Short Test protocol for for attendant operated stair-climbing devices

Transcription

1 Short Test protocol for for attendant operated stair-climbing devices client: Ulrich Alber GmbH Vor dem Weißen Stein 21 D Albstadt Manufacturing location: Ulrich Alber GmbH Vor dem Weißen Stein 21 D Albstadt Test object: operated stair-climbing device model: scalamobil S35 / scalacombi S36 max. user weight: 140 kg Test specifications: ISO : 2002, chapter 13 Additional information: test order dated: / test sample received: (HA ) prototype S (HA ) S (HA ) S36 location of test:,, test period: to project manager: Michael Kese, Dipl.-Ing. tester: Michael Kese, Dipl.-Ing. Test result according to the test specifications: positive negative tested by: Michael Kese date: signature: checked by: Torsten Zimmer date: signature: This test protocol based on the results detected in the test period to with the rules of technology that were approved at this time. This test protocol may only be quoted in full. Any use for advertising purposes must be granted in writing. This test protocol is the result of a single examination of the object in question and is not generally applicable evaluation of the quality of other products in regular production. age 1 of 8 roject Manager: hone:

2 Technical data / Identification list: scalamobil S35 scalacombi S36 total length incl. footrests: total length without footrests: width: height: seat width: seat depth: seat height: backrest height: driving wheels: - size - tyres 835 mm 750 mm 425 mm 1265 mm 1655 mm 340 mm 440 mm 530 mm 640 mm Ø 200 mm air-filled / rubber steering wheels: - size - tyres Ø 75 mm air-filled / rubber rated voltage: 24 V DC drive power: 196 W degree of protection: IX3 speed: 19 steps per minute theoretical number of steps: 300 batteries: 2 12 V, 2,7 Ah (5 hr) battery charger: BC 2410LA, VAC, Hz, 24 VDC, 1 A age 2 of 8 roject Manager: hone:

3 ossible test case verdicts: - test case does not apply to the test object...: (.A.) - test object does meet the requirement...: (ass) - test object does not meet the requirement...: F(ail) ossible suffixes to the verdicts: - suffix for detailed information for the - C(omment) client..: - suffix for important information for factory inspection...: - M(anufacturing) Clause --- rüfpunkt Anforderung + rüfung 13 Static, impact, fatigue strengths and durability 13.2 Requirements a) The stair-climbing device shall be capable of operation as described by the manufacturer. b) o component shall be fractured or have visible cracks. c) o nut, bolt, screw, locking pin, adjustable component or similar item shall have become detached after having been tightened, adjusted or refitted once, with the exception of the footrests which may be adjusted after each of the two footrest-impact tests according to ISO d) o electrical connector shall be displaced or disconnected. e) All parts intended to be removable, folding or adjustable shall operate as described by the manufacturer. f) All power-operated systems shall operate as described by the manufacturer. g) Handgrips shall not be displaced. h) o multi-position or adjustable component shall be displaced from the present position, except as permitted in13.2 c). i) o component or assembly of parts shall exhibit deformation, free play or loss of adjustment that adversely affects the function of the stairclimbing device or attached wheelchair. age 3 of 8 roject Manager: hone:

4 rüfpunkt Anforderung + rüfung Static strength tests Armrests: resistance to downward forces exceeds the appropriate minimum requirement a force claimed to ± 3 % - is applied each armrest [] C This test was performed with a load of 720. A deformation of the fixation of the armrests was detected. The function was given. Armrests: resistance to upward forces exceeds the appropriate minimum requirement a force claimed to ± 3% - is applied each armrests [] Footrests: resistance to downward forces exceeds the appropriate minimum requirement a force claimed to ± 3% - is applied footrests [] Footrests: resistance to upward forces exceeds the appropriate minimum requirement a force claimed to ± 3% - is applied Maximum user mass Each side structure [] Centre of onepiece footrests [] age 4 of 8 roject Manager: hone:

