lip polyurethane seals to ensure quiet operation and resist the penetration of debris. This is combined with leading edge heat treatment ent techniques to offer you the ultimate wear resistance in the worst operating conditions. ions. When only the toughest will do...choose TUFFPRT undercarriage for your excavator. TUFFPRT EXVTOR ENEFITS; Faster: huge stock holdings ready for immediate despatch we ll get you tracking fast. Easier: discuss your requirements with our experienced technical staff; we partner with you to get you up and working quick and easy. etter: TUFFPRTS are not the cheap hinese alternatives commonly supplied these days. TUFFPRT undercarriage is sourced primarily from leading Korean, Japanese and Italian companies. WHY USE TUFFPRTS TO KEEP YOUR HEVY EXVTOR ON TRK? PEE OF MIN: 12 months Warranty VLUE FOR MONEY: direct from the importer save $$$ LESS OWN-TIME: Stock ustralia wide & Guaranteed quality LESS HSSLES: we make it easy for you ILERS ROLLERS Here at TUFFSTUFF you can have your tracks fully assembled as rolled and ready to fit track groups in our fully equipped workshop. TUFFPRT idlers are built for the roughest conditions cast from manganese steel alloy, heat treated to 48-56R hardness and air pressure tested in water for guaranteed sealing. TUFFPRT top and bottom rollers offer the maximum in trouble free wear-life. Manufactured using state of the art friction welding, hardened to over 3mm in depth and assembled using heavy duty UO-one seals you can depend on TUFFPRT to keep you rolling TUFFPRT GRESE & SELE E LINK SPROKETS TUFFPRT sprockets and sprocket segments have been 3 designed and deep induction hardened to achieve extended operating life TUFFPRT sprockets will drive you forward. TRK LINK PIN USHING TRK SHOES TUFFPRT track shoes are available in single, double and triple bar styles in a wide range of widths as well as pex Swamp shoes to suit every application you have. GRESE PSSGE POLYURETHNE SEL HRWRE TUFFPRT high tensile track/sprocket bolts and nuts are cold forged to provide a minimum tensile strength of 170,000psi Tuffpart bolts you can depend on!! 6 7

6 TRK LOER UNERRRIGE MINI UNERRRIGE FRONT ILER TL / TRK LOER The constant high speed tracking and impact experienced by TL Track Loader Undercarriage, means that only the toughest will do. The answer is TUFFPRT TL Track Loader Undercarriage. SPROKETS The comprehensive TUFFPRT range of Mini Undercarriage includes only quality approved parts from reputable manufacturers worldwide. The TUFFPRT range of Mini Excavator undercarriage to suit machines from ½ tonne to 8 tonne, includes parts for brands such as: RER ILER OUR OMPREHENSIVE TUFFPRT RNGE OF TRK LOER UNERRRIGE OMPONENTS INLUES: SPROKETS TRK ROLLERS FRONT ILER SSEMLIES RER ILER SSEMLIES ROLLERS obcat ase T Hitachi IHI Kobelco Komatsu Kubota New Holland Takeuchi Yanmar...and many more. SPROKET TRK ROLLER TO SUIT MOST MKES N MOELS INLUING: SV obcat ase T J Komatsu New Holland Takeuchi Terex...and many more. ILERS TRK HINS WHY USE TUFFPRT TO KEEP YOUR MINI EXVTOR ON TRK? VLUE FOR MONEY save $100 s compared to genuine parts. RELIILITY - Highest Quality and dvanced esign. LESS OWN TIME Fast National elivery Service & huge stock holdings. PEE OF MIN - 12 months Warranty. GROUSER PLTES TRK GROUPS 8 9

7 IENTIFITION & MESUREMENTS IENTIFITION & MESUREMENTS ompany: HIN MESUREMENTS ontact: Phone: ddress: F Machine Make: Machine Model: Serial #: H Parts Required: E Ø G Track hain: G No. Links: : : : : E: F: G: H: ottom Roller Type: imension: : : : : E: UNERRRIGE MESUREMENTS Top Roller Type: imension: : : : : E: 1. Outer Flange ottom Roller 2. Inner Flange ottom Roller 3. olt Type ottom Roller Idler imension Idler imension: : : : : E: F: G: H: Sprocket: Outer ia : Inner ia : Pitch : 4. olt-up Style ottom Roller E E 5. K Type ottom Roller E F G Ø Ø No. Teeth : No olt Holes E: H E Fax to or to contact@tuffstuffaustralia.com 1. Inner Flange Style Top Roller 2. arrel Style Top Roller 3. olt-down style Top Roller Sprocket imension 10 : Number of Teeth 11

