ABB Technology Day, Cape Town, May 21st & 22nd ABB UPS Pioneers of True Modular & Transformerless UPS

Transcription

1 ABB Technology Day, Cape Town, May 21st & 22nd 2014 ABB UPS Pioneers of True Modular & Transformerless UPS

2 Milestones From Newave to ABB 2012 march Newave becomes part of ABB April 2014 Slide 2

3 ABB Ups Operations Today Full Surface: m2 Production Area: m2 Production Capacity: Phase UPS / Year Expansion Capability : m2 April 2014 Slide 3

4 Business Unit Power Electronics UPS as a new product group Power Electronics Wind & Solar Traction Converters EV Charging (Epyon) Power Protection Advanced power electronics Converter products Excitation systems High power rectifiers Power quality products Service Solar Inveters Wind Tower generators Control Systems Mass Transit and Auxiliary Converters Propulsion Converters Auxiliary Power Converters Battery Chargers High Power Propulsion for Locomotives and High-Speed Trains DC Fast Chargers and Systems AC Chargers (Systems) Service On-line UPS systems 1-phase kVA 3-phase kVA Industrial UPS Systems Services Service Service April 2014 Slide 4

5 Our Group Newave SA Switzerland Product Group HQ ABB UPS Companies Quartino Marketing R&D Engineering Production Administration Quality, Safety Sales (Partners) Europe (35) Africa ( 6 ) M.East (12) Asia (9) Oceania (3) Latin America (13) N. America (1) Switzerland Germany Netherland Spain Finland Austria Italy India China Brazil Mexico April 2014 Slide 5

6 Academy The Newave Academy s primary purpose is to develop excellence by consistently training sales and service teams. Our dedicated instructors teach basic and advanced competences (courses on all important topics) which allow sales and service professionals to make the right decisions, propose the right solutions and ensure excellent quality of service regardless of the application. The Newave Academy offers training courses on all aspects of the sales, service and system engineering to guarantee the availability of installed Newave UPS systems, the protection of critical loads and the safety of service engineers. April 2014 Slide 6

7 Power Protection Product range Commercial Industrial Double Conversion Standalone UPS Double Conversion Modular UPS Static Switch and Power Distribution Double Conversion Industrial UPS & Chargers Single Conversion UPS Power Conditioning PowerValue DPA Upscale Superswitch Cyberwave PCS100 AVC Product PowerScale Conceptpower DPA Cyberex ZF RBE II PCS100 UPS-I PCS100 RPC PowerWave 33 DPA 500 PDUs, FaultGuard PCS100 SFC I.T Computer Rooms Major Market Segments Data Centers Health Finance Telecom Data Center Finance Health Infrastructure Data Center General Industry Process Automation Oil & Gas Power Generation Water Processing Data Center General Industry Process Automation Water Processing General Industry Process Automation Water Processing Food & Beverage Infrastructure Telecom Aluminium Plants Food & Beverage Military Industry Security Pictures Power Range 1 kva to 500 kw Parallel to 5 MW 10 kw to 500 kw Parallel to 3 MW Up to 4000A STS, 600 KW PDM Up to 150kVA 150 kva to 3 MVA (parallel) 125 kva 20 MVA (parallel) Compliancy IEC IEC UL - IEC UL - IEC IEC - UL IEC - UL UPS (CH - Quartino) Power Solutions (US - Richmond) Power Conditioning (NZ - Napier)

8 Creating Trends Trend N 1* Transformerless UPS Trend N 2** Modularity For the first time in the threephase UPS market, revenues for transformerless three-phase UPS were greater than those for transformer-based three-phase in This shift in product topology was decisive, and is anticipated to continue to grow in coming years as the efficiency, size and manufacturing cost benefits of transformerless technology win over customers... The financial crisis has given IT executives who are willing to make tough decisions a platform to significantly rationalize their data centre and IT infrastructure, and cut up to 50% of current costs, which they can potentially leverage into new investments to make their organization more efficient or competitive. *Source: IMS Research June 2010 ** Source: Steve Sams, VP Global Site and Facilities, IBM Steve Sams, VP Global Site and Facilities, IBM April 2014 Slide 8

