Staircase Truck Vehicle Management Codes: C604 and C605 QUALIFICATION TRAINING PACKAGE

Transcription

1 DEPARTMENT OF THE AIR FORCE Headquarters US Air Force Washington, D.C QTP24-3-C May 2017 Staircase Truck Vehicle Management Codes: C604 and C605 QUALIFICATION TRAINING PACKAGE

2 CONTENTS SECTION 1 OVERVIEW... 3 Overview... 3 SECTION 2 RESPONSIBILITIES Responsibilities SECTION 3 INTRODUCTION Objectives: Desired Learning Outcomes: Lesson Duration Instructional References Instructional Training Aids and Equipment SECTION 4 TRAINEE PREPARATION Licensing Requirements Required Reading (Testable Material) SECTION 5 KNOWLEDGE LECTURE AND EVALUATION Knowledge Overview (Lecture) Overview of Training and Requirements Vehicle Inspection Vehicle Safety and Equipment Driving Safety and Precautions Staircase Truck Operation SECTION 6 EXPLANATION AND DEMONSTRATION Instructor s Preparation Safety Procedures and Equipment Operator Maintenance Demonstration Operation Demonstration SECTION 7 TRAINEE PERFORMANCE AND EVALUATION Trainee Performance Performance Evaluation Attachment 1 GLOSSARY OF REFERENCES AND SUPPORTING INFORMATION 27 Attachment 2 VEHICLE INSPECTION GUIDE 28 Attachment 3 PERFORMANCE TEST 30 Attachment 4 SEVEN-STEP INSPECTION PROCESS 32

3 Section 1 OVERVIEW Overview Send comments and suggested improvements on Air Force (AF) Form 847, Recommendation for Change of Publication through Air Force Installation and Mission Support Center (AFIMSC) functional managers via at AFIMSC.IZSL.VehicleOps@us.af.mil How to use this plan: Instructor Provide overview of training, Section 2 and Section Instructor s lesson plan for trainee preparation, give classroom lecture, Section Instructor s lesson plan for knowledge lecture, Section Instructor s lesson plan for demonstration, Section Instructor s lesson plan for performance and evaluation, Section Trainee: Reads entire lesson plan prior to classroom lecture Follows along with lecture using this lesson plan and its attachments Uses Attachments 2 and 4 as guides for vehicle inspection Takes performance test. Section 2 RESPONSIBILITIES 2.1. Responsibilities The trainee shall: Ensure the trainer explains the Air Force Qualification Training Package (AFQTP) and the trainee s responsibilities Review the AFQTP with the trainer Perform Operator s Inspection and drive vehicle

4 Ask questions if he/she does not understand the objectives for each unit Review missed questions with the trainer Instructor shall: Review the AFQTP with the trainee Explain the specific areas of the Operator s Inspection Guide Conduct knowledge training with the trainee using AFQTP Demonstrate the operational capabilities of the vehicle Review missed questions with the trainee to ensure the required task knowledge has been gained to complete the task and correct errors in student performance and reinforce those tasks performed correctly Sign-off the task(s) The Certifier shall: Evaluate the Airman s task performance without assistance Sign-off the task(s). Section 3 INTRODUCTION 3.1. Objectives: Given lectures, demonstrations, and a hands-on driving session, trainees will be able to perform operator s inspection, and complete the performance test with zero instructor assists Train and qualify each trainee in safe operation and preventive maintenance of various staircase trucks This training will ensure the trainee becomes a qualified staircase truck operator; an operator who has the knowledge and skills to operate a staircase truck in a safe and professional manner.

5 3.2. Desired Learning Outcomes: Understand the safety precautions to be followed before-, during-, and after-operation of the staircase truck Understand the purpose of the staircase truck and its role in the mission Know the proper operator maintenance procedures of the staircase truck, in accordance with (IAW) applicable technical orders (TOs) and use of AF Form 1800, Operator s Inspection Guide and Trouble Report Safely and proficiently operate the staircase truck Lesson Duration Recommended instructional and hands on training time is 11 hours: Figure 3.1. Recommended Training Time for Training Activities. Training Activity Trainee s Preparation Instructor s Lecture Instructor s Demonstration Trainee s Personal Experience (to build confidence and proficiency) Perform Operator Maintenance Operate the Vehicle Trainee s Performance Evaluation 2 Hours 2 Hours 1 Hour 5 Hours 1 Hour Training Time Note: This is a recommended time; training time may be more or less depending how quickly a trainee learns new tasks Instructional References Applicable TOs or Manufacturer s Operator s Manual (see vehicle maintenance for all applicable TO numbers for vehicle being used in training) T.O. 35A T.O. 35A T.O. 35A T.O. 35A T.O. 35A

