Hi*Lite XL Suspension Insulators

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27 Hi*Lite XL Suspension Insulators Table of Contents Page Design... 2 Rod... 2 End s... 2 Weathersheds... 2 Interface... 2 Leakage... 2 Washability... 2... 2 Lengths Available... 2 Product Updates.

1 27 Hi*Lite XL Suspension Insulators Table of Contents Page Design... 2 Rod... 2 End s... 2 Weathersheds... 2 Interface... 2 Leakage... 2 Washability Lengths Available... 2 Product Updates... 2 Packaging... 2 Corona Performance... 3 Key to the Catalog Numbers... 4 End Detail... 4 Hi*Lite XL 12kN SML Data... 5 Hi*Lite XL 125kN SML Data... 6 Hi*Lite XL kn SML Data... 7 Hi*Lite XL 21kN SML Data... 8 Warranty - Material Hubbell Power Systems, Inc. warrants all products sold by it to be merchantable (as such term is defined in the Uniform Coercial Code) and to be free from defects in material and workmanship. Buyer must notify the Company promptly of any claim under this warranty. The Buyer's exclusive remedy for breach of this warranty shall be the repair or replacement, F.O.B. factory, at the Company's option, of any product defective under the warranty which is returned to the Company within one year from the date of shipment. NO OTHER WARRANTY, WHETHER EXPRESS OR ARISING BY OPERATION OF LAW, COURSE OF DEALING, USAGE OF TRADE OR OTHERWISE IMPLIED, SHALL EXIST IN CONNECTION WITH THE COMPANY'S PRODUCTS OR ANY SALE OR USE THEREOF. The Company shall in no event be liable for any loss of profits or any consequential or special damages incurred by Buyer. The Company's warranty shall run only to the first Buyer of a product from the Company, from the Company's distributor, or from an original equipment manufacturer reselling the Company's product, and is non-assignable and non-transferable and shall be of no force and effect if asserted by any person other than such first Buyer. This warranty applies only to the use of the product as intended by Seller and does not cover any misapplication or misuse of said product. Warranty - Application Hubbell Power Systems, Inc. does not warrant the accuracy of and results from product or system performance recoendations resulting from any engineering analysis or study. This applies regardless of whether a charge is made for the recoendation, or if it is provided free of charge. Responsibility for selection of the proper product or application rests solely with the purchaser. In the event of errors or inaccuracies determined to be caused by Hubbell Power Systems, Inc., its liability will be limited to the re-performance of any such analysis or study. Copyright 26 Hubbell/Ohio Brass 8711 Wadsworth Road Wadsworth, OH ANSI C29.12/IEC 1 TESTED NOTE: Because Hubbell has a policy of continuous product improvement, we reserve the right to change design and specifications without notice. OHIO BRASS WADSWORTH, OHIO NOVEMBER 26 Printed in USA

2 Hi*Lite XL Insulators Hi*Lite XL suspension insulators in this publication embody the latest features available in polymer insulator design and manufacture.

Today s Hi*Lite insulators will add to the over 1,, Hi*Lite transmission insulators already in service worldwide.

Strands are aligned for maximum tensile strength. The rod is more than 5 percent glass fibers in cross section. End s - End fittings are steel or ductile iron.

The crimp develops a high percentage of the rod s inherent tensile strength. It requires no intermovement of the parts to achieve high strength, nor does it introduce potting compounds or adhesives.

