E EQUIPMENT CATALOG.

Transcription

1 E EQUIPMENT CATALOG

2 About the cover photo Scan this tag for the video of the wind tower construction The cover photo was taken at Katana Summit, LLC during the actual manufacturing of the can sections used in the Lincoln Electric wind tower. In June 2011, Lincoln Electric erected a 2.5 megawatt wind tower measuring 443 feet tall at its world headquarters and manufacturing campus in Cleveland, Ohio. This installation is one of the largest known urban wind towers in North America, and will provide approximately 10 percent of the electrical needs for Lincoln Electric s main Cleveland manufacturing facility. The can sections were fabricated by Katana Summit, LLC in Columbus, Nebraska using Lincoln Electric Power Wave AC/DC 1000 SD units, Power Feed wire feeders, Lincolnweld flux and wire. Connect WITH LINCOLN ELECTRIC Join us on these social networks for product news, project tips and a chance to win exclusive prizes. Visit us online Facebook.com/LincolnElectric Twitter.com/LincolnElectric YouTube.com/LincolnElectricTV Theree are many ways you can stay connected with Lincoln Electric from your home computer, or mobile device. Get the Latest News - Receive welding news from the welding experts, delivered straight to your inbox each month. Sign up at lincolnelectric.com/iweld Availability and/or specifications of products listed in this catalog are subject to change at any time without notice. 2

3 3 4 5 How To Use This Catalog CC Catalog Section Tab Identifies catalog section for easy-to-find products. Product Name Official Lincoln product name. Product Description Brief description of the product. Opening Paragraph This is a general description of the product. It may include features and applications of the product. Key Features This section highlights the key features and benefits of the product. Product Picture Detailed photo of Lincoln product. Icons Output Icons For constant current stick and TIG processes AC Alternating current welding output CV DC 5.5s kw For constant voltage MIG, flux-cored and subarc processes Direct current welding output kw P Peak auxiliary power output Surge auxiliary power output 7 Recommended arc welding processes for the product. & Output Icons See below for descriptions. Unit Includes/ These sections list options that are included or are the most popular options requested for each product. Number Order number to request more information. Technical Specifications Common specifications, ratings, dimensions and weight for the product Roll Wire Feeder 4-Roll Wire Feeder Table of Contents Section Page About Lincoln Electrc s New Wind Tower Table of Contents & How To Use This Catalog Stick Welders TIG Welders MIG: Wire Feeder/Welders MIG & FCAW: Industrial Welders Multi-Process Welders Advanced Process Welders Multi-Operator Welding Systems Engine Drives: Commercial/Small Contractors Engine Drives: Industrial/Construction Semiautomatic Wire Feeders Submerged Arc & Automatic Equipment Plasma Cutting Systems Welding Gear Guns & Torches Automated Solutions Weld Fume Control Recommended Equipment Options Welding Consumables Stick MIG & TIG Metal-Cored Flux-Cored Submerged Arc Stainless, Nickel & High Alloy Hardfacing Aluminum, Cast Iron & Non-Ferrous Welding Safety Checklist District Sales Offices Warranty Information Lincoln Electric s Green Initiative Awareness Program is designed to promote the company s initiatives to reduce environmental impact of its manufacturing processes and products. The continued investment in technological advancement for its welding products has resulted in lower environmental impacts for its customers and underlines its commitment to creating products that help customers reduce welding costs and adhere to environmental standards. To help customers easily identify the products connected to these initiatives, Lincoln Electric is labeling them with a new Green Initiative logo that clearly states the product s green advantage. CC CV For multiprocess constant current or constant voltage applications AC DC Alternating or direct current welding output 10 kw Continuous auxiliary power output Icons 1 PHASE Single phase input power 3 PHASE Three phase input power 1 3 PHASE Single or three phase input power 115 VAC 50 Hz 115 Volt AC Wire feeder input power 42 VAC 60 Hz 42 Volt AC 60 Hertz input power Wire feeder input power 50 Hertz input power Engine Driven Gas, Diesel or LPG VDC 60 Hz 40 Volt DC Wire feeder 50/60 Hertz input power input power 3

4 STICK WELDERS Versatile Stick Welders for Shop or Field Weld a Wide Range of Materials and Thicknesses Conventional or Inverter Models COMMERCIAL Invertec V155- S Portable. Professional. Rugged. Affordable. AC-225 AC General Purpose Welding AC/DC 225/125 Tackle more tasks with AC/DC Invertec V275-S Weather-Resistant Stick and TIG Welder Idealarc 250 Basic Industrial Stick Welding Idealarc R3R-400 & R3R-500 Heavy Duty Stick Welding and Arc Gouging MODEL OUTPUT PROCESS INPUT Mode Polarity Stick INDUSTRIAL Current Range (Amps) TIG Scratch Touch Start TIG TIG Hi-Freq Arc Gouge Phase Hertz Compact 115/230 Volt Auto-Sensing FEATURES Hot Start Arc Force Meters 7-Yr. Warranty (on Power Rectifier) Polarity Switch 1-Phase Transformer Inverter 3-Phase Transformer AC-225 AC/DC 225/125 Idealarc 250 Invertec V155-S Invertec V275-S Idealarc R3R-400 Idealarc R3R-500 CC CC CC CC CC CC CC AC AC/DC AC/DC DC DC DC DC AC DC AC DC AC DC DC DC DC KEY: Excellent Good Optional /60 1/3 50,

5 AC-225 & AC/DC 225/125 Great General Purpose Stick Welding Choose our popular AC-225 for stick welding with AC polarity. Select the AC/DC 225/125 for stick welding with AC or DC polarity. AC polarity is ideal for heavier plate, greater deposition or faster travel speeds. DC polarity provides for extremely stable arc action or out-of-position welding. Either machine is a great choice for welding on mild steel, low alloy and stainless steels as well as cast iron and hardfacing for maintenance, repair, light fabrication, and hobby projects amps AC (and amps DC on AC/DC 225/125 model) stepped output control is enough for 3/16 in. (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32 in. (4.0 mm) diameter electrodes. Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications. K1170 AC-225 K1297 AC/DC 225/125 Stick Output CC STICK WELDERS (1) AC AC (2) 1 DC PHASE Unit Includes Insulated electrode holder and cable Heavy duty work clamp and cable Helpful Welder s Guide Cable with integrated plug K761 Wheel Kit More options at end of section E2.30 E2.60 (1) AC-225 (2) AC/DC 225/ Hz Wheel Kit Includes axle, two wheels, and assembly hardware. Can be installed in minutes. Order K761 for AC-225, AC/DC 225/125 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) AC-225 K /1/60 225A/25V/20% (1) 50A Amps 24 x x Max. OCV: 79V (610 x 438 x 305) (49.5) AC/DC K /1/60 AC: 225A/25V/20% AC: 50A Amps AC 24 x x /125 DC: 125A/25V/20% DC: 36A Max. OCV: 79V (610 x 438 x 305) (56.3) Amps DC Max. OCV: 73V (1) Except 75 amp setting which can be used continuously for 1 hour. Idealarc 250 Basic Industrial Stick Welding The Idealarc 250 delivers up to 300 amps AC (250 amps DC) for stick welding in vocational education, industrial production, maintenance and repair or farm shop environments. Stick Gouging TIG (optional) Output CC AC DC K704 Accessory Kit, 400 Amp More options at end of section 1 PHASE 60 Hz Plenty of output 300 amps AC and 250 amps DC is enough for up to 1/4 in. (6.4 mm) diameter of some stick electrode types. Run every type of stick electrode, including cellulosic and low hydrogen, and those for stainless steel, hardfacing and cast iron applications. Easy to use full range continuous control provides precise command of heat input in the weld. Stackable case design can be stacked up to three high to save valuable floor space. K Idealarc 250 E2.70 Undercarriage For hand moving. Includes handle, axle, wheels, front bracket and mounting hardware. Order K866 for Idealarc 250 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Idealarc 250 K (w/pfc) 208/230/460/1/60 AC: 250A/30V/30% 75/68/34A Amps AC 27 x 19 x DC: 250A/30V/30% Max. OCV: 72V (686 x 483 x 546) (159) K /460/575/1/60 86/43/34A Amps DC Max. OCV: 70V PFC = Power Factor Capacitors 5

6 STICK WELDERS Invertec V155- S Portable. Professional. Rugged. Affordable. The Invertec V155-S offers much more than you would expect from a welder this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec V155-S is no lightweight contender. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes. Fan-As-Needed (F.A.N. ) reduces noise and dust inside the machine. Auto-Adaptive Arc Force minimizes electrode sticking in the puddle without compromising arc stability or increased spatter. Automatic Hot Start boosts the current during starting to make striking an arc easier. Touch Start TIG mode it s like getting a TIG welder for free! K Invertec V155-S Base Unit with Stick Accessories Stick DC TIG Output CC DC 1 Base Unit Includes Invertec V155-S (K2605-1). Stick electrode holder, cable and Twist Mate plug. Work cable and clamp with Twist Mate plug. Fully adjustable shoulder strap. 120/230V input cord, 6.6 ft. (2 m) with a 120V 15 Amp plug. Extra 120V 20 Amp plug. K Welding Cart K Twist Mate Cable Plug Kit TIG Ready-Pak (K2606-1) (see TIG Welders Section for details). More options at end of section E2.141 PHASE Hz Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output (1) Output Range inches (mm) lbs.(kg) Invertec K /1/50/60 75A/23.0V/100% Stick 24.0A Amps DC 11.3 x 6.2 x V155-S (Ready-Pak Pkg.) 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7) and 105A/14.2V/100% TIG 21.5A K A/15.2V/30% TIG 28.8A (machine only) 230/1/50/60 100A/24.0V/100% Stick 21.0A 145A/25.8V/30% Stick 31.0A 100A/14.0V/100% TIG 14.1A (1) amps on 60 Hz input. 155A/16.2V/30% TIG 22.8A Invertec V275-S Weather-Resistant Stick and TIG Welder The Invertec V275-S Stick and TIG power source is ideal for outdoor construction sites it s IP23S rated and equipped with weather resistant features. Up to 275 amps of output gives you access to a greater number of stick electrodes, including outstanding E6010 performance. Outstanding AWS E6010 and AWS E7018 performance using up to 7/32 in. (5.6 mm) diameter electrode. Touch Start TIG allows the welding arc to be established without high frequency starting. Air Carbon Arc Cutting and Gouging with up to 3/16 in. (4.8 mm) diameter carbon electrode. Selectable Hot Start Turn it off for thin material or flip it on for thick, rusty or dirty material. Variable Arc Force Dial in the soft or crisp arc you want. All-in-one machine 208/220/230/380/400/415/440/460/575 input volt settings no single phase de-rating. K Invertec V275-S Stick TIG Gouging Output CC DC Hz PHASE K Twist Mate Cable Plug for 1/0-2/0, mm 2 cable K Twist Mate Receptacle for 1/0-2/0, mm 2 cable K Stick Electrode Holder, Work Clamp, Cable and Twist Mate Set K857 Remote Output Control, 6-pin, 25 ft (7.6 m) K TIG-Mate 17V TIG Torch Starter Kit (air-cooled) More options at end of section E Hz Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Invertec K /230/460/ 275A/31V/35% 38/37/19/16A 5-275A 13.6 x 9.0 x V275-S 575/3/60 250A/30V/60% 34/33/17/14A (345 x 229 x 514) (24.7) 200A/28V/100% 27/25/13/11A or or 208/230/460/ 275A/29-31V/35% 68/67/38/31A 575/1/60 250A/30V/60% 63/62/33/27A Invertec 200A/28V/100% 49/48/26/21A V275-S K /380/400/ 250A/30V/35% 32/20/19/18/17A (Tweco ) (1) 415/440/3/50 200A/28V/100% 25/15/15/14/13A 220/380/400/ 63/42/40/38/36A 415/440/1/50 48/32/30/29/27A 6 (1) With Tweco -style output connectors. Tweco is a registered trademark of Thermadyne.