9 ABB UPS Concepts Transformer UPS Design Maintenance Bypass Line 1 Bypass Line 2 ~ = Rectifier = ~ 400 Vac 340 Vdc 200 Vac 400 Vac Inverter Output Transformer (1:2) Load Battery April 2014 Slide 9

10 ABB UPS Concepts Transformerless UPS Design Maintenance Bypass Line 1 Line 2 ~ = Rectifier = Bypass = ~ 400 Vac 340 Vdc 700 Vdc 400 Vac = Booster = = Inverter Battery Charger Load Battery Variation in number of blocks (40-50) allowed in order to adjust autonomy times Separate battery chargers provide improved rippleless charging April 2014 Slide 10

11 ABB UPS Concepts Transformerless UPS Design Efficiency (%) Transformer vs. Transformeless Transformerless Transformer based 25% 50% 75% 100% Load (%) April 2014 Slide settembre 2012

12 ABB UPS Concepts Transformerless UPS Design No transformer = Less noises, less filters, less hardware, smaller size = Less Cooling, higher efficiency, lower weight, less space Efficiency > 95% - no or little additional cooling necessary Small physical size; Light weight: 500 kva = 1000 kg Small footprint no additional cabinet for 12 pulse or battery cabinet needed Variation of number of battery blocks allowed Separate battery charger ensures correct ripple free Input current distortion < 3% - no additional input filters High input power factor (0.99) April 2014 Slide 12

13 ABB UPS Concepts Modularity MAINS 1 MAINS 2 CRITICAL LOAD April 2014 Slide 13

14 ABB UPS Concepts True Modularity MAINS 1 MAINS 2 DPA CONTROL PANNEL DPA CENTRAL PROCESSING UNIT DPA POWER UNIT DPA STATIC BP SWITCH DPA BATTERY PACKS DPA CONTROL PANNEL DPA CENTRAL PROCESSING UNIT DPA POWER UNIT DPA STATIC BP SWITCH DPA BATTERY PACKS DPA CONTROL PANNEL DPA CENTRAL PROCESSING UNIT DPA POWER UNIT DPA STATIC BP SWITCH DPA BATTERY PACKS CRITICAL LOAD April 2014 Slide 14 Each Module is a complete UPS!

15 Contents Company Profile UPS Design Evolution Modular System Design Parallel Architectures Value Proposition Product line April 2014 Slide 15

16 Modular Technology What is your definition of Modular? April 2014 Slide 16

17 Modular Architectures Parallel System Architectures are designed to increase Power Protection Availability, which cannot be achieved by single UPS s. Parallel Architectures available today: Central Parallel Architecture (CPA) Decentralized Parallel Architecture (DPA) TM These 2 architectures differ by the level of decentralization of their building blocks April 2014 Slide 17

18 Modular Architectures Centralized Parallel Architecture (CPA) In a Centralized Parallel Architectures the system is composed of common system building blocks: MAINS 1 MAINS 2 CENTRAL PROCESSING UNIT CENTRAL CONTROL PANNEL CPU Control Panel Static Bypass Switch Battery Redundant POWER UNIT Redundant POWER UNIT CENTRAL BATTERY PACKS The only Decentralized Parts are the Power Units. Redundant POWER UNIT CRITICAL LOAD CENTRAL STATIC BP SWITCH April 2014 Slide 18

19 ABB UPS Concepts True Modularity Decentralized Parallel Architecture (DPA) TM distributes the entire UPS Hardware and Software into each module. MAINS 1 MAINS 2 DPA CONTROL PANNEL DPA CENTRAL PROCESSING UNIT DPA POWER UNIT DPA STATIC BP SWITCH DPA BATTERY PACKS A DPA systems includes distributed/decentralized: CPU; Control Panel; Static Bypass Switch; Power Unit and Separate Battery DPA CONTROL PANNEL DPA CONTROL PANNEL DPA CENTRAL PROCESSING UNIT DPA CENTRAL PROCESSING UNIT DPA POWER UNIT DPA POWER UNIT DPA STATIC BP SWITCH DPA STATIC BP SWITCH DPA BATTERY PACKS DPA BATTERY PACKS CRITICAL LOAD April 2014 Slide 19