2 2 Hi*Lite XL Insulators Hi*Lite XL suspension insulators in this publication embody the latest features available in polymer insulator design and manufacture. From the early prototypes in 71, through full scale introduction in 76, and through the succeeding years, Hi*Lite insulators have featured conservative design and high-quality manufacture. Today s Hi*Lite insulators will add to the over 1,, Hi*Lite transmission insulators already in service worldwide. Design The structural design of the Hi*Lite XL consists of these basic parts: Rod - Hi*Lite insulator fiberglass rod is produced from the highest quality materials. Strands are aligned for maximum tensile strength. The rod is more than 5 percent glass fibers in cross section. End s - End fittings are steel or ductile iron. They are crimped directly to the rod by a special process originated by Ohio Brass, and later adopted by many other producers. The crimp develops a high percentage of the rod s inherent tensile strength. It requires no intermovement of the parts to achieve high strength, nor does it introduce potting compounds or adhesives. Weathersheds - Weathersheds are high pressure injection molded by Ohio Brass, from the proprietary compound ESP. Housings manufactured with ESP silicone alloy rubber exhibit long-term hydrophobicity, high mechanical strength, excellent corona resistance and low permeability to moisture. Interface - Hi*Lite insulators use Ohio Brass patented live silicone interface (U.S. Patent No. 3,898,372). This feature prevents intrusion of moisture and contaminating elements. In the unlikely event the exterior seal is damaged, redundant o-ring seals within the live silicone interface will prohibit the lengthwise migration of intrusive elements between shed and rod. ROD O-RINGS Washability Hi*Lite XL insulators listed in this catalog are suitable for flood washing up to 1,38 kpa (2 psi) at the ground pump level at a distance not less than 4.6 meters (15 ft.) The design incorporates positive, labyrinth seals to ensure long-term security against water entry. Conventional dry-particle, air-pressure cleaning methods may be employed. High Pressure wash designs are also available. Washing is permissible for up to 6,9 kpa (1, psi) ground pump pressure at a distance no less than 1.8 meters (6 feet). Cleaning guidelines (Ohio Brass publication #EU1272-H for flood and #EU1273-H for high pressure wash) are available from your representative. Hi*Lite XL suspension insulators are rated and tested in accordance with IEC 1-92 and ANSI C Certified test reports in detail are available. SML ratings are 12 kn, kn and 21 kn for insulators furnished with IEC fittings. For insulators furnished with ANSI fittings, SML ratings available are 111 kn (25K lbs.), 133 kn (3K lbs.), kn (K lbs.) and 222 kn (5K lbs.) RTL ratings are consistent with the IEC and ANSI standard. Actual factory routine tests are conducted at loads equal to or greater than the RTL rating. Markings for XL insulator design are permanently embossed into the ground end corona shielding rings (CSR). Markings include SML and RTL, part number, assembly date code, and Ohio Brass identification. These marks are consistent with the IEC and ANSI standard. Lengths Available Hi*Lite XL suspension insulators are available in lengths appropriate for 69 kv through 765 kv. Longer lengths can be produced for special projects. Intermediate lengths (utilizing an additional 2 sheds) are also available (those that fall in between the catalog numbers listed in the tables). Length increments are approximately 76 (3 inches). Testing The Hi*Lite XL suspension insulator has been successfully "Design" tested to IEC 1 at an independent laboratory. In addition, the Hi*Lite XL suspension insulator has successfully completed the 5, hour accelerated aging test detailed in Annex C of IEC 1. A certified test report is available by contacting your Ohio Brass representative and requesting bulletin EU1348-H. Since the ANSI "Prototype" and IEC "Design" testing requirements are virtually identical, the "Design" test report per IEC 1 can serve as verification of compliance to ANSI. Packaging Hi*Lite suspension insulators are packaged in appropriate quantities in wooden crates cm (44 inches) wide with the length of the crate determined by the length of the insulator. The height of the crate is normally less than cm (45 inches). The gross weight will not exceed 99 kg (2, lbs.). Crates are available for both domestic and export transportation. SILICONE COMPOUND Leakage Hi*Lite XL insulators feature high leakage distance for maximum resistance to contamination and leakage currents. Specific leakage distance (leakage divided by dry arcing distance) is higher than that of porcelain. Hi*Lite XL insulators are offered in standard uniform weathershed configuration and alternating (major/minor) weathershed configuration for applications requiring increased specified leakage distances. Uniform Profile Alternating Profile Export Crate NOVEMBER 26 OHIO BRASS WADSWORTH, OHIO

