ECONOMY HIGH-CAPACITY WHEEL RAKE

Transcription

1 OPERATOR S MANUAL ECONOMY HIGH-CAPACITY WHEEL RAKE WR2010E WR2012E WR2014E OMUS00WEF (05/11/07)

2 INTRODUCTION READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.this manual and safety signs on your machine may also be available in other languages. (See your Frontier dealer to order.) THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction the implement will travel when going forward. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine. WARRANTY is provided as part of Frontier s support program for customers who operate and maintain their equipment as described in this manual.the warranty is explained in the back of this manual. This warranty provides you the assurance that Frontier will back its products where defects appear within the warranty period. In some circumstances, Frontier also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action. THE TIRE MANUFACTURER S warranty applicable to your machine may not apply outside the U.S. 1

3 TABLE OF CONTENTS Page SAFETY... 4 PREPARING THE TRACTOR Positioning Tractor Drawbar...14 Using Drawbar Shield Making Drawbar Shield Three-Point Hitch Position Checking Ballast, Wheel Spacing, and Tire Inflation PREPARING THE RAKE Checking Tire Inflation Pressure Checking Wheel Nut Torque ATTACHING AND DETACHING Attaching Rake to Tractor Drawbar Attaching to Tractor Hydraulic System Detaching Rake from Tractor TRANSPORTING Preparing Rake For Transport OPERATING THE RAKE Prestarting Checks Preparing Rake for Field Operation Operating the Rake. 28 Adjusting Windrow Width Setting Working Width Adjusting Raking Wheel Height ATTACHMENTS Center Kicker Wheels LUBRICATION AND MAINTENANCE Perform Lubrication and Maintenance Observe Lubrication Symbols Alternative and Synthetic Lubricants Grease Lubricant Storage Every 10 Hours...35 Every 50 Hours...36 Every 100 Hours...37 Every 200 Hours...38 Annually...39 As Required...40 TROUBLESHOOTING SERVICE Servicing Tires Safely

4 TABLE OF CONTENTS Servicing Rake Safely Replacing Wheel Tines Identifying Left-Hand and Right-Hand Rake Wheels STORAGE End of Season...45 Beginning of Season CHECKLISTS Dealers Record Predelivery Delivery ASSEMBLY Uncrating Machine Assembly rear frame Assembly side frames Assembly opening arms and drawbar Assembly lift tubes Assemblyadjustable windrow width rake arms Assembly lift cylinders Install Rake Wheels Install SMV Emblem Install transport lights INSTALLING CENTER KICKER WHEEL FINAL INSPECTION AND LUBRICATION Final Inspection and Lubrication SPECIFICATIONS Economy High-Capacity Wheel Rake Record Product Identification Number Tightening Flare Type Tube Fittings Unified Inch Bolt and Cap Screw Torque Values Metric Bolt and Cap Screw Torque Values SPARE PARTS INDEX WARRANTY POLICY Inside Back Cover 3

5 SAFETY SAFETY ALERT SYMBOL This safety alert symbol indicates important safety messages in this manual and on safety signs on the machine. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Carefully read and follow the safety message accompanying this symbol. Why is SAFETY important to you? ACCIDENTS DISABLE AND KILL 3 BIG REASONS ACCIDENTS COST ACCIDENTS CAN BE AVOIDED SIGNAL WORDS Note the use of the signal words DANGER, WARNING, and CAUTION with safety messages. The appropriate signal word for each message has been selected using the following guidelines: DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It is also used to alert against unsafe practices. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used as a reminder of good safety practices. 4

6 SAFETY FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Frontier dealer. Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your Frontier dealer. OPERATE RAKE SAFELY All machinery should be operated by responsible persons who have been properly instructed and delegated to do so. Before each use, inspect entire machine. Check tightness of all hardware. Stop the tractor engine and engage parking brake before leaving tractor operator s station to adjust, lubricate, clean or unclog the machine. Never hand feed material into the machine. Do not lean against, sit, or stand on rake. Make sure bystanders are clear of machine before lowering rake wheels. 5

7 SAFETY KEEP RIDERS OFF MACHINE Only allow the operator on the machine. Keep riders off. Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine. Riders also obstruct the operator s view resulting in the machine being operated in an unsafe manner. PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. 6

8 HANDLE CHEMICAL PRODUCTS SAFELY SAFETY Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with Frontier equipment include such items as lubricants, coolants, paints, and adhesives. A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your Frontier dealer for MSDS s on chemical products used with Frontier equipment.) USE SAFETY LIGHTS AND DEVICES Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights. Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost. 7

9 SAFETY USE A SAFETY CHAIN A safety chain will help control drawn equipment should it accidentally separate from the drawbar. Using the appropriate adapter parts, attach the chain to the tractor drawbar support or other specified anchor location. Provide only enough slack in the chain to permit turning. See your Frontier dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine. Do not use safety chain for towing. TOW LOADS SAFELY Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load. Observe these recommended maximum road speeds, or local speed limits which may be lower: If towed equipment does not have brakes, do not travel more than 32 km/h (20 mph) and do not tow loads more than 1.5 times the tractor weight. If towed equipment has brakes, do not travel more than 40 km/h (25 mph) and do not tow loads more than 4.5 times the tractor weight. Ensure the load does not exceed the recommended weight ratio. Add ballast to recommended maximum for tractor, lighten the load, or get a heavier towing unit. The tractor must be heavy and powerful enough with adequate braking power for the towed load. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines. 8