20 Modular Technology April 2014 Slide 20

21 Modular Technology Added Value Safe Swap Easy maintenance (MTTR) No risks for the load No dangers for the technician Increase number of modules with no supply interruptions April 2014 Slide settembre 2012 Newave Energy AG 21

22 Newave UPS Concepts DPA - Decentralized Parallel Architecture True system redundancy No single point of failure (increased availability) Enhanced serviceability High level of flexibility Reduced Total Cost of Ownership (TCO) Low weight of modules Low footprint Multi Master-Slave Technology through a simplified BUS Communication Back Feed protection integrated Safe swap April 2014 Slide 22

23 Contents Company Profile UPS Design Evolution Modular System Design Parallel Architectures Value Proposition Product line April 2014 Slide 23

24 Our Value 1) High Availability Highest classification (IEC class: VFI-SS-111) UPS topology: double-conversion designed to handle all types of power failures Latest IGBT technology with DSP controls High MTBF Parallel redundant configurations with Distributed Parallel Architecture (DPA) Very High MTBF Fast and efficient repair due to modularity with safe swap feature Low MTTR 2) Low TCO Low initial investment, top of the line performance allows smaller upstream sizing, less cooling capacity, smallest foot print Low operating costs, efficiency in double conversion mode 96%, in ECO mode >99%, savings in electricity costs, less cooling costs Modularity allow for cost efficient scalability and concurrent maintenance 3) Sustainability and green values Efficiency lower carbon emissions Green (energy saving) manufacturing, recycling, (ISO 14001) low carbon footprint, no waste/pollution Swiss quality long life cycle with minimum waste Low size and weight savings in footprint April 2014 Slide 24

25 Our Value Meeting customers needs Minimize interruptions (Availability) Respect requirements of an enterprise in expansion (Flexibility) Continuous growth of energy consumption lowering the costs (Efficiency) Reliability respecting the performance (Service) April 2014 Slide settembre 2012

26 Availability Redundancy How to increase mains availability UPS Single UPS configuration MTBF = to hrs Years = 6 to 23 UPS UPS Parallel redundant configuration (N+1 redundancy degree) MTBF = to hrs Years = 17 to 57 April 2014 Slide 26

27 Availability Modularity UPS UPS AAAAAAAAAAAA = MMMM UUU MMMM UUU + MMTT UUU Non Modular (1+1) Redundant Configuration MTBF MTTR 6h 0.5h Modular (3+1) Redundant Configuration Availability 0, (5 nines) 0, (6 nines) April 2014 Slide 27

28 Availability New service concept UPS UPS Standalone Spares Kit 1 Hr,2Hr, 3Hr? Modular Spare Module minutes April 2014 Slide 28

29 Contents Company Profile UPS Design Evolution Modular System Design Parallel Architectures Value Proposition Product line April 2014 Slide 29

30 The Product Line Contents Newave product strategy Rack-mountable Modular UPS Standalone UPS Connectivity & Management Systems Common Features & Benefits April 2014 Slide 30

31 Product Development Strategy Newave Products are developed around 5 main criteria High availability and reduced downtime / MTTR Flexibility and Scalability pay as you grow Highest efficiency at operating conditions (50% - 75% load) lowest TCO Minimal space requirements Compact design Reduced environmental impact April 2014 Slide 31

32 The Product Line Contents Newave product strategy Rack-mountable Modular UPS Standalone UPS Connectivity & Management Systems Common Features & Benefits April 2014 Slide 32

33 Rack-mountable Modular UPS Conceptpower DPA Conceptpower DPA Upgrade 250 DPA UPScale DPA UPScale ST DPA UPScale RI 10kVA 1.5 MVA up to 30 Modules ST kw up to 10 Modules RI kw up to 4 Modules April 2014 Slide 33