3 Corona Performance Hi*Lite XL suspension insulators are RIV and corona free through 1 kv, by the use of integral Corona Shield Rings (CSR). Corona shielding is necessary at 22/23 kv and above. The table below details the rings necessary for voltages equal to or less than that listed in the column header. Insulator 12 & 111 kn (25K lbs.) /21 kn & kn (3-5K lbs.) Normal Applications: Top Grounded, Bottom Energized Orientation Top Bottom Top Bottom 22/23 kv NONE * NONE * 33/345 kv NONE NONE kv kv *For 96 (3.8") S.L. ratio designs, rings must be used in lieu of at the bottom end (energized) of insulator at 22/23 kv operating system voltage. The physical and electrical values for the insulators on pages 5 through 8 are shown without corona protection. The table below yields the physical and electrical changes to the insulator when rings from table are installed for voltages above 1 kv. Physical & Electrical Change Table Physical & Electrical Characteristics 22/23 kv Ring 33/345 kv Ring 4 kv Rings 5 kv Rings Dry Arc (inches) -2.3 (-1.2) -5.8 (-2.) 63.5 (2.5) (-5.) Leakage (inches) 6 Hz Flashover Dry - kv (ANSI) Hz Flashover Wet - kv (ANSI) Critical Flashover Positive - kv (ANSI) Critical Flashover Negative - kv (ANSI) Power Frequency 1 minute Wet - kv (IEC) Lightning Positive - kv (IEC) Lightning Negative - kv (IEC) Net Weight kg (pounds) +.9 (2.) +1.4 (3.) (5.) (8.) 23 (8.) 35 (12.) 381 (15.) HI-LITE Suspension Insulator 62 (2.44) HI-LITE Suspension Insulator 87 (3.44) 14 (4.1) HI-LITE Suspension Insulator Part Number Part Number Part Number OHIO BRASS WADSWORTH, OHIO NOVEMBER 26

4 Most Coon End s Chain Straight Clevis Ball/Socket SML A Dimensions B C D SML Dimensions A B Bolt Dia. SML Dimensions Class A B PD SML Class 111 kn (25K lbs.) (.62) (1.) 5.8 (2.) (.62) 111 kn (25K lbs.) (1.53) 111 kn ANSI 52-6 (25K lbs.) (1.41) (.62) 111 kn (25K lbs.) ANSI kn (.62) (1.) 5.8 (2.) (.62) 12 kn (1.53) 12 kn IEC C (1.41) (.62) 12 kn IEC 133 kn (3K lbs.) kn (K lbs.).5.5 (1.) (1.) 5.8 (2.) 5.8 (2.) (.85) (.85) 133 kn (3K lbs.) kn (K lbs.) (.88) (.88) 4.39 (1.59) 4.39 (1.59) 22 (.88) 22 (.88) 133 kn ANSI 52-6 (3K lbs.) kn IEC L (K lbs.) (1.41) 46 (1.81) 21 (.83) (.62) 133 kn ANSI 52-5 (3K lbs.) kn IEC 2 (K lbs.) (ANSI 52-8) 21 kn.5 (1.) 5.8 (2.) (.85) 21 kn (.88) 4.39 (1.59) 22 (.88) 21 kn IEC L 46 (1.81) 21 (.83) 21 kn IEC kn (5K lbs.).5 (1.) 5.8 (2.) (.85) 222 kn (5K lbs.) (.88) 4.39 (1.59) 22 (.88) 222 kn (5K lbs.) N/A 222 kn ANSI (5K lbs.) Hi*Lite XL Suspension Insulators: Key to the Catalog Numbers D A 7 AA = Hi*Lite XL 51 = 63 (2.5" S.L.) A1 = 73 (2.9" S.L.) D1 = 83 (3.3" S.L.) G1 = 96 (3.8" S.L) S.L. = Specified Leak (approx. leak/dry arc) +These codes apply to our ESP silicone alloy compound. For other polymer materials contact Ohio Brass AA B C DD E F GG GG = Line End s Chain... ANSI Ball ANSI Straight Clevis...4 IEC Ball... 7* IEC Straight Clevis...8 *For kn, 2 ball, use 9 code. B = Strength = 12 kn SML 1 = 111 kn (25K lbs.) SML 2 = kn (K lbs.), 133 kn (3K lbs.) SML 3 = 21 kn, 222 kn (5K lbs.) SML C = Construction = Standard Hardware/ Added Sheds 2 = Standard Hardware/2 Added Sheds DD = Weathershed Configuration To determine the number of sheds in your insulator, multiply this number by four, then add any additional sheds as listed in the Construction digit. E = Labeling 1 = English 2 = Metric F = Ground End s Chain ANSI Socket...3 ANSI Straight Clevis...4 IEC Straight Clevis...8 IEC Socket...A NOVEMBER 26 OHIO BRASS WADSWORTH, OHIO