10 SAFETY SERVICE RAKE SAFELY To help prevent injury caused by unexpected movement, be sure to service machine on level surface. Lower rake wheels before servicing or adjusting rake. If machine is connected to a tractor: Engage tractor parking brake and/or place transmission in Park. Shut off engine and remove key. If machine is detached from tractor, block wheels and use safety stands to prevent movement. To avoid eye injuries, cuts and bruises, take care when working around raised wheels. Do not service or adjust machine with rake wheels raised. PRACTICE SAFE MAINTENANCE Understand service procedure before doing work. Keep area clean and dry. Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing from powerdriven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any machine elements that must be raised for service work. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. Disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine. 9

11 REMOVE PAINT BEFORE WELDING OR HEATING Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. Remove paint before welding or heating: If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. SAFETY If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area. 10

12 SAFETY AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before apply pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline Illinois, U.S.A. STORE ATTACHMENTS SAFELY Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death. Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area. 11

13 SAFETY DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with Frontier equipment include such items as oil, fuel, coolant, brake fluid, filters and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Do not pour waste onto the ground, down a drain, or into any water source. Air conditioning refrigerant escaping into the air can damage the Earth s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your Frontier dealer. 12

14 SAFETY SAFETY SIGNS 13

15 POSITIONING TRACTOR DRAWBAR 1. Remove locking pins (A) and move drawbar to center position. 2. Install locking pins (A). PREPARING THE TRACTOR 3. Extend drawbar away from tractor as far as possible for better maneuverability when attaching, detaching, and operating in the field. 4. Remove clevis assembly, if equipped. 5. If drawbar is offset, turn drawbar so offset is down, as illustrated. The rake can be attached to any tractor having a drawbar that conforms to ASAE-SAE standards of 330 to 559 mm (13 to 22 in.) (A) from the ground. USING DRAWBAR SHIELD If a tractor drawbar catches and disturbs the windrow under the tractor, a drawbar shield can be used. See Making Drawbar Shield in this section. 14

16 MAKING DRAWBAR SHIELD Use 2 or 4 ply belting. PREPARING THE TRACTOR THREE-POINT HITCH POSITION IMPORTANT: To prevent damage to rake hitch when making turns, make sure draft links clear rake tongue. Position tractor draft links to avoid interference with rake tongue when making turns. CHECKING BALLAST, WHEEL SPACING, AND TIRE INFLATION Provide sufficient weight to stabilize tractor when operating on hilly land or other adverse conditions. (See your tractor operator s manual.) To insure proper stability, adjust ballast, wheel spacing and tire inflation according to tractor operator s manual. 15

17 PREPARING THE RAKE CHECKING TIRE INFLATION PRESSURE To maintain machine efficiency, use only the tires specified. TIRE SIZE P185/65 14 TIRE PRESSURE 224 kpa (32 psi) (2.2 Bar) CHECKING WHEEL NUT TORQUE Whenever a wheel has been removed and installed, check torque after one hour of operation and at 50 hour intervals. Wheel nut should be tightened to 115 N m (85 lb-ft). 16

18 ATTACHING AND DETACHING ATTACHING RAKE TO TRACTOR DRAWBAR 1. Position tractor drawbar. (See Positioning Tractor Drawbar in Preparing the Tractor section.) 2. Remove hitch pin. 3. Back up tractor to rake. Align hitch pin holes in tractor drawbar and rake tongue. 4. Engage tractor parking brake and/or place transmission in Park. 5. Shut off tractor engine and remove key. A Hitch Pin B Jackstand 6. Install hitch pin (A). Fasten with quick-lock pin. C Pin D Chain 7. Raise jackstand (B) and fasten with pin (C). CAUTION: A safety chain will help control drawn equipment should it accidentally separate from the drawbar. A runaway machine could cause severe injury or death to someone. Provide only enough slack in chain to permit turning. Do not use safety chain for towing. 8. Connect chain (D) to rake tongue. Route chain through loop on drawbar and connect to tractor drawbar support. Do not fasten to drawbar. Remove all slack except what is needed for turns. 17

19 ATTACHING AND DETACHING ATTACHING TO TRACTOR HYDRAULIC SYSTEM CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 1. Push tractor SCV levers to the float position. 2. Connect hydraulic hoses (A) to tractor receptacles. 3. Put tractor SCV levers in the neutral position. 18

20 ATTACHING AND DETACHING DETACHING RAKE FROM TRACTOR CAUTION: To prevent personal injury caused by unexpected movement: Park machines on alevel surface. Engage tractor parking brake and/or place transmission in Park. Shut off tractor engine and remove key. 1. Fold and lock rake frame arms in transport position. (See Preparing Rake for Transport in the Transporting section.) 2. Lower rake wheels, or raise rake wheels fully and lock in transport position. If rake wheels are raised: Remove spring-clip pin from operating position (A). Pull short pipe (B) out and align pipe holes. Install spring-clip pin in transport position (C). 3. Park rake on a level surface, or block ground wheels so machine cannot roll after detaching from tractor. A Pin in Operating Position B Pipe C Pin in Transport Position 4. Engage tractor parking brake and/or place transmission in Park. 5. Shut off tractor engine and remove key. 6. Push tractor SCV levers to the float position. 7. Lower jackstand and fasten with pin. 8. Adjust rake hitch to support the weight of rake on jackstand. 19

21 ATTACHING AND DETACHING CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source, such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 9. Disconnect hydraulic hoses (A) from tractor receptacles. 10. Unhook safety chain (B). 11. Remove hitch pin (C). 12. Put tractor SCV levers in the neutral position. A Hydraulic Hose B Safety Chain C Hitch Pin 20