7 Idealarc R3R-400 & R3R-500 Heavy Duty Stick Welding and Arc Gouging Look to the Idealarc R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc R3R-400 and R3R-500 produce a smooth, quality arc for consistent results day-in and day-out. Substantial amperage ranges include the R3R-400 at amps and the R3R-500 at amps. Easy to operate Calibrated current control knob makes procedure setting simple and easy. Polarity switch, voltmeter and ammeter are standard on the K R3R-400 and K R3R-500. Arc gouge with the R3R-400 using up to 5/16 in. (7.9 mm) diameter carbon electrode and the R3R-500 using up to 3/8 in. (9.5 mm) diameter carbon electrode. Seven-year warranty on the power rectifier. K Idealarc R3R-400 K Idealarc R3R-500 Stick TIG Gouging STICK WELDERS Output CC DC 3 K841 Undercarriage Hand moving K Work Lead Package K704 Accessory Kit, 400 Amp K857-1 Remote Output Control, 6-pin, 100 ft. (30 m) More options at end of section E2.100 PHASE 60 Hz Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Idealarc K /460/3/60 400A/36V/60% 74/37A A 27.5 x 22.3 x (183) R3R-400 Max. OCV: 67V (699 x 566 x 813) Idealarc K A/40V/60% 88/44A A 446 (203) R3R-500 K /460/575/3/60 Max. OCV: 67V NOTE: 50 Hertz models available. Stick Welder Options See the Recommended Equipment Options section for descriptions. AC-225 and AC/DC 225/125 K761 Wheel Kit Weld Fume Control System Idealarc 250 K866 Undercarriage Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp Invertec V155-S K Welding Cart 80 cu. ft. (2.27 m 3 ) bottle capacity K Twist Mate Cable Plug Kit for 6-4 cable Weld Fume Control System TIG Options K PTA-17FV Flex Head Gas Valve TIG Torch w/ultra-flex Cable (12.5 ft., 1 pc.) K960-2 Small Twist Mate Torch Adapter (with separate gas) KP508 Parts Kit for PTA-17 Series Torches K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit, 4.3 ft. (1.3 m) Invertec V275-S K Twist Mate Cable Plug, for 1/0-2/0, mm 2 cable K Twist Mate Cable Plug, for 2/0-3/0, mm 2 cable K Twist Mate Receptacle, for 1/0-2/0, mm 2 cable K Twist Mate Receptacle, for 2/0-3/0, mm 2 cable K Arc Tracker Weld Fume Control System Stick Options K Stick Electrode Holder, Work Clamp, Cable & Twist Mate Set K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 6-pin, 25 ft. (7.6 m) K857-1 Remote Output Control, 6-pin, 100 ft. (30 m) TIG Options K TIG-Mate 17V TIG Torch Starter Kit (air-cooled) K960-1 Twist Mate Torch Adapter (with separate gas) K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) Idealarc R3R-400 and R3R-500 K841 Undercarriage Hand moving K Work Lead Package 15 ft. (4.6 m) 4/O Cable K Arc Tracker Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 6-pin, 25 ft. (7.6 m) K857-1 Remote Output Control, 6-pin, 100 ft. (30 m) TIG Options K930-2 TIG Module K939-1 Docking Kit K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K938-1 Contactor Kit K936-3 Control Cable (9-pin to 6-pin and 115V plug) K Control Cable Extension, 45 ft. K586-1 Deluxe Adjustable Gas Regulator and Hose Kit 7

8 TIG WELDERS Lincoln TIG Welders Give You the Power to Perform! SM Precision Arc Control Code Quality Results Convenient High Value Features RECTIFIER TECHNOLOGY Square Wave TIG 175 Sets the Standard for Premium, Economical TIG Welding Performance Precision TIG Great for Motorsports and Custom Fabricators 225 Precision TIG Serious TIG Performance 275 Precision TIG 375 Precision Arc Maximum Control INVERTER TECHNOLOGY Invertec V155-S Portable. Professional. Rugged. Affordable. Invertec V160-T Serious DC TIG Arc Extremely Small Package Invertec V205-T DC Code Quality DC TIG Welding Invertec V205-T AC/DC Code Quality AC/DC TIG Welding Invertec V311-T AC/DC Premium Arc Performance. MODEL OUTPUT PROCESS INPUT FEATURES Mode Polarity Current Range (Amps) Stick Touch Start TIG TIG Hi-Freq TIG Pulse Phase Hertz Micro-Start II Auto-Balance Auto-Reconnect Variable AC Frequency Ready-Pak One-Pak Conventional Rectifier Inverter Square Wave TIG 175 Precision TIG 225 Precision TIG 275 Precision TIG 375 Invertec V155-S Invertec V160-T Invertec V205-T DC Invertec V205-T AC/DC Invertec V311-T AC/DC CC CC CC CC CC CC CC AC/DC AC/DC AC/DC DC DC DC AC/DC AC/DC KEY: Excellent Good Optional CC AC/DC ,60 50,60 50,60 CC / /60 50/60 50/60 50/60 8

9 Square Wave TIG 175 Sets the Standard for Premium, Economical TIG Welding Performance This great little AC/DC TIG and stick welder delivers a classic smooth DC and stable AC square wave welding output outstanding TIG performance as well as stick welding it s like getting a stick welder for FREE! Top TIG Welding Performance - Square Wave Technology Delivers a low peak current and fast transition time. Experience reduced tungsten spitting, tungsten erosion and a smooth, stable AC welding arc. - Standard Auto Balance control automatically delivers optimal mix of cleaning action vs. penetration. - Excellent low amperage starting performance down to 10 amps. It s Like Getting a Stick Welder for FREE! You can tackle AC/DC steel, stainless, cast iron and hardfacing applications, including AWS E6010 applications (Fleetweld 5P+). Standard Foot Amptrol Remotely controlling your current level with a foot control is an added expense with other TIG welders in this class. Enhanced TIG Torch Handling Includes a rugged, removable Series 17 torch with Ultra-Flex cable. K Square Wave TIG 175 Automatic Remote Sensing The unit automatically senses when a remote current control, such as a foot or hand Amptrol, has been connected. Shielding gas pre-flow and post-flow Built-in 0.50 second pre-flow and 15 second post-flow timers purge and protect the weld and tungsten. Stick TIG Output Unit Includes Series 17 TIG Torch, 12.5 ft (3.8 m), with one-piece cable 3/32 in (2.4 mm) Collet Body 3/32 in (2.4 mm) Collet 3/32 in (2.4 mm) x 7 in (177 mm) Ceriated Tungsten Electrode Long Backcap 7/16 in (11.1 mm) diameter Alumina Gas Cup Nozzle Twist Mate Torch Adapter Foot Amptrol with 15 ft (4.6 m) cable Gas Regulator & Hose Stick Electrode Holder (200 amp) with 10 ft (3.1 m) cable and Twist Mate Connector Work Clamp & 10 ft (3.0 m) Cable 6 ft (1.8 m) Cable with NEMA 6-50P Plug K964-1 Undercarriage KP508 PTA-17 Parts Kit More options at end of section E3.35 CC AC DC TIG WELDERS 1 PHASE 60 Hz Product Product Power Rated Output (1) H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output (2) Output Range inches (mm) lbs.(kg) Square Wave TIG 175 K /230/1/60 150A/26V/25% 64/57A DC: A 19.5 x 13.7 x Max. OCV: 59V DC (495 x 348 x 635) (84) AC: A Max. OCV: 74V AC (1) Based on a 10 minute period. Additional ratings include: 110A/25V/60% and 90A/24V/100%. All ratings at 104 F (40 C). (2) The National Electrical Code permits operation at rated output and duty cycle from a 50 amp receptacle when supply lines and fuses are properly sized. See Power Source operator s manual. Easy Navigation Browse and shop our website to find relevant information using intuitive menus and advanced search capabilities. Learn From The Welding Experts Find latest industry news, research, and welding technology information. User-Friendly Product Catalog The online catalog features intuitive, book-like navigation, making Lincoln Electric s entire product line more easily accessible. 9

10 TIG WELDERS Precision TIG 225 Great for Motorsports and Other Custom Fabricators Stick TIG Output CC AC DC 1 PHASE Hz Hz The Precision TIG 225 gives you The Power to Perform SM. Choose Precision TIG for general fabrication, automotive/motorsports, vocational schools or serious hobby work. Micro-Start II Technology delivers precision arc performance to improve arc starting, welding and weld cratering amps is the widest welding range in its class. Patented Micro-Start II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding. AC Auto-Balance automatically sets the optimal cleaning action vs. penetration levels for great looking aluminum welds. FREE! Built-in TIG pulser helps control heat input in the weld. 115 volt auxiliary power receptacles with 20 amp service reliably powers water coolers or other tools. (208/230V models only. 460/575V models feature 6 amp service). K Ready-Pak w/cart Pkg. Ready-Pak Pkg. (K2535-1) Includes Precision TIG 225 Removable Lift Eye 10 ft. (3.0 m) Work Cable & Clamp NEMA 6-50R Receptacle (208/230V models only) TIG Procedure Guide GTAW (TIG) Handbook PTA-17 One-Piece TIG Torch Gas Regulator/Hose Foot Amptrol Ready-Pak w/cart Pkg. (K2535-2) Includes Everything Listed Above (K2535-1) Understorage Cart K TIG-Mate 17 Air-Cooled TIG Torch Starter Pack K870 Foot Amptrol K963-3 Hand Amptrol K Understorage Cart Weld Fume Control System More options at end of section E3.37 Product Product Power Rated Output (1) H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output (2) Output Range inches (mm) lbs.(kg) Precision TIG 225 K /230/1/60 90A/23.4V/100% 42/39A Amps AC 20.7 x 14.5 x Ready-Pak Pkg Amps DC (526 x 368 x 650) (96) Precision TIG 225 K Max. OCV: 75V 31.2 x 19.8 x Ready-Pak w/cart Pkg. (794 x 503 x 966) (117) Precision TIG 225 K /575/1/60 18/15A 20.7 x 14.5 x Base Model K / /1/50/60 21/20-19A (526 x 368 x 650) (87) (1) Tested at 104 F (40 C). (2) s and ratings are based on the 115 volt auxiliary receptacle being loaded to its full rating. 208/230V model feature a 20 amp rated auxiliary. 460/575V models feature a 6 amp auxiliary. Build Your Own Package Do you need to customize your own package to fit your performance needs or budget? Here s everything you need to pick and choose the accessories you want Select Precision TIG 225 Optional Under- Select Remote Select TIG Torch Starter Pack Select Water Cooler Machine storage Cart Control Device K /575/1/60 K K870 Foot Amptrol Air-Cooled K N/A K / /1/50/60 K963-3 Hand Amptrol TIG-Mate 17 K814 Arc Start Switch Water-Cooled K K Cool Arc 40 TIG-Mate V 50/60Hz K Cool Arc V 50/60Hz 10

11 Precision TIG Precision Arc Maximum Control 275 & 375 For fabrication, aerospace, production, motorsports or vocational education, Precision TIG models help you deliver serious code-level quality. Patented Micro-Start II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding. AC Auto-Balance automatically sets the optimal cleaning vs. penetration levels for great looking aluminum welds. Widest Output Range in class amps for 275 model and amps for 375 model. Highest duty cycle 40% for 275 model and % for 375 model. FREE! Built-in TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials. Optional on 275 model. Neat/organized cable management with integrated torch holster. Built-in storage compartment with removable tray for torch consumables. Fan-As-Needed (F.A.N. ) prevents overheating. F.A.N. reduces power consumption, noise, motor wear and dust in the machine K Ready-Pak w/cart Pkg. K Ready-Pak w/cart Pkg. Product Product Power Rated Output (1) H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Precision TIG 275 K /230/460/1/60 275A/31V/40% 80/72/36A with PFC DC: 2-340A 49.7 x 28 x Ready-Pak w/cart Pkg. 104/94/47A w/o PFC AC: 2-340A (1262 x 711 x 1041) (291) Max. OCV: 75V K /230/460/1/60 80/72/36A with PFC 104/94/47A w/o PFC 31 x 22 x Precision TIG 275 K /575/1/60 35/28A with PFC (787 x 559 x 660) (180) 47/38A w/o PFC K / / 80/46/43A with PFC 415/1/50/60 95/55/50A w/o PFC Precision TIG 375 K /230/460/1/60 375A/35V/40% 112/102/51A with PFC DC: 2-420A 49.7 x 28 x Ready-Pak w/cart Pkg. AC: 2-420A (1262 x 711 x 1041) (340) Max. OCV: 80V K /230/460/1/60 31 x 22 x Precision TIG 375 K /460/575/1/60 102/51/41A with PFC (787 x 559 x 660) (230) K / / 119/69/63A with PFC 415/1/50/60 (1) Tested at 104 F (40 C). PFC = Power Factor Capacitors Stick TIG Output CC AC DC Precision TIG 275 Water-Cooled Ready-Pak with Cart (K2618-1) Includes K Precision TIG 275 Under-Cooler Cart Foot Amptrol Gas Regulator/Flowmeter/Hose PTW-20 Pro-Torch TIG Torch Zippered Torch Cover Parts Kit Water Hose (2 included) 15 ft. (4.5 m) 2/0 Work Cable/Clamp PTA-9 or -17 Torch Adapter Precision TIG 375 Water-Cooled Ready-Pak w/cart (K2624-1) Includes K Precision TIG 375 Under-Cooler Cart Foot Amptrol Gas Regulator/Flowmeter/Hose PTW-20 Pro-Torch TIG Torch Zippered Torch Cover Parts Kit Water Hose (2 included) 15 ft., (4.5 m) 2/0 Work Cable/Clamp K Advanced Control Panel (275 model only) K963-3 Hand Amptrol K704 Stick Welding Accessory Kit More options at end of section E3.42 (Precision TIG 275) E3.51 (Precision TIG 375) TIG WELDERS 1 PHASE Hz Hz Advanced Control Panel Standard on Precision TIG 375 Optional on Precision TIG 275 1) Trigger Switch (2-step/4-step) 2) Pulse/Spot Time Mode Switch 3) Pulse Frequency Control 4) Pulse % On Time Control 5) Pulse Background Current Control 6) Downslope Time, In Seconds 7) Spot Time &