34 Conceptpower DPA April 2014 Slide 34 Technical Specifications Cabinet Type Power Range Individual power range per module Maximum power per frame Maximum power (n+1 Redundancy) Parallelable up to Rated output voltages Safe-Swap modular / rack 30kVA 1.5MVA 24/32/40kW 50/150/250kVA 1200kW Input current distortion THDI <3% Input power factor (PF) 0.99 Output power factory 0.8 Classification acc. IEC/EN Working mode 30 Modules 380/220;400/230,415/240V three phase VFI-SS-111 Efficiency up to 95.5% Power density per m² Maximal weight w/out batteries Battery compartment Maintenance bypass Scalability (n+1) capable on-line double conversion up to 342kW/m² from 224kg up to 490kg Internal or external matching cabinets standard Yes (horizontal + vertical)

35 Conceptpower DPA Modularity Design 100% continuous duty static switch Control Logic Redundant Power supplies Power Board Integration power components High Frequency IGBT/PWM Inverter April 2014 Slide 35

36 Conceptpower DPA Power Range kva Safe-Swap DPA Models CLASSIC FRAME 50kVA TRIPLE FRAME 150kVA UPGRADE FRAME 250kVA Wide DPA-Module 24kW/30kVA 32kW/40kVA 40kW/50kVA 663x225x x800x1650 7x40 x 7/9Ah Total 280 Blocks 730x800x1975 3x2x40x7/9Ah Total 240 blocks 730x800x1975 External battery Only 44 up to 56 kg April 2014 Slide 36

37 DPA UPScale ST Technical Specifications April 2014 Slide 37 Cabinet Type Safe-Swap modular (rack) Working mode on-line double conversion Output power factory 1.0 Individual power range per module 10/20kW Maximum power per frame 40/60/80/120/200kW System Power Range kVA Parallelable up to 10 Modules in the same frame Maximum power (n+1 Redundancy) 180kW Efficiency up to 95.5% Parallelable up to 10 Modules Maximal weight w/out batteries from 115kg up to 263kg Module weight 21.5kg (20kW) Rated output voltages 380/220;400/230,415/240V three phase Input current distortion THDI <3% Input power factor (PF) 0.99 Classification acc. IEC/EN VFI-SS-111 Power density per m² up to 472kW/m² Battery compartment internal or external matching cabinets Maintenance bypass standard in each modules

38 DPA UPScaleTM Power Range kw UPScale ST 60 UPScale ST UPScale Modules : UPScale M10 UPScale M20 10kW / 10kVA UPScale ST 40 UPScale ST 80 20kW / 20kVA HU = 3 WxHxD 488x132x kg and 21.5 kg WxHxD 550x1135x767 WxHxD 550x1975x757 WxHxD 550x1135x767 WxHxD 550x1975x767 2 x 40 x 7.2/9Ah Total 80 blocks April 2014 Slide 38 3 x (2x40) x 7.2/9Ah Total 240 blocks External Batt. ONLY External Batt. ONLY

39 DPA UPScale RI Technical Specifications April 2014 Slide 39 Enclosure Type 19 rack-mountable Working mode on-line double conversion Output power factory 1.0 Individual power range per module 10/20kW Maximum power per frame 20/40/80kW System Power Range 10kW 80kW Maximum power (n+1 Redundancy) 60kW Efficiency up to 95.5% Parallelable up to 4 Modules (single frame) Maximal weight w/out batteries from 59kg up to 136kg Module weight 21.5kg (20kW) Rated output voltages 380/220;400/230,415/240V three phase Input current distortion THDI <3% Input power factor (PF) 0.99 Classification acc. IEC/EN VFI-SS-111 Power density per m² up to 122kW/m² Battery compartment Internal or external Maintenance bypass standard

40 DPA UPScale RI kw Rack-Independent Models UPScale RI UPScale Modules : UPScale M10 UPScale M20 UPScale RI 11 10kW / 10kVA 20kW / 20kVA UPScale RI 10 WxHxD 488x132x kg and 21.5 kg WxHxD 488x487x732 (11Hu) No internal Batteries WxHxD 488x487x732 (11Hu) 1 x 40 x 7.2/9Ah Total 40 blocks WxHxD 488x665x732 (15HU) 2x40 x 7.2/9Ah Total 80 blocks April 2014 Slide 40