22 PREPARING RAKE FOR TRANSPORT 1. Park rake on level surface. 2. Engage tractor parking brake and/or place transmission in Park. 3. Shut off tractor engine and remove key. TRANSPORTING CAUTION: A safety chain will help control drawn equipment should it accidentally separate from the drawbar. A runaway machine could cause severe injury or death to someone. Provide only enough slack in chain to permit turning. Do not use safety chain for towing. 4. Make sure safety chain (A) is attached. Provide only enough slack in chain to permit turning. 5. Put jackstand (B) in storage position. CAUTION: Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights. Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost. 6. Be sure SMV emblem and reflectors are clean and visible. 21

23 TRANSPORTING 7. Clean out any crop and chaff trapped between rake tines and frame. 8. Raise raking wheels to their maximum height using hydraulic cylinders. 9. Lock raking wheels for transport: Remove clip pin from operating position (A). Pull short pipe (B) out and align pipe holes. Install clip pin in transport position (C). A Pin in Operating Position B Pipe C Pin in Transport Position 22

24 TRANSPORTING IMPORTANT: To avoid machine damage, do not overtighten spring. Overtightening will prevent the rake from opening and closing when needed. 10. Spring (A) on wheel brake should be compressed 45 mm (1-25/32 in.) to keep wheel from wobbling. If needed, turn nut (B) one revolution to increase spring compression. Repeat as necessary. A Spring B Nut CAUTION: To avoid unexpected opening of rake while transporting, install transport lock. Failure to install transport lock could result in serious injury. 11. Move rake forward slowly. Fold rake arms fully inward to transport position. 12. Remove spring-locking pin (A) from safety bar. A Spring-locking pin 23

25 TRANSPORTING 13. Attach safety bar to pivot and secure with spring-locking pin (A). A Spring-Locking Pin 24

26 OPERATING THE RAKE PRESTARTING CHECKS CAUTION: To prevent personal injury caused by unexpected movement: Park machine on alevel surface. Engage tractor parking brake and/or place transmission in Park. Shut off tractor engine and remove key. Inspect and service machine before starting work each day. Check for any loose tines, bolts or missing hardware. Check tire inflation pressure. Correct tire pressure is 224 kpa (32 psi) (2.2 Bar). Check wheel nut torque. Wheel nuts should be tightened to 115 N m (85 lb-ft). PREPARING RAKE FOR FIELD OPERATION CAUTION: To prevent personal injury caused by unexpected movement: Park machine on a level surface. Engage tractor parking brake and/or place transmission in Park. Shut off tractor engine and remove key. 1. Park machines on level surface. 2. Move tractor SCV levers to the neutral position. 25

27 OPERATING THE RAKE 3. Move transport lock to operating position: Remove spring-locking pin (A) from linkage. Rotate safety bar and attach to pivot (B). Fasten with spring-locking pin. A Spring-Locking Pin B Pivot 26

28 OPERATING THE RAKE CAUTION: Avoid serious crushing injury when opening or closing the rake. Make sure bystanders are clear of rake and area is free from obstructions before opening or closing rake. IMPORTANT: Do not replace hydraulic cylinder with a different size hydraulic cylinder, or damage to opening system may occur. Cylinder diameter should be 62.5 mm (2.5 in.) with a 250 mm (10-in.) stroke. Cylinder length when completely closed should be 500 mm (20 in.) 4. Move rake wheel lift rod to operating position: Raise rake wheels to maximum height. Remove spring-clip pin (A) from transport position. Push short pipe section into end of rear pipe. Align the hole nearest flared washer (B) with the hole in rear pipe. Install spring clip in operating position (C). Open rake to operating width. Lower rake wheels. A Spring-Clip Pin B Washer C Operating Position 5. Check raking wheel ground pressure. Adjust as required. 27

29 OPERATING THE RAKE OPERATING THE RAKE CAUTION: To avoid bodily injury: Keep bystanders away from machine while it is operating as foreign objects may be thrown by machine. Allow only the operator on tractor platform when operating the tractor and rake. Slow down when turning or traveling over rough terrain. Engage tractor parking brake and/or place transmission in Park, shut off tractor engine and remove key before servicing or making adjustments to rake. Regulate ground speed according to crop condition, terrain, and tractor horsepower. In general, raking speeds at 8 11 km/h (5 7 mph) will produce good results. A slower ground speed may be necessary for hills or rough terrain. For sickle mowed crop, rake in the same direction as mower travel. For rotary mowed crop, rake in opposite direction as mower travel. 28

30 OPERATING THE RAKE ADJUSTING WINDROW WIDTH To adjust the windrow width turn the handle (A) device found near the last finger wheel on both (L.H and R.H.) wing frames. The last finger wheel arm on both sides has a working angle that varies according to the different widths (1.10 to 1.60 m, 3 ft 7 in. to 5 ft 3 in.) of the windrows that you want to obtain. A Handle 29

31 OPERATING THE RAKE SETTING WORKING WIDTH NOTE: Windrow widths (A) and (B) are approximate. The working width and windrow width will vary due to the type and quantity of crop being raked. The distance between rings on rear raking wheels can be used to determine basic windrow width. Actual width will depend on crop type, volume, and raking speed. When adjusting with the handle, working width will change. Windrow Width (A) Working Width 10 Wheel Rake (B) Working Width 12 Wheel Rake (B) Working Width 14 Wheel Rake (B) 1.10 to 1.60 m (3 ft 7 in. to 5 ft 3 in.) 5.38 to 5.94m (17 ft 8 in. to 19 ft 6 in.) 5.94 to 6,83 m (19 ft 6 in. to 22 ft 5 in.) 6,83 to 7,74 m (22 ft 5 in. to 25 ft 5 in.) 30