6 Air Force Manual (AFMAN) , Operation of Air Force Government Motor Vehicles, Chapters 1-5, 7-9 and Air Force Instruction (AFI) , Airfield Driving AF Form Instructional Training Aids and Equipment Staircase Truck Lesson Plan Staircase Truck Vehicle Applicable TO or Manufacturer s Operator s Manual AF Form Suitable training area Traffic cones or suitable markers Airfield diagram. Section 4 TRAINEE PREPARATION 4.1. Licensing Requirements Trainee must have in his/her possession a valid state driver s license AF Form 171, Request for Driver s Training and Addition to U.S. Government Drivers IAW AFI , Vehicle Operations Applicable local licensing jurisdiction requirements Required Reading (Testable Material) Read Staircase Truck Lesson Plan TO 35A TO 35A T.O. 35A Read AFMAN , Chapters 1-5, 7-9 and 12.

7 Read Manufacturer s Operator s Manual for the staircase truck being trained on. Section 5 KNOWLEDGE LECTURE AND EVALUATION 5.1. Knowledge Overview (Lecture) The AF uses a variety of different staircase trucks to accomplish its mission. Like any other vehicle, training and licensing is a requirement to ensure the trainee can operate a staircase truck safely and proficiently Overview of Training and Requirements Training objectives: Given lectures, demonstrations, hands-on driving sessions, trainees will be able to perform operator s inspection and complete the performance test with zero instructor assists Train and qualify each trainee in safe operation and preventive maintenance of the various staircase trucks This training will ensure the trainee becomes a qualified staircase truck operator an operator who has the knowledge and skills to operate a staircase truck in a safe and professional manner Desired learning outcomes: Understand the safety precautions to be followed before-, during-, and afteroperation of the staircase truck Understand the purpose of the staircase truck and its role in the mission Staircase trucks are used for the safe loading and off-loading of passengers and crew, on and off of military and commercial aircraft Role in the mission (Unit/Base/Community (during natural disasters)/air Force) Know the proper operator maintenance procedures of the staircase truck, IAW applicable TOs and use of AF Form Be able to safely and proficiently operate the staircase truck Meet mission requirements.

8 Demonstrates a qualified trained professional operator Staircase Truck Design. Staircase trucks can also be called step trucks, and they vary in size, shape, and specifications, determined by make and model; it is imperative to know the specifications and staircase operation of the vehicle before use. Specifications and staircase operations information should be used together to determine the proper use and area in which the staircase truck will be used. This information is best found in the appropriate TO, or (for quick reference) the information may be found on the vehicle data plate located on the staircase truck Specifications. Specifications generally described are equipment dimensions/weight; engine/drive train information, pounds per square inch (PSI) requirements and fluid types Vehicle Inspection With student, accomplish vehicle inspection using AF Form Note: If discrepancies are found he/she must report them to Vehicle Control Officer/Vehicle Control Non Commissioned Officer (VCO/VCNCO), the supervisor, and/or vehicle maintenance: Ensure all correct documentation is in the package when the vehicle is picked up AF Form Ensure the following are annotated on it: Signatures for tire pressure check/stencil verification Miles/hours of vehicle/date No open write-ups Ensure that the fire extinguishers have been signed off for the month Waiver card Vehicle accident report SF 91 and DD Form Airfield diagram Pre-trip inspection find items/problems that could cause accident or breakdown. Pre-inspection must be performed while engine is NOT running Exterior inspection.

9 Inspect the fire extinguishers for damage and serviceability. (Mounted, charged and safety pin/seal) Check vehicle for cleanliness and damage. Walk-around the vehicle and check for dents and scratches (check damage against the waiver card; annotate if needed) Check fuel cap. Ensure the fuel cap is present and tight Tires/wheels. (Damage, tread, foreign object damage (FOD), abnormalities, loose lug nuts, valve stem caps, and proper inflation). Note: For rear dual tires, valve stem caps must be 180 from each other Check the outriggers/stabilizers/hydraulic cylinders for damage Outriggers (damage) Check the pivot pin. Ensure it is present and properly in place Mobility pin. Ensure it is in place Leaks (undercarriage) Marking/stencils/warning labels (legible) Muffler/exhaust system (damage/leaks) Side view mirrors (cracks/damage) Light covers and reflectors (cracks/damage) Window above cab (cracks/damage) Under the hood Check hoses and connections for leaks, cracks and damages Check under hood light, if applicable Fluid Levels; ensure level is within limits. Oil, coolant, brake fluid, power steering, hydraulic, windshield washer. Note: Transmission fluid will be checked after the vehicle has been running. Caution; do NOT open the radiator cap if the engine is warm/hot.