5 SML = 111 kn (25, lbs.) RTL = 55 kn (12,5 lbs.) (5/8") Rod Diameter Suspension Insulators 94 (3.7") Standard Design x y High Leak Design Type A11.. D11.. G11.. x 97 (3.8) (4.3) 13 (5.1) y 114 (4.5) 14 (5.5) (6.3) Selection Guide Typical Line Voltage, kv (1) (45) 155 (61) 4 (76) 232 (91) 271 (17) 31 (122) 349 (137) 388 (152) 427 (8) 466 (183) 54 (8) 543 (214) (244) 66 (26) 699 (275) 738 (29) 777 () (3) 893 (351) Leakage XX = A1 134 (53) 179 (7) 223 (88) 268 (15) 313 (122) 358 (141) 42 (158) 448 (176) 493 (4) 537 (211) (247) 672 (264) 717 (282) 761 (299) 86 (317) 851 (335) 896 (353) 94 (37) 986 (388) 131 (46) D1 153 (6) 24 (8) 254 (1) (12) 357 (14) 48 () 458 (18) 51 (2) 561 (221) 612 (241) 662 (261) 714 (281) 765 (31) (341) 918 (1) 97 (381) 121 (42) 171 (421) 1122 (442) 1174 (462) G1 176 (69) 235 (92) 292 (115) 352 (138) 411 (2) 47 (185) 528 (27) 587 (231) 646 (254) 75 (277) 763 (3) 822 (323) 881 (347) 94 (37) 998 (393) 157 (4) 1117 (439) 1176 (463) 1233 (485) 1293 (59) 1352 (532) Catalog Number with ANSI 52-5 ball and XX13221 XX14221 XX15221 XX221 XX17221 XX18221 XX221 XX11221 XX XX XX XX XX XX1221 XX XX XX1221 XX12221 XX XX XX Section Length 725 (28.6) 881 (34.7) 133 (4.7) 1189 (46.8) 1345 (53.) 151 (59.1) 54 (65.1) 181 (71.3) 66 (77.4) 2121 (83.5) 2274 (89.5) 243 (95.7) 2586 (11.8) 2742 (18.) 2894 (114.) 35 (12.1) 326 (126.2) 32 (132.4) 3514 (138.4) 7 (144.5) 3826 (15.7) No. of Sheds Dry Arc 47 (18.5) (24.6) (3.6) 93 (.8) (42.9) 1245 (49.) 1395 (55.) 1555 (61.2) 171 (67.3) 1865 (73.5) 215 (79.5) 2175 (85.6) 233 (91.7) 2485 (97.9) 2635 (13.9) 2795 (11.) 295 (1.2) 315 (122.3) 326 (128.3) 3415 (134.4) 357 (14.6) IEC Wet Switching (ANSI 6 Hz. Dry 26 (18) 345 (245) 42 (31) 5 (37) 57 (43) 65 (49) 72 (545) 79 (6) (71) 995 (76) (81) 112 (855) 1185 (95) 124 (945) 13 (99) 1355 (13) 141 (17) 146 (111) 151 (1145) 156 (118) IEC Power Freq. Wet (ANSI 6 Hz. Wet 135 (18) 18 ( (295) 26 (35) 35 (45) 34 (455) 38 (55) 42 (555) 455 (65) (7) 56 (75) 595 (79) (835) 655 (88) 69 (92) 72 (96) 745 (1) (14) 8 (175) 83 (111) IEC Lightning (ANSI Critical Pos-kV 275 (31) 5 (41) 45 (55) 54 (65) 63 (7) (89) 885 (985) 97 (18) 15 (117) 1135 (126) 1215 (135) 1295 (144) 1375 (153) 1455 (15) 153 (175) 1 (179) 85 (1875) 176 (6) 1835 (24) 1 (2125) Neg-kV 255 (285) 35 (39) 44 (49). 53 (595) 62 (695) 71 8 (89) 89 (99) 975 () 5 (1185) 1145 (128) 123 (137) 1315 (1465) 14 (156) 148 (5) 1565 (174) 45 (183) 1725 (2) 18 (25) 188 (29) 55 (2175) Notes: (1) For voltages above 4 kv, and other section lengths, contact your Ohio Brass representative. Electrical values are without corona ring. For voltages above 1 kv refer to Page 3 for Corona Rings, and associated physical/electrical changes to above data. Dimensions are within allowable tolerances as specified by IEC 1 and ANSI C End Example You need the electrical and mechanical charactieristics of Catalog # But chain eye is needed at the ground end instead of a Y-clevis. From the table at the right, find the code for the chain eye/ansi ball configuration 21. You should order catalog number The same process is used for other strength Hi*Lite XL insulators. Ground ANSI 52-5 Socket ANSI 52-6 Clevis Line Suffix Code Length Change Inches OHIO BRASS WADSWORTH, OHIO NOVEMBER 26

