Side-Grip Vibratory Pile Drivers - Soil Drills - Piling Hammer Sheet Piles - Tube Piles - H-Piles - Timber Piles

Transcription

1 Side-Grip Vibratory Pile Drivers - Soil Drills - Piling Hammer Sheet Piles - Tube Piles - H-Piles - Timber Piles

2 Movax Innovative Technology ENHANCE YOUR BUSINESS Movax is made for enhancing your business, is not just a slogan. Movax has proved it all over the world. Well over 800 Movaxies sold and delivered from the coldest Siberia to the hotness of Brazil is a fact. Due to globalization the world today is much smaller than earlier. We can deliver spare parts in hours to most parts of the world and the helping hands of our service engineers fly fast wherever help is needed. Our training is always available for Movax users and dealers to help them provide better work and service. We are well aware that customer of our customer is the one who is paying our bills. That is why we and our dealers are doing our best to keep our customer s wheels running. R&D We are continuously developing our own technology in order to find better solutions and provide better service. Listening to our customers, keeping our ears and eyes open towards the markets and constantly developing our products are the keys to better results. Movax Technology is based on a new approach to carry out certain operations in construction sites. Our knowledge about the automatic control is also there to help those people operating in front line. Our main target is to develop our present products and simultaneously develop the new models to better cover the changing demand in markets. INFRASTRUCTURE/ CONSTRUCTION Infrastructure is one of the main focus points when pursuing growth in any country s economy. There is no country with a combination of a low level infrastructure and a high level economy. That is why we who are working in this field are really those who are making the future. In spite of the highs and lows we are always needed. SPECIALIST We do not want to be the generalist who does almost everything. Instead we want to be the expert on how you can use excavator in a more efficient way at construction sites. This is what Movax is and will be - a specialist at your service. Our way to work even when we have the most advantageous products is based on good old values; always honoring our customer s needs and promises we give. We do not let you down. Let us keep the world going forward! Matti Mustonen Managing director of Movax Ltd 2

3 MOVAX PRODUCTS Movax products are highly innovative piling equipment. Movax product program consists of excavator mounted side-grip vibratory hammers, piling hammers and soil drills. Movax concept offers savings on total investments through multi functionality and high productivity. Movax Side-Grip vibratory pile drivers Movax Side-Grip is an effective solution for driving and extracting sheet piles, H-piles, tubular steel piles and timber piles on various different soil and site conditions. Side-Grips are available in different size classes to meet wide range of piling requirements and match with different size base machines. Movax Side-Grip on pages 4-12 Automatic Operating Device Movax piling attachments can be installed on the most of standard excavators in the market. Movax automatic control system links the excavator and the attachment together. The system controls an auxiliary hydraulics of the excavator and all functions of Movax. It also monitors the pile driving process with inclination and pressure sensors. This helps operator s work and results in better efficiency and accuracy. Movax AutoC on page 14 Hydraulic Piling Hammer Movax IH-25 is excavator mounted piling hammer for driving load bearing piles or assist in sheet pile driving in difficult soil conditions. The double acting hydraulic ram works at high blow rate and produces high impact energy. The control system provides essential ram energy data. Movax IH-25 on page 16 Soil Drill Movax Soil Drills are excavator mounted auger drive attachments for cast in-situ piling and other earth drilling works. Hydraulically operated telescopic kelly bar reaches up to 12 metres depth. TAD Soil Drill on page 17 3

4 MODULAR SIDE-GRIP PILE DRIVERS SG-series SG45-SG75 Movax SG Side-Grip vibratory hammers with variable or fixed eccentric moment are modular and more flexible than other models. SG s can be fitted with purpose built sheet pile clamps if your focus is on the sheets. Similarly it can be equipped with clamps for tubular steel piles, timber piles, H-piles and more. Efficient pile driving and extracting is essential feature of Movax SG. Its overall geometry is designed for transferring the driving energy to the pile. The clamping force is adjustable for different kind of piles. Automatic control system is helping an operator to achieve accurate pile installation. Advanced lubrication system keeps SG vibros running longer. High capacity oil pumps with external oil reservoir keeps the temperature of bearings lower and results in longer continuous driving periods. Movax SG can be fitted onto crawler and wheel excavators and railroaders. Reasonable low weight of SG models allows a stabile use with wide selection of base machines. Its hydraulic system is made to work on standard excavator with normal auxiliary hydraulics. 4