41 DPA UPScale RI kw Rack-Independent Models UPScale RI 24 UPScale RI 22 UPScale RI 40 UPScale RI 20 10kW / 10kVA 20kW / 20kVA HU = 3 WxHxD 488x132x kg and 21.5 kg WxHxD 488x665x732 (15HU) No internal Battery April 2014 Slide 41 WxHxD 488x798x732 (18HU) 2x40 x 7.2/9Ah Total 80 blocks WxHxD 488x1153x732 (26HU) 4x40 x 7.2/9Ah Total 160 blocks WxHxD 488x798x732 (18HU) No internal Battery

42 Conceptpower DPA 500 Best-in-class modular UPS

43 Conceptpower DPA 500 True modularity with fault tolerant DPA architecture 100 kw rated power module Each module can operate fully independently, thanks to ABB s Decentralized Paralleling Architecture (DPA) 5 modules in a single DPA 500 frame Amazing 500kW secured power in only 1.5 m² All modules are fully redundant with each other DPA 500 frame completes the system: Bypass input breaker, battery fuse and output isolation switch for each module, dedicated. System maintenance bypass switch included System cabling supports both, single and dual input feed Battery can be managed as separate for each module or as common to system April 2014

44 Conceptpower DPA 500 Ultimate scalability 6 frames can be further connected in parallel to achieve amazing 3 MW system total power Multiple benefits follow from the advanced scalability: Adding capacity to system is easy Adding redundancy to increase availability and reliability becomes easy Standardizing UPS system to serve load segments of different sizes is reality April 2014

45 Conceptpower DPA 500 Highest availability lowest cost of ownership Highest availability Zero down time True redundancy with fault tolerant DPA architecture Fast and easy maintenance without downtime with On-line swappable modules True scalability; flexible power upgrades and downgrades Modular architecture: Minimized initial investment Pay as you grow Compact size and small footprint Reduced electricity consumption with high double conversion efficiency, 96% (Eco-Mode >99%) Concurrent, easy and fast maintenance Lowest total cost of ownership (TCO) April 2014

46 Conceptpower DPA 500 Highlights Serviceability: Online Swap Modularity (OSM) Online serviceability Top or bottom cable entry (standard) Human Machine Interface Graphical display on system level DPA displays in each module April 2014

47 Conceptpower DPA 500 Scalability example 3000kW kW system April 2014

48 Conceptpower DPA 500 Standardization of power protection Modular scalability enables the users with various types and sizes of data centers to: Optimize the solution according to the needs of each data center or each load segment Gain savings due to simple and standardized power protection concept - And service concept All this at the same time!! April 2014

49 The Product Line Contents Newave product strategy Rack-mountable Modular UPS Standalone UPS Connectivity & Management Systems Common Features & Benefits April 2014 Slide 49

50 Standalone UPS PowerScale Powerwave 33 10kVA 1MVA (up to 20 units in parallel) 10/15/20/25/30/40/50kVA 60kW 5MW (up to 10 units in parallel) 60/80/100kW 120/160/200kW 250/300kW 400/500kW April 2014 Slide 50

51 PowerScale Technical Specifications Cabinet Type Stand Alone Working mode on-line double conversion Power Range 10/15/20/25/30/49/50 kva Output power factor (PF) 0.9 Efficiency up to 95.5% Parallelable up to 20 Systems Maximum power (n+1 Redundancy) 1.0 MVA Scalable (n+1) capable Yes (horizontal) Rated output voltages 380/220;400/230,415/240V three phase Input current distortion THDI <3,0% Input power factor (PF) 0.99 Classification acc.iec/en VFI-SS-111 Power density per m² 33 up to 112 kw/m² Maximal weight w/out batteries from 60kg up to 155kg Battery compartment Internal or external Maintenance bypass standard April 2014 Slide 51

52 PowerScale Internal Batteries Type A Type B Type C 10kVA/9kW 15kVA/13.5kW max. 15 min max. 10 min. 10kVA/9kW 15kVA/13.5kW max. 35 min max. 20 min. Battery configuration Max. 3 x48 x 9Ah Or 20kVA/18kW max. 6 min. 20kVA/18kW max. 15 min. Max. 1x48 x 28Ah 25kVA/22.5kW max. 8 min. 25kVA/22.5kW max. 18 min Battery configuration Max. 1 x48 x 9Ah Battery configuration Max. 2 x48 x 9Ah 30kVA/27kW 40kVA/36kW max. 13 min. max. 10 min. 50kVA/45kW max. 8 min. 345 x 720 x x 1045 x x 1400 x kg kg kg April 2014 Slide 52