6 SML = 12 kn RTL = 6 kn (5/8") Rod Diameter Suspension Insulators 94 (3.7") Standard Design x y High Leak Design Type A1.. D1.. G1.. x 97 (3.8) (4.3) 13 (5.1) y 114 (4.5) 14 (5.5) (6.3) Selection Guide Typical Line Voltage, kv (1) (45) 155 (61) 4 (76) 232 (91) 271 (17) 31 (122) 349 (137) 388 (152) 427 (8) 466 (183) 54 (8) 543 (214) (244) 66 (26) 699 (275) 738 (29) 777 () (3) 893 (351) Leakage XX = A1 134 (53) 179 (7) 223 (88) 268 (15) 313 (122) 358 (141) 42 (158) 448 (176) 493 (4) 537 (211) (247) 672 (264) 717 (282) 761 (299) 86 (317) 851 (335) 896 (353) 94 (37) 986 (388) 131 (46) D1 153 (6) 24 (8) 254 (1) (12) 357 (14) 48 () 458 (18) 51 (2) 561 (221) 612 (241) 662 (261) 714 (281) 765 (31) (341) 918 (1) 97 (381) 121 (42) 171 (421) 1122 (442) 1174 (462) G1 176 (69) 235 (92) 292 (115) 352 (138) 411 (2) 47 (185) 528 (27) 587 (231) 646 (254) 75 (277) 763 (3) 822 (323) 881 (347) 94 (37) 998 (393) 157 (4) 1117 (439) 1176 (463) 1233 (485) 1293 (59) 1352 (532) Catalog Number with IEC ball - socket XX32A7 XX42A7 XX52A7 XX62A7 XX72A7 XX82A7 XX92A7 XX12A7 XX112A7 XX122A7 XX132A7 XX142A7 XX152A7 XX2A7 XX172A7 XX182A7 XX2A7 XX22A7 XX212A7 XX222A7 XX232A7 Section Length 731 (28.8) 886 (34.9) 139 (4.9) 15 (47.1) 1351 (53.2) 157 (59.3) 59 (65.3) 1815 (71.5) 71 (77.6) 2127 (83.8) 2279 (89.8) 2435 (95.9) 2591 (12.1) 2747 (18.2) 29 (114.2) 356 (12.3) 3212 (126.5) 38 (132.6) 352 (138.6) 76 (144.8) 3832 (15.9) No. of Sheds Dry Arc 47 (18.5) (24.6) (3.6) 93 (.8) (42.9) 1245 (49.) 1395 (55.) 1555 (61.2) 171 (67.3) 1865 (73.5) 215 (79.5) 2175 (85.6) 233 (91.7) 2485 (97.9) 2635 (13.9) 2795 (11.) 295 (1.2) 315 (122.3) 326 (128.3) 3415 (134.4) 357 (14.6) Notes: (1) For voltages above 4 kv, and other section lengths, contact your Ohio Brass representative. Electrical values are without corona ring. For voltages above 1 kv refer to Page 3 for Corona Rings, and associated physical/electrical changes to above data. Dimensions are within allowable tolerances as specified by IEC 1 and ANSI C Tower Attachment Detail for all Hi*Lite XL Insulators IEC Wet Switching (ANSI 6 Hz. Dry 26 (18) 345 (245) 42 (31) 5 (37) 57 (43) 65 (49) 72 (545) 79 (6) (71) 995 (76) (81) 112 (855) 1185 (95) 124 (945) 13 (99) 1355 (13) 141 (17) 146 (111) 151 (1145) 156 (118) IEC Power Freq. Wet (ANSI 6 Hz. Wet 135 (18) 18 ( (295) 26 (35) 35 (45) 34 (455) 38 (55) 42 (555) 455 (65) (7) 56 (75) 595 (79) (835) 655 (88) 69 (92) 72 (96) 745 (1) (14) 8 (175) 83 (111) IEC Lightning (ANSI Critical Pos-kV 275 (31) 5 (41) 45 (55) 54 (65) 63 (7) (89) 885 (985) 97 (18) 15 (117) 1135 (126) 1215 (135) 1295 (144) 1375 (153) 1455 (15) 153 (175) 1 (179) 85 (1875) 176 (6) 1835 (24) 1 (2125) Neg-kV 255 (285) 35 (39) 44 (49). 53 (595) 62 (695) 71 8 (89) 89 (99) 975 () 5 (1185) 1145 (128) 123 (137) 1315 (1465) 14 (156) 148 (5) 1565 (174) 45 (183) 1725 (2) 18 (25) 188 (29) 55 (2175) 25 (1") Dia. Minimum 3 (1/8") x 45 Chamfer Rod Dia. (5/8") 22 (7/8") NOVEMBER 26 D Max. (3/4") Max. D Max. 13 (.53) 25 (1.) To achieve insulator SML value, proper grade steel should be used Ground IEC C Clevis Line IEC Ball IEC Ball Suffix Code Length Change Inches OHIO BRASS WADSWORTH, OHIO