5 Movax Modular System (MMS) Simple and strong mechanical solutions are standing for durability and easy maintenance. Movax SG vibratory pile drivers are built of strong modular parts that last long and are easy to replace. The same principle applies throughout the machine, from pile clamps to tilting and rotating mechanism. Interchangeable Side-Grip arms make SG-vibros suitable for driving wide range of piles and sheet piles. Optimised clamps are available for all common sheet piles, tubular steel piles, H-piles, timber piles and many other types of piles. Symmetric and wide opening Side-Grip is ideal for fast and easy pile handling and driving. 1. Sheet pile arms - Sheet pile - H-pile 1 Vibro Adapters 2. Modular Side-Grip arms - Tubular pile clamps Ø mm - Timber pile clamps Ø mm - Sheet pile clamps - H-pile clamps H180-H500 Pile clamps for modular arms 2 3. Tubular pile arms - Tubular pile Ø up to 610 mm 3 Customised solutions: - Clamps for square profiles etc. - Arms for bigger tubes Ø mm Bottom clamp 5

6 MODULAR SIDE-GRIP PILE DRIVERS SG-45 SG-50 SG ton Designed to match the capabilities of the popular medium size excavators from 20 to 30 ton Movax SG- 45, SG-50 and SG-60 Side-Grip vibratory pile drivers have many applications in all fields of civil engineering, general construction and railway industry. Good power-to-weight ratio of this size Movax and excavator combination makes it high performance pile driving machine that is still easy to move within the site and to the next one. These pilers are based on Movax Modular System (MMS) making them highly versatile and maintenance friendly. Interchangeable arms and clamps allow the machine to be equipped for wide range of different pile sections. Sheet piles, H piles, tubular steel piles, timber piles and many more. Technical data Piler type SG-45 SG-45V SG-50 SG-50V SG-60 SG-60V Weight without adapter (kg) Height (mm) 2468 Depth (mm) Width (mm) 1192 Suitable piles Sheet piles H-beams Tubes Width mm Size H180-H500 Pipe clamps: (which are fitted to sheet pile jaws) Ø90 - Ø250 mm Excavator class (ton) Engine power min. (kw) Max. return pressure (bar) 5 Pressure settings (bar) 350 Frequency max (1/min) Centrifucal force (kn) Depth 265 mm Tube reducer: (which are fitted to tube jaws) Ø mm Resonance free start and stop no yes no yes no yes Driving method vibra Pile lenght/weight 6m / 2000kg, 12m / 1400kg, 16m / 900kg Swing / tilt angle ( ) 360/30 6

7 SG-45V SG-50V SG60V ton Resonance free SG-V Movax SG-V s are high frequency vibratory pile drivers with variable eccentric moment. They share the Movax Modular System (MMS) and all the features with other SG range. Disturbance of surrounding environment is minimised by operating at high frequency and avoiding an oscillation at natural frequencies of the surrounding structures. Resonance free start up and shut down means the SG-V is the right choice when working in urban areas, near historical buildings or in any sensitive environment. In addition to safer vibration the SG-V also causes less noise and is faster and more comfortable to use. Variable eccentric moment SG-V is made for resonance free operation.disturbance to environment is minimised by operating at high frequency and avoiding an oscillation of the soil and surrounding structures. 7