10 Figure 5.1. Engine Oil. Figure 5.2. Brake Fluid.

11 Figure 5.3. Transmission Fluid. Figure 5.4. Antifreeze. Figure 5.5. Belt.

12 Figure 5.6. Hydraulic Fluid Check the battery. Ensure it is hooked up properly, there is no excessive corrosion and wires are not damaged/frayed Check all wiring. Ensure there are no hanging, cracked, frayed or exposed wires Check radiator fan for cracks, damage and obstructions Serpentine belts. Check for excessive play, cracks and fraying. Physically grab and shake the belt to check Air filter gauge. Check gauges for any obstruction in the air filter. Push the button in and let the cylinder close or open. Once the vehicle has been started, physically check to see if the filter has opened up.

13 Figure 5.7. Air Filter (C-5 Staircase Truck) Interior Inspection Check for cleanliness and ensure the FOD container is empty Seat belts/seats (tears/fraying/damage) Rear view mirror (cracks/damages) Brake/accelerator pedals (worn/damage) Windshield/windows (cracks/chips) Steering wheel (excessive play) Emergency pump/pump handle (operational) Under the stairs Air tank. See Figure Check hydraulic fluid box, cylinders, hoses and sight gauge level Inspect the battery terminal post/cables for corrosion/properly secured.

14 Figure 5.8. Air Tank Inspection. Figure 5.9. Under the Staircase During-operation Ensure there are no unusual noises, vibrations, odors, etc All gauges, indicators and warning lights for proper operations Heater/air conditioning fans, if applicable Interior lights, dome lights, if applicable.

15 All lights: Auxiliary, spotlights, running lights, hi and low beams, reverse lights, brake lights, turn signals and hazards Horn operation Staircase operation. See Figure Figure Staircase Operation Turn on the power take-off (PTO) and lower the outriggers/stabilizers to ensure functionality. Check the outriggers/stabilizers and boom operations to ensure functionality (fully deploy and retract). Figure Boom Op/Outriggers/Stabilizers.

16 Set parking brake prior to raising the A-Frame and stairs Raise the A-Frame all of the way, followed by the staircase Set the parking brake, turn on the stair lights. Have a wingman go up the stairs to check for all lights, anti-skid paper, safety rails and side rail levers. Side rails should lock into place. Safety rails should slide smoothly, be secure and undamaged. Note: Warning. Do NOT check if wind conditions are over 35 knots After the wingman is off of the steps, raise the outriggers/stabilizers, lower the stairs and set the A Frame into the position. Turn off the step lights With the parking brake set, put the vehicle into gear and ensure it does not move Put the vehicle into park and take-off the parking brake. Now check the transmission by driving forward and reverse. Stop the vehicle with the brakes each time to ensure brakes are working properly as well Stay in vehicle, set parking brake and have a wingman check the transmission fluid level while the vehicle is still running After-Operation Inspection. Perform when engine is NOT running (after shutdown) Ensure the staircase truck is cleaned (free of dirt, excess oil, and grease) Refuel For all types of fuel and charging: Use refueling area or charging area, turn-off engine and use parking brake, and do not smoke or use electronic devices Diesel. Turn-off engine and use parking brake. Avoid overfilling the fuel tanks Parking for after-inspection Level area Place transmission control in neutral or park (depending on the model) Apply parking brake.

17 Place wheel chocks (if required) Turn-off all lights and accessories Drain air tanks, if applicable Perform a walk-around inspection for damages Use Attachment 2 as a walk-around guide along with AF Form A Seven-Step Inspection Method will help ensure the inspection is the same each time it is conducted, and that nothing is left out. See Attachment 4 for the Seven-Step Inspection Method Vehicle Safety and Equipment Safety Clothing and Equipment: Safety steel-toed boots must be worn Reflective belts/vests during operation of low visibility and on the flightline Raingear, cold weather gear, etc Hearing protection Driving Safety and Precautions Overhead clearance. Staircase trucks have a very high profile and extra care must be taken to ensure overhead clearances. The operator is responsible for knowing the height of the vehicle and ensuring overhead clearance The staircase truck is not designed for highway use. The front suspension is practically solid and care must be taken when driving on rough roads. Do not drive off hard surfaces Staircase trucks cannot be used in high winds. Base Operations will close the flightline when required Never start the engine from any place other than the operator s position Never drive the staircase truck up to any individual standing in front of an object Always use spotters. See AFMAN Always keep fingers and other body parts away from cables and stair extending mechanisms, when in operation.