53 Powerwave 33 Technical Specifications Cabinet Type Working mode Power Range Output power factor (PF) 1.0 Stand-alone Efficiency up to 96% Parallelable up to Maximum power (n+1 Redundancy) Scalable (n+1) capable Rated output voltages on-line double conversion 60/80/100/120/160/200/250/300/400/500 kw 10 Systems 5,0MVA Input current distortion THDI <3,5% Input power factor (PF) 0.99 Classification acc.iec/en Power density per m² Maximal weight w/out batteries Battery compartment Maintenance bypass Yes (horizontal) 380/220;400/230,415/240V three phase VFI-SS-111 up to 363kW/m² from 230kg up to 1000kg Battery enclosures (60-100kW) and matching external battery cabinets standard April 2014 Slide 53

54 The full range Technology: On-Line, transformer less Power range: kva/kw (3/3) Rated at PF = kW kW kW kw April 2014 Slide 54

55 The compactness of PowerWave kw 550 x 1820 x 750 mm From 230 to 245kg FEATURES Compact size Low weight Front access only kva with BAT-ENC A 970 x 1820 x 750 mm From 250 to 285 kg (w/o batt.) BENEFITS Space costs savings kva with BAT-ENC B 1180 x 1820 x 750 mm From 270 to 305 kg (w/o batt.) Less transportation costs and no need to reinforce the floor basement April 2014 Slide 55

56 The compactness of Powerwave kw 850 x 1820 x 750 mm From 280 to 310 kg FEATURES Compact size Low weight Front access only kw 1100 x 1920 x 750 mm From 390 to 410 kg No rear access needed kVA can be placed against the wall BENEFITS Space costs savings kw 1650 x 1994 x 850 mm From 950 to 1000 kg Less transportation costs and no need to reinforce the floor basement April 2014 Slide 56

57 Options - Powerwave 33 Top Cable Entry Back feed protection Parallel-Kit (adapter + cable with various lengths) Synchronization-Kit (when using STS) Connectivity (SNMP, Multidrop, environ. sensors etc.) Elevation-Kit Manual Bypass (only for kW, on all others it is standard) April 2014 Slide 57

58 Powerwave 33 - Parallelability Up to 10 units / up to 5MW G G To the Load April 2014 Slide 58

59 The Product Line Contents Newave product strategy Rack-mountable Modular UPS Standalone UPS Connectivity & Management Systems Common Features & Benefits April 2014 Slide 59

60 Management and Connectivity Monitoring UPS systems Extensive alarm/events management Continuous information for service activities Support functionalities for Building Management Systems Safe shutdown of critical loads Remotely shutdown units when strictly necessary April 2014 Slide 60

61 Management and Connectivity For monitoring and executing safe shutdowns, the UPS and the control system communicate through : Interface that is built into the UPS; Newave s optional products Communication HW Software November 20, 2012 Slide 61

62 Products In-built interfaces Eg. Powerwave 33 USB RS232 Same functionalities X1 Inputs X2 Outputs / Dry contacts Multidrop cable Parallel cable SNMP Card Modem Card Interchangeable April 2014 Slide 62

63 Monitoring Products Communication HW Network Interface cards Environmental sensors HW that integrates data from the UPS into the management system Data logging Alarming ( , sms, traps) Aux I/O management Web server UPS shutdown Highly programmable and stable Software SW for the cards above (Wavemon) Enables shutdown of the servers and remote scripting April 2014 Slide 63

64 The Product Line Contents Newave product strategy Rack-mountable Modular UPS Standalone UPS Connectivity & Management Systems Common Features & Benefits April 2014 Slide 64

65 Industrial Products

66 Key Market Segments Key Industrial Market Applications Oil & Gas (platform or refinery) Petro-chemical & Chemical Power Generation Utility Power plants Sub-station etc Pulp & Paper Metal & Mining Food & Beverages Transportation