8 MODULAR SIDE-GRIP PILE DRIVERS SG-65AR SG-75TR ton Movax SG-65 and SG-75 Side-Grip vibratory pile drivers are made to match capabilities of larger excavators from 28 to 40 ton. These powerful vibros combine the robust structure with excellent pile handling characteristics. The machine is built on the principle of Movax Modular System (MMS). SG-65 and SG75 are fitted with heavyduty clamping parts to take the heavy loads of driving the sheet piles, H-piles, tubular steel piles and other pile sections. Technical data Piler type SG-65AR SG-75TR Weight without adapter (kg) 3230 Height (mm) 2560 Depth (mm) 1115 Width (mm) 1270 Excavator class (ton) Engine power min. (kw) Max. return pressure (bar) 5 Pressure settings (bar) 350 Frequency (1/min) Eccentric moment (kgm) Centrifugal force max (kn) Ground vibration normal Resonance free start and stop no Driving method vibra Swing / tilt angle (o) 360 / 30 Suitable piles Sheet piles H-beams Tubes Width mm Depth 265 mm Size H180- H500 Pipe clamps: (which are fitted to sheet pile jaws) Ø90 - Ø250 mm Tube reducer: (which are fitted to tube jaws) Ø mm Pile lenght/weight 6m / 2800kg, 12m / 1900kg, 16m / 1300kg 8

9 Sheet piling, Zanzibar Port, Tanzania Railway reinforcement, Belorechensk, Russia Vinyl sheet piling, Flood preventing scheme, Austria Site access bridge, Recife, Brazil 9

10 SIDE-GRIP Vibratory PILE DRIVERS SG-25 SG-30 SG ton Movax SG-25, SG-30 and SG-40 are medium size, high frequency, Side-Grip vibratory hammers. Interchangeable clamping system adapts for sheet piles, tubular steel piles, H-piles and timber piles. The Side-Grip clamps can be quickly changed on the connection surface enabling easy swap from sheet piles or H-beams to round steel or timber piles. Biggest diameter of tubular pile is 457 mm. Adjustable gripping force ensures a firm and safe grip without damaging the pile. Reliability, safety and user-friendliness are the basis of the design. Light weight (1200kg) design makes handling of this unit easier also with wheel excavators, railroad vehicles and even some of the biggest backhoes. Automatic control system of the excavator keeps the pile vertical or, if required, inclined to certain angle. Alternatively, manual control device is available. Suitable piles Type SG-25 SG-30 SG-40 - Pile weight max. (kg) Pile lenght max. (m) 8 Piles made of steel - Sheet pile depth (mm) Tubular pile diameter (mm) H-beams min. size H180 Timber pile diameter (mm) Technical data Type SG-25 SG-30 SG-40 Weight without adapter (kg) Height (mm) 1962 Depth (mm) 902 Width (mm) 999 Excavator class (ton) Excavator engine power min. (kw) Oil flow (l/min) 90 (at 200 bar) 90 (at 280 bar) 120 (at 280 bar) Max. return pressure (bar) (bar) Pressure settings min-max (bar) Frequency max (1/min) 3000 Centrifucal force (kn) Driving method vibration Swing / tilt angle ( ) 360/30 Oil pump (lubrication) yes Case drain from motor yes 10