32 OPERATING THE RAKE ADJUSTING RAKING WHEEL HEIGHT Each raking wheel is independently spring loaded to allow each wheel to follow the ground contour. The raking wheels should lightly touch the ground and turn during operation. The correct ground pressure on raking wheels may vary depending on field conditions and the type and quantity of crop being raked. To adjust raking wheel height: 1. Lower raking wheels. 2. Make sure spring-lock pin (A) is in operation position. 3. Turn crank (B) clockwise to decrease ground pressure; turn crank (B) counterclockwise to increase ground pressure. A Spring-Lock Pin B Crank 4. Repeat on opposite side. 31

33 ATTACHMENTS CENTER KICKER WHEELS Center wheels (A) are used to lift and turn hay in the center. Can be used when raking three windrows together or after mower and tedder applications. 32

34 PERFORM LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE CAUTION: Do not clean, lubricate or adjust machine while it is running. Park machine on level surface. Engage tractor parking brake and/or place transmission in Park. Shut off tractor engine and remove key. IMPORTANT: The recommended intervals are based on normal conditions. Severe or unusual conditions may require shorter intervals. Perform each lubrication and maintenance illustrated in this section at the beginning of the season and at the end of the season. Clean lubrication fittings before lubricating. Replace lost or broken fittings immediately. If a new fitting fails to take grease, remove and check for failure of adjoining parts. OBSERVE LUBRICATION SYMBOLS Follow hourly (C) intervals on grease symbols (A) and oil symbols (B). GREASE SYMBOL (A) (D) Lubricate with High Temp EP grease or equivalent SAE multipurpose grease (unless otherwise specified) at hourly intervals indicated on the symbols. OIL SYMBOL (B) Lubricate with SAE 30 or heavier oil at hourly intervals indicated on the symbols. Lubrication Symbols A Grease Symbols B Oil Symbols C Hourly Intervals D Grease Symbols 33

35 ALTERNATIVE AND SYNTHETIC LUBRICANTS Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual. Some coolants and lubricants may not be available in your location. Consult your Frontier dealer to obtain information and recommendations. Synthetic lubricants may be used if they meet the performance requirements as shown in this manual. The temperature limits and service intervals shown in this manual apply to both conventional and synthetic oils. Refined base stock products may be used if the finished lubricant meets the performance requirements. LUBRICATION AND MAINTENANCE GREASE Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. The following greases are preferred: John Deere HD POLYUREA GREASE The following greases are also recommended: John Deere HD MOLY GREASE John Deere HD LITHIUM COMPLEX GREASE John Deere HD WATER RESISTANT GREASE John Deere GREASE-GARD Other greases may be used if they meet the following: NLGI Performance Classification GC-LB IMPORTANT: Some types of grease thickener are not compatible with others. 34

36 LUBRICATION AND MAINTENANCE LUBRICANT STORAGE Your equipment can operate at top efficiency only when clean lubricants are used. Use clean containers to handle all lubricants. Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation. Make certain that all containers are properly marked to identify their contents. Properly dispose of all old containers and any residual lubricant they may contain. EVERY 10 HOURS Check all attaching hardware every 10 hours, especially during the first 50 hours of operation. Make sure bolts are correctly torqued. (See Specifications section for bolt torque charts.) Rake Wheels 35

37 LUBRICATION AND MAINTENANCE EVERY 50 HOURS Right-Hand and Left-Hand Pivoting Wheels Lift Pipe Supports Check Wheel Nut Torque Torque to 85 lb-ft (115 N m). 36

38 LUBRICATION AND MAINTENANCE Grease Sliding Support Right-Hand and Left-Hand Opening Arm Pivots EVERY 100 HOURS Oil threaded rod. 37

39 LUBRICATION AND MAINTENANCE Raking Wheel Height Adjusters Oil threaded rod. Left-Hand and Right-Hand Frame Arm Pivots EVERY 200 HOURS Sliding Drawbar Clean grease from sliding drawbar and apply new grease. 38

40 LUBRICATION AND MAINTENANCE ANNUALLY Repack Wheel Bearings: 1. Raise one side of machine and install support stands. 2. Remove wheel. 3. Remove hub cap, cotter pin, and wheel nut 4. Remove washer, bearing, and wheel hub. 5. Remove rear seal and bearing. 6. Clean all parts in solvent and blow dry with compressed air. Replace any worn or damaged parts. 7. Pack bearings with John Deere EP Moly or an equivalent SAE multipurpose type grease, or wheel bearing grease. Coat rear seal with same grease. 8. Install rear bearing and seal. 9. Install wheel hub, front bearing, washer and nut. Tighten nut until a slight drag is felt when hub is turned. Back nut off just enough to install cotter pin in hole in spindle. 10. Install hub cap and wheel. Tighten wheel hardware to 115 Nm (85 lb-ft). 11. Repeat procedure on other wheel. 12. Check wheel hardware torque after 10 hours of operation. 39

41 LUBRICATION AND MAINTENANCE AS REQUIRED Periodically inspect rake and make necessary repairs. Check frame for fatigue or cracking. Replace or repair worn or damaged parts. Check decals; replace if missing or damaged. Check bolts and fasteners; tighten or replace as necessary. Check tire pressure. Inflate to 224 kpa (32 psi) (2.2 bar). Check tires and rims for damage. Check condition of raking wheels for loose hardware, loose bearings, and broken or bent tines. Check hydraulic cylinders and hoses for leaks or damage. 40