7 SML = kn (, lbs.) RTL = 8 kn (18, lbs.) Insulators with either ANSI ball and/ or socket end-fittings will be rated 133 kn (3, lbs.) SML and 66 kn (15, lbs.) RTL. 22 (7/8") Rod Diameter Suspension Insulators 11 (4.") Standard Design x y High Leak Design Type A12.. D12.. G12.. x 97 (3.8) (4.3) 13 (5.1) y 114 (4.5) 14 (5.5) (6.3) 7 Selection Guide Typical Line Voltage, kv (1) (45) 154 (6) 2 (75) 231 (91) 27 () 38 (121) 347 (1) 385 (151) 424 (7) 463 (182) 51 (7) 54 (212) 579 (228) 617 (243) 656 (258) 694 (273) 733 (288) 772 (34) 81 (3) 849 (334) 887 (349) Leakage XX = A1 134 (53) 179 (7) 223 (88) 268 (15) 313 (123) 358 (141) 42 (158) 448 (176) 493 (4) 537 (211) (247) 672 (264) 717 (282) 761 (299) 86 (317) 851 (335) 896 (353) 94 (37) 986 (388) 131 (46) D1 153 (6) 24 (8) 254 (1) (12) 357 (14) 48 () 458 (18) 51 (2) 561 (221) 612 (241) 662 (261) 714 (281) 765 (31) (341) 918 (1) 97 (381) 121 (42) 171 (421) 1122 (442) 1174 (462) G1 176 (69) 235 (92) 292 (115) 352 (138) 411 (2) 47 (185) 528 (27) 587 (231) 646 (254) 75 (277) 763 (3) 822 (323) 881 (347) 94 (37) 998 (393) 157 (4) 1117 (439) 1176 (463) 1233 (485) 1293 (59) 1352 (532) Catalog Number with IEC 2 ball and socket XX232A9 XX242A9 XX252A9 XX262A9 XX272A9 XX282A9 XX292A9 XX212A9 XX2112A9 XX2122A9 XX2132A9 XX2142A9 XX2152A9 XX22A9 XX2172A9 XX2182A9 XX22A9 XX222A9 XX2212A9 XX2222A9 XX2232A9 Section Length 795 (3.8) 951 (37.) 114 (43.5) 126 (49.6) 14 (55.8) 1572 (61.9) 1724 (67.9) 188 (74.) 2 (8.2) 22 (86.3) 2344 (92.3) 25 (98.5) 2656 (14.6) 2812 (11.7) 2965 (1.7) 312 (122.9) 3276 (128.9) 3432 (135.2) 3585 (141.2) 3741 (147.3) 3897 (153.4) No. of Sheds Dry Arc 47 (18.5) (24.6) (3.6) 93 (.8) (42.9) 1245 (49.) 1395 (55.) 1555 (61.2) 171 (67.3) 1865 (73.5) 215 (79.5) 2175 (85.6) 233 (91.7) 2485 (97.9) 2635 (13.9) 2795 (11.) 295 (1.2) 315 (122.3) 326 (128.3) 3415 (134.4) 357 (14.6) Notes: (1) For voltages above 4 kv, and other section lengths, contact your Ohio Brass representative. Electrical values are without corona ring. For voltages above 1 kv refer to Page 3 for Corona Rings, and associated physical/electrical changes to above data. Dimensions are within allowable tolerances as specified by IEC 1 and ANSI C IEC Wet Switching (ANSI 6 Hz. Dry 26 (18) 345 (245) 42 (31) 5 (37) 57 (43) 65 (49) 72 (545) 79 (6) (71) 995 (76) (81) 112 (855) 1185 (95) 124 (945) 13 (99) 1355 (13) 141 (17) 146 (111) 151 (1145) 156 (118) IEC Power Freq. Wet (ANSI 6 Hz. Wet 135 (18) 18 ( (295) 26 (35) 35 (45) 34 (455) 38 (55) 42 (555) 455 (65) (7) 56 (75) 595 (79) (835) 655 (88) 69 (92) 72 (96) 745 (1) (14) 8 (175) 83 (111) IEC Lightning (ANSI Critical Pos-kV 275 (31) 5 (41) 45 (55) 54 (65) 63 (7) (89) 885 (985) 97 (18) 15 (117) 1135 (126) 1215 (135) 1295 (144) 1375 (153) 1455 (15) 153 (175) 1 (179) 85 (1875) 176 (6) 1835 (24) 1 (2125) Neg-kV 255 (285) 35 (39) 44 (49). 53 (595) 62 (695) 71 8 (89) 89 (99) 975 () 5 (1185) 1145 (128) 123 (137) 1315 (1465) 14 (156) 148 (5) 1565 (174) 45 (183) 1725 (2) 18 (25) 188 (29) 55 (2175) Corona Ring Example Yo u h a v e s e l e c t e d C a t a l o g #D12122A9, the typical application is 22kV. From page 3, you would select ring on the bottom end. The physical/electrical characteristics would change per the table on page 3. Ground ANSI 52-5 Socket Line IEC 2 Ball IEC 2 Ball SML kn (lbs.) kn (K) kn (K) kn (K) 133 kn (3K) kn (K) 133 kn (3K) 133 kn (3K) Suffix Code Length Change In OHIO BRASS WADSWORTH, OHIO NOVEMBER 26