18 Never allow anyone to stand directly behind the staircase truck when the staircase is being raised Never allow anyone to stand on the staircase when it is being raised or extended Never allow anyone to stand on the staircase or platform unless outriggers are extended to the ground Ensure the platform side guardrails are forward before stairs are used Never stand between the truck frame and the stabilizer arms when the stabilizer arms are in the stowed position. Stabilizer retaining pins must be installed by reaching over the stabilizer arm Ensure all treads in staircase have non-skid tape applied No recap tires on the front Tire changing procedures. In the event that the vehicle has a flat or damaged tire, the trainee must know how to safely change the tire Ensure the following tools/equipment are used while changing the damaged flat tire: Vehicle jack with jack handle, lug wrench, jack stand, wheel chocks, hand/eye/hearing protection and steel-toed boots Ensure the vehicle is seated on a level surface Chock the adjacent drive wheel Locate the solid part of the vehicle s frame Place the vehicle jack under the vehicle s frame, as close as possible without impeding tire removal and replacement Raise the vehicle with the jack until the vehicle s weight is supported on the jack but the tire is still in contact with the ground Loosen, do NOT remove, the lug nuts Jack the vehicle up an extra inch to allow the replacement of the tire Place the jack stand under the frame of the vehicle to support the vehicle in case the jack s hydraulics should leak and/or fail Remove the vehicle s lug nuts.

19 Note: If the inside of the dual tire is flat and/or damaged, the separation ring must be removed and the inside wheel studs (if equipped) must be removed to remove the damaged/flat tire Remove the vehicle s flat/damaged tire Place the replacement tire into the vehicle s axle Replace the vehicle s lug nuts (to hand tightness) Jack the vehicle up and remove the jack stand Lower the vehicle until it makes contact with the ground Tighten the vehicle s lug nuts. Note: As soon as possible, take the vehicle to the Vehicle Maintenance tire shop and have the vehicle s wheel torqued to manufacturer s specifications Staircase Truck Operation Operators must be thoroughly familiar with the safety precautions, principles of operation, location and use of controls and accessories and handling characteristics of the vehicle before attempting any operation or service procedure. Refer to the specific vehicle s Manufacturer s Operator s Manual or applicable TO for more detailed information Principals of operation The operator must know the mission and capabilities that the vehicle will provide. The specific weight and height ratings for the vehicle can be found in the manufacturer s operator s manual. This will vary from vehicle to vehicle. The trainee will be taught the following operating procedures: Starting procedures Observing gauges and performing an operations check Procedures for approaching the aircraft Positioning the staircase truck at the aircraft, adjusting the stairs to the desired height, positioning the chock on the ground at the aircraft and extending the outriggers (if applicable). Note: Extending the outriggers out is only applicable to specific C5 staircase truck models. For all other models, do not extend until the staircase truck is in the final position at the aircraft. CAUTION - Do not proceed closer than 10 feet to the aircraft until all of these steps have been accomplished. Due to the variety of staircase trucks in make and manufacturer modifications,

20 ground spotter and driver must be aware of the operating parameters of their specific vehicle. This is especially important when positioning the staircase truck at smaller airframes (i.e. C-40/B737). Due to the lower height of the aircraft door, platform adjustment limitations on certain staircase trucks could result in the potential of uneven step distances. Due to the potential increase in tripping/falling hazards during loading operations, all aircrew and passengers must be briefed to watch their step and utilize the handrails at all times Use of spotters Final adjustments to the aircraft: Extend deck extension (5 Ton models) Lower stabilizer jacks Final deck extension adjustment (5 Ton models) Move side guardrails When to use stairwell lights Procedures to move the stairs away from the aircraft: Retract side guardrails Retract deck extension (5 Ton models) Raise stabilizer jacks Using spotter(s), back the staircase away from the aircraft Retract and lower the stairs Stow outriggers/stabilizers (5 Ton model). Note: On 5 Ton models, never stand between the outriggers/stabilizers and the truck frame Parking procedures Normal and emergency shutdown procedures. Section 6 EXPLANATION AND DEMONSTRATION 6.1. Instructor s Preparation Establish a training location.