42 TROUBLESHOOTING HYDRAULIC PROBLEMS Symptom Problem Solution Hydraulic system inoperative. Remote outlet valve not activated. Open remote hydraulic outlet valve. Hose from implement not properly connected to tractor. Hydraulic oil level too low in tractor. Connect hose. Check tractor operator s manual for proper level. 41

43 TROUBLESHOOTING RAKING PROBLEMS Symptom Problem Solution Field not cleaned well. Rake wheels too high. Adjust rake wheels lower to ground. Hay is bunching. Tips of tines collecting dirt. Remove paint and dirt from tips of tines. Incorrect ground speed. Steel burrs on tines or hoops. Increase or decrease ground speed. Remove burrs. Rake wheel hoops breaking. Excessive ground speed. Reduce ground speed. Excessive ground pressure. Reduce ground pressure. Tines breaking. Excessive ground speed. Reduce ground speed Excessive ground pressure. Reduce ground pressure. Rake wheel does not turn. Inadequate lubrication. Lubricate wheel. (See Lubrication and Maintenance section.) Failed bearing. Replace bearing. Poor windrow preparation. Rake wheels too high. Lower rake wheels. Broken or missing tines. Excessive ground speed. Slow ground speed. Excessive ground pressure. Rake wheels on one side do not Rake wheels too high. turn. Broken or missing tines. Replace tines. Reduce ground speed. Increase ground speed. Reduce ground pressure. Lower rake wheels. Replace tines. (See Replacing Wheel Tines in Service section.) 42

44 SERVICE SERVICING TIRES SAFELY CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts. SERVICING RAKE SAFELY CAUTION: Avoid serious crushing injury when closing or opening rake. Make sure bystanders are clear of rake before closing oropening. 43

45 SERVICE REPLACING WHEEL TINES To replace a tine: 1. Remove two round-head bolts (A), nuts, clip and tine. 2. Install new tine. Fasten with clip, round-head bolts (A) and nuts. IDENTIFYING LEFT-HAND AND RIGHT- HAND RAKE WHEELS To identify left-hand and right-hand rake wheels: Put rake wheels against a wall with tine mounting clip nuts facing outward. If the last bend in the tines curve to a clockwise direction, it is a left-hand rake wheel (A). If the tines curve in a counterclockwise direction, it is a right-hand rake wheel (B). A Left-Hand Rake Wheel B Right-Hand Rake Wheel 44

46 STORAGE END OF SEASON 1. Clean rake thoroughly. Trash and dirt will draw moisture and cause rust. 2. Put rake in a dry place. 3. Thoroughly lubricate machine. (See Lubrication and Maintenance section.) 4. Apply a thin layer of grease on exposed cylinder rods to prevent rusting. 5. Check hydraulic hoses for deterioration and replace if necessary. 6. Tighten any loose bolts, nuts, and hydraulic fittings. 7. Repair or replace worn or broken parts. 8. Paint all parts where necessary. 9. Replace damaged or missing decals. 10. List replacement parts needed and order them early. BEGINNING OF SEASON 1. Review operator s manual and check adjustments. 2. Lubricate complete machine. (See Lubrication and Maintenance section.) 3. Check air pressure in tires. Correct tire pressure is 224 kpa (32 psi ) (2.2 Bar). 4. Check all hardware for tightness. 5. If any major moving parts have been replaced, make sure they run properly. 45

47 ECONOMY HIGH-CAPACITY WHEEL RAKE CHECKLISTS DEALERS RECORD Owner s Name: Address: City: State: Date Sold: Model Number: Serial Number: Zip: PREDELIVERY After the rake has been completely set up, make sure it is in good running condition before delivering to the customer. The following checklist is a reminder of important points to inspect. Check off each item after it is found satisfactory or after the correct adjustment is made. - Rake has been assembled correctly. - Check hydraulic hose and connection for oil leaks or damage. - Check machine for loose hardware. - Machine lubricated. (See Lubrication and Maintenance.) - Check condition of rake wheels tines. - Check that all rake wheels pivot freely. - Check all phases of operation. - Check that safety chain is installed. - Tire pressures checked. - Check wheel bolt torque. - Decals intact and legible. - Touch up paint, if necessary. (Date set up) (Signature) 46

48 DELIVERY The following checklist is a reminder of very important information which should be conveyed to the customer at the time the machine is delivered. Check off each item as it is fully explained to the customer. - Warranty statement. - Safe and correct operation and service. - Advise customer that the life expectancy of the rake, like any other machine, is dependent upon regular lubrication and maintenance as described in the operator s manuals. - Daily and periodic inspections. - Servicing machine regularly and correctly. - Advise to use safety chain. - Make customer aware of optional equipment offered for this machine. - Transporting machine correctly - Storing machine correctly. - Frontier parts and service. - Give operator s manual to customer and explain all operating adjustments and lubrication and maintenance intervals. Encourage customer to read manual. - Have customer record machine serial number in the Specifications section. - Remove and file this page. (Date Delivered) (Signature) 47