12 TIG WELDERS Invertec V155-S Portable. Professional. Rugged. Affordable. The Invertec V155-S offers much more than you would expect from a welder this size. It features 120/230V Auto-Reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. The Invertec V155-S is available in two models: a base unit with stick accessories or a complete Stick/TIG ready to weld package in an Easy-Store/Easy-Carry Suitcase. Touch Start TIG DC operation allows you to strike the arc easily without high frequency or tungsten contamination. Dent resistant case is IP23 rated for outdoor use. Fan-As-Needed (F.A.N. ) reduces noise and dust inside the machine. Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes. Auto-Adaptive Arc Force minimizes electrode sticking in the puddle without compromising arc stability or increased spatter. Automatic Hot Start boosts the current during starting to make striking an arc easier. K Ready-Pak Pkg. Stick DC TIG Output CC DC Hz TIG Ready-Pak Welding Package (K2606-1) Includes Invertec V155-S (K2605-1) Stick electrode holder & cable, 10 ft. (3.0 m) with Twist Mate plug Work clamp and cable, 10 ft. (3.0 m) with Twist Mate plug Fully adjustable shoulder strap 120/230V input cord [6.6 ft. (2 m)] with a 120V 15 Amp plug Extra 120V 20 Amp plug Gas Regulator PTA-17V TIG torch with Ultra-Flex cable and Twist Mate adapter PTA-17 TIG Accessory Kit (KP508) Easy-Store/Easy-Carry Suitcase K Welding Cart K Twist Mate Cable Plug Kit K PTA-17FV Flex Head Gas Valve Torch More options at end of section : E2.141 PHASE Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output (1) Output Range inches (mm) lbs.(kg) Invertec K /1/50/60 75A/23.0V/100% Stick 24.0A Amps DC 11.3 x 6.2 x V155-S (Ready-Pak Pkg.) 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7) and 105A/14.2V/100% TIG 21.5A K A/15.2V/30% TIG 28.8A (machine only) 230/1/50/60 100A/24.0V/100% Stick 21.0A 145A/25.8V/30% Stick 31.0A 100A/14.0V/100% TIG 14.1A (1) amps on 60 Hz input. 155A/16.2V/30% TIG 22.8A Invertec 12 V160-T Serious DC TIG Arc Extremely Small Package The Invertec V160-T is a full function DC TIG inverter intended for alloy fabrication or critical maintenance work. Advanced inverter technology delivers superior TIG performance. Selectable Touch Start TIG starting or high frequency starting makes it easy to establish an arc under a variety of conditions. Built-in pulsing functions give you greater control over thin materials. Auto-reconnect between 115/230V 50/60Hz input power eliminates operator error. Auto restore fuse protects the machine from high input currents. Integral gas and power connector for simple torch connections and quick changes between TIG and stick welding. K Invertec V160-T Stick TIG Output CC DC 1 Unit Includes 115V Cord (10 ft.) & Plug (NEMA 5-15P) 20 Amp Plug (NEMA 5-20P) Twist Mate Torch Adapter for PTA-9 or -17 one-piece torch Adjustable Shoulder Strap Work Clamp & Cable K TIG-Mate 17 Air-Cooled TIG Torch Starter Pack K870 Foot Amptrol K963-3 Hand Amptrol Weld Fume Control System More options at end of section E3.105 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output (1) Output Range inches (mm) lbs.(kg) Invertec K /1/50/60 90A/13.6V/100% TIG 20A Amps DC 13 x 8 x V160-T 20A Branch Circuit 60A/22.4V/100% Stick Max OCV: 48V (330 x 203 x 432) (10.8) 115/1/50/60 110A/14.4V/100% TIG 25A 30A Branch Circuit 80A/23.2V/100% Stick 230/1/50/60 130A/15.2V/100% TIG 25A 30A Branch Circuit 130A/25.2V/100% Stick (1) amps on 60 Hz input. PHASE Hz

13 Invertec V205-T DC & V205-T AC/DC Code Quality TIG Welding These compact AC/DC or DC only model TIG power sources are intended for critical TIG welding in maintenance, fabrication, motorsports, aerospace, nuclear piping and shipbuilding. Stick Crisp Mode for exceptional Fleetweld 5P and 5P+ (E6010) performance. Adjustable DC strike mode Allows adjustment for a hotter or colder start depending on the tungsten diameter. Voltage Reduction Device (VRD ) Reduces the open circuit voltage in STICK mode for use in electrically hazardous conditions or when the use of a VRD is required % duty cycle highest output rating in this machine class. Auto-Reconnect For single phase 115V or 230V 50/60Hz input power. Fan-As-Needed (F.A.N. ) Fan only operates when needed to reduce power consumption, noise and dust in machine. K Invertec V205-T AC/DC K Invertec V205-T DC Stick TIG (1) (2) Output CC DC AC 1 (1) Invertec V205-T DC. (2) Invertec V205-T AC/DC TIG WELDERS DC DC Model (K2671-1) One-Pak Pkg. Includes K Invertec V205-T DC K TIG-Mate 17 Air-Cooled TIG Torch Starter Kit 230V Cord & Plug K870 Foot Amptrol Adjustable Shoulder Strap AC/DC Model (K2350-2) One-Pak Pkg. Includes K V205-T AC/DC K TIG-Mate 17 Air-Cooled TIG Torch Starter Kit 230V Cord & Plug K870 Foot Amptrol Adjustable Shoulder Strap K TIG-Mate 17 Air-Cooled TIG Torch Starter Kit K870 Foot Amptrol K963-3 Hand Amptrol Weld Fume Control System More options at end of section E (Invertec V205-T DC) E3.110 (Invertec V205-T AC/DC) PHASE Hz Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output (1) Output Range inches (mm) lbs.(kg) Invertec K /1/50/60 150A/16.0V/40% TIG 34.0A 6-200A DC 15.0 x 8.5 x V205-T DC 120A/14.8V/60% TIG 25.0A Max OCV: 53.7V (381 x 216 x 483) (17.3) K A/14.0V/100% TIG 20.0A One-Pak 230/1/50/60 (2) 200A/18.0V/40% TIG 30.0A Pkg. 170A/16.0V/60% TIG 18.0A 140A/15.6V/100% TIG 15.0A 115/1/50/60 110A/24.4V/35% Stick 34.0A 90A/23.6V/60% Stick 28.0A 70A/22.8V/100% Stick 20.0A 230/1/50/60 (2) 180A/27.2V/35% Stick 30.0A 150A/26.0V/60% Stick 23.0A 130A/25.2V/100% Stick 19.0A Invertec K /1/50/60 150A/16.0V/40% TIG 34.0A 6-200A AC/DC 15.0 x 8.5 x V205-T AC/DC 120A/14.8V/60% TIG 25.0A Max OCV: 53.7V (381 x 216 x 483) (17.3) K A/14.0V/100% TIG 20.0A One-Pak 230/1/50/60 (2) 200A/18.0V/40% TIG 30.0A Pkg. 170A/16.0V/60% TIG 18.0A 140A/15.6V/100% TIG 15.0A 115/1/50/60 110A/24.4V/35% Stick 34.0A 90A/23.6V/60% Stick 28.0A 70A/22.8V/100% Stick 20.0A 230/1/50/60 (2) 180A/27.2V/35% Stick 30.0A 150A/26.0V/60% Stick 23.0A 130A/25.2V/100% Stick 19.0A (1) current on 60 hertz input. (2) Also operates on 208V input. TIG-Mate Starter Kits Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. TIG-Mate 17Air-Cooled TIG Torch Starter Kit TIG-Mate 20 Water-Cooled TIG Torch Starter Pack 13

14 TIG WELDERS Invertec V311-T AC/DC Premium Arc Performance. Rugged and Reliable. Portable and Efficient. The Invertec V311-T AC/DC is both technologically advanced and ruggedly constructed and tested for use in almost any production or fabrication environment, including tough shipbuilding applications. Premium TIG Performance - Adjustable AC Frequency Focus the arc cone for precise control. - Expanded AC Balance Minimizes tungsten erosion and etching surrounding the weld. - Selectable Half Wave Shapes Independently select the positive and negative portions of the AC wave shapes from Sine, Square, or Triangular wave types to deliver the arc characteristics you require. Complete Control Dial in your weld user-adjustable welding parameters. - Set-up menu provides access to less frequently used parameters user memories to recall ideal settings for repeating welds. Intuitive LCD Control Panel Shows you exactly what s happening with your weld as you change settings. High contrast display is viewable even in sunlight. Add a Cool Arc 35 Smart Water Cooler Automatically monitors pressure and temperature and adjusts the pump speed to cool the torch. Focused Stick Performance - Crisp Mode for AWS E6010 electrodes - Soft Mode for AWS E7018 electrodes - AC Stick Mode for AC operation Efficient Electrical Conversion The inverter platform consumes nearly 20% less power, compared to conventional TIG welders, to lower your energy costs. Auto-Reconnect Power up on almost any industrial input voltage, including 208/230/380/400/460V single or three phase, 50 or 60 hertz. Lightweight and Portable At 75 lbs and with a compact footprint, this multiple input voltage welder is ideal for TIG welding in shipbuilding. Extreme Life Testing Extended environmental and life testing delivers long service life. K Invertec V311-T AC/DC One-Pak Stick TIG Output Invertec V311-T AC/DC One-Pak Pkg. (K2916-1) Includes K Invertec V311-T AC/DC K Cool Arc 35 Water Cooler K Inverter Cart K TIG Mate 20 Torch Kit K870 Foot Amptrol K918-1 Zippered Cable Cover K Inverter Cart K857 Remote Output Control K870 Foot Amptrol K963-3 Hand Amptrol K814 Arc Start Switch K Cool Arc 35 Water Cooler More options at end of section E3.116 CC AC DC 1 3 PHASE Hz Miniflex Lincoln Electric s Miniflex is a portable, high vacuum system designed for the removal and filtration of welding fumes from light duty welding applications. For all Weld Fume Control products, go to page 111. Miniflex Portable Welding Fume Extractor (K shown) Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output (1) Output Range inches (mm) lbs.(kg) Invertec K /3/50/60 210A/18.4V/100% A 17.3 x 10.6 x V311-T AC/DC 230A/19.2V/60% 8.3 Max. OCV: 80V (439 x 269 x 609) (34) 310A/22.4V/40% 12.3 K /3/50/60 210A/18.4V/100% 13.6 (One-Pak Pkg.) 230A/19.2V/60% A/22.4V/30% /3/50/60 210A/18.4V/100% A/19.2V/60% A/22.4V/30% /1/50/60 200A/18.0V/100% A/18.8V/60% A/22.4V/35% /1/50/60 200A/18.0V/100% A/18.8V/60% A/22.4V/25% /1/50/60 200A/18.0V/100% A/18.8V/60% A/22.4V/25%

15 TIG Welding Options See the Recommended Equipment Options section for descriptions. TIG WELDERS Square Wave TIG 175 K964-1 Undercarriage Weld Fume Control System TIG Options K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K814 Arc Start Switch K PTA-9F Flex Head w/ultra-flex Cable TIG Torch Package, 12.5 ft. (3.8 m), 1pc K Twist Mate Torch Adapter, PTA-9, -17 KP507 Parts Kit For PTA-9 Series Torches KP508 Parts Kit For PTA-17 Series Torches KP PTA-9/PTW-20 Gas Lens Parts Kit Cut Length Consumables Precision TIG 225 K Understorage Cart K Dual Cylinder Cart K Medium Canvas Cover Weld Fume Control System Stick Options K Stick Electrode Holder and Cable TIG Options K TIG-Mate 17 TIG Torch Starter Kit (air-cooled) K TIG-Mate 20 TIG Torch Starter Kit (water-cooled) K PTA-9F Flexible Head w/ultra-flex Cable Torch Package, 12.5 ft. (3.8 m), 1pc KP PTA-9/PTW-20 Gas Lens Parts Kit KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K814 Arc Start Switch K Cool Arc 40 Water Cooler 115/1/50/60 Cut Length Consumables Precision TIG 275 K Advanced Control Panel K Undercarriage K Work Clamp and Cable Assembly Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options Pro-Torch Air and Water-Cooled TIG Torches K PTA-9, -17 One Cable Torch Adapter K PTA-9, -17, -26 Two Cable Torch Adapter K PTA-26 One Cable Torch Adapter K Under-Cooler Cart Water Cooler Harris Argon/CO 2 Flowmeter Regulator & Hose Kit K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K814 Arc Start Switch Cut Length Consumables Precision TIG 375 K Undercarriage K Work Clamp and Cable Assembly Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options Pro-Torch Air and Water-Cooled TIG Torches K PTA-9, -17 One Cable Torch Adapter K PTA-9, -17, -26 Two Cable Torch Adapter K PTA-26 One Cable Torch Adapter K Under-Cooler Cart Water Cooler Harris Argon/CO 2 Flowmeter Regulator & Hose Kit K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K814 Arc Start Switch Cut Length Consumables Invertec V155-S K Welding Cart (80 cu ft bottle capacity) K Twist Mate Cable Plug Kit for 6-4 Cable Weld Fume Control System TIG Options K PTA-17FV Flex Head Gas Valve TIG Torch w/ultra-flex Cable, 12.5 ft. (3.8 m), 1 pc. K960-2 Small Twist Mate Torch Adapter (w/separate gas) KP508 Parts Kit for PTA-17 Series Torches K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit Cut Length Consumables Invertec V160-T K Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K Small Canvas Cover Weld Fume Control System Stick Options K Stick Electrode Holder, Work Clamp, Cable & Twist Mate Set TIG Options K TIG-Mate 17 TIG Torch Starter Kit (air-cooled) K TIG-Mate 20 TIG Torch Starter Kit (water-cooled) Harris Argon/CO 2 Flowmeter Regulator & Hose Kit K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K814 Arc Start Switch K Cool Arc 40 Water Cooler 115/1/50/60 Cut Length Consumables Invertec V205-T DC and V205-T AC/DC K Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K Small Canvas Cover Weld Fume Control System Stick Options K Stick Electrode Holder, Work Clamp, Cable & Twist Mate Set TIG Options K TIG-Mate 17 TIG Torch Starter Kit (air-cooled) K TIG-Mate 20 TIG Torch Starter Kit (water-cooled) K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K814 Arc Start Switch K Cool Arc 40 Water Cooler 115/1/50/60 K Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA) K PTA-9 TIG Torch, 12.5 ft. (3.8 m), 1pc K PTA-17 TIG Torch, 12.5 ft. (3.8 m), 1pc K Twist Mate Torch Adapter, PTA-9 and -17 K PTA-26 TIG Torch, 12.5 ft. (3.8 m), 1pc K Twist Mate Torch Adapter, PTA-26 K PTW-20 Braided TIG Torch, 12.5 ft. (3.8 m), 3pc K Twist Mate Torch Adapter - Water-Cooled Cut Length Consumables Invertec V311-T AC/DC K Inverter Cart Weld Fume Control System Stick Options K857 Remote Output Control, 25 ft. (7.6 m) TIG Options Pro-Torch TIG Torches TIG Torch Parts Kits K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K814 Arc Start Switch K Cool Arc 35 Water Cooler K Twist-Mate Plug - For 1/0-2/0, 50-70mm 2 Cable K Twist-Mate Torch Adapter, PTA-9, -17 K Twist-Mate Torch Adapter, PTA-26 K Twist-Mate Torch Adapter - Water-Cooled K TIG-Mate 17 TIG Torch Starter Kit (air-cooled) K TIG-Mate 20 TIG Torch Starter Kit (water-cooled) Cut Length Consumables 15

