Antares. The New Art of Milling. MDDR, MDDT Roller mill

Transcription

1 Antares. The New Art of Milling. MDDR, MDDT Roller mill

2 The New Art of Milling. New standards in grain processing. Ultimate design The ultimate and unique design underscores the perfection of Antares and will impress you again and again, as well as your customers and visitors. Top sanitation standard The inside is made completely of stainless steel. This guarantees top product safety and easier cleaning. The sophisticated insulation and the integrated ventilation of the product inlet ensure that no condensation will occur when the warm product contacts the machine. Perfect and quiet grinding The roll pack with its self-contained forces and the novel machine frame design in conjunction with the paneling insulation reduce the noise level considerably. These features guarantee top reliability in continuous round-the-clock operation while ensuring a consistent grinding quality. Universal application Antares comes with a large number of options and accessories to cater for any installation situation and to satisfy any product requirement. The roller mill can be installed flexibly, both in terms of the drive configuration and of the conveying pipes, which can run through the machine. Whether you process maize, wheat, durum, rye, barley, or malt Antares is the ideal roller mill for processing all grain varieties. 2 BUHLER Antares Grain Milling

3 Perfectly aligned interaction. Every detail counts. Reliable product feeding The gravimetric captering of the product across a wide inlet and the continuous variation of the feed roll speed allow uniform feed of the product to the grinding rolls and create the conditions for achieving perfect grinding results. Easy access The paneling components, which can be easily swung up, allow thorough cleaning and easy maintenance. In addition, the inlet sight glass can quickly and easily be removed for cleaning. Complete product discharge The swing-out feed module allows quick and complete product emptying. Ergonomic operation Convenient handles ensure a secure grip during production. The new ergonomic clamping device of the grinding gap adjustment mechanism is ideally matched to the of the flour miller s manipulations. BUHLER Antares Grain Milling 3

4 Consistent milling. Top precision and safety. Powerful grinding performance The compact roller pack with its self-contained forces is characterized by its high adjustment accuracy and grinding stability and is distinguished by its perfectly constant grinding performance. The durable toothed belt power transmission ensures easy maintenance, low-noise operation, and an oil-free roller mill floor. Safety all around Safety has a very high priority with Antares! All the moving parts are guarded by rugged paneling to prevent access, and the panels can only be opened with a key. The machine control system monitors the operating parameters and ensures high operating reliability through: Monitoring of the incoming product (level sensor) Zero-speed detection of the feed rollers Speed monitoring of the grinding rollers Product back-up sensors between the two roll pairs of the MDDT eight-roller mill In case of unusual operation conditions, the control system will pneumatically disengage the rolls. Options: Automatic grinding gap adjustment system Antares can be equipped whenever required with an automatic grinding gap adjustment system, which allows fast and reproducible recipe changes in production. Water cooling system The water cooling system of the front roller serves to additionally cool the product under high ambient temperatures conditions. 4 BUHLER Antares Grain Milling

5 High operating reliability. Data management. The local command center Each Antares is equipped with a cutting-edge local control system with display and convenient user interface. Operating parameters are monitored and the machine is smartly controlled. The «Cockpit» roller floor control system Production on one or more roller mill floors can be controlled and monitored through the WinCoS.r2 process automation system or through a stand-alone PC, with the following additional functions: C@re maintenance program (optional): This function periodically displays when and what kind of maintenance and servicing are due. Grinding gap management system (optional): Adjustment and management of the grinding gap allows fast and fully automatic recipe changes, thus ensuring reproducibility and quality. Operating condition monitoring system (optional): An online oscillation sensor on the roll bearings monitors the operating condition and detects abnormal conditions of the rolls and bearings before trouble occurs. The window on the process: WinCoS.r2 WinCoS.r2 is more than an automation solution. It controls and monitors your plant in order to maintain production at a high level in terms of efficiency, uptime, flexibility, and economy. This process control system offers, for example, real-time readings of operating characteristics, data management for product traceability, or integration with higher-level IT systems. BUHLER Antares Grain Milling 5

6 Fast roll changes. Short downtimes. Roller removal and roll-out devices The roller pack is removed and exchanged as an entire unit. Thanks to the Quickpack fastening system, only two bolts have to be loosened. Standard removal device, type MDDX-H This manual roll removal device allows safe and fast roll pack changes. It comprises: Roller pack removal device Roller pack cart for transport Bearing pack cart for bearing changes Roll-out device, type MDDX-R The manual roll-out device has been designed for tight space conditions. It consists of a roll-out support with accessories and extensions. Just-in-time roller service The Buhler Customer Service organization offers you flexible service packs for your plant. They range from roller reconditioning to maintenance management depending on your specific needs. Antares PITSTOP In order to make sure that your high-performance machine will be in a top condition and available in all situations, the Buhler Customer Service organization offers you specially assembled spare parts packs. TITAN corrugated rollers longer service life The optional TITAN corrugated rollers extend the roller service life by as much as 50%. 6 BUHLER Antares Grain Milling

7 Universal applications. Suitable for any plant. 158 (max.) 158 (max.) Ø 250: 1350 Ø 300: 1550 Technical data MDDR Ø 250 MDDR Ø 300 Roll length Dimensions in mm Net Approx. weights in kg Rail Volume m³ , , ,5 Roll length Dimensions in mm Net Approx. weights in kg Rail Volume m³ , , Ø 250: 1350 Ø 300: 1550 Technical data MDDT Ø 250 MDDT Ø 300 Roll length Dimensions in mm Net Approx. weights in kg Rail Volume m³ , , ,3 Roll length Dimensions in mm Net Approx. weights in kg Rail Volume m³ ,3 Installation options: Intermediate paneling Direct aspiration BUHLER Antares Grain Milling 7

8 MU en DF Bühler AG CH-9240 Uzwil, Switzerland T F