8 INFORMTION TRK HIN FITMENT OLT TORQUE SETTINGS OZER HIN FITMENT IRETION For Track olts, Sprocket olts, Segment olts and Spilt Master olts Standard Method lternative Method Imperial Foot Pounds of Torque Initial olt Torque and dditional Turn olt Size Min Torque Max Torque FT/LS Turn egree 1/2-20 UNF /16-16 UNF /8-18 UNF /4-16 UNF /8-14UNF UNF /8-12UNF Metric Foot Pounds of Torque Initial olt Torque and dditional Turn olt Size Min Torque Max Torque FT/LS Turn egree M M M M M M M M IRETION OF TRVEL With dozer type single bar shoes, the shoe is fitted with the lug/ grouser bar closest to the front of the machine when looking down on the chain from the cab. EXVTOR TRK FITMENT IRETION IRETION OF TRVEL NOTES: olt torque vales shown are for Tuffpart Hardware and with as delivered lube conditions lways remove paint or debris from rails, links and track shoe before mounting lean all grease and foreign material from bolt-holes in chain prior to fitting Install self-interlocking track nuts with rounded corners against the link Tighten LL bolts to 70% of torque rating before applying the total torque value Use anti-seize compound on all bolt-threads TRK SG SPEIFITIONS Measure gap between top of track rail and track roller in centre of machine dimensions provided are based on machines fitted with carrier rollers. Excavators 8 to 30 tonnes 50mm ± 10mm Excavators 35 to 65 tonnes 70mm ± 10mm 4 Size ozers 35mm ± 10mm 5 6 Size ozers 55mm ± 10mm 7 8 Size ozers 65mm ± 10mm Size ozers 75mm ± 10mm 12 (OVE RE GUIE ONLY LWYS EFER TO MNUFTURERS SPEIFITIONS) 13

9 VNTGE EXVTOR THE TUFFTR VNTGE; NO Risk If it is wrong and it s our fault we will fix it...and FST! NO Problems Years of hands-on experience ensures you get the Right Track first time. NO owntime - Same day despatch, ustralia wide delivery service. NO Worries - eal direct with the importer we also fit what we supply. NO Exclusions Thousands of Tracks in stock Nation Wide to fit : Excavators Track loaders gricultural machinery umpers rawlers Tractorsrs Mini-loaders EWP s ranes...and more. Stronger - No joins and no weak spots. Heavy duty, high tensile continuously wound steel cables, for maximum strength and minimum downtime. Our highly experienced technical support team is dedicated to making sure that we supply you with the perfect fitting track, ensuring maximum wear-life and minimal down-time. We make it easy call TUFFSTUFF and......the TOUGH PRTS ONE! Safer TUFFTR tread patterns are designed to maximise traction whilst minimising operating surface damage and vibration without compromising on durability. When it comes to rubber tracks for excavators, TUFFTR Rubber Tracks are the king of the ustralian work site. esigned for the most rugged conditions there is no ne tougher than the TUFFTR. When you re dependant on quality, reliability and expertise there s no other option...it s TUFFTR! TUFFSTUFF USTRLI Partners with you to provide omplete Undercarriage Solutions within your budget, reducing down time & maintenance expenses...the TOUGH PRTS ONE! 1,000 s in stock ready for same day despatch, to suit: irman obcat ase at aewoo Hyundai IHI J Kobelco Komatsu Kubota Moorooka New Holland Nissan Samsung Sumitomo Sunward Takeuchi Toyota Vermeer Volvo Wacker Yanmar...any many more. Smoother Running losely Spaced Short Pitch core bars coupled with offset vibration reducing track patterns reduce wear and tear on you and your machine. 14 Lasts Longer High tech natural rubber compound containing a minimum of 75% natural rubber the TUFFTR rubber compound is simply superior. Natural rubber is more dense and more flexible than commonly cheaper synthetic and recycled alternatives, increasing wear-life. 15

10 TRK LOER TRKS TRK LOER TRKS TUFFTR - TL TUFFTR - MTL There is no machine tougher on rubber tracks than the TL Track Loader. apable of manoeuvring at high speeds through the roughest of terrain these machines, unlike excavators, tend to spend most of their time tracking. Here at TUFFSTUFF we have spent a lot of time and effort researching these tracks. s a result we are pleased to offer our clients our premium TUFFTR TL range. The MTL machine uses unique and high tech non-metal core fibrous belting with moulded rubber drive lugs. ue to the absence of a steel core or a steel drive bar, it is imperative that only the highest quality materials and workmanship are used in manufacture. TUFFTR provides just this. Our tread patterns are designed for maximum traction, flotation and durability without being too aggressive on the operating surface. TUFFTR TL ENEFITS: ue to the close bar tread patterns, these superior quality tracks will; ecrease vibration Increase traction & flotation Reduce operating surface damage Last longer: more protection to the vital track carcass helping to avoid the potentially destructive damage caused by sharp objects/stakes TUFFTR MTL ENEFITS: Stronger -optimised multiple fabric ply belting to provide maximum strength Last longer - heavy duty increased carcass thickness designed to minimise puncture damage Less down-time -Optimised drive lug geometry with shear resistant compounds to increase drive lug strength Work lighter - lose tread pattern to help protect carcass and increase traction whilst minimising damage to the operating surface SOLUTIONS TOY... ON TRK TOMORROW YOUR MHINE + YOUR PRT = OUR PROLEM PTTERN MULTI-R PTTERN WIE-R PTTERN MTL PTTERN 16 17