67 Industrial Definition external components DPA Module Dust Filter IP54 Ventilation Fan 1. Upgradable for rack mount cubicles protection (IP protection with IP54 and IP42 (RITTAL) 2. High compact and rigid cubicle with dust filter 3. Good ventilation circulation 4. Suitable for couple with input isolation transformer, bypass transformer or output transformer, depend on load application 5. Integration timer control or tripping breaker with distribution board 6. Interface with various type of DCS alarm signaling board, MODBUS, remote communication 67 IP54 / IP42 Cubicle Robust Design

68 Industrial Definition internal components Integration Power Pack ESIS DPA Module Urethane conformal PCB Coating High Quality Components Swiss QTY Flammable retardant cables 1. High quality semi conductor, compact, robust and rigid integration board. 2. Urethane/Silicone conformal PCB Coating A durable protection coating for printed circuit boards. Provides protection against offshore fungus, moisture, sandy, corrosion, thermal shock and chemical environments 3. Flammable retardant cables or halogen free wiring 4. Integration power pack for power components and control 68

69 Industrial Design Architecture of DPA Module DPA 3 x 40kVA Module Two (2) Empty Slots For Power Upgrade Demands Charger 15A per Module Inner charger 3x15A = 45A max Two level charging (Float/Fast) Two charging BAT & INV current Sealed Lead 450AH Load 80kVA DPA 80kVA + 40kVA N (80KVA) + 1 (40kVA) Paralleling with up to 4 cabinets 20 Modules Power Upgrade Demands NiCad 450AH 69

70 Industrial Design Architecture of DPA Module DPA 5 x 40kVA Module Charger Module Cabine Batt Charger 35A Module Charger 15A per Module Inner charger 5x15A = 75A max Two level charging (Float/Fast) Two charging BAT & INV current Ext charger 3x35A = 105A max NiCad 1, 500AH` Sealed Lead 750AH Load 160kVA DPA 160kVA + 40kVA N (160KVA)+ 1 (40kVA) NiCad 750AH NiCad 10%CH= 150A 70

71 Commercial bespoke UPS for use in Industrial & Semi Industrial Environments DPA Module Dust Filter IP54 Ventilation Fan IP54 / IP42 Cubicle Robust Design 1. Upgradable for rack mount cubicles protection (IP protection with IP54 and IP42 (RITTAL) 2. Highly compact and strong cubicle with dust filter 3. Enhanced Ventilation 4. Package with with Input isolation transformer, Bypass transformer or Output transformer, depend on load applications in Matching Cubicles

72 Overview of Power Solutions Business Power Protection solutions provider to datacenter and industrial markets sold under Cyberex brand name. In business since 1968, acquired by ABB in 2012 Moved to Power Protection product group in 2014 Headquarters: Richmond, Virginia 100,000sqft of Manufacturing and Offices 410 Employees, all in US 2013 Global Revenue of $100M Design / Manufacture / Service : Datacenter - Static Transfer Switches (STS) - Power Distribution Modules (PDM) - Remote Power Panels (RPP) - Branch Circuit Monitoring (BCM) Generators, Battery Maintenance For more information go to: Industrial - Dual Conversion UPS - DC Chargers and Inverter with Static Switch (ISS) ABB Month DD, YYYY Slide 72

73 Industrial UPS 20 Year Design Life Fully rated STS Technology Full Isolation Transformers Input and output High fault clearing capability Interactive Monitoring, Diagnostics & Controls Color Touch-Screen LCD Interface Microprocessor Supervisor DSP Feedback Controls (digital signal processor) Fiber Optic Data Path Available Range: kva, 1-Ph output Configurable Input & Output Voltage Remote monitoring SNMP or Modbus

74 Industrial Portfolio UL / IEC Series 10-80kVA Single Phase Output for Industrial Installations C kVA Split Phase Output for Retail & Commercial Installations 100 A Single Ph / 1000A Three Ph Battery Chargers UL 10-80kVA Inverter Static Switch IEC/UL IEC/UL

75 Industrial UPS MAJOR COMPONENTS Output Transformer Input Transformer Rectifier /Charger Inverter Fully Rated Static Switch Mains Input Battery Bypass Input Maintenance Bypass Switch