16 MIG WIRE FEEDER WELDERS POWER MIG The Professional s Choice! SM Typical applications include home, farm, autobody, maintenance or fabrication Diamond Core Technology delivers a superior arc Professional Drive System Spool Gun Ready Three Year Warranty Single Phase Power The POWER MIG Family Our POWER MIG wire feed welders provide the ideal solution for home, farm, auto body, or maintenance applications. Diamond Core Technology delivers a superior arc with a wide welding output range. INPUT POWER : 120V > > INPUT POWER : >> SP-140T POWER MIG 140C POWER MIG 180 Dual 120 Volt Wire Welder Premium 120 Volt Wire Premium 120 or 230 Volt with Tapped Voltage Control Welder with Continuous Controls Wire Welder with Continuous Controls Scan this Tag for videos on our POWER MIG equipment. Which machine is right for your application? Use the chart below to check your material thickness and determine which machine is right for you. Wire Feeder/Welder SP-140T 120V input POWER MIG 140C 120V input SP-180T 120V input MIG (Steel) Flux-Cored MIG (Steel) Flux-Cored MIG (Steel) Flux-Cored Material Thickness 24 ga. 22 ga. 20 ga. 18 ga. 16 ga. 14 ga. 12 ga. 10 ga. 3/16" 1/4" 5/16" 3/8" 1/2" 3/4" POWER MIG 180C MIG (Steel) V input Flux-Cored POWER MIG 180 Dual MIG (Steel) V input (shown) Flux-Cored POWER MIG 216 MIG (Steel) V input Flux-Cored POWER MIG 256 MIG (Steel) V input Flux-Cored 16

17 PORTABLE MIG: WIRE FEEDER/WELDERS SP-180T POWER MIG 180C POWER MIG 216 POWER MIG 256 POWER MIG 350MP 230 Volt Wire Welder Premium 230 Volt Wire Welder The Professional s Choice! SM for The Professional s Choice! SM for Stick, TIG, MIG, Flux-Cored with Tapped Voltage Control with Continuous Controls Autobody and Sheetmetal Welding light industrial, shop fabrication, and Advanced Process with maintenance or repair work. Power Mode and Pulse-on-Pulse 120 Volt Volt MODEL OUTPUT PROCESS INPUT SP-140T POWER MIG 140C SP-180T POWER MIG 180C POWER MIG 180 Dual POWER MIG 216 POWER MIG 256 POWER MIG 350MP V V Current Range (Amps) KEY: Excellent Good Optional Wire Feed Speed Range ipm (m/min) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Solid Wire Size Range in. (mm) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Cored Wire Size Range in. (mm) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) MIG MIG Pulsed Flux-Cored Stick Touch Start TIG Phase Hertz / /60 FEATURES Portable Consumable Storage Meters Synergic Control Push-Pull Model Diamond Core Technology Chopper Technology Recommended OPTIONS Welding Cart (K2275-1) Utility Cart (K520) Small Canvas Cover (K2377-1) Spot Timer Kit (K2525-1) Canvas Accessory Bag (K3071-1) MOBILE Canvas Cover (K2378-1) Dual Cylinder Mounting Kit (K1702-1) Spindle Adapter for 8" O.D. Spools (K468) 17

18 MIG: WIRE FEEDER/WELDERS SP-140T & SP-180T 120 or 208/230 Volt Compact Wire Welders Choose these great little welders for project or repair welding in your garage, barn or shop using MIG or self-shielded flux-cored wire welding. Ready to Weld! Includes mild steel MIG and flux-cored wire spools and regulator. Just add shielding gas for MIG welding (sold separately). Easy to Set 5 position tap voltage control and continuous full-range wire feed speed control help you dial in your application. MIG weld 24 gauge up to 10 gauge with the SP-140T or 3/16 in. (4.8 mm) with the SP-180T in a single pass. Weld up to 5/16 in. (7.9 mm) or 1/2 in. (12.8 mm) steel using self-shielded Innershield wire (FCAW-S). Spool Gun Ready add the optional Magnum 100SG spool gun for reliable aluminum welding. K SP-140T SPOOL GUN K SP-180T MIG Output Flux-Cored CV DC 1 PHASE 60 Hz Unit Includes Magnum PRO 100L gun 10 ft. (3.0 m).025 in. (0.6 mm) Contact Tips (Qty. 3).035 in. (0.9 mm) Contact Tips (Qty. 3) Gasless Nozzle for Innershield Gas Nozzle for MIG Spindle Adapter, 8 in. (203 mm) Dia. Spools in. ( mm) MIG Drive Roll.035 in. (0.9 mm) MIG Drive Roll in. ( mm) Knurled Drive Roll Adjustable Gas Regulator & Hose 1 lb. (0.45 kg) Spool of SuperArc L-56 MIG wire.5 lb. (0.23 kg) Spool NR -211-MP Work Clamp & 10 ft. (3.0 m) Cable Learn-To-Use DVD K Magnum 100SG Spool Gun More options at end of section E7.62 (SP-140T) E7.63 (SP-180T) Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) SP-140T K /1/60 90A/19.5V/20% 20A Amps DC 13.7 x x ipm WFS (347 x 258 x 454) (24.5) ( m/min) Max. OCV: 33V SP-180T K /230/1/60 208V: 130A/17V/30% 20A Amps DC 13.7 x x V: 130A/20V/30% ipm WFS (347 x 258 x 454) (29) ( m/min) Max. OCV: 34V POWER MIG C & 180C Premium 120 or 208/230 Volt Wire Welders Select the POWER MIG 140 for home projects and repair, sheet metal or autobody work. Step up to the 230 volt POWER MIG 180C for farm, shop and light fabrication. Exclusive Diamond Core Technology delivers an outstanding arc you ll immediately notice: - Great arc starts. - Wide voltage sweet spot gives you a very forgiving arc. Wide Welding Output Range amps for the 140C model and for the 180C model. MIG weld 24 gauge up to 10 gauge with the 140C model or 3/16 in. (4.8 mm) with the 180C model in a single pass. Weld up to 5/16 in. (7.9 mm) or 1/2 in. (12.8 mm) steel using self-shielded Innershield wire. Spool Gun Ready add the optional Magnum 100SG spool gun for reliable aluminum welding. SPOOL GUN K POWER MIG 140C K POWER MIG 180C MIG Flux-Cored Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) POWER MIG 140C K /1/60 90A/19.5V/20% 20A Amps DC 14 x x ipm WFS (357 x 258 x 472) (26.3) ( m/min) Max. OCV: 33V POWER MIG 180C K /230/1/60 208V: 130A/17V/30% 20A Amps DC 14 x x V: 130A/20V/30% ipm WFS (357 x 258 x 472) (30) ( m/min) Max. OCV: 34V Output CV DC 1 PHASE 60 Hz Unit Includes Magnum PRO 100L Gun, 10 ft. (3.0 m) Gas and Gasless Nozzles Cable Liner Contact Tips Work Cable and Clamp Adjustable Gas Regulator & Hose Spindle Adapter 2 lb. (0.90 kg) Spool of SuperArc L-56 Mild Steel MIG Wire 1 lb. (0.45 kg) Spool NR -211-MP Flux-Cored Wire Learn-To-Use DVD K520 Utility Cart, 150 cu ft. bottle capacity K Small Canvas Cover K Spot Timer Kit K Magnum 100SG Spool Gun More options at end of section E7.23 (140C) E7.24 (180C)

19 POWER MIG POWER MIG. The Professional s Choice! 180 Dual Have it both ways with the POWER MIG 180 Dual wire welder. With dual 120 or 208/230 volt input power capability, you can use the same machine to weld at home, in the shop or out on the job site. It s a great choice for sheet metal and light frame autobody work, farm or small shop applications. Dual Power Capability Select 120 volt input power for home and generator-driven environments or choose 208/230 volt input power for shop applications on thicker materials, just change out the input cable power. Diamond Core Technology Delivers a forgiving arc, excellent out-of-position arc action, low spatter and a wide voltage sweet spot at a given wire feed speed for steel, stainless steel and aluminum. Spool Gun Ready Just remove the standard MIG gun and plug in the economical Magnum 100SG spool gun (optional) for enhanced aluminum wire feeding performance. SM K POWER MIG 180 Dual SPOOL GUN MIG: WIRE FEEDER/WELDERS MIG Flux-Cored Output CV DC 1 PHASE 60 Hz Unit Includes Magnum PRO 100L Gun, 10 ft. (3.0 m) 120V and 230V Cables Gas and Gasless Nozzles Gun Cable Liner (pre-installed in gun) Learn-To-Use DVD Work Cable and Clamp Adjustable Gas Regulator and Hose Spindle Adapter Sample 2 lb. (0.90 kg) Spool of SuperArc L-56 Mild Steel MIG Wire Sample 1 lb. (0.45 kg) Spool NR -211-MP Flux-Cored Wire.025 in. (0.6 mm) and.035 in. (0.9 mm) Contact Tips in. ( mm) and.035 in. (0.9 mm) Drive Rolls in. ( mm) Knurled Drive Rolls in. ( mm) and.045 (1.1 mm) Wire Guides Canvas Accessory Bag K Welding Cart, 80 cu. ft. bottle capacity K520 Utility Cart, 150 cu. ft. bottle capacity K Small Canvas Cover K Spot Timer Kit K Cable Bag More options at end of section E7.28 Product Product Power Rated Output Output Wire Feed H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Range Speed Range inches (mm) lbs.(kg) POWER MIG K /1/60 120V: 90A/19.5V/20% 20A 120V: ipm 14 x x Dual Amps DC, ( m/min.) (357 x 258 x 472) (31) 208/230/1/60 208V: 130A/17.6V/30% Max. OCV: V: 130A/20V/30% 230V: Amps DC, Max. OCV: 34 Magnum PRO 100L K Portable Magnum PRO 250L K Mobile Magnum PRO Guns and Expendables are now standard on wire feeder welders. 19

20 TM TM MIG: WIRE FEEDER/WELDERS POWER MIG 216 POWER MIG. The Professional s Choice! The POWER MIG 216 offers the autobody and sheet metal fabrication industries top welding performance with a host of professional features. Diamond Core Technology Delivers a forgiving arc, excellent out-of-position arc action, low spatter and a wide voltage sweet spot for steel, stainless steel or aluminum. Great Value-Adding Features Coil Claw Cable Management system keeps your workstation organized. Note the convenient top-mounted gun expendables tray and all metal case front. SPOOL GUN SPOOL GUN SPOOL GUN SM K POWER MIG 216 MIG Output CV DC Flux-Cored Unit Includes Magnum PRO 250L Gun Work Clamp and Cable, 10 ft. (3.0 m) 230V Power Cable w/plug (208/230V model only) Drive Rolls & Guide for Steel Adjustable Gas Regulator & Hose K466-6 Magnum Connection Kit K POWER MIG Spool Gun Adapter K468 Spindle Adapter for 8 in. O.D. Spools K Dual Cylinder Mounting Kit K Medium Canvas Cover K Magnum 100SG Spool Gun K Magnum SG Spool Gun K Magnum 250LX Spool Gun More options at end of section 1 PHASE Hz Good Better Best E7.52 Product Product Power Rated Output Max. Open Output Wire Feed Speed H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Circuit Voltage Range ipm (m/min) inches (mm) lbs.(kg) POWER MIG K /230/1/60 170A/24VDC/60% 170A/24VDC/60% 36VDC A x x /1/50 216A/22VDC/30% 216A/22VDC/30% ( ) (827 x 487 x 1,014) (93.7) 170A/24VDC/60% 216A/22VDC/30% POWER MIG POWER MIG. The Professional s Choice! 256 The POWER MIG 256 sets the standard for MIG and flux-cored welding in light industrial job shop fabrication, maintenance or repair work. Diamond Core Technology Delivers a forgiving arc, excellent out-of-position arc stability, low spatter and a wide voltage sweet spot at a given wire feed speed for steel, stainless steel or aluminum. Digital meters For set up, meters display your preset voltage and wire feed speed. During welding, actual voltage is displayed. NEW! Magnum PRO gun and cable 15 ft. (4.5 m) Makes it easy to reach your work. Lincoln Copper Plus contact tips Larger tip diameter and mass improves heat dissipation to increase tip life. Add a spool gun The POWER MIG 256 is spool gun ready for the premium Magnum 250LX gun and spool gun capable with the Magnum SG (requires adapter). NEW! Great value-adding features - Coil Claw Cable Management system keeps your workstation organized. - Convenient top-mounted gun expendables tray. - All metal case front. SPOOL GUN SPOOL GUN SM MIG Flux-Cored Output CV DC 1 PHASE 60 Hz Unit Includes Magnum PRO 250L Gun Work Clamp and Cable, 10 ft. (3.0 m) 230V Power Cable with Plug (208/230V model only) Drive Rolls and Guide for Steel Adjustable Gas Regulator and Hose One-Pak Pkg. (K3069-1) Includes POWER MIG 256 (K3068-1) Magnum 250LX Spool Gun (K2490-1) Dual Cylinder Mounting Kit (K1702-1) Extra Regulator (K586-1) K Dual Cylinder Kit K Medium Canvas Cover K Magnum SG Spool Gun K Magnum 250LX Spool Gun K POWER MIG SG Spool Gun Control Cable Adapter More options at end of section Better Best K POWER MIG 256 : E7.55 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) POWER MIG 256 K /230/1/60 250A/26V/40% 56/52A (1) Amps 31.8 x 18.9 x (100) K /460/575/1/60 50/24/19A ipm WFS (808 x 480 x 985) (with gun) POWER MIG 256 K /230/1/60 56/52A (1) ( m/min) One-Pak w/spool Gun Max. OCV: 40V (1) current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps. 20