5 rüfpunkt Anforderung + rüfung Tipping levers: resistance to downward forces The force as described below is applied on the tipping lever 25 ± 5 mm away from its end each tipping lever [] ush handles: resistance to upward forces exceeds the appropriate minimum requirement a force claimed to ± 3% - is applied Maximum user mass Each single push handle [] Centre of bar-type handle [] Handgrips: resistance to pull off forces The force as described below is applied for 5 s to 10 s in an axial way. Radial forces are to be avoided. each handgrip [] Impact strength test Test procedure Backrest (only for wheelchairs with a backrest > 320 mm) The mass is touching the backrest at a point 30 mm below the top of the backrest. The pendulum is supported so that the rigid bar is at an angle of 30 ± 2 to the vertical and then it falls freely and strikes the back of the wheelchair. For wheelchairs where the backrest is mounted on two supporting members the test is repeated twice with the pendulum repositioned so that it strikes the central line of each backrest support 20 mm below the top of the backrest. For wheelchairs where the backrest is mounted on a single central support the test is repeated with the pendulum positioned to strike the backrest points located 0.4 times the backrest max. age 5 of 8 roject Manager: hone:

6 rüfpunkt Anforderung + rüfung width from each side of its centreline. Castors The castor is set up so that it is to be tested aligned at 45 ± 5 to the longitudinal axis of the wheelchair. The plane of the pendulum s swing has to be in the plane of the castor wheel ± 2. The pendulum is located so that it is hanging vertically with its centre of percussion of one side face on the same horizontal line as the castor hub ± 5 and touching the wheel rim. The angle of swing is calculated from following equation: M 1 d M Cos w 377 with: = angle of swing in degrees M = max. dummy mass in kg d M = wheelchair mass in kg w M d = 140 kg M w = 25 kg = 56 The pendulum is raised so that its longitudinal axis is at + 3 to the vertical and then it is released so that it strikes the castor wheel. If the manufacturer claims that the wheelchair exceeds the min. requirement the angle claimed by the manufacturer with a tolerance of + 3 is used. The test is repeated on all other castors of the wheelchair. Footrests If the wheelchair is fitted with two separate footrests, both tests are performed on one footrest. If the wheelchair is fitted with a single footrest, both tests are performed on the same side of that footrest. a) Lateral impact The footrest test pendulum is suspended so that its centre or percussion touches that part of the footrest which is nearest to the test plane and furthest from the wheelchair longitudinal centreline, its plane of swing in normal to the wheelchair longitudinal centreline ± 2 and the longitudinal axis of the pendulum is vertical. The pendulum is raised so that its longitudinal axis is at + 3 to the vertical and released so age 6 of 8 roject Manager: hone:

7 rüfpunkt Anforderung + rüfung that it strikes the footrest. If the manufacturer claims that the wheelchair exceeds the above requirement the angle claimed by the manufacturer with a tolerance of + 3 is used. If the footrest has moved from its setting but is undamaged, reset it to its initial position. b) Longitudinal impact The footrest pendulum is suspended so that its centre of percussion touches that part of the footrest which is furthest forward and furthest from the wheelchair longitudinal centreline; its plane of swing is parallel to the wheelchair longitudinal centreline; the longitudinal axis of the pendulum is vertical Fatigue strength test Escalator test cycles: steps Drop test The lifting height shall be set so that the vertical component of the lift of the combined centre of gravity of the whole assembly of stair-climbing device plus surrogate wheelchair (if used) and dummy is 25 mm ± 3 mm. cycles: drops Durability test With the stair-climbing device standing horizontally in front of the standard test stairs following the anufactu rer s instructions, drive the stair- climbing device up the stairs onto the landing platform. Immediately position the stair-climbing device for descending the stairs following the manufacturer s instructions. Drive the stairclimbing device down the stairs so that the whole stair-climbing device is on the horizontal plane. The tests were performed at the test facility in the manufacturer s location. The results are documented in the test reports no and Components to be tightened, adjusted or replaced: -- battery has been recharged or replaced: -- -C age 7 of 8 roject Manager: hone:

8 rüfpunkt Anforderung + rüfung The procedure shall be repeated without any stop for 10 min, finishing at the starting point. Let the stair-climbing device stand for 10 min ± 0,5 min with power off. erform the procedure for a total of nine times (total time scale of approximately 3 h) age 8 of 8 roject Manager: hone: