Mazda North American Operations Irvine, CA

Transcription

1 Service Bulletin Mazda North American Operations Irvine, CA Subject: CHECK ENGINE LIGHT ON WITH DTC P0116 OR P011A WHEN STARTING IN COLD WEATHER MULTI-MODEL - CHECK ENGINE LIGHT ON WITH DTC P0116 OR P011A WHEN STARTING IN COLD WEATHER BULLETIN NOTE This bulletin supersedes the previous bulletin /15 issued on 07/21/15. The APPLICABLE MODEL(S)/ VINS and CALIBRATION INFORMATION have been revised. Changes are noted below beside the change bar in Red. APPLICABLE MODEL(S)/VINS Mazda3 (with SKYACTIV 2.0L) Mazda3 (Japan built) vehicles with VINs lower than JM1BM****** (produced before March 30, 2015) Mazda3 (Mexico built) vehicles with VINs lower than 3MZBM****** (produced before March 30, 2015) Mazda6 (with Fed or Mexico emissions) vehicles with VINs lower than JM1GJ****** (produced before April 8, 2015) Mazda6 (with Calif emissions) vehicles with VINs lower than JM1GJ****** (produced before May 1, 2015) CX-5 vehicles with VINs lower than JM3KE****** (produced before April 8, 2015) DESCRIPTION Some vehicles using an auxiliary heater (block heater) may experience the check engine light on with DTC P0116:00 or P011A when starting in cold weather below 32 F (0 C). P0116:00: ECT sensor No.1 circuit range/performance problem P011A:00: ECT sensor No.1/No.2 performance problem This is caused by error detection logic of the PCM. To correct the problem, the control logic of the PCM has been changed. Customers having this concern should have their vehicle repaired using the following repair procedure. Page 1 of 8 CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/ equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by do-it-yourselfers. Customers should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies, customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means, electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in writing.

2 REPAIR PROCEDURE 1. Check the ECT sensors and wiring/connections according to the instructions on MS3 online or in the Workshop Manual. If a problem is found, this Service Information is not applicable. If no problem is found, proceed to the next step. 2. Using IDS or later software, reprogram the PCM to the latest calibration (refer to Calibration Information table) by following the Module Reprogramming procedure. Verify the current PCM file name in the vehicle by the log view screen. If it is the same as found in the chart below (or later), it is not necessary to reprogram the PCM. Always update the IDS tool first, then follow the on-screen instructions to download the calibration file for PCM reprogramming. Refer to Service Caution for reprogramming on MS3 IDS Page. After reprogramming, verify the file name matches with the chart below. Always update the IDS tool first, then follow on-screen instructions to download the needed calibration file for PCM reprogramming. It is not necessary to remove any fuses or relays during PCM reprogramming when the IDS screen prompts you to do so. You may accidentally stop power to one of the PCM terminals and cause the PCM to be blanked, or you may receive error messages during the IDS reprogramming procedure. IDS shows the calibration part numbers after programming the PCM. Please be aware that PCM calibration part numbers and file names listed in any Service Bulletin may change due to future releases of IDS software, and additional revisions made to those calibrations for service related concerns. When reprogramming a PCM, IDS will always display the latest calibration P/N available for that vehicle. If any calibration has been revised/updated to contain new information for a new service concern/issue, it will also contain all previously released calibrations. Start/Stop button vehicles only: DO NOT press the start/stop button during the reprogramming process. When performing this procedure, we recommend using the Power Supply mode in the Battery Management System to keep the vehicle battery up to capacity. If a different charger is used, make sure it does not exceed 20 AMPS. If it exceeds 20 AMPS, it could damage the VCM. 3. After performing the PCM reprogramming procedure, clear DTCs. 4. After clearing DTCs, start the engine and confirm that no warning lights stay on. If any DTCs should remain after performing DTC erase, diagnose the DTCs using MS3 online instructions or Workshop Manual section After PCM reprogramming, it is no longer necessary to road test the vehicle to relearn KAM (Keep Alive Memory). Page 2 of 8

3 CALIBRATION INFORMATION Mazda3 Emissions Transmission File Name Calif (PZEV) M/T PUYG-188K2-B A/T PUYH-188K2-A Calif (ULEV) M/T PSZG-188K2-D A/T PSZH-188K2-D Fed M/T PSZJ-188K2-D A/T PSZK-188K2-D Mazda3 (Japan built) for VINs starting with JM1 Engine Emissions Transmission File Name Note 2.0L Calif (PZEV) M/T PELC-188K2-C Mitsubishi PELD-188K2-C A/T PELA-188K2-C Mitsubishi PELB-188K2-C Calif (ULEV) M/T PE18-188K2-E Mitsubishi PEAA-188K2-E A/T PE19-188K2-D Mitsubishi PEAB-188K2-D Fed M/T PE5J-188K2-E Mitsubishi PEAC-188K2-E A/T PE5K-188K2-D Mitsubishi PEAD-188K2-D 2.5L Calif (PZEV) A/T PY08-188K2-D Mitsubishi PY2L-188K2-D PY2P-188K2-F w/ i-eloop, Mitsubishi PYFG-188K2-A w/ i-eloop, PY2S-188K2-F w/ i-eloop, Mitsubishi PYFJ-188K2-A w/ i-eloop, Calif (ULEV) M/T PYBE-188K2-C Mitsubishi PYBF-188K2-C Fed M/T PYBG-188K2-B Mitsubishi PYBH-188K2-B A/T PY2J-188K2-D Mitsubishi PY2N-188K2-D PY2R-188K2-F w/ i-eloop, Mitsubishi PYFH-188K2-A w/ i-eloop, PY2T-188K2-F w/ i-eloop, Mitsubishi PYFK-188K2-A w/ i-eloop, Page 3 of 8

4 Mazda3 (Mexico built) for VINs starting with 3MZ Emissions Transmission File Name Note Calif (PZEV) M/T PELG-188K2-C Mitsubishi PELH-188K2-C A/T PELE-188K2-C Mitsubishi PELF-188K2-C Calif (ULEV) M/T PEDG-188K2-D Mitsubishi PEDL-188K2-D A/T PEDH-188K2-C Mitsubishi PEDM-188K2-C Fed M/T PEDJ-188K2-D Mitsubishi PEDN-188K2-D A/T PEDK-188K2-C Mitsubishi PEDP-188K2-C Mazda6 Emissions Transmission File Name Note Calif (PZEV) M/T PYXS-188K2- Mitsubishi PZY2-188K2- A/T PYXT-188K2- Mitsubishi PZY3-188K2- PYXW-188K2- w/ i-eloop, Mitsubishi PZY4-188K2- w/ i-eloop, Calif (ULEV) M/T PY8A-188K2-D Mitsubishi PY8C-188K2-D A/T PY8B-188K2-D Mitsubishi PY8D-188K2-D PY1G-188K2-H w/ i-eloop, Mitsubishi PY1T-188K2-H w/ i-eloop, Fed M/T PYXX-188K2- Mitsubishi PZY5-188K2- A/T PYXZ-188K2- Mitsubishi PZY6-188K2- PZY1-188K2- w/ i-eloop, Mitsubishi PZY7-188K2- w/ i-eloop, Page 4 of 8

5 2016 Mazda6 Emissions Transmission File Name Note Calif (PZEV) M/T PY9S-188K2-C Mitsubishi PY9T-188K2-C A/T PY9V-188K2-C Mitsubishi PY9W-188K2-C PY9X-188K2-C w/ i-eloop, Mitsubishi PYAA-188K2-C w/ i-eloop, Fed M/T PYAB-188K2-B Mitsubishi PYAC-188K2-B A/T PYAD-188K2-B Mitsubishi PYAE-188K2-B PYAF-188K2-B w/ i-eloop, Mitsubishi PYAG-188K2-B w/ i-eloop, Mexico M/T PYBA-188K2-B Mitsubishi PYBB-188K2-B A/T PYBC-188K2-B Mitsubishi PYBD-188K2-B CX-5 Emissions Transmission Drive File Name Note Calif M/T 2WD PUZ2-188K2-A Mitsubishi PUZ4-188K2-A Fed M/T 2WD PUZ3-188K2-A Mitsubishi PUZ5-188K2-A 2013 CX-5 Emissions Transmission Drive File Name Note Calif A/T 2WD PE02-188K2-N Mitsubishi PE1H-188K2-M 4WD PE1B-188K2-N Mitsubishi PE1K-188K2-M Fed A/T 2WD PE1D-188K2-N Mitsubishi PE1M-188K2-M 4WD PE1F-188K2-N Mitsubishi PE1P-188K2-M Page 5 of 8

6 CX-5 Engine Emissions Transmission Drive File Name Note 2.0L Calif A/T 2WD PUYR-188K2-B Mitsubishi PUYX-188K2-B 4WD PUYS-188K2-B Mitsubishi PUYZ-188K2-B Fed A/T 2WD PUYT-188K2-B Mitsubishi PUZ0-188K2-B 4WD PUYW-188K2-B Mitsubishi PUZ1-188K2-B 2.5L Calif A/T 2WD PYXH-188K2- Mitsubishi PYXM-188K2-4WD PYXJ-188K2- Mitsubishi PYXN-188K2- Fed A/T 2WD PYXK-188K2- Mitsubishi PYXP-188K2-4WD PYXL-188K2- Mitsubishi PYXR-188K2- Page 6 of 8

7 2016 CX-5 Engine Emissions Transmission Drive File Name Note 2.0L Calif M/T 2WD PS32-188K2-C Mitsubishi PS39-188K2-C A/T 2WD PS33-188K2-C Mitsubishi PS40-188K2-C 4WD PS34-188K2-C Mitsubishi PS41-188K2-C Fed M/T 2WD PS35-188K2-C Mitsubishi PS42-188K2-C A/T 2WD PS36-188K2-C Mitsubishi PS43-188K2-C 4WD PS37-188K2-C Mitsubishi PS44-188K2-C Mexico A/T 2WD PS38-188K2-C Mitsubishi PS45-188K2-C 2.5L Calif A/T 2WD PYAJ-188K2-C Mitsubishi PYAR-188K2-C 4WD PYAK-188K2-B Mitsubishi PYAS-188K2-B Fed A/T 2WD PYAL-188K2-B Mitsubishi PYAT-188K2-B 4WD PYAM-188K2-C Mitsubishi PYAV-188K2-C Mexico A/T 2WD PYAN-188K2-B Mitsubishi PYAW-188K2-B 4WD PYAP-188K2-B Mitsubishi PYAX-188K2-B It is not necessary to order a PCM part for this repair procedure. Page 7 of 8

8 WARRANTY INFORMATION This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair. This repair will be covered under Mazda s Federal Emission Warranty (long term) or Calif. PZEV Emission Warranty. Additional diagnostic time cannot be claimed for this repair. Warranty Type Symptom Code Damage Code DTC Part Number Main Cause A 6X 9W P0116 or P011A 5555-RP-PCM Quantity 0 Operation Number Labor Hours (includes checking ECT sensors and reprogramming) XXL4SXFX 1.2 Hrs ( Mazda3) 1.0 Hrs ( Mazda3) 0.9 Hrs (Mazda6) 1.1 Hrs (CX-5) Page 8 of 8