21 Obtain appropriate Manufacturer s Operator s Manual Schedule/reserve a vehicle Ensure trainee completes AF Form 171.

22 6.2. Safety Procedures and Equipment The following safety items should be followed by both the instructor and trainee Personal protective equipment and equipment items Safety steel-toed boots must be worn Gloves will be worn during cargo loading and unloading Walk-around vehicle to become familiar with and to familiarize the trainee with all warning labels and signs Ensure trainee wears seat belt Properly adjust driver s seat and all mirrors, if available Throughout demonstration, practice safety: Always observe speed and safety precautions. Obey local law if different from below: On the flight line and access road 10 miles per hour (mph) Within 50 feet of an aircraft 5 mph All other areas obey posted speed limits Avoid sudden stops Practice basic Risk Management (RM) process during demonstration: Identify the hazard Assess the risks Analyze risk control measures Make control decisions Implement risk controls Supervise and review.

23 6.3. Operator Maintenance Demonstration With trainee, accomplish vehicle inspection using AF Form The vehicle inspection will follow the seven-step method as described in Attachment 4. An inspection guide (Attachment 2) can be used to ensure all areas of the staircase truck are covered in addition to the Operation Demonstration guidelines provided below Operation Demonstration Throughout demonstration Allow for questions Repeat demonstrations as needed For more information refer to the vehicle data plate and the Operator s Manufacturer s Manual For all staircase trucks, within the training area, demonstrate and explain the following. Note: Use information contained on the data plate and/or the operator s manual: Staircase truck capabilities Staircase truck controls. Understands all gauges, switches, levers and buttons Staircase truck engine starting procedures Aircraft approach procedures Staircase operations Use of outriggers/stabilizers Manual pump use procedures Backing away from aircraft Parking Shutdown procedures Parking the staircase truck.

24 Show trainee the after operation inspection and report Ensure vehicle cleaned Refueled Following manufacturer s shut-down procedures Park Level area Place transmission control in neutral Apply the parking brake (adjust if necessary) Turn-off all lights and accessories Perform a walk around inspection of the staircase truck Annotate any discrepancies found on AF Form Conclude by allowing time for questions and any requested re-demonstrations. Section 7 TRAINEE PERFORMANCE AND EVALUATION 7.1. Trainee Performance Instructor will: Ensure safety at all times. Note: Stop training when safety items are violated. Proceed only when the trainee fully understands how to avoid repeating the safety infraction(s) Chock wheel (if required) when staircase truck is parked Remove all jewelry and identification tags. Note: If available, mark vehicle with magnetic sign indicating Driver in Training or Trainee Operator Personal protective equipment and other items Safety steel-toed boots must be worn Gloves will be worn during loading and unloading cargo.

25 Hearing protection Reflective belt/vest during low visibility times Pay particular attention to the cautions and warnings listed in the operator's manual Ensure trainee wears seat belt Properly adjust driver s seat and all mirror Staircase truck safety items/procedures Ensure the driver is aware of driving situations he/she is to perform Conduct during/after-action reviews with the trainee (demonstration may need to be re-accomplished) Trainee Performance: Conduct operator maintenance (have trainee explain items being inspected). Note: Allow trainee to use Attachment 2 as a guide while performing inspection Pre-inspection During inspection Ensure AF From 1800 is properly documented Backing. Serve as the trainee s spotter, or if available, have another trainee be the spotter Continue until trainee can show proficiency in operating Have trainee practice the following staircase truck operations (use spotter when backing) until they can safely and efficiently perform: Staircase truck capabilities Staircase truck controls. Understands all gauges, switches, levers and buttons Staircase truck engine starting procedures Aircraft approach procedures.

26 Staircase operations Use of outriggers/stabilizers Manual pump use procedures Backing away from aircraft Parking Shutdown procedures Parking the staircase truck Performance Evaluation Trainee will perform performance evaluation found in Attachment Instructor and trainee will review Attachment Instructor will answer trainee s questions. Note: If available, mark vehicle with magnetic sign indicating Driver-in-Training or Trainee Operator Instructor will: Ensure safety at all times Place wheel chocks (if required) when staircase truck is parked Remove all jewelry and identification tags Personal protective equipment and other items Safety steel-toed boots must be worn Gloves will be worn during loading and unloading cargo Hearing protection Pay particular attention to the cautions and warnings listed in the operator's manual Ensure trainee wears seat belt, if equipped.

27 Properly adjust driver s seat and all mirrors (if available) Staircase truck safety items/procedures Explain driving techniques Ensure the driver is aware of driving situations Conduct after-action reviews with the trainee Trainee is not allowed any instructor assists to pass performance evaluation Evaluation checklist provided in Attachment Retraining; retrain No-Go s Re-demonstrate No-Go items Have trainee re-perform until they show proficiency in operating, critique weaknesses as observed Re-evaluate.