8 22 (7/8") Rod Diameter Suspension Insulators SML = 21 kn RTL = 55 kn ANSI fittings are capable of 222 kn SML (5K lbs.) 11 (4.") Standard Design x y High Leak Design Type A13.. D13.. G13.. x 97 (3.8) (4.3) 13 (5.1) y 114 (4.5) 14 (5.5) (6.3) Selection Guide Typical Line Voltage, kv (1) Notes: (1) For voltages above 4 kv, and other section lengths, contact your Ohio Brass representative. Electrical values are without corona ring. For voltages above 1 kv refer to Page 3 for Corona Rings, and associated physical/electrical changes to above data. Dimensions are within allowable tolerances as specified by IEC 1 and ANSI C NOVEMBER (45) 154 (6) 2 (75) 231 (91) 27 () 38 (121) 347 (1) 385 (151) 424 (7) 463 (182) 51 (7) 54 (212) 579 (228) 617 (243) 656 (258) 694 (273) 733 (288) 772 (34) 81 (3) 849 (334) 887 (349) Leakage XX = A1 134 (53) 179 (7) 223 (88) 268 (15) 313 (123) 358 (141) 42 (158) 448 (176) 493 (4) 537 (211) (247) 672 (264) 717 (282) 761 (299) 86 (317) 851 (335) 896 (353) 94 (37) 986 (388) 131 (46) Tower Attachment Detail for all Hi*Lite XL Insulators D Max. D1 153 (6) 24 (8) 254 (1) (12) 357 (14) 48 () 458 (18) 51 (2) 561 (221) 612 (241) 662 (261) 714 (281) 765 (31) (341) 918 (1) 97 (381) 121 (42) 171 (421) 1122 (442) 1174 (462) 25 (1") Dia. Minimum 3 (1/8") x 45 Chamfer (3/4") Max. Rod Dia. D Max. (5/8") 13 (.53) 22 (7/8") 25 (1.) To achieve insulator SML value, proper grade steel should be used. G1 176 (69) 235 (92) 292 (115) 352 (138) 411 (2) 47 (185) 528 (27) 587 (231) 646 (254) 75 (277) 763 (3) 822 (323) 881 (347) 94 (37) 998 (393) 157 (4) 1117 (439) 1176 (463) 1233 (485) 1293 (59) 1352 (532) Catalog Number with IEC 2 ball and socket XX332A7 XX342A7 XX352A7 XX2A7 XX372A7 XX382A7 XX392A7 XX312A7 XX3112A7 XX3122A7 XX3132A7 XX3142A7 XX3152A7 XX32A7 XX3172A7 XX3182A7 XX32A7 XX322A7 XX3212A7 XX3222A7 XX3232A7 Section Length 795 (3.8) 951 (37.) 