11 SIDE-GRIP SP / SP-W PILE DRIVERS SP-50F SP-60F. SP series Side-Grip vibratory hammers are proven technology for sheet pile installation. The high frequency vibro is fast, accurate and safe method and suitable for driving sheet piles into variety of different soils. Its Side-Grip is capable of clamping most common U- and Z-section sheet piles. These pilers can be alternatively fitted with clamps for small diameter tubular steel piles up to 325 mm. SP-70F4 is one of the strongest excavator mounted vibros and require from 33 to 40 ton excavator. SP-50F and SP-60F are working on base machines from 22 to 30 ton making them preferred choice for many contractors. SPH-80 is sharing the Side-Grip geometry with SP series but differs from other with its directed vibro technology. Directional hitting reduces ground vibration to a lower level than in the same size conventional vibratory driver. Side-Grip arms can be fitted with small diameter tubular pile clamps up to 325 mm diameter. SPH-80 is designed to work on 33 to 40 ton base machines. SP-70F4W Side-Grip vibratory pile driver is capable of clamping the piles up to 720 mm in diameter. Additional clamps are available for all standard tube piles smaller than 720mm. SPH-80W can pick, lift, locate, drive and extract tubes up to 630 mm in diameter. With an additional top hitter on the bottom jaw of the tube driver also the very last meter of the pile can be driven. SP60F-2 SP70F4-2 SPH80-6 SP70F4W SPH80W Technical data Piler type SP50F-2 SP60F-2 SP70F4-2 SPH80-6 SP70F4W SPH80W Weight without adapter (kg) Height (mm) Depth (mm) Width (mm) Excavator class (ton) ) ) ) ) Oil flow (l/min) 150 2) 180 2) 240 2) 240 2) 240 2) 240 2) Max. return pressure (bar) Pressure setting (bar) Frequency (1/min) speed v speed v. Centrifucal force (kn) Ground vibration normal normal normal low normal low Driving method vibra vibra vibra hitting v. vibra hitting v. Swing / tilt angle (o) 360/30 360/30 360/30 360/30 360/30 360/30 Number of arms Oil pump (lubrication) Yes Yes Yes Yes Yes Yes 1) Oil flow by 260 bar 2) Oil flow at 280 bar only I-pump installation allowed 3) ton excavator equipped with Movax power-pack SP for Piles Piler type SP50F-2 SP60F-2 SP70F4-2 SPH80-6 Sheet piles - Width of the pile (mm) Depth of the pile (mm) - Weight of the pile (kg) H-beams - Min. size H240 H240 H240 H240 Tubes (Needs optional pipe clamps which are fitted to sheet piler s jaws) - Sizes (mm) SPH80 SP50F, SP60F SP70F4 SP-W for Piles Piler type SP70F4W SPH80W Tubular pile / timber pile - Dia of the pile (mm) Weight of the pile (kg) Smaller tubes (Needs optional pipe clamps which are fitted to piledriver s arms) - Sizes (mm)

12 MODULAR SIDE-GRIP PILE DRIVERS ML-10 ML15 MLR-15 ML-10, ML ton MLR ton Light duty pile driving solutions for solar fields, landscaping and sites with difficult access Movax ML-10 and ML-15 are thoroughbred Side-Grip vibratory pile drivers in matching scale for mini and midi excavators from 5 to 8 ton. This unit features bolt-on type changeable clamps that are available for wide variety of different pile and sheet pile sections. Plastic and composite sheets, trench sheets, micro piles and timber piles are all driveable with this Side-Grip vibro. Movax ML is especially useful tool on landscaping projects, when working on a barge on waterfront jobs or any place with limited access or sensitive environment. Movax MLR-15 is leader guided vibratory pile driver with Side-Grip clamps for small diameter steel piles, timber piles or H-beams. MLR-15 is designed for solar panel foundations and other applications were high accuracy in positioning and verticality is important. The same unit is also suitable for installing raked piles to any required angle. Movax MLR-15 can drive light piles with Side-Grip clamping the pile close to the ground and thus avoiding a buckling of the otherwise flexible pile. Bolt-on type clamps are available in different sizes up to 300 mm in diameter or shape to match the pile sections. MLR-15 ML-15 Technical data Piler type MLR-15 ML-10 ML-15 Weight without adapter, side-grip jaws and bottom clamp (kg) Dimensions L x W x H (mm) 1480 x 1125 x 3505 Stroke (mm) Excavator class (ton) Vibrating force (kn) Excavator engine power min. (kw) Hydraulic oil flow at 170 bar (l/min) Pressure setting (bar) Suitable piles Pile weight max. (kg) 400 Pile profile depth max (mm) 140 Tubular pile diameter (mm) Timber pile diameter (mm) * Dimensions and weights are the maximum values that can be handled with the piler. ** Driving a pile is a matter that is associated with the ground type. POWER PACK Power Pack provides extra oil flow for the excavator and thus allows the excavator to be used with a bigger Movax model than without it. For example smaller than 30 ton excavator can be suitable for SP-70F4 with Power-pack. Movax Power Pack is fitted onto the excavator and shares hydraulic oil tank and diesel tank of the base machine. tool box kit Movax tool box kit is designed for adjustment and basic maintenance needs. It includes wide assortment of tools and selection of spare parts to ensure that maintenance can be done smoothly. Most of the tools in the box have lifetime warranty. 12