28 Attachment 1 GLOSSARY OF REFERENCES AND SUPPORTING INFORMATION References AFI , Airfield Driving, 1 June 2011 AFI , Vehicle Operations, 5 May 2016 AFMAN , Operation of Air Force Government Motor Vehicles, 9 December 2016 Adopted Forms AF Form 171, Request for Driver s Training and Addition to U.S. Government Drivers, 15 March 2011 AF Form 847, Recommendation for Change of Publication, 22 September 2009 AF Form 1800, Operator s Inspection Guide and Trouble Report, 1 April 2010 Abbreviations and Acronyms AF Air Force AFI Air Force Instruction AFIMSC Air Force Installation Mission Support Center AFMAN Air Force Manual AFQTP Aircraft Qualification Training Plan FOD Foreign Object Damage IAW In Accordance With MPH Miles per Hour PSI Pounds per Square Inch PTO Power Take-off RM Risk Management TO Technical Order VCNCO Vehicle Control Non Commissioned Officer VCO Vehicle Control Officer

29 A2.1. Desired Learning Outcome. Attachment 2 VEHICLE INSPECTION GUIDE A Understand the safety precautions to be followed before, during, and after operation of the staircase truck. A Understand the purpose of the staircase truck and their role in the mission. A2.2. Inspection During-Operations. The operator must ensure the following items are checked after starting the staircase truck and during operations.

30 Figure A2.1. Staircase truck Vehicle Inspection Guide.

31 A3.1. Desired Learning Outcome. Attachment 3 PERFORMANCE TEST A Understand the safety precautions to be followed before, during, and after operation of the staircase truck. Understand the purpose of the staircase truck and their role in the mission. A Know the proper operator maintenance procedures of the staircase truck, IAW applicable technical orders and use of AF Form A Safely and proficiently operate the staircase truck. A3.2. Instructions. Before the trainee begins the performance test, the trainer will brief him/her on the scenario he/she will need to accomplish. The trainee will be given additional directions and instructions as needed as he/she proceeds through the scenario. A3.3. Scoring. A The trainer examiner will be scoring the trainee on staircase truck operations and also on general safe driving practices. The examiner will give directions and instructions to him/her in sufficient time for him/her to execute a driving maneuver. He/she will not be asked to drive in an unsafe manner. A The examiner will be making various marks on the performance test checklist. This does not necessarily mean the trainee has done anything wrong. It is in his/her best interest to concentrate on the operation of the staircase truck. The trainer will explain the test results to him/her at the conclusion of the performance test. A Tasks being graded are listed on the following page; he/she will be required to successfully pass all items. A The instructor will stop the test at any time safe staircase operations are not being followed or as deemed necessary for safety concerns.

32 Figure A3.1. Performance Test Checklist. PERFORMANCE TEST Trainees Name: Date: Event Go No Go Notes 1. PRE, DURING, AND POST- OPERATION INSPECTION 1.1. Operator has required Personal Protective Equipment Follows general condition while approaching vehicle Checks all items listed on AF Form Signs AF Form 1800 to signify accomplishment of complete inspection. Checks for FOD and wear Checks for proper operation of controls/instruments during operations. Event Go No Go Notes 2. USE OF VEHICLE CONTROLS 2.1. Understands all gauges, switches, levers and buttons. Event Go No Go Notes 3. BASIC CONTROL AND OPERATION 3.1. Safely starts the vehicle following proper vehicle starting procedures Obeys flightline rules and speed limit Properly and safely approaches the aircraft Ensures handrails are locked in the most back position before approaching the aircraft Demonstrates proper backing procedures Properly uses outriggers/stabilizers Demonstrates proper parking procedures Demonstrates proper shutdown procedures Uses proper procedures for the operation of the manual pump.

33 Figure A4.1. Seven-Step Inspection Process. Attachment 4 SEVEN-STEP INSPECTION PROCESS Seven-Step Inspection Process Step Procedure 1. Vehicle Overview Review the AF Form o Ensure any discrepancy has been corrected. o Vehicle Management annotated the discrepancy was completed. o Approaching the vehicle. Damage or vehicle leaning to one side. Fresh leakage of fluids. Hazards around vehicle. 2. Check Engine Compartment Note: Check that the parking brakes are on and/or wheels chocked. The operator may have to raise the hood, tilt the cab (secure loose things so they don't fall and break something), or open the engine compartment door. Check the following: o Engine oil level. o Coolant level in radiator; condition of hoses. o Power steering fluid level; hose condition (if so equipped). o Windshield washer fluid level. o Battery fluid level, connections and tie-downs (battery may be located elsewhere). o Automatic transmission fluid level (may require engine to be running).