49 ASSEMBLY UNCRATING MACHINE Select an area that has adequate room for parts layout and machine assembly. Begin assembly by removing all components from the crate. Lay components out individually for ease of locating during assembly. ASSEMBLY REAR FRAME A Rear Frame B Assembly Stands 1. Position rear frame (A) on assembly stands (B). 2. Remove cardboard tubes from hubs. Mount wheels (A) and fasten with nuts (B) A Wheel 185/65-14 B Self-centering Nut MB16x24x19 3. Mount rear drawbar (A) as shown and support with an assembly stand (B). A Opening Support B Assembly Stand 48

50 4. Fasten rear drawbar to plate (A) with screws M12x140 (B),lock washers and nuts (C). ASSEMBLY A Support Plate B Screw M12x140 C Nut M12 ASSEMBLY SIDE FRAMES 1. Apply multipurpose grease to pivot areas before installing the frame. 2. Connect side frame (A) to the rear frame (B) A Side Frame B Rear Frame 3. Connect with half-shell (A). Fasten with eight M10x 30 cap screws (B) and locknuts. A Cap/Axle B Screw M10x30 49

51 4. Use assembly stand (B) and assemble central frame (A). Fasten with screws M12x35 (C) and self locking nuts. ASSEMBLY A Central Frame B Assembly Stand C Screw M12x35 5. Connect the arm attachment (A) to the frame. Mount wheel support (B) and plate (C). Fasten with M12x140 screws (D) and u-bolt (E). Note: Make sure second screw from the front goes through the strap on top of the frame. A Arm Attachment Drawbar B Support C Plate D Screw M12x140 E U Bolt 6. Slide fork (A) into the wheel support. Mount the brake assembly (B) and the brake disc (C) as shown. Fix with Elastic pin 10x70 A Fork B Brake Assembly C Disc For Brake D Elastic Pin 10x70 50

52 7. Install square-head bolt (A) through wheel fork (B), 64 mm (2-17/32 in.) spacer, wheel and tire assembly, 58 mm (2-9/32 in.) spacer (C) and wheel fork. Fasten with M24 lock nut (D). Important : Position the spacers according to the hub so that wheel is assembled in the center of the fork. ASSEMBLY ASSEMBLY OPENING ARMS AND DRAWBAR A Pivot B Fork C Spacer D Lock Nut M24 1. Position the sliding support (A) inside the rear drawbar (B). A Sliding Support B Rear Drawbar 2. Position R.H. opening arm (A) and L.H. opening arm (B) as shown. A Arm Opening R.H. B Arm Opening L.H. 3. Attach opening arms to the sliding support with M27x170 screws (A), spacer (B) and self locking nut (C) A Screw M27x170 B Spacer C Lock Nut M27 51

53 ASSEMBLY 4. Place the fixed drawbar (A) on two assembly stands (B). A Fixed Drawbar B Assembly Stand 5. Slide the moveable drawbar (A) inside the drawbar. A Drawbar Moveable 6. Assemble the front frames (A) as shown. A Front Frame 7. Connect the front frames to the drawbar with bent blades (A) and straight blades (B) with M20x120 screws (C) and nuts. Connect the blades to the drawbar with M18x130 screws (D) and selflocking nuts. A Blade Bent B Blade Straight C Screw M20x120 D Screw M18x130 52

54 ASSEMBLY 8. Install jackstand (A). Fasten with pin (B) and spring-locking pin. 9. Assemble hinge with pivot (A) and self-locking nut (B). A Jackstand B Pin A Pivot For Drawbar B Lock Nut M Mount 1 rake wheel extension (A) for WR2012E and 2 rake wheel extension (B) for WR2014E. A Extention For WR2012E B Extention For WR2014E 11. Insert the nylon bushing (A) inside the welded tubes under the frames. A Nylon Bushing 53

55 ASSEMBLY ASSEMBLY LIFT TUBES 1. Mount the center lift tube (A) as shown. A Lift Tube L= Block lift tubes with pin lock (A). A Pin/Lock 3. Mount single extension (A) for WR2012E and double extension (B) for WR2014E A Lift Tube Extention L=850 B Lift Tube Extention L= Mount the rear lift tube (A) as shown. A Lift Tube L=

56 ASSEMBLY 5. Fasten lift tubes with M8x50 (A) screws and nuts (B) A Screw M8x50 B Lock Nut M8 6. Mount the safety pivot (B) and block with pin lock (A). A Pin/Lock B Pivot Safety 7. Install plastic handle (B) to lift crank. Fasten with socket-head cap screw (C) and nut (A). Install end cap on handle. A Nut M12 B Handle C Screw M12x90 55

57 ASSEMBLY ASSEMBLY ADJUSTABLE WINDROW WIDTH RAKE ARM 1. Insert nylon bushing (A) inside pin with welded bushing (B). A Nylon Bushing B Pin With Welded Bushing 2. Position nylon bushings (A) as shown and insert pin (B). A Nylon Bushing B Pin 3. Position pin with bushings (A) as shown with windrow adjuster blade (B) and M8 screw (D), M12x70 screws (E) and nuts. Insert pivot with nut (C). 4. Insert screw (A) and mount strap (B). Fasten with roll pin 6x40 (C). A Pin With Nylon Bushing B Windrow Adjuster Blade C Pivot With Nut D Screw TCE M8 E Screw M12x70 A Pivot /Screw B Strap C Roll Pin 6x40 56

58 ASSEMBLY 5. Position bushing (A) and fasten with roll pin. (B). A Bushing B Roll Pin 5x30 6. Install plastic handle (B) to lift crank. Fasten with socket-head cap screw (C) and nut (A). Install end cap on handle. A Nut M12 B Handle C Screw M12x90 ASSEMBLY LIFT CYLINDERS 1. Mount hydraulic cylinder (A) and fasten with pins (B). A Hydraulic Cylinder B Pin 2. Insert rod (A) through spring (B) and fasten as shown. Fasten two nuts (C). A Rod B Spring C Nut M10 57