21 POWER MIG The Professional s Choice! SM 350MP When you want more than just a MIG machine, the POWER MIG 350MP is the choice for you. Lincoln Electric s Chopper Technology delivers more welding processes: Stick, TIG, MIG, Flux-cored, and advanced processes such as Power Mode and Pulse-On-Pulse. Pulse-on-Pulse Improves cleaning action when welding aluminum and delivers a TIG-like appearance to the MIG weld beads. Synergic control of voltage and wire feed speed allows you to set weld procedures with one control. Push-Pull or Spool Gun Ready A second gas solenoid and other electronics are built-in to drive either a spool gun or push-pull gun. 115V auxiliary receptacle Powers a grinder or other equipment. Dual Procedure capable Select between either two welding procedures or two welding modes. MIG: WIRE FEEDER/WELDERS Stick TIG MIG Output CC CV Pulsed Flux-Cored DC 1 PHASE Hz Unit Includes POWER MIG 350MP Magnum PRO Curve 300 Gun, 15 ft. (4.5 m) Work Clamp and Cable 230V Power Cable w/plug (208/230V model only) Drive Rolls & Guide for Steel Adjustable Gas Regulator & Hose 115V AC Auxiliary Power Receptacle Lockable Storage Compartment with Tool Tray K Dual Cylinder Kit K Medium Canvas Cover K Python -Plus Air-Cooled Gun, 25 ft. (7.6 m) K Magnum 250LX Spool Gun More options at end of section SPOOL GUN PUSH-PULL GUN E7.57 Best Best K POWER MIG 350MP Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) POWER MIG 350MP K /230/460/575/1/50/60 300A/32V/60% (1) 72/62/31/25A Amps DC 31.8 x 18.9 x ipm WFS (808 x 408 x 985) (116) ( m/min) Max. OCV: 67V (1) 40% on 208V input. Ratings based on 60 Hz operation. 3 WAYS TO FEED ALUMINUM Push Gun Good for occasional aluminum work GOOD Spool Gun Better feeding with integrated 2 lb. spools BETTER Push-Pull Gun Best performance for production aluminum welding. (use larger spools.) BEST Magnum PRO Curve guns are intended for most in. ( mm) wire diameter applications in job shops, production or manufacturing. Order K for Magnum PRO Curve 300 Gun, 15 ft. (4.6 m), in. ( mm) * Requires Aluminum Drive Roll Kit at Power Source Magnum 250LX Spool Gun 280 amps, 60% duty cycle. Feeds.025-3/64 in. ( mm) diameter aluminum wire on 2 lb. (0.9 kg) spools. With remote wire feed speed control. 25 ft. (7.6 m) cable. Order K Python, Python -Plus and Cougar Push-Pull Guns Select Python gooseneck-style guns for advanced aluminum welding applications. Cougar push-pull guns are intended for operators who prefer an upright pistol-grip design. Air-cooled rated 60% duty cycle w/argon. Water-cooled rated duty-cycle w/argon. Order K Python Water-Cooled, 25 ft. (7.6 m) K Python -Plus Air Cooled, 15 ft. (4.5 m) K Python -Plus Air Cooled, 25 ft. (7.6 m) K Python -Plus Air Cooled, 50 ft. (15.2 m) K Cougar Air Cooled, 25 ft. (7.6 m) K Cougar Air Cooled, 50 ft. (15.2 m) * Requires Aluminum Drive Roll Kit at Power Source 21

22 MIG: WIRE FEEDER/WELDERS MIG: Wire Feeder/Welder Options See the Recommended Equipment Options section for descriptions. SP-140T and SP-180T K Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K Small Canvas Cover K Accessory Bag K Spot Timer Kit KP Drive Roll, in. ( mm) Smooth KP KP Drive Roll,.035 in. (0.9 mm) Smooth Drive Roll, in. ( mm) Knurled Weld Fume Control System Wire Feeder Options K Magnum 100SG Spool Gun K in. (1.1 mm) Innershield Welding Kit (SP-180T only) POWER MIG 140C, 180C and 180 Dual K Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K Small Canvas Cover K Spot Timer Kit K Accessory Bag KP Drive Roll, in. ( mm) Smooth KP Drive Roll,.035 in. (0.9 mm) Smooth KP Drive Roll, in. ( mm) Knurled KP Inner Wire Guide, in. ( mm) Steel KP Inner Wire Guide,.045 in. (1.1 mm) Steel Weld Fume Control System Wire Feeder Options K Magnum 100SG Spool Gun K in. (1.1 mm ) Innershield Welding Kit (POWER MIG 180C only) POWER MIG 216 K Medium Canvas Cover K466-6 Connector Kit POWER MIG K468 8 in. (203.2 mm) O.D. Spool Adapter K Dual Cylinder Mounting Kit KP S Drive Roll Kit, in. ( mm) Solid Wire KP S Drive Roll Kit,.035 in. (0.9 mm) Solid Wire KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid Wire KP Drive Roll Kit,.040 in. (1.0 mm) Solid Wire KP S Drive Roll Kit,.045 in. (1.1 mm) Solid Wire KP C Drive Roll Kit, in. ( mm) Cored Wire KP C Drive Roll Kit, in. KP1695-3/64A ( mm) Cored Wire Drive Roll Kit, 3/64 in. (1.2 mm) Aluminum Wire Weld Fume Control System Spool Gun Options K Magnum 100SG Spool Gun K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K Magnum 250LX Spool Gun K Adapter Kit for Magnum SG or Magnum 250LX Spool Gun POWER MIG 256 K Dual Cylinder Mounting Kit K Medium Canvas Cover K466-6 Connector Kit POWER MIG K468 8 in. (203.2 mm) O.D. Spool Adapter KP S Drive Roll Kit, in. ( mm) Solid Wire KP S Drive Roll Kit,.035 in. (0.9 mm) Solid Wire KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid Wire KP Drive Roll Kit,.040 in. (1.0 mm) Solid Wire KP S Drive Roll Kit,.045 in. (1.1 mm) Solid Wire KP C Drive Roll Kit, in. ( mm) Cored Wire KP C Drive Roll Kit, in. KP1695-3/64A ( mm) Cored Wire Drive Roll Kit, 3/64 in. (1.2 mm) Aluminum Wire Weld Fume Control System Spool Gun Options K Magnum 250LX Spool Gun K Control Cable Extension, 25 ft. (7.6 m) K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K Magnum SG Spool Gun Control Cable Adapter POWER MIG 350MP KP S Drive Roll Kit, in. ( mm) Solid Wire KP S Drive Roll Kit,.035 in. (0.9 mm) Solid Wire KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid Wire KP Drive Roll Kit,.040 in. (1.0 mm) Solid Wire KP S Drive Roll Kit,.045 in. (1.1 mm) Solid Wire KP C Drive Roll Kit, in. ( mm) Cored Wire KP C Drive Roll Kit, in. ( mm) Cored Wire KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm) Aluminum Wire K Dual Cylinder Mounting Kit K Medium Canvas Cover Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options Pro-Torch TIG Torches KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and -26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K814 Arc Start Switch Cut Length Consumables Wire Feeder Options K489-8 Fast-Mate Adapter For POWER MIG K Python Water-Cooled, 25 ft. (7.6 m) K Python -Plus Air Cooled, 15 ft. (4.5 m) K Python -Plus Air Cooled, 25 ft. (7.6 m) K Python -Plus Air Cooled, 50 ft. (15.2 m) K Cougar Air Cooled, 25 ft. (7.6 m) K Cougar Air Cooled, 50 ft. (15.2 m) K Push-Pull Gun Connection Kit K468 8 in. (203.2 mm) O.D. Spool Adapter Spool Gun Options K Magnum 250LX Spool Gun K Control Cable Extension, 25 ft. (7.6 m) K Spool Gun Holder 22

23 MIG & FCAW INDUSTRIAL WELDERS Recommended for industrial job shops and manufacturing applications Optimized for CV processes Designed for use with a variety of wire feeders 100% Duty Cycle Idealarc CV % Duty Cycle Rated for All Day Long MIG Welding Idealarc CV % Duty Cycle Rated for Wire Welding Idealarc CV % Duty Cycle Rated Dependable High Output MIG Welding MODEL OUTPUT PROCESS INPUT FEATURES Mode Polarity Current Range (Amps) MIG Flux-Cored Submerged Arc Arc Gouging Phase Hertz Digital Display Stackable 7-Yr. Warranty (on Power Rectifier) Idealarc CV-305 Idealarc CV-400 CV DC CV DC Idealarc CV-655 CV DC Optional KEY: Excellent Good Optional 23

24 MIG & FCAW: INDUSTRIAL WELDERS Idealarc CV-305, CV-400 and CV-655 Dependable High Output Wire Welding Reliability and exceptional wire welding performance set Lincoln Electric CV series welders apart. Tackle MIG and flux-cored wire welding for fabrication and production in transportation, heavy equipment, structural steel, railroad and furniture. Idealarc CV-400 Connect wire feeders via either 14-pin MS-type or terminal strip. 115V and 42V wire feeder auxiliary power with circuit breaker protection. Internal components, including windings, rectifiers and circuit boards, are coated to protect against moisture and corrosion. Electronic and thermostatic protection. NOTE: 50 Hertz models also available. Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Idealarc K /230/460/3/60 315A/32.6V/100% 52/48/24A A 24.6 x 19.5 x CV-305 K /460/575/3/60 48/24/19A 7-37V (625 x 495 x 686) (149) Idealarc K /230/460/3/60 52/48/24A 47.7 x 25.5 x CV-305/LF-72 (1212 x 648 x 838) (203) Ready-Pak Pkg. Idealarc K /460/575/3/60 400A/36V/100% 77/39/31A 80/40/32A A 27.5 x 22.2 x CV-400 K /460/3/60 450A/38V/60% 77/39A 12-42V (699 x 564 x 813) (174) Idealarc K /40A 22.5 x 36.5 x CV-400/LF-72 (571 x 927 x 1346) (222) Ready-Pak Pkg. Idealarc K x 36.5 x CV-400/LF-74 (699 x 927 x 1346) (222) Ready-Pak Pkg. Idealarc K /460/3/60 650A/44V/100% 94/47A A 27.5 x 22.2 x CV-655 K /3/60 38A 13-44V (699 x 565 x 965) (296) Max. OCV: 48V Idealarc CV-305 K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K Twist Mate Cable Plug for 1/0-2/0, mm 2 cable K Twist Mate Cable Plug for 2/0-3/0, mm 2 cable K484 Jumper Plug Kit K874 Undercarriage Hand moving K Arc Tractor Weld Fume Control System Wire Feeder Options LF-72 and LF-74, LN-25 PRO 24 K Idealarc CV-400 K Idealarc CV-655 Idealarc CV-655 Calibrated output control lets operator accurately regulate power levels. Line voltage compensation maintains weld consistency. 115-volt duplex receptacle provides 20 amps of auxiliary power. Separate output studs allow the operator to select high or low inductance. K Idealarc CV-305 Idealarc CV-305 Idealarc CV-400 K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K841 Undercarriage Hand moving K484 Jumper Plug Kit K Arc Tractor Weld Fume Control System Wire Feeder Options LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-25 PRO, LN-25 PRO Dual Power Digital Ammeter/Voltmeter view voltage presets. Easy access Twist Mate connections on the front of the machine. Two output connectors allow you to connect to high or low inductance for optimal arc control. Stack them three-high. Compact unit is 20 lbs. (9.0 kg) lighter and significantly smaller than competitive models. MIG Flux-Cored Output CV DC 3 Idealarc CV-305 Ready-Pak Package (K2395-2) Includes CV-305 Power Source (K2400-1) LF-72 Bench Model (2-Roll) Wire Feeder with standard Wire Reel Stand (K2327-5) Control Cable, 10 ft. (3.0 m) in. ( mm) solid wire Drive Roll and Guide Tube Kits. 15 ft. (4.5 m) Magnum PRO 350 gun and cable assembly with in. ( mm) liner. Work, 15 ft. (4.6 mm) and Wire Feeder, 10 ft. (3.0 m) Power Cables Package Harris Flowmeter Regulator and Gas Hose. Idealarc CV-400 Ready-Pak Package(K2439-2) Includes CV-400 Power Source (K ) LF-72 Bench Model, Heavy Duty (Heavy Duty Wire Reel Stand) in. ( mm) Drive Rolls for Solid Wire Heavy Duty Wire Reel Stand Control Cable, 10 ft. (3.0 m) Weld Power Cable, 10 ft. (3.0 m) Work Clamp 15 ft. (4.5 m) Magnum PRO 350 gun and cable assembly with in. ( mm) liner. Harris Flowmeter Regulator and Gas Hose E4.22 (Idealarc CV-305) E4.30 (Idealarc CV-400) E4.40 (Idealarc CV-655) MIG & FCAW Industrial Welders Options See the Recommended Equipment Options section for descriptions. PHASE 60 Hz Idealarc CV-655 K Digital Meter Kit K Air Filter Kit K Dual Process Switch K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K842 Undercarriage Hand moving K Arc Tractor Weld Fume Control System Wire Feeder Options LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-25 PRO

25 MULTI- PROCESS WELDERS For Heavy Manufacturing and Fabrication One Machine For Stick, TIG, Wire Welding and Arc Gouging Ruggedly Built For Tough Environments Invertec V350-PRO % Duty Cycle. Designed Smart. Built Tough. Flextec 450 FLEXible TEChnology TM % Duty Cycle Flextec 650 FLEXible TEChnology TM % Duty Cycle Arc Tracker Portable, Powerful Weld Performance Monitoring. INVERTER TECHNOLOGY Idealarc DC Duty Cycle Idealarc DC Duty Cycle for Industrial Manufacturing Idealarc DC-655 Efficiently delivers % Duty Cycle CONVENTIONAL RECTIFIER MODEL OUTPUT PROCESS INPUT FEATURES Mode Polarity Current Range (Amps) Stick TIG MIG MIG Pulsed Flux-Cored Submerged Arc Arc Gouge Phase Hertz Stackable Inverter 7-Yr. Warranty on Power Rectifier Inverter Technology Conventional Technology Invertec V350-PRO Flextec 450 Flextec 650 Idealarc DC-400 Idealarc DC-600 Idealarc DC-655 CC CV CC CV CC CV CC CV CC CV CC CV KEY: Excellent Good Optional DC DC DC DC DC DC /3 50/ / /