34 3. Start Engine and Inspect Inside the Cab (Get in and Start Engine) o Check belts for tightness and excessive wear (alternator, water pump, air compressor)--learn how much "give" the belts should have when adjusted right. o Leaks in the engine compartment (fuel, coolant, oil, power steering fluid, hydraulic fluid, battery fluid). Cracked, worn electrical wiring insulation. Make sure parking brake is on. Put gearshift in neutral (or park if automatic). Start engine; listen for unusual noises. If equipped, check the Anti-lock Braking System (ABS) indicator lights. Light on dash should come on and then turn-off. If it stays on the ABS is not working properly. Look at the gauges. o Oil pressure. Should come up to normal within seconds after engine is started. o Air pressure. Pressure should build from 50 to 90 psi within 3 minutes. Build air pressure to governor cut-out (usually around psi. Know the vehicle s requirements. o Ammeter and/or voltmeter. Should be in normal range(s). o Coolant temperature. Should begin gradual rise to normal operating range. o Engine oil temperature. Should begin gradual rise to normal operating range. o Warning lights and buzzers. Oil, coolant, charging circuit warning, and antilock brake system lights should go out right away.

35 o Check Condition of Controls. Check all of the following for looseness, sticking, damage, or improper setting: Steering wheel. Clutch. Accelerator (gas pedal). Brake controls. Foot brake. Parking brake. Transmission controls. Interaxle differential lock (if vehicle has one). Horn(s). Windshield wiper/washer. Lights. Headlights. Dimmer switch. Turn signal. Four-way flashers. Parking clearance identification marker switch (switches). Check mirrors and windshield. o Inspect mirrors and windshield for cracks, dirt, illegal stickers, or other obstructions to seeing clearly. Clean and adjust as necessary. Check emergency equipment. o Check for safety equipment: Properly charged and rated fire extinguisher. Check for optional items such as: Tire changing equipment. List of emergency phone numbers Accident reporting kit (packet). o Check safety belt. Check that the safety belt is securely mounted, adjusts; latches properly and is not ripped or frayed.

36 4. Turn-off Engine Make sure the parking brake is set, turn-off the engine, and take the key with. Turn-on headlights (low beams) and four-way emergency flashers, and get out of the vehicle. 5. Do Walk-Around Inspection General. o Go to front of vehicle and check that low beams are on and both of the four-way flashers are working. o Push dimmer switch and check that high beams work. o Turn-off headlights and four-way emergency flashers. o Turn-on parking, clearance, sidemarker, and identification lights. o Turn-on right turn signal, and start walk-around inspection. o Walk around and inspect. Clean all lights, reflectors, and glass as while doing the walk-around inspection. Left front side. o Driver's door glass should be clean. o Door latches or locks should work properly. Left front wheel. o Condition of wheel and rim-- missing, bent, broken studs, clamps, lugs, or any signs of misalignment. o Condition of tires--properly inflated, valve stem and cap OK, no serious cuts, bulges, or tread wear. o Use wrench to test rust-streaked lug nuts, indicating looseness. o Hub oil level OK, no leaks. Left front suspension. o Condition of spring, spring hangers, shackles, o U-bolts.

37 o Shock absorber condition. Left front brake. o Condition of brake drum or disc. o Condition of hoses. Front. o Condition of front axle. Condition of steering system. o No loose, worn, bent, damaged or missing parts. o Must grab steering mechanism to test for looseness. o Condition of windshield. o Check for damage and clean if dirty. o Check windshield wiper arms for proper spring tension. o Check wiper blades for damage, "stiff" rubber, and securement. o Lights and reflectors. o Parking, clearance, and identification lights clean, operating, and proper color (amber at front). o Reflectors clean and proper color (amber at front). o Right front turn signal light clean, operating, and proper color (amber or white on signals facing forward). Right side. o Right front: check all items as done on left front. o Primary and secondary safety cab locks engaged (if cab-over-engine design). o Right fuel tank(s). o Securely mounted, not damaged, or leaking. Fuel crossover line secure. o Tank(s) contain enough fuel. Cap(s) on and secure. o Condition of visible parts. Rear of engine--not leaking. Transmission-- not leaking.