13 TRAINING AND INSTALLATION Piling work is often challenging itself not to mention when aiming to achieve the best performance. As Movax is a unique machine, every operator has to be well trained to its use. When installing Movax equipment to base machines, service engineers provide customer with the required operator training. We also offer operator or maintenance training at Movax Oy s premises in Hämeenlinna, Finland. These technical and practical training programmes can be tailored to meet contractor s requirement and level of expertise. For more information, please contact Movax Oy or your local dealer. 13

14 AUTOMATIC OPERATING DEVICE Excavator operator has a challenging job to drive a pile vertically by keeping the pile on the linear movement. This requires the control of three different movements of boom, stick and bucket cylinder simultaneously. At the same time the angle of the pile is very difficult to see from the cabin of the excavator as a side view of the pile cannot be directly seen. Movax automatic operating device is developed to solve the problem. The main principle is that the operator controls one movement and computer controlled system takes care of the two remaining movements. This results to a linear movement of the pile. Working cycle with Auto Steering Automatic system calculates the position of the pile (distance and angle). Main boom, Stick boom and Movax angles are measured by sensors. The pile is driven or extracted straight in vertical direction or in any other angle. Display unit recognises that the operator is controlling one movement (Main boom), and takes care of the two others (Stick and Movax). This is done by controlling the proportional valves. Cylinder movements are controlled by main valves. Valves of the automatic control the main valves of the excavator. Operator controls one movement (e.g. Main boom). 14

15 Pile Handling and Driving 15

16 Piling Hammer IH-25D From 24 to 40 ton Movax IH-25d is an excavator mounted piling hammer for driving sheet piles, tubular steel piles, H-piles and pre-cast concrete piles. As a big drop hammer, though still compact in design, it finalizes pile driving even at difficult ground conditions. Movax IH is easy to hook on as there are adapters available for all common quick release coupling models. All controls of Movax IH, such as hitting on/off, hitting energy and tilt left/ right and following of pile are easily managed by Movax Automatic operating system. Auto C display shows also the angle and distance, which can be controlled by Auto C or manually. Auto C displays a realised ram energy after every hit. Other features of Movax IH-25d accelerated hydraulic drop hammer: 1. Compact design fits between two std 600 mm sheet piles because the frame width is only 560 mm 2. Integrated leader with 1,2 m stroke to follow the penetration of pile 3. Changeable pile cap for different pile types and materials. Piles up to dia 220 mm fit directly into the anvil of the hammer without pile cap. 4. Simple and rugged construction 5. Easy access to service locations 6. Hits also in angle without tremendous hitting energy losses. This is possible because of acceleration force, which compensates frictions of sliding surfaces 7. Stepless hitting energy adjustment 8. Creates full pile bearing capacity up to dia 170 mm and 30 m long steel pile. For dia 220 mm piles end-of-driving criteria can be achieved up to 20 m length. Movax IH-25d Technical Specifications Type IH-25d Total weight [excl. excavator, adapter & pile cap] (kg) 3800 Ram weight (kg) 1300 Blows per minute (1/min) Impact energy (knm) 0 25 Drop height (m) Pressure relief set max (bar) 350 Oil flow rate (l/min) Side tilt angle (deg) +/- 30 Total height (mm) 4500 Frame width (mm) 560 Transport width 1350 Depth Advanced hydraulic circuit 10. Shock absorber against counter hits form pile gives durability for hammer frame 16