11 VRT & OVER TYRE TRK IENTIFITION & MESUREMENTS TUFFTR - VRT TUFFTR - VRT represents the most important advance in rubber track design. These unique and patented diamond shaped roller guide lugs provide an almost completely continuous roller running-way, resulting in up to 75% reduction in tracking vibration. ion. Imagine that! STNR STYLE TRK SHOWING GPS ETWEEN LUGS USING VIRTION N INRESE WER TRK IENTIFITION Name: ompany: Phone: Machine Make: Machine Model: Machine Serial #: Machine currently running rubber tracks: Y / N Track Width: Track Pitch: No. of links: Roller Type: Guide Measurements: Guide Type: E Track Width (mm) Fig - Outer Rail Type rive Link Track Rollers Outer Running Rail Pitch Length (mm) Xmm Xmm Fig - Inner Flange Type TUFFTR - VRT ENEFITS: Smoother - Increased driver comfort with a smoother ride and proven reduction in tracking vibration Last Longer - Minimise wear on rollers, sprockets and idlers heaper to operate - Less overall machine wear & reduced maintenance and downtime cost Quieter - less tracking noise More comfortable - Reduces driver fatigue VRT TRK VT TRK SHOWING THE PTENTE IMON SHPE OVERLPPE LUGS. NO GPS N LESS WER N VIRTION. SMOOTH RUNNING OMFORT Number of Links rive Link Fig - Outer Flange Type rive Link Track Rollers Track Rollers TUFFTR OVER TYRE TRK Guide Measurement 1 2 Fig - onventional Type 1 rive Link Track Rollers RIN, HIL or SHINE... don t let the weather get in your way - Limit your down-time now! Turn your skid steer into a versatile track loader in less than 15mins with the TUFFTR Over Tyre Track. These durable easy to fit Over Tyre Tracks are designed to keep you working rain, hail or shine; providing the needed traction and floatation. TUFFTR Over Tyre Tracks offer the versatility of working in the worst imaginable conditions whilst due to the rubber running surface technology easily cross paved surfaces without causing expensive damage. TUFFTR OVER TYRE TRK ENEFITS: Easy Fitment - Light weight and portable Take on more jobs - Maximum traction & flotation 2 machines in 1 Maximise your investments and increase your opportunities TRK TENSION Sprocket Lower Guiding Roller 3 Upper Guiding Roller 4 Gap imension Idler Fig E - onventional Type 2 rive Link Track Rollers Machine Size Gap imension tonne 8 10mm tonne 10 15mm tonne 12 20mm tonne 15 25mm 18 THE TOUGH PRTS ONE! Fax to or to contact@tuffstuffaustralia.com Note: To avoid damaging tracks during installation, always fit track over sprocket prior to fitting over idler. 19

12 VNTGE MESUREMENT FORM TUFFP range of heavy duty rubber pads allows you to retain your existing steel tracks for rough terrain, whilst converting to rubber when required. In fact you can interchange between rubber and steel from job to job depending on the site conditions without having to remove your tracks. OLT ON PS The most popular style. These pads bolt to existing steel grouser plates that have been pre-drilled. LIP ON PS lip on pads are used when you don t have pre-drilled grouser plates or for easy fitment. lip on pads simply clip over the end of the plate and are tightened on with bolts. P MESUREMENTS ompany: ontact: Phone: ddress: Plate imensions olt Hole Pattern 1:... mm :... mm 2:... mm :... mm 3:... mm :... mm ll TUFFPS are manufactured using a high, quality rubber compound, providing greater wear-life, crack and cut resistance, reduced noise and increased traction. TUFFPS are available to suit a variety of machines including excavators, dozers, drilling machines, profiling and paving machines. TUFFP ENEFITS: Quick and easy to fit styles Fast supply -stocked nation-wide from 230mm to 700mm options Minimise operating surface damage- work on roads without expensive repairs No need to change tracks to fit HIN ON PS / RO-LINERS These pads are bolted directly on to the track chain with track bolts, instead of using the grouser plates. These pads are best used in full-time on-road applications. PVER PS Work in the asphalting industry? The TUFFP range of paving and profiling machine pads can provide you with a number of cost effective options including rubber bolt-on, polyurethane bolt-on and polyurethane moulded pads. 4:... mm :... mm 5:... mm E:... mm 6:... mm Machine Make: Machine Model: Machine Serial Number: Pad Quantity Required: Fax to or to contact@tuffstuffaustralia.com HIN-ON P MESUREMENTS J 1 E Reduce noise and impact levels Maintain durability of steel tracks with the advantage of rubber No need to drill grouser plates clip on options LL NOW!...THE TOUGH PRTS ONE! E 20 21