26 MULTI-PROCESS WELDERS Invertec Designed Smart. Built Tough. V350-PRO Stick TIG MIG Pulsed (Advanced Process Panel only) Flux-Cored Gouging The multi-process Invertec V350-PRO is an efficient, lightweight and portable choice for training, fabrication or construction applications. Available in four models: Construction, Factory, Factory (Tweco ) and Advanced Process. All input voltages and frequencies are both single and three phase rated no phase derating necessary on single phase amp output range for all recommended processes from DC TIG to arc gouging. voltage from V this one machine is capable of running on virtually any input power supply. 50 and 60 Hz operation can be connected anywhere in the world. Touch Start TIG for contamination-free starts. 88% efficiency low power consumption for energy savings. Product Product Power Rated Output H x W x D Net Weight Name Number Model Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Invertec V350-PRO K Construction /230/ / 350A/34V/60% 3-ph: 50/42/28-26/23/ A 14.8 x 13.3 x K Factory 460/575/3/50/60 1-ph: 94/85/54/42/37 Max OCV: (376 x 338 x 709) (36.7) K Advanced Process 208/230/415/ 300A/32V/100% 3-ph: 41-39/36/23-22/19/16 80V DC K Factory (Tweco ) 460/575/1/3/50/60 1-ph: 76/69/41/36/31 Invertec V350-PRO/LF-72 K Factory 55.2 x 28.5 x Ready-Pak Pkg. (1403 x 724 x 1410) (168) Invertec V350-PRO K / / 350A/34V/60% (3ph) 3ph: 48/28-27/ x 13.3 x /1/3/50/60 320A/33V/60% (1ph) (376 x 338 x 709) (37.4) 300A/32V/100% (3ph) 3ph: 41-37/28-22/ A/31V/100% (1ph) Flextec FLEXible TEChnology 450 Flexible Multi-Process Capability Including stick, Touch Start TIG (DC), MIG, flux-cored welding and carbon arc gouging with up to a 3/8 in. (9.5 mm) carbon. The Future is Now SM You no longer have to pay a price premium to gain the advantages of inverter technology over conventional welders. - Faster Arc Response, Low Power Consumption and Enhanced Portability. Compact, Durable Case Tough IP23 enclosure rating for extreme field environments. Selectable Hot Start Turn it off for thin material or flip it on to get the extra starting amperage you need for thick, rusty or dirty material. Variable Arc Control In stick mode, vary the arc force to obtain a soft or crisp arc. In CV modes, vary the pinch or inductance to control spatter, fluidity and bead appearance. Full-Featured Remote Control Capability Use a foot pedal or hand control to remotely vary output up to 100 ft. (30.5 m) away. Desert Duty Rated Welding outputs are rated for extreme temperature operation up to 55 C (131 F) K Invertec V350-PRO (Factory Model) This multi-process welder delivers up to 500 amps of welding power for a variety of applications, including construction and fabrication. It features an IP23 rating for outdoor operation and storage, and the latest inverter technology will save you real dollars on the utility costs associated with your welding operations. K Flextec 450 Output Stick DC TIG MIG Output CC CV Ready-Pak Package (K2437-2) Includes V350-PRO Factory Model (K1728-6) LF-72 Heavy Duty Wire Feeder (K2327-6) Magnum PRO 350 Gun & Cable Assembly, 15 ft. (4.6 m) Work & Wire Feeder 2/0 Welding Cable Package, 10 ft. (3.0 m) Harris Flowmeter/Regulator w/adapter and Hose, 10 ft. (3.0 m) Inverter and Wire Feeder Cart More options at end of section E5.91 CC CV DC 1 3 Flux-Cored Gouging DC 3 PHASE Hz PHASE Hz Flextec 450/LF-72 Heavy Duty Wire Feeder Ready-Pak Package (K2960-1) Includes Flextec 450 (K2882-1) LF-72 Bench Model, Standard Duty (K2327-5) - Heavy Duty Wire Reel Stand - Drive Roll and Wire Guide Kit in. ( mm) - Control Cable 10 ft. (3.0 m) Magnum PRO Curve 400 Ready-Pak 2/0 Welding Cable Work Lead Package Harris Flowmeter Regulator & Hose Inverter and Wire Feeder Cart (K3059-2) K Inverter and Wire Feeder Cart K Inverter and Wire Feeder Cart K857-1 Remote Output Control, 100 ft. (30.5 m) More options at end of section Wire Feeders LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO, LN-25 PRO Dual Power, LN-25 Pipe (115 volt input wire feeders are not supported) E5.95 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Flextec 450 K /460/575/3/50/60 450A/38V/60% 37/27/22A Amps 18.8 x 14 x Flextec 450/LF-72 Standard Duty K A/36V/100% 29/21/17A (477 x 356 x 673) (56.8) Wire Feeder One-Pak Pkg. Desert Duty Rated: Flextec 450/LF-72 Heavy Duty K A/34V/100%/55 C Wire Feeder Ready-Pak Pkg. w/cart 375A/35V/60%/55 C Flextec 450/LF-74 Heavy Duty K A/36V/40%/55 C Wire Feeder Ready-Pak Pkg. w/cart 450A/38V/20%/55 C

27 Flextec FLEXible TEChnology Arc Tracker Portable, Powerful Weld Performance Monitoring Connect the Arc Tracker between any DC welding power source and the work clamp to access a wide array of data monitoring information regarding your welding arc, including True Energy and Production Monitoring. Accurately Monitor Welding Parameters Advanced digital controls sample the welding parameters at extremely high speeds. Broad Compatibility The Arc Tracker is compatible with any DC welding process power source and wire feeder. Simple Plug-n-Play Design Connect to any DC welding circuit, attach voltage sense leads and begin monitoring weld performance immediately. Variable Voltage The Arc Tracker auto-senses any input voltage between volts AC. Ethernet Connection Communicates weld data status to your network via standard Ethernet. Factory Quality System Integration Easily calibrated for use in factory quality systems. 650 Powerful Software Tools Arc Tracker software tools are available at powerwavesoftware.com, including Power Wave Manager (1) and Production Monitoring (1). Visit frequently for updated software and expanded capabilities. This multi-process welder delivers up to 815 amps of welding power for a variety of applications, including construction and fabrication. It features an IP23 rating for outdoor operation and storage, and the latest inverter technology will save you real dollars on the utility costs associated with your welding operations. Flexible Multi-Process Capability Including stick, Touch Start TIG (DC), MIG, flux-cored, CV submerged arc welding and carbon arc gouging with up to a 1/2 in. (12.7 mm) carbon. The Future is Now SM You no longer have to pay a price premium to gain the advantages of inverter technology over conventional welders. - Faster Arc Response means smoother arc action and more consistent bead appearance. - Low Power Consumption results in daily operational cost savings. - Enhanced Portability Typically 50% less weight, size and footprint. Compact, Durable Case Tough IP23 enclosure ensures the Flextec 650 will withstand extreme field environments. Standard 115 Volt Auxiliary Power For 115 volt wire feeders, grinders, or lights. Full-Featured Remote Control Capability Use a foot pedal or hand control to remotely vary output up to 100 ft. (30.5 m) away. K Flextec 650 E5.96 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Flextec 650 K /460/575/3/50/60 650/44/100% 3 Ph / 100% Duty Cycle: Amps 21.8 x 16.1 x Flextec 650/LF-72 Heavy Duty K /44/60% 57/47/38A (554 x 409 x 584) (74.8) Wire Feeder Ready-Pak Pkg. w/cart Desert Duty Rated: Flextec 650/LF-74 Heavy Duty K A/44V/100%/55 C Wire Feeder Ready-Pak Pkg. w/cart 650A/44V/50%/55 C Flextec 650/LF-74 Heavy Duty K A/44V/30%/55 C Wire Feeder One-Pak Pkg. w/o Cart Flextec 650/LN-10 Bench Model K Wire Feeder One-Pak Pkg. w/o Cart K Arc Tracker Stick MIG Gouging DC TIG Flux-Cored DC Arc Welding Circuits Only ( A at 100% Duty Cycle) Any DC Polarity Welding Process Any Welding Equipment Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Current Draw inches (mm) lbs.(kg) Arc Tracker K /1/50/60 NEMA EW1: 1,000/44/100% DC 0.8A at 120VAC 12 x 9 x US/International IEC : 1,000/44/100% DC (305 x 220x 645) (9) Output CC CV MULTI-PROCESS WELDERS DC 3 Flextec 650/LF-74 Heavy Duty Wire Feeder One-Pak Package (K3147-1) Includes Flextec 650 (K3060-1) LF-74 Bench Model, Heavy Duty (K2426-5) Magnum PRO Curve 400 Gun and Cable Assembly (K2952-2) Gun Connector Kit (K466-10) 1/16 Liner (KP ) 1/16 Cored Drive Rolls & Guide (KP /16C) 3/0 Welding Cable Kit (K ) Work Lead Package (K2149-1) Harris Flowmeter Regulator & Hose ( ) K Inverter and Wire Feeder Cart K Inverter and Wire Feeder Cart K857-1 Remote Output Control, 100 ft. (30.5 m) K Multi-Process Switch More options at end of section Wire Feeders LF-72, LF-74, LN-10, DH-10, LN-15, Activ8, LN-25 PRO, LN-25 PRO Dual Power, LN-25 Pipe, LN-7, LN-8, LN-9, NA Series, LT-7 Output Unit Includes Detachable input cord 6 ft. (2 m) with NEMA 5-15P plug and an IEC plug receptacle. Polarity specific arc voltage remote sense leads 15 ft. (4.5 m) (Qty., 2). E5.99 PHASE Hz DC 40 STT VDC (1) The Arc Tracker does not support Production Monitoring wire feed speed and deposition rate data, consumable package tracking and WeldScore functionality. 27

28 MULTI-PROCESS WELDERS Idealarc Industrial DC Multi-Process Welders DC-400, DC-600, DC-655 Rugged construction, simple controls and a 100% duty cycle output rating make these machines a sound investment for heavy duty shop applications. Stick TIG MIG Flux-Cored Submerged Arc Gouging Output CC CV DC 3 PHASE 60 Hz K Idealarc DC-400 Idealarc DC-400 Large, conveniently located controls make it easy to change between CC (Stick/TIG/arc gouging), CV (MIG/flux-cored) and CV Submerged Arc modes. Arc force control adjusts short circuit current for a soft arc or a forceful driving arc in the CC (Stick/TIG) mode. Arc control adjustment changes pinch effect of the arc to control spatter, fluidity, and bead shape in the MIG/Flux-Cored mode. ±10% input line voltage compensation for maintaining weld consistency. Low profile case allows stacking machines up to three high to conserve floor space. Seven-year warranty on power rectifier. K Idealarc DC-655 Idealarc DC-655 CC Arc Force Control Knob with built-in Hot Start. Idle Shut Down mode automatically shuts machine off when not in use to minimize power consumption. Fan-As-Needed (F.A.N. ) solid state thermally controlled cooling fan operates only when required. Minimizes power consumption, operating noise and dust intake. Separate output studs let you choose low or high inductance. Remote and other switches are behind front latched panel, for added protection. Low profile case allows stacking machines up to three high to conserve floor space. Seven-year warranty on power rectifier. K Idealarc DC-600 Idealarc DC V, 15 amps, duplex auxiliary power receptacle (60Hz models) makes it easy to power lights, grinders and other shop tools at your work station. Full range output voltage control for easy operation and precise control. Standard analog ammeter and voltmeter. Mode switch for selecting desired output characteristics. Windings and rectifiers protected against moisture and corrosive environments. Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other. Seven-year warranty on power rectifier. DC-400 K804-1 Multi-Process Switch K841 Undercarriage DC-600 K804-1 Multi-Process Switch K Paralleling Kit* (for codes above 10500) K842 Undercarriage DC-655 K Digital Meter Kit K Dual Process Switch K Paralleling Kit K842 Undercarriage More options at end of section E5.20 (Idealarc DC-400) E5.40 (Idealarc DC-600) E5.46 (Idealarc DC-655) * Cannot be used with VRD models. K804-1 Multi-Process Switch Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Idealarc DC-400 K /460/575/3/60 400A/36V/100% 78/39A A 27.5 x 22.3 x w/115v Duplex GFCI (450A/38V/60%) 12-42V (698 x 566 x 840) (215) K /460/3/60 (500A/40V/50%) w/multi-process Switch Idealarc DC-600 K /460/3/60 600A/44V/100% 108/54A CV: A, 13-44V 30.7 x 22.2 x w/multi-process Switch 680A/44V/60% (781 x 565 x 965) (237) Idealarc DC-600 K /460/3/60 CC: A, 24-42V w/meters K /460/575/3/60 108/54/43.2A Idealarc K DC-600 VRD Idealarc DC-655 K /460/575/3/60 650A/44V/100% 122/61/49A CV: A, 13-44V 27.5 x 22.2 x (815A/44V/60%) Max. OCV: 46V (699 x 564 x 965) (327) CC: A, 13-44V Max. OCV: 68V NOTE: 50 Hertz models also available. 28