59 3. Remove two plugs and install breather (A) and 3/8 pipe thread to flare, 90-degree elbow fitting (B). NOTE: Wrap pipe threads with teflon tape before installing in hydraulic cylinder. ASSEMBLY A Breather B 3/8-in. Flare Fitting 4. Attach hydraulic hose (A) with straight female fitting to cylinder fitting. Route hose around frame and connect 45-degree elbow to T-fitting. Install hose clamps (B) and fasten with M6 x 25 sockethead screws. NOTE: Be sure that the hoses are positioned with a large radius to avoid contact with finger wheel tines. 5. Install the hydraulic cylinder (B) as shown and fix it with pins (C) and split pins. Install two 3/8 pipe thread to flare fittings (D) in hydraulic cylinder. A Hydraulic Hose B Hose Clamps A T-Fitting B Opening Cylinder C Pin D Flare Fitting 6. Install hydraulic hoses (A) and (B) on fittings. Install T-fitting (C) on hydraulic hoses and fasten with tie bands (D). 58 A Hydraulic Hose B Hydraulic Hose C T-Fitting D Tie Band

60 ASSEMBLY INSTALL RAKE WHEELS 1. To identify left-hand and right-hand wheel support assemblies, lay the two assemblies together as illustrated: Left-hand wheel support (A) should have the wheel hubs facing to the right. Right-hand wheel support (B) should have the wheel hubs facing to the left. A Left-Hand Wheel Support B Right-Hand Wheel Support 2. Install left-hand rake wheel arm (A) through mounting tube. Fasten with 32 x 52 x 5 mm washer and spring-locking pin. A Left-Hand Rake Wheel Arm 3. Attach spring to wheel arm tab (A). Install one chain link (B) over wheel suspension spring hook. Fasten spring hook to lifting pipe tab (C). Fasten fourth chain link (D) to wheel arm with clevis link (E) and pin. A Wheel Arm Tab B Chain Link C Lifting Pipe Tab D Fourth Chain Link E Clevis Link 59

61 ASSEMBLY 4. Identify and separate left-hand and right-hand rake wheels. Lean rake wheels against a wall with tine mounting clip nuts facing outward. If the last bend in the tines curve to a clockwise direction, it is a left-hand rake wheel (A). If the tines curve in a counterclockwise direction, it is a right-hand rake wheel (B). A Left-Hand Rake Wheel B Right-Hand Rake Wheel 5. Install right-hand rake wheel to hub (A) with tine clips to the front. Fasten with six M10 x 25 cap screws, flat washers, and nuts. Cap screws and washers should be installed on front side of rake wheel. Repeat procedure on remaining rake wheels. A Hub INSTALL SMV EMBLEM 1. Install slow moving vehicle (SMV) bracket (A). Fasten with U-bolt (B) and nuts. A SMV Bracket B U-Bolt 2. Install SMV emblem (A). A SMV Emblem 60

62 INSTALL TRANSPORT LIGHTS (14 WHEEL ONLY) 1. Install bracket (A) 51 mm (2 in.) away from reflector (B). Fasten with U-bolt (C) and two M12 nuts. 2. Install red tail lamp (D) to rear of bracket. Fasten with two M8 x 16 cap screws (E). 3. Install yellow warning lamp (F) through bracket slot. Tighten nut. 4. Attach wiring harness (G) to warning lamp connector and tail lamp socket. ASSEMBLY 5. Install tie bands as shown in the picture. 6. Position the wiring harness along the tube and fasten with the wire clip (A) and tie bands (B). A Bracket B Reflector C U-Bolt D Tail Lamp (Red) E M8 x 16 Cap Screw F Flashing Warning Lamp (Yellow) G Wiring Harness 7. Connect signal module (A) and position harness as shown (B) and fasten with tie bands (C). A Wire Clip B Tie Band A Signal Module B Wiring Harness C Tie Band 61

63 ASSEMBLY Installing Center Kicker Wheel Economy High-Capacity Wheel Rake 62

64 ASSEMBLY CENTER WHEEL KIT (OPTIONAL) 1. Install right (A) and left frame brackets (B) onto rear frame members 41 (1041 mm) to the front of pivot as shown. Secure with M12x90 Cap Screws and Lock Nuts. A Right frame bracket B Left Frame Bracket. A Right and left rear frame pivot B Right bracket C Left bracket D Center Rake arms 2. Install right (A) and left (B) rake arms to brackets and secure each arm with an M20x90 cap screw and lock nut. Install cable support bolt (C) to join right and left rake arms securing bolt with Lock nut. A Right rake arm B Left rake arm C Cable support bolt 63

65 3. Install cable (G), pulley wheel (C) and eyelet pin (B) into left bracket retaining with a hair pin cotter pin. Install bracket (E) and spring (D) to left rake arm securing with an M10 threaded rod, washer and nuts. Assemble limiting chain (F) to turnbuckle (A) using a shackle. Add M12 nut to the right hand threaded leg of each turnbuckle (used to secure adjustments on turnbuckle). Attach limiting chain to bracket using M10x30mm cap screw, washer an nut. Attach turnbuckle to eyelet pin using a shackle. ASSEMBLY Note: Limiting chain will be tight when wheels are touching the ground. A Turnbuckle B Eyelet pin C Pulley wheel D Spring E Bracket F Limiting chain G Cable 4. Install the lift cylinder bracket (A) to left pipe (B) securing with M12x55mm screw and nut. Install the spring (C) and the turnbuckle (D) as shown. A Lift cylinder bracket B Left Lift tube L=2400 C Spring D Turnbuckle 5. Attach cable guide (A) to left pivot pin and route cable through guide. Hook cable end (B) to cable support bolt (C) and join cable to turnbuckle using a shackle. Adjust turnbuckle to achieve the same wheel rake ground clearance as side rakes when rake is in operating mode. A Cable guide B Cable C Cable support bolt 64