17 Soil Drill TAD-30 TAD-30S From 24 to 35 ton Movax Soil Drills are excavator mounted auger drive attachments for cast in-situ piling and other earth drilling works. A technology behind the efficiency is a hydraulically operated telescopic kelly bar with two extendable sections on TAD-30 and one longer extension on TAD-30S. Movax TAD works well in confined spaces still good on reaching over obstacles. Telescopic design keeps the machine low and allows working on sites with limited headroom without compromising on drilling depth Auger for hard clay 2. Drilling bucket for hard soil Technical data Type TAD30S TAD30 Weight without adapter and auger (kg) Height without auger (mm) Depth (mm) 1673 Width (mm) 1013 Excavator class (ton) Oil flow (l/min) Max. return pressure (bar) 5 Pressure setting (bar) 320 Hole depth (m) 9 12 Hole diameter (mm) *) Drill speed range (rpm) Side tilt angle (o) +/- 30 Torque (Nm) Auger pressing force (N) Auger pulling force (N) *) depending on soil conditions and tooling 17

18 Applications Sheet piling, New Zealand Trenching, Ireland Sheet piling, Estonia Sheet piling, Germany Sheet piling, Finland Indoor sheet piling, Germany Soil nailing, USA Raked piles, Russia Tubular steel piles, Russia Railway, Germany 18

19 Sheet piling, India Tubular steel piles, Poland Sheet piling, Sweden H-piles, Australia H-piles, load testing, Australia 19

20 Marketing & Sales MAIN OFFICE AND FACTORY Movax Oy Ltd Tölkkimäentie 10 FI Hämeenlinna, Finland Tel: +358 (0) Fax: +358 (0) Marketing & Sales Mr. Matti Mustonen Mob:+358 (0) Mr. Mikko Lindeman Mob:+358 (0) Mr. Mikko Vinkki Mob:+358 (0) Mr. Joachim Rübsam Mob: +358 (0) Spare Parts Mr. Jani Sipilä Mob:+358 (0) MOVAX DEALERS AND DISTRIBUTORS RUSSIA: OOO Larssen Ltd. Mr. Juri Rukin Tel Moscow: Tel St. Pet.: Sales, after-sale services GERMANY, south: Movax GmbH Mr. Michael Molzberger Tel: Mobile: +49 (0) Fax: Sales, after-sale services GERMANY, north: Semken Baumaschinen Mr. Claus Semken Tel: +49 (0) Fax: FRANCE: Tractorhin SAS Mr. Fabrice Marchal Tel: +33 (0) Fax: +33 (0) UK: mpiling Limited Mr. Ian Mills Tel: UK Distributor for Movax Lite range: Aldridge Piling Equipment Ltd Mr. David Coley Tel: POLAND: AM-TEC Engineering Mr. Michal Adamiecki Tel: SWITZERLAND: AG für Baumaschinen Schmerikon Mr. Urs Helbling Tel: Fax: BRAZIL: Getefer Ltda Mr. José Luis I. Trottenberg Tel/Fax: INDIA: Worldcon Technologies Mr. Ashutosh Dhar Tel: Fax: AUSTRIA: Mr. Joachim Rübsam Tel: +358 (0) BELARUS: Mr. Juri Rukin Helsinki Tel: +358 (0) Mob: +358 (0) UKRAINE: Mr. Juri Rukin Helsinki Tel: +358 (0) Mob: +358 (0) KAZAKHSTAN: Mr. Juri Rukin Helsinki Tel: +358 (0) Mob: +358 (0) PORTUGAL: RESOR LDA Mr. F. Bernardes da Silva Tel: Fax: AFTER-SALE SERVICES IN IRELAND: Brendan Glennon Plant Repairs Mr. Brendan Glennon Tel: Spare-parts, after-sale services NORTH AMERICA (USA AND CANADA) AND CENTRAL AMERICA'S REGION Hercules Machinery Corporation is a lisenced manufacturer and distributor for Movax Side-Grip sheet pilers in North and Central America. Hercules Machinery Corporation 5025 New Haven Avenue Forth Wayne IN Tel: Fax: Managing Director Mr. John Jinnings Sales & Marketing: Mr. Justin Reed CFO/VP Operations jreed@hmc-us.com Mr. Tom Dame tdame@hmc-us.com