29 Multi-Process Welder Options See the Recommended Equipment Options section for descriptions. MULTI-PROCESS WELDERS Invertec V350-PRO K Advanced Process Panel (Factory and Construction Models Only) K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K Work and Wire Feeder 2/0 Weld Cable Package, 10 ft. (3.0 m) K Twist Mate Cable Plug for 1/0-2/0, mm 2 cable K Twist Mate Cable Plug for 2/0-3/0, mm 2 cable K Twist Mate Receptacle for 1/0-2/0, mm 2 cable K Twist Mate Receptacle for 2/0-3/0, mm 2 cable K Twist Mate to Lug Cable Adapter K Inverter and Wire Feeder Cart K Dual Cylinder Mounting Kit K867 Universal Adapter Plug K Arc Tracker Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6m) K857-1 Remote Output Control, 100 ft. (30m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K936-4 Control Cable (9-pin to 115V plug) K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K814 Arc Start Switch K Invertec TIG Solenoid Kit K Twist Mate Torch Adapter, PTA-9, -17 K Twist Mate Torch Adapter, PTA-26 K Twist Mate Torch Adapter, Water-Cooled K960-1 Twist Mate Torch Adapter (with separate gas) K TIG-Mate 17V TIG Torch Starter Kit (air-cooled) K TIG-Mate 17 TIG Torch Starter Kit (air-cooled) K TIG-Mate 20 TIG Torch Starter Kit (water-cooled) Wire Feeder Options LF-72 and LF-74, LN-10 and DH-10, LN-15 and LN-25 PRO Flextec 450 K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K Inverter and Wire Feeder Cart K Inverter and Wire Feeder Cart K Inverter and Wire Feeder Cart K Arc Tracker K Base Mounting Kit Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30.5 m) TIG Options Pro-Torch TIG Torches K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K814 Arc Start Switch Wire Feeder Options LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO, LN-25 PRO Dual Power and LN-25 Pipe Flextec 650 K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K Inverter and Wire Feeder Cart K Inverter and Wire Feeder Cart K Arc Tracker Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30.5 m) TIG Options Pro-Torch TIG Torches K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K814 Arc Start Switch Wire Feeder Options LF-72, LF-74, LN-10, DH-10, LN-15, Activ8, LN-25 PRO, LN-25 PRO Dual Power, LN-25 Pipe, LN-7, LN-8, LN-9, NA Series, LT-7 Idealarc DC-400 K804-1 Multi-Process Switch K841 Undercarriage Hand moving K Work Lead Package K Arc Tracker Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable Male 14-pin Control Cable to Terminal Strip K Control Cable Extension, 45 ft. (13.7 m) K939-1 Docking Kit K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K864 Remote Control Cable Adapter K843 Amptrol Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit Wire Feeder Options LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-25 PRO and LN-23P Idealarc DC-600 K804-1 Multi-Process Switch K842 Undercarriage Hand moving K All-Terrain Undercarriage K Paralleling Kit (codes above 10500)* K Paralleling Kit (codes below 10500)* K Arc Tracker Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module* K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable Male 14-pin Control Cable to Terminal Strip K Control Cable Extension, 45 ft. (13.7 m) K939-1 Docking Kit K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K843 Amptrol Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.2 m) Wire Feeder Options LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-25 PRO, NA-3 and NA-5, LT-7 Idealarc DC-655 K Digital Meter Kit K Air Filter Kit K Dual Process Switch K Paralleling Kit K842 Undercarriage Hand moving K All-Terrain Undercarriage K Arc Tracker Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable Male 14-pin Control Cable to Terminal Strip K Control Cable Extension, 45 ft. K939-1 Docking Kit K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K864 Remote Control Cable Adapter K843 Amptrol Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit Wire Feeder Options LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-25 PRO, NA-3 and NA-5, LT-7 * Cannot be used with VRD models. 29

30 ADVANCED PROCESS WELDERS A Wide Variety Of Welding Waveforms For Every Application Fast, Reliable Digital Communication Multi-Process Welding On A Variety Of Materials INCLUDES STT PROCESS Invertec STT II Dedicated Surface Tension Transfer (STT ) Process Welder % Duty Cycle. Power Wave STT Module Gain outstanding puddle control for critical sheet metal or pipe root pass welding. For Power Wave S350. Power Wave 455M/STT Multi-Process including STT % Duty Cycle. MULTI-PROCESS POWER WAVE C300 Portable, Compact % Duty Cycle. S % Duty Cycle. 355M % Duty Cycle. 455M % Duty Cycle. S % Duty Cycle. MODEL OUTPUT PROCESS INPUT FEATURES Mode Polarity Current Range (Amps) Stick TIG MIG MIG/STT Pulsed Flux-Cored Arc Gouge Phase Hertz Waveform Control Technology ArcLink Digital Communication Inverter Efficiency STT MULTI-PROCESS Invertec STT II Power Wave 455M/STT Power Wave STT Module Power Wave C300 Power Wave S350 Power Wave 355M Power Wave 455M Power Wave S500 STT CC CV STT CC CV DC CC CV DC CC CV DC CC CV DC CC CV DC KEY: Excellent Good Optional DC DC D C PEAK BKGRND N/A 3 50, /60 N/A 1,3 50/60 1,3 50/60 1,3 50/ /60 1,3 50/

31 Invertec STT II Featuring Surface Tension Transfer (STT ) Process The Invertec STT II power source combines high frequency inverter technology with advanced Waveform Control Technology to provide a better welding solution than traditional short arc MIG. Controlled penetration and outstanding heat input control Ideal for welding joints with open root, gaps, or on thin material with no burnthrough. Reduced spatter and fumes Current is controlled to achieve optimal metal transfer. Various shielding gases STT may be used with various gas blends including 100% CO 2 and Argon or Helium blends. Larger diameter wires can typically be used. Good bead control and faster travel speeds Can replace TIG (GTAW) in many applications without sacrificing appearance or quality. Background and Tailout Current accurately control fine and coarse heat input for reduced distortion and burnthrough as well as proper penetration. Adjustable Hot Start controls the heat at the start of the weld. K Invertec STT II ADVANCED PROCESS WELDERS MIG-STT STT DC 3 Output PHASE Hz Unit Includes Twist Mate Cable Plugs (qty.2) STT II Sense Lead Kit, 25 ft. (7.6 m) 60 Hz K STT 10 Wire Feeder K LN-25 PRO Dual Power K1759-xx Twist Mate Cable Receptacles K Coaxial Power #1 Cable, 100 ft. (30.5 m), 300 amps K852-xx Twist Mate Welding Cable Plugs More options at end of section E4.52 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Invertec STT II K /230/460/3/60 225A/29V/60% 32/30/16A Peak Current: 0-450A 23.2 x 13.2 x K / / / /3/50/60 200A/28V/100% 33/30/15/17/16A Background Current: (589 x 336 x 620) (53) K /208/380/400/415/3/50/60 36/34/20/19/18A 0-125A Max. OCV: 85V Power Wave C300 Portable. Powerful. Compact. One Machine Does it All! The Power Wave C300 is an advanced compact multi-process power source with an integrated wire feeder. It s ideal for welding on a wide variety of materials, including aluminum, stainless, and nickel materials where arc performance is critical. PowerConnect Technology (Patent-Pending) Automatically adjusts to input power from V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range. Tribrid Power Module Exceptional welding performance with high power factor and efficiency. Production Monitoring 2.1 Track equipment usage, store weld data and configure fault limits to aid in production analysis and process improvements. Compact and Durable Case IP23 rated to withstand harsh environments. Integrated TIG Torch and Spool Gun Solenoid Makes for fast changeovers to TIG welding or spool gun operation. Product Product Power Rated Output Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output ipm (m/min) inches (mm) inches (mm) lbs.(kg) Power Wave K Ph 50/60: 300A/29V/40% 3 Ph/40% Duty Cycle: Solid: 18.8 x 14 x C / / / 250A/27V/100% 30/28/16/14/11A ( ) (478 x 356 x 697) (47.6) 460/575 ( ) Power Wave K Ph/40% Duty Cycle: Cored: 33 x 20 x C300 Steel 1 Ph 50/60: 53/48/29A (838 x 508 x 1067) (81.6) Ready-Pak Pkg. 208/ ( ) Power Wave K C300 Educational Ready-Pak Pkg. K Power Wave C300 Steel Ready-Pak Pkg. Stick DC TIG Pulsed DC TIG Output CC CV DC Pulsed MIG MIG Flux-Cored Steel Ready-Pak Package (K2774-2) Includes Power Wave C300 (K2675-2) Power Wave C300 Undercarriage Magnum PRO Curve 300 Gun Package Harris Flowmeter & Hose Unit Includes Drive Roll Kit,.035/.045 in. (0.9/1.2 mm) Cord, 10 ft. (3.0 m) Work Lead & Clamp, 10 ft. (3.0 m) K Understorage Cart Pro-Torch TIG Torches K870-2 Foot Amptrol K963-4 Hand Amptrol More options at end of section : E PHASE Hz 31

32 ADVANCED PROCESS WELDERS Power Wave S350 Portable, Powerful, Multi-Process. The multi-process Power Wave S350 provides an extremely fast arc response, includes over 65 standard welding waveforms for optimized performance on almost any application and efficiently converts input power to reduce operational costs all in a compact, rugged case. PowerConnect Technology (Patent-Pending) Automatically adjusts to input power from V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range. Tribrid Power Module Exceptional welding performance with high power factor and efficiency. Production Monitoring 2.1 Track equipment usage, store weld data and configure fault limits to aid in production analysis and process improvements. Optional 115V (10A) AC Duplex Auxiliary Power Receptacle Patent-pending Surge Blocker Technology ensures simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current). Compact and Durable Case IP23 rated to withstand harsh environments. Standard Ethernet Allows for effortless software upgrades through K Power Wave S350 Stick DC TIG Pulsed DC TIG Output CC CV MIG Pulsed MIG Flux-Cored Base Unit (K2823-3) Includes Power Cord, 10 ft. (3.0 m) K S-Series User Interface Kit K Power Wave STT Module K V Auxiliary Kit K Inverter & Wire Feeder Cart K Inverter & Wire Feeder Cart K875 Accessory Kit K857-2 Remote Output Control K870-2 Foot Amptrol Magnum PRO Semiautomatic Guns Pro-Torch TIG Torches More options at end of section Wire Feeders Power Feed 10M, Power Feed 25M E5.110 DC PHASE Hz Product Name Product Number Power Wave S350 K Power Wave S350 One-Pak (steel) Power 208/230/ /460/575/ 1/3/50/60 K /230/ /460/575/ 1/3/50/ Rated Output 3 Ph / 40% Duty Cycle: 39/35/19/17/14 3 Ph / 100% Duty Cycle: 31/28/15/14/11 1 Ph / 40% Duty Cycle: 60/67 1 /NA/NA/NA 1 Ph / 100% Duty Cycle: 60/53/NA/NA/NA Rated Output Current/Voltage/Duty Cycle GMAW: 350A/31.5V/40% 2 GMAW: 300A/29V/100% SMAW: 325A/33V/40% 2 SMAW: 250A/30V/100% GTAW-DC: 350A/24V/40% GTAW-DC: 300A/22V/100% Output Range (3) (1) Based on the U.S. National Electrical Code (2) 230 Volt/1 Phase inputs, the peak rating is at 30% duty cycle, except for GTAW. (3) On 208 Volt inputs, the maximum output is limited to 300 amps. Power Wave Add STT Process Capability STT Module Add STT (Surface Tension Transfer ) process capability to any compatible Power Wave S-Series and R-Series power source to gain outstanding puddle control for critical sheet metal or pipe root pass welding. Exceptional Arc Control - Outstanding burnthrough control on thin metal or critical pipe welding. UltimArc - In synergic STT modes, it dynamically and simultaneously controls all heat input parameters together, including peak, background and tailout currents. The result is easy procedure setting for the operator. Modular Design - Allows easy connection and fast digital ArcLink communication with compatible S-Series Power Wave power sources, Power Feed wire feeders, and water coolers. Add STT capability without having to purchase a second power source. Compact Footprint - Securely connects directly below Lincoln S-Series and R-Series Power Wave models, without taking valuable floor space. Self-Protecting Circuits - The module will protect itself from the excessive transient voltages associated with highly inductive weld circuits. K US/International Model H x W x D inches (mm) 5-350A x 14 x (518 x 356 x 630) GMAW-STT 52 x 39 x 26 (1321 x 991 x 660) Net Wt. lbs. (kg) 85 (38.6) Product Product Rated Output (1) H x W x D Net Weight Name Number Voltage Current/Voltage/Duty Cycle inches (mm) lbs.(kg) Power Wave K V DC 100% Duty Cycle: 450A 11.5 x 13.9 x STT Module US/International 60% Duty Cycle: 500A (292 x 353 x 645) (21.3) 40% Duty Cycle: 550A K Peak (MAX.): 750A CE Model (1) Dependent on host welding power source output. Output 450 (204.1) U.S./International Model (K2902-1) Includes Power Source Output Pigtail Adapter Cable (Tweco -style) Remote Voltage Sense Lead, 25 ft. (3.7 m) E5.190 DC 40 STT VDC