66 ASSEMBLY Note: Rake wheel cap screws MUST be installed from the rake wheel side through the hub, so that the washers and nuts are on the hub side. 6. Attach wheel rake (A) to rake arms hub (B) with (6 each) M10x25mm cap screws inserted from the wheel rake side, washers and nuts on the hub side. A Finger wheel B Rake arm hub 7. Close rake completely for transport. Place right bracket over right complete arm insert M14x120 cap screw, transport safety bar, spring, spacer, washer and lock nut. Leave bracket loose at this time. A Lock nut B Washer C Spring D Spacer E Right bracket F M14x120 cap screw G Transport safety bar 8. Place left bracket with pin (B) over left complete arm in the appropriate position so that the transport safety bar (A) will fit over pin and secure with hairpin cotter pin (C). Insert M14x80 cap screw and lock nut through bracket, leaving bracket loose at this time. 9. Position right (D) and left (B) brackets directly across from each other on complete arms and tighten bracket cap screws and lock nuts. A Transport safety bar B Left bracket with pin C Hairpin cotter pin D Right bracket 65

67 FINAL INSPECTION AND LUBRICATION FINAL INSPECTION AND LUBRICATION CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. 1. Attach rake to tractor (Refer to Attaching and Detaching section in operator s manual.) 2. Make sure rake has enough clearance to raise and lower. 3. Raise and lower rake. Check for interferences. 4. Shut off tractor. Check hydraulic system for leaks. Oil coming out of lift cylinder vent for the first few cycles is normal. 5. Lubricate entire machine. (See Lubrication and Maintenance section in operator s manual.) 66

68 ECONOMY HIGH-CAPACITY WHEEL RAKE SPECIFICATIONS Tractor Requirement: Horsepower (Minimum) Kw (30hp) Hydraulic Pressure Required kpa (1000 psi) (69 bar) Hydraulic Flow Required L/min (6 gal/min) Hydraulic Outlets......Two sets of remote outlets Raking Width: 10 Wheel Rake m (19 ft 6 in.)maximum 12 Wheel Rake... 6,83 m (22 ft 5 in.) maximum 14 Wheel Rake... 7,74 m (25 ft 5 in.) maximum Windrow Width: 10 Wheel Rake m ((3 ft 7 in. to 5 ft 3 in.) 12 Wheel Rake m ((3 ft 7 in. to 5 ft 3 in.) 14 Wheel Rake m ((3 ft 7 in. to 5 ft 3 in.) Overall Transport Width: 10 Wheel Rake m (8 ft 10 in.) 12 Wheel Rake m (8 ft 10 in.) 14 Wheel Rake m (8 ft 10 in.) Overall Length: 10 Wheel Rake m (24 ft 2 in.) 12 Wheel Rake m (24 ft 2 in.) 14 Wheel Rake m.(26 ft 5 in.) Shipping Weight (Approximate): 10 Wheel Rake kg (2050 lb) 12 Wheel Rake kg (2248 lb) 14 Wheel Rake kg (2513 lb) Fold/Unfold... Hydraulic cylinder Adjustments: Raking Width... Hydraulic Wheel Ground Pressure... Manual Windrow Width... Manual Raking Wheels: Drive System Ground Driven Number of Ground Wheels: 10 Wheel Rake Wheel Rake Wheel Rake Tires /

69 RECORD PRODUCT IDENTIFICATION NUMBER When ordering parts, always furnish model and serial number as given on serial number plate. It will assist your Frontier dealer in giving you prompt and efficient service. The serial number is located on top of right-hand rear frame. Record serial number in space provided. SPECIFICATIONS TIGHTENING FLARE TYPE TUBE FITTINGS 1. Check flare and flare seat for defects that might cause leakage. 2. Align tube with fitting before tightening. 3. Lubricate connection and hand tighten swivel nut until snug. 4. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector body and with the second, tighten the swivel nut to the torque shown in this chart. Recommended Nut Size Turns To Tighten Tube Across (After Finger Size OD Flats Torque Value a Tightening) (in.) (in.) (Nm) (lb-ft) (Flats) (Turns) 3/16 7/ /6 1/4 9/ /6 5/16 5/ /6 3/8 11/ /6 1/2 7/ /6 5/ /6 3/4 1-1/ /4 1/8 7/8 1-3/ /4 1/8 a The torque values shown are based on lubricated connections as in reassembly. 68

70 SPECIFICATIONS UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES 69

71 SPECIFICATIONS METRIC BOLT AND CAP SCREW TORQUE VALUES 70

72 Spare Parts FRONTIER ECONOMY HIGH-CAPACITY 10-WHEEL RAKE MANUFACTURED (2006- ) FRONTIER ECONOMY HIGH-CAPACITY 12-WHEEL RAKE MANUFACTURED (2006- ) FRONTIER ECONOMY HIGH-CAPACITY 14-WHEEL RAKE MANUFACTURED (2006- ) (SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE.) 71