114 (43.5) 126 (49.6) 14 (55.8) 1572 (61.9) 1724 (67.9) 188 (74.) 2 (8.2) 22 (86.3) 2344 (92.3) 25 (98.5) 2656 (14.6) 2812 (11.7) 2965 (1.7) 312 ( (128.9) 3432 (135.2) 3585 (141.2) 3741 (147.3) 3897 (153.4) Ground ANSI Socket No. of Sheds Dry Arc 47 (18.5) (24.6) (3.6) 93 (.8) (42.9) 1245 (49.) 1395 (55.) 1555 (61.2) 171 (67.3) 1865 (73.5) 215 (79.5) 2175 (85.6) 233 (91.7) 2485 (97.9) 2635 (13.9) 2795 (11.) 295 (1.2) 315 (122.3) 326 (128.3) 3415 (134.4) 357 (14.6) Line IEC 2 Ball ANSI Ball ANSI Ball ANSI Ball IEC 2 Ball IEC L Clevis IEC Wet Switching (ANSI 6 Hz. Dry 26 (18) 345 (245) 42 (31) 5 (37) 57 (43) 65 (49) 72 (545) 79 (6) (71) 995 (76) (81) 112 (855) 1185 (95) 124 (945) 13 (99) 1355 (13) 141 (17) 146 (111) 151 (1145) 156 (118) IEC Power Freq. Wet (ANSI 6 Hz. Wet 135 (18) 18 ( (295) 26 (35) 35 (45) 34 (455) 38 (55) 42 (555) 455 (65) (7) 56 (75) 595 (79) (835) 655 (88) 69 (92) 72 (96) 745 (1) (14) 8 (175) 83 (111) Suffix Code IEC Lightning (ANSI Critical Pos-kV 275 (31) 5 (41) 45 (55) 54 (65) 63 (7) (89) 885 (985) 97 (18) 15 (117) 1135 (126) 1215 (135) 1295 (144) 1375 (153) 1455 (15) 153 (175) 1 (179) 85 (1875) 176 (6) 1835 (24) 1 (2125) Neg-kV 255 (285) 35 (39) 44 (49). 53 (595) 62 (695) 71 8 (89) 89 (99) 975 () 5 (1185) 1145 (128) 123 (137) 1315 (1465) 14 (156) 148 (5) 1565 (174) 45 (183) 1725 (2) 18 (25) 188 (29) 55 (2175) Length Change Inches OHIO BRASS WADSWORTH, OHIO

Hi*Lite XL Transmission Insulators

Section 26 26 Hi*Lite XL Transmission Insulators A OHIO BRASS AIKEN, SC JULY 2006 Printed in USA 26 Hi*Lite XL Transmission Insulators Suspensions A Section 26 Line Posts Braced Posts Station Posts B C