38 o Exhaust system--secure, not leaking, not touching wires, fuel, or air-lines. o Frame and cross members--no bends or cracks. o Air-lines and electrical wiring-- secured against snagging, rubbing, wearing. o Spare tire carrier or rack not damaged (if so equipped). o Spare tire and/or wheel securely mounted in rack. o Spare tire and wheel adequate (proper size, properly inflated). o Cargo securement (trucks). o Cargo properly blocked, braced, tied, chained, etc. Header board adequate, secure (if required). o Side boards, stakes strong enough, free of damage, properly set in place (if so equipped). o Curbside cargo compartment doors in good condition, securely closed, latched/locked and required security seals in place. Right rear. o Condition of wheels and rims--no missing, bent, or broken spacers, studs, clamps, or lugs. o Condition of tires--properly inflated, valve stems and caps OK, no serious cuts, bulges, tread wear, tires not rubbing each other, and nothing stuck between them. o Tires same type, e.g., not mixed radial and bias types. o Tires evenly matched (same sizes). Wheel bearing/seals not leaking. o Suspension. o Condition of spring(s), spring hangers, shackles, and U-bolts.

39 o Axle secure. o Powered axle(s) not leaking lube (gear oil). Condition of torque rod arms, bushings. o Condition of shock absorber(s). o If retractable axle equipped, check condition of lift mechanism. If air powered, check for leaks. o Condition of air ride components. o Brakes. o Brake adjustment. o Condition of brake drum(s) or discs. o Condition of hoses--look for any wear due to rubbing. o Lights and reflectors. o Side-marker lights clean, operating, and proper color (red at rear, others amber). o Side-marker reflectors clean and proper color (red at rear, others amber). Rear. o Lights and reflectors. o Rear clearance and identification lights clean, operating, and proper color (red at rear). o Reflectors clean and proper color (red at rear). o Taillights clean, operating, and proper color (red at rear). o Right rear turn signal operating, and proper color (red, yellow, or amber at rear). o License plate(s) present, clean, and secured. o Splash guards present, not damaged, properly fastened, not dragging on ground, or rubbing tires.

40 o If over-length, or over-width, make sure all signs and/or additional lights/flags are safely and properly mounted and all required permits are in driver's possession. o Rear doors securely closed, latched/locked. Left side. o Check all items as done on right side, plus: o Battery (batteries) (if not mounted in engine compartment). o Battery box (boxes) securely mounted to vehicle. Box has secure cover. o Battery (batteries) secured against movement. Battery (batteries) not broken or leaking. o Fluid in battery (batteries) at proper level (except maintenance-free type). o Cell caps present and securely tightened (except maintenance-free type). o Vents in cell caps free of foreign material (except maintenance-free type). 6. Check Signal Lights Get in and turn-off all lights. Turn-on stop lights (apply trailer hand brake or have a helper put on the brake pedal). Turn-on left turn signal lights. Get out and check lights. Left front turn signal light clean, operating and proper color (amber or white on signals facing the front). Left rear turn signal light and both stop lights clean operating, and proper color (red, yellow, or amber). Get in vehicle.

41 7. Start the Engine and Check Test for Hydraulic Leaks o Turn-off lights not needed for driving. o Check for all required papers, trip manifests, permits, etc. o Secure all loose articles in cab (they might interfere with operation of the controls or hit the operator in a crash). o Start the engine. Test for hydraulic leaks. o If the vehicle has hydraulic brakes, pump the brake pedal three times. o Then apply firm pressure to the pedal and hold for five seconds. o The pedal should not move. If it does, there may be a leak or other problem. Brake system. Test parking brake. o Fasten safety belt. o Set parking brake (power unit only). Release trailer parking brake (if applicable). Place vehicle into a low gear. o Gently pull forward against parking brake to make sure the parking brake holds. o Repeat the same steps for the trailer with trailer parking brake set and power unit parking brakes released (if applicable). o If it doesn't hold vehicle, it is faulty; get it fixed. Test service brake stopping action. o Go about 5 miles per hour. o Push brake pedal firmly. o "Pulling" to one side or the other can mean brake trouble.

42 o Any unusual brake pedal "feel" or delayed stopping action can mean trouble. o If the trainee finds anything unsafe during the Vehicle inspection, get it fixed. Federal and state laws forbid operating an unsafe vehicle. Check vehicle operation regularly: o Instruments. o Air pressure gauge (if the vehicle has air brakes). Temperature gauges. o Pressure gauges. Ammeter/voltmeter. o Mirrors. o Tires. o If the trainee sees, hears, smells, or feels anything that might mean trouble, he/she should check it out. Safety inspection. Document any discrepancy on AF Form Sign-off AF Form 1800 to signify accomplishment of inspection.