76 Battery Chargers Battery Chargers (single and three phase AC input) Input: 120V-600V, 50-60Hz Configurable Output: Voltage: 12, 24, 48 or 130 VDC Current: to 100A (1-Ph); to 1000A (3-ph) Wall, rack or floor mounted Battery Temperature Compensation Voltage ripple filter Fuse or breaker protection AC surge suppression integrated Parallel (load-sharing) option Cyberex Rectifier/Battery Eliminator is ideal where AC to DC conversion is required. Such applications include: Battery Charging Power DC Switchgear Opening Breakers Closing Relays Initiating Emergency Power Transfers

77 PCS100 Power Conversion

78 DMPC Power Protection LV PCS Product and Channel Positioning PCS100 AVC & UPS-I PCS100 RPC PCS100 SFC Highly Critical Load Application Industrial load applications Grid interconnection Applications Semiconductor Factories Electronic Manufacturing Chemical & Pharmaceuticals Laser and CNC machines Plastic extrusion processes Automotive Space & Aviation manufacturing Oil & Gas industry Food & Beverage Textile Cranes Welders Unbalanced loads Saws & Presses Heavy motor loads Machine manufacturing Oil & Gas industry Mining industry Ports Shipyards Navy & Marine vessels Oil & Gas industry

79 DMPC Power Protection LV PCS Product positioning Product Type PCS100 AVC PCS100 UPS-I PCS100 RPC Load Applications Highly critical load applications Semiconductor Fabs, Electronic Manufacturing, Chemical & Pharmaceuticals, Laser and CNC machines, Plastic extrusion processes, Automotive, Space & Aviation manufacturing, Oil & Gas industry, Food & Beverage, Textile, Data center & IT Applications Industrial load applications Cranes, Welders, Unbalanced loads, Saws, Presses, Heavy motor loads, Automotive, Oil & Gas industry, Mining PCS100 SFC Grid interconnection segment Ports - Shipyards - Oil & Gas Industry - Navy & Marine vessels April ABB 2014 Group

80 New Product Coming Soon! MV UPS-I

81 PCS100 MV UPS Introduction Development project Kereru is currently underway to develop a range of 6.6kV MV UPS products up to 6 MVA After this development we will increase the voltage range to 11 kv and 13.2 kv. Dates TBD. 6.6kV Currently in design and prototyping stage where technical specifications are being finalized. The information in this presentation is still preliminary but can be used for discussion with customers.

82 PCS100 MV UPS Introduction Voltage 15kV 6.6kV PCS100 MV UPS 480V 400V PCS100 UPS-I Newave 220V 1MVA 3MVA 6MVA Power

83 PCS100 MV UPS Product Overview Why Medium Voltage? Complete plant protection for large critical manufacturing processes Retrofit possibilities Large Datacenters with power protection at MV and MV distribution Why build upon the UPS-I Single conversion topology is a natural choice for MV. Power electronics and energy storage can remain at LV, with transformer coupling to MV. MV LV May 27, 2014 Slide 83

84 PCS100 MV UPS Product Details Ratings 2MVA 4MVA 6MVA Nominal Voltage (kv) Application range 4.16kV to 6.6kV UD current rating (A) Efficiency > 99.5 % > 99.5 % > 99.5 % Dimensions H,W,D (m) Autonomy (ultracapacitors) Autonomy (batteries) Coupling transformer qty 2.2 x 6.0 x 2.0 Not including storage 2.2 x 9.6 x 2.0 Not including storage 2.2 x 13.2 x 2.0 Not including storage 2-3 sec 2-3 sec 2-3 sec Up to 15min Up to 15min Up to 15min 1 2 3

85 PCS100 MV UPS SLD 6MVA

86 PCS100 MV UPS Energy Storage Options Technology Features Ultracapacitors Exceptional cycle life (>500,000) 15 yr life Very compact, 600 kw per 0.64m 2 High Discharge Sealed Pb Acid Cost effective sec solution 10 yr design life Lithium Ion Higher cycle life than PB (>3000 typ) 20 yr design life at 35 o C Higher energy density than Pb Flywheel Very high cycle life Long life with maintenance A no lead / no chemical solution

87 Quality & Recognitions April 2014 Slide 87

88