13 ERTH RILLING ERTHMOVING TTHMENTS The TUFFTTH rilling range includes pendulum mounted drive motors to suit most excavators, skid steers loaders, telehandlers and mini-loaders from 1 to 20 tonnes. UGER RIVE N UGERS ERTH TOOTH TUFFTTH RILLING comprehensive range of augers is available to suit a wide range of drilling conditions from silt to light rock, with diameters from 100mm to 1500mm and extension lengths up to 2500mm. ustom designed augers are also available for the toughest jobs. The TUFFTTH Earthdrilling range also includes a complete array of wear tips and pilots to suit all popular brands of augers in a range of styles to suit most drilling conditions. TRENHER ER OMO HIN ERTH HIN TUNGSTEN HIN TUFFTTH TRENHING The TUFFTTH trenching range includes planetary reduction hydraulic driven trenching machines to suit skid steers, mini-loaders and telehandlers. THE TUFFTTH RNGE OF TRENHING EQUIPMENT INLUES; Trenching ttachments are chains Fully assembled chains Replacement earth and rock teeth TUNGSTEN FLT TOOTH H/ TUNGSTEN TOOTH TUNGSTEN FLT HISEL H/ TUNGSTEN HISEL TUFFTTH RILLING ENEFITS: Hassle free - specialist technical advice and a huge range, an unbeatable combination. Easier multi-brand fitment and huge stock holdings ready for immediate despatch. on t lose your teeth Shock-Lock patented auger teeth, guaranteed not to fall out down the hole! Faster augers with shallow pitch flights to hold more dirt and constant spiral cut technology cutting heads to maximise cutting performance, Tuffattach augers will save you time!!! PLLET FORKS TUFFTTH SKISTEER TTHMENTS TUNGSTEN ROK TOOTH ERTH PILOT HYRULI ROOMS SPREER TUNGSTEN PILOT ROK PILOT ONRETE MIXING OWLS 22 23

14 LUMINIUM RMPS & IESEL TNKS ONVERSION RTIO S Moving diesel? Move it safer and faster with a TUFFTTH iesel tank. IESEL TNKS Free standing, lightweight and compact - we have a tank to suit all requirements. Fitted with high quality Italian pumps and auto shut-off nozzles, these are the best units available. Our ute packs have been extensively tested and approved to the UN specifications for the transport of dangerous goods and are work safe approved. SOIL ONVERSION FTORS FOR VOLUME HNGE onverted To Soil Type Soil ondition In-place Loose ompacted In Place Sand Loose ompacted In Place prox Weight per m TUFFTTH IESEL TNKS ENEFITS: 100, 200 & 400 ltr models I code and Worksafe approved iesel grade approved material 4 mtr hoses and leads Steel filling plate and cape for access Fully enclosed lockable lid Standard with auto shut off nozzle affled tank & swivel fittings Quality Italian pumps Loam lay Rock (blasted) Loose ompacted In Place Loose ompacted In Place Loose ompacted SOLUTIONS TOY... ON TRK TOMORROW LUMINIUM RMPS Here at TUFFSTUFF, we take safety seriously. Our TUFFTTH loading ramps are designed and manufactured in ustralia with high tensile aluminium alloys as used in aircraft manufacture. This high tech metal is a lighter weight, with stiffer and str onger ramps for greater durability and damage resistance. Ramps are available to suit all machines from 500kg to 12,000kg with tyre-only and tracks and tyre compatible options. Specialised ramps are now stocked to suit track loader machines. PRESSURE ONVERSION - PSI TO R YOUR MHINE + YOUR PRT = OUR PROLEM PSI R PSI R PSI R TORQUE ONVERSION FORMUL From To Multiply by From To Multiply by ft lb Nm Nm ft lb EMERGENY ONTT NUMERS ial efore You ig: 1100 Emergency mbulance/police/fire: 000 Electricity: Gas: Telstra: Water: Mechanic: TUFFSTUFF USTRLI:

15 HE OFFIE: POLLO RIVE HLLM VI 3803 PO OX 624 EONSFIEL VI 3807 P: F: E: 1800 TUFFSTUFF ( )