33 Power Wave 355M Superior Arc Performance. Revolutionary Communication. Choose the compact, efficient Power Wave 355M inverter-based welding power source for advanced process semiautomatic welding, including aluminum push-pull capability. Waveform Control Technology gives you the ability to select the right waveform for each application that means the arc has been optimized for each wire type and size for exceptionally smooth arc performance. Utilizes ArcLink the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the wire feeder. Push-pull capability for ultimate aluminum welding with the Power Feed 10M or Power Feed 25M wire feeder. Pulse-On-Pulse welding mode improves cleaning action when welding aluminum and delivers a TIG-like bead appearance. Power Mode maintains a stable, smooth arc for short arc welding on thin materials. State-of-the-art inverter technology provides high power efficiency, excellent welding performance and a lightweight, compact design. Rigorous environmental, mechanical and weld testing ensures ruggedness and reliability. K Power Wave 355M Stick TIG MIG Pulsed Flux-Cored Gouging Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Power Wave 355M K ph: 200/ / / 350A/34V/60% 3 ph: 50/50-42/28-27/26-23/18A 5-425A 14.8 x 13.3 x /575/3/50/60 (300A/32V/100%) 1 ph: 94-85/64-42/37A (376 x 338 x 709) (37) Power Wave 355M/ K ph: / /575/ 350A/34V/60% 250 Power Feed 10M (for steel) 1/50/60 (300A/32V/100%) (113) Ready-Pak Pkg. Power Wave Power Wave 455M & 455M/STT Superior Arc Performance. Revolutionary Communication. Waveform Control Technology gives you the ability to select the right waveform for each application, enabling patented processes like Pulse-On-Pulse, Power Mode and RapidArc. Choose from over 60 standard welding waveform programs that offer a broad range of electrode size, type and shielding gas combinations to give you optimal appearance, penetration, beadshape and travel speed for each application. Optional communication modules provide networking and process monitoring capabilities via DeviceNet or Ethernet. Push-Pull capability delivers ultimate aluminum welding with the Power Feed 10M and Power Feed 25M wire feeder. Utilizes ArcLink the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the wire feeder. K Power Wave 455M/STT ADVANCED PROCESS WELDERS Output CC CV Ready-Pak Package for Steel (K2372-1) Includes Power Wave 355M (K2368-1) Power Feed 10M Bench (K2230-1).035 and.045 in. (0.9 and 1.1 mm) Drive Roll & Spilt Wire Guide Kit Magnum 400 Gun Pkg., 15 ft. (4.5 m) Work & Wire Feeder Power Cable Pkg. Harris Flowmeter/Regulator, 10 ft. (3.0 m) Inverter and Wire Feeder Cart 10 ft. (3.0 m) Power Cord K586-1 Deluxe Adjustable Gas Regulator and Hose Kit K Inverter & Wire Feeder Cart K Work & Feeder Cables Pkg. K Ethernet/DeviceNet Interface More options at end of section Wire Feeders Power Feed 10M, Power Feed 25M : E5.146 Stick TIG MIG Pulsed Output CC CV DC 1 3 PHASE Hz STT (455M/STT only) Flux-Cored Gouging DC 3 Ready-Pak Pkg. (K2375-1) Includes Power Wave 455M (K2202-1) Power Feed 10M Bench (K2230-1) in. ( mm) Drive Roll & Guide Tube Kit Magnum 400 Gun Pkg.,15 ft. (4.5 m) Work Lead Package Harris Flowmeter/Regulator, 10 ft. (3.0 m) K Work Lead Package K Ethernet/DeviceNet Module K Dual Cylinder Undercarriage K Cool Arc 40 More options at end of section Wire Feeders Power Feed 10M, Power Feed 25M : E5.161 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Power Wave 455M K /230/460/575/3/50/60 60Hz: 450A/38V/100% 60Hz: 5-570A 26.1 x 19.9 x (130) Power Wave 455M/ (570A/43V60%) 58/53/25/22A (663 x 505 x 835) 477 (216) Power Feed 10M Ready-Pak K Hz: 400A/36V/100% (82/78/37/31A) Power Wave 455M/STT K (500A/40V/60%) 50Hz: 293 (133) Power Wave 455M/STT K /45/23/18A 549 (249) Pipefab Ready-Pak (67/61/31/25A) Power Wave 455M K /415/3/50/60 60Hz & 50Hz: 400A/36V/100% 60Hz & 50Hz: 36/33A 280 (127) Power Wave 455M/STT K (500A/40V/60%) (48/44A) 340 (154) PHASE Hz 33

34 ADVANCED PROCESS WELDERS Power Wave Powerful Multi-Process Capability. PowerConnect Technology (Patent-Pending) Automatically adjusts to input power from V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range. Tribrid Power Module Exceptional welding performance with high power factor and efficiency. Production Monitoring 2 Track equipment usage, store weld data and configure fault limits to aid in production analysis and process improvements. Standard 115V (10A) AC Duplex Auxiliary Power Receptacle Features patent-pending Surge Blocker Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current). Compact and Durable Case IP23 rated to withstand harsh environments. Standard Ethernet Allows for effortless software upgrades through powerwavesoftware.com. S500 The multi-process Power Wave S500 is packed with Lincoln Electric performance technology for welding on thicker materials. It provides an extremely fast arc response, includes over 65 standard welding waveforms for optimized performance on almost any application and efficiently converts input power to reduce operational costs. K Power Wave S500 Stick DC TIG Pulsed DC TIG Output CC CV MIG Pulsed MIG Flux-Cored K586-1 Deluxe Adjustable Gas Regulator and Hose Kit K Inverter & Wire Feeder Cart K Inverter & Wire Feeder Cart K Work & Feeder Cables Pkg. K Ethernet/DeviceNet Interface More options at end of section Wire Feeders Power Feed 10M Bench and Boom models, Power Feed 25M : E5.115 DC 1 3 PHASE Hz Product Product Power Rated Output Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Range inches (mm) lbs.(kg) Power Wave S500 K /208/220/230/380/400/ GMAW: 550A/41.5V/40% 3 Ph / 40% Duty Cycle: 81/73/41/37/29A 5-550A 22.5 x 14 x /460/575/3/50/60 GMAW: 450A/36.5V/100% 3 Ph / 100% Duty Cycle: 60/54/31/27/21A (571 x 355 x 698) (330) SMAW: 550A/42V/40% SMAW: 450A/38V/100% GTAW-DC: 550A/32V/40% GTAW-DC: 450A/28V/100% Redefining Production Monitoring CheckPoint Anywhere. Anytime. Any Device. Lincoln Electric CheckPoint is the industry s only always-on worldwide production monitoring network, providing information at your fingertips wherever you are without the need to install, purchase or maintain software or IT hardware. CheckPoint enables you to maintain a pulse on your Lincoln Electric welders with critical alerts, unprecedented production visibility, and predictive analysis. The industry standard for mobility, CheckPoint is viewable on your smart phone, tablet and desktop with all web browsers. SOFTWARE Production Monitoring 34 Alerts Receive test messages and notifications based on concerning equipment conditions and wire consumption to minimize downtime. Production Monitoring View live status of each welder and analyze WeldScore, weld details, wire feed speed, voltage/ current, True Energy and more. Traceability Document quality and satisfy reporting requirments by capturing audit trail data. Preventive Maintenance Prevent problems before they occur through predictive analysis.

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36 ADVANCED PROCESS WELDERS Advanced Process Welder Options See the Recommended Equipment Options section for descriptions. Invertec STT II K Inverter and Wire Feeder Cart K Dual Cylinder Mounting Kit K Sense Lead Kit, 25 ft. (7.6 m) K Sense Lead Kit, 75 ft. (22.9 m) K Coaxial Weld Power Cable (350A), 25 ft. (7.6 m) K Coaxial Weld Power Cable (350A), 50 ft. (15.2 m) K Coaxial Weld Power Cable (300A), 75 ft. (22.9 m) K Coaxial Weld Power Cable (300A), 100 ft. (30.5 m) K Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. (30.5 m) K Twist Mate Cable Plug for 1/0-2/0, mm2 cable K Twist Mate Cable Plug for 2/0-3/0, mm2 cable K Twist Mate Receptacle for 1/0-2/0, mm2 cable K Twist Mate Receptacle for 2/0-3/0, mm2 cable K Twist Mate to Lug Cable Adapter Weld Fume Control System Wire Feeder Options STT -10, LN-25 PRO Dual Power Power Wave C300 K Medium Canvas Cover K Understorage Cart K pin to 6-pin Adapter Cable K pin to 7-pin Adapter Cable Weld Fume Control System Stick Options K875 Accessory Kit, 150 amps K857-2 Remote Output Control, 12-pin, 25 ft. (7.6 m) TIG Options K PTA-17, 150 Amp, Air-Cooled TIG Torch, 12.5 ft. (3.8 m) length, 2-cable K PTA-17, 150 Amp, Air-Cooled TIG Torch, 25 ft. (7.6 m) length, 2-cable K PTA-26, 200 Amp, Air-Cooled TIG Torch, 12.5 ft. (3.8 m) length, 2-cable K PTA-26, 200 Amp, Air-Cooled TIG Torch, 25 ft. (7.6 m) length, 2-cable KP508 Parts Kits for PTA-17 Series Torches KP509 Parts Kits for PTA-26 and PTW-18 Series Torches K870-2 Foot Amptrol 12-pin K963-4 Hand Amptrol 12-pin K814 Arc Start Switch K TIG Torch Twist Mate to Stud Adapter Cable, 2 ft. (0.61 m) Gas Hose Wire Feeder Options K489-8 Fast-Mate Adapter K Python -Plus Push-Pull Gun, Air-Cooled, 15 ft. (4.6 m) K Python -Plus Push-Pull Gun, Air-Cooled, 25 ft. (7.6 m) K Python -Plus Push-Pull Gun, Air-Cooled, 50 ft. (15.2 m) K Cougar Push-Pull Gun, Air-Cooled, 25 ft. (7.6 m) K Cougar Push-Pull Gun, Air-Cooled, 50 ft. (15.2 m) KP A Drive Roll Kit.035 in. (0.9 mm) Aluminum KP1695-3/64A Drive Roll Kit 3/64 in. (1.2 mm) Aluminum Spool Gun Options K Magnum 250LX Spool Gun K Magnum 250LX Spool Gun Control Cable Extension, 25 ft. (7.6 m) Power Wave S350 K S-Series User Interface Kit K Power Wave STT Module K V Auxiliary Power Kit K DeviceNet Kit K Inverter and Wire Feeder Cart K Inverter and Wire Feeder Cart K Inverter and Wire Feeder Cart K Dual Cylinder Mounting Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K Tweco -Style Adapter Plug K Sense Lead Kit, 25 ft. (7.6 m) K Heavy Duty Process Sense Lead, 50 ft. (15.2 m) K Heavy Duty Process Sense Lead, 100 ft. (30.5 m) K AuroDrive 19 Controller Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K857-2 Remote Output Control, 12-pin, 25 ft. (7.6 m) K pin to 6-pin Adapter Cable TIG Options K PTA-17 TIG Torch, 12.5 ft. (3.8 m) K PTA-17 TIG Torch, 25 ft. (7.6 m) KP508 Parts Kit For PTA-17 Series Torches K PTA-26 TIG Torch, 12.5 ft. (3.8 m), 2 pc K PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870-2 Foot Amptrol 12-pin K963-4 Hand Amptrol 12-pin K960-3 Tweco -Style Cam Lock Adapter, 26 Series Torches K960-4 Tweco -Style Cam Lock Adapter, 17 Series Torches Wire Feeder Options Power Feed 10M, Power Feed 25M K Work and Wire Feeder Weld Cable Package with Tweco -Style Plugs Power Wave S500 K S-Series User Interface Kit K Power Wave STT Module K V Auxiliary Power Kit K DeviceNet Kit K Inverter and Wire Feeder Cart K Inverter and Wire Feeder Cart K Dual Cylinder Mounting Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K Tweco -Style Adapter Plug K pin to 6-pin Adapter Cable K Sense Lead Kit, 25 ft. (7.6 m) K K Heavy Duty Process Sense Lead, 100 ft. (30.5 m) K Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K857-2 Remote Output Control, 12-pin, 25 ft. (7.6 m) TIG Options K PTA-17 TIG Torch, 12.5 ft. (3.8 m) K PTA-17 TIG Torch, 25 ft. (7.6 m) KP508 Parts Kit For PTA-17 Series Torches K PTA-26 TIG Torch, 12.5 ft. (3.8 m), 2 pc K PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870-2 Foot Amptrol 12-pin K963-4 Hand Amptrol 12-pin K960-3 Tweco -Style Cam Lock Adapter, 26 Series Torches K960-4 Tweco -Style Cam Lock Adapter, 17 Series Torches Wire Feeder Options Power Feed 10M, Power Feed 25M K Work and Wire Feeder Weld Cable Package with Tweco -Style Plugs Power Wave 355M K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K Inverter and Wire Feeder Cart K Dual Cylinder Mounting Kit K Twist Mate Cable Plug for 1/0-2/0, mm cable K Twist Mate Cable Plug for 2/0-3/0, mm cable K Twist Mate Receptacle for 1/0-2/0, mm cable K Twist Mate Receptacle for 2/0-3/0, mm cable K Twist Mate to Lug Cable Adapter K Sense Lead Kit, 25 ft. (7.6 m) K Sense Lead Kit, 75 ft. (22.9 m) K Heavy Duty Process Sense Lead, 50 ft. (15.2 m) K Heavy Duty Process Sense Lead, 100 ft. (30.5 m) K Work and Wire Feeder 2/0 Weld Cable Package, 10 ft. (3.0 m) K Ethernet/DeviceNet Communication Interface Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp TIG Options K TIG-Mate 17V TIG Torch Starter Kit (air-cooled) Wire Feeder Options Power Feed 10M, Power Feed 25M Power Wave 455M & 455M/STT K DeviceNet Interface Module K Ethernet/DeviceNet Interface Module K Dual Cylinder Platform Undercarriage K Cool Arc 40 Water Cooler 115/1/50/60 K Work Lead Package K Heavy Duty Process Sense Lead, 50 ft. (15.2 m) K Heavy Duty Process Sense Lead, 100 ft. (30.5 m) Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp TIG Options K PTA-17V TIG Torch, 12.5 ft. (3.8 m), 2 pc K PTA-26V TIG Torch, 12.5 ft. (3.8 m), 2 pc Wire Feeder Options Power Feed 10M, Power Feed 25M 36

37 MULTI OPERATOR WELDING SYSTEMS Great For Field or Shop Applications Multiple Arcs Simultaneous Welding with a Number of Operators Multi-Weld 350 Connect Several DC+ Welders to One Power Supply MULTI-ARC SYSTEMS Invertec V275-S Compact Stick/TIG Welding. Select 4 or 8 Pack. Invertec V350-PRO Compact Multi-Process Welding. Select 4 or 6 Pack. Power Wave Flextec S Compact Advanced Process Compact Multi-Process Welding. 4 Pack Only. Welding. Select 4 or 6 Pack. Flextec 650 Compact, Powerful Multi-Process Welding. 4 Pack Only. COMING SOON! COMING SOON! POWER SOURCE RACK SYSTEMS MODEL OUTPUT PROCESS INPUT Mode Polarity Current Range (Amps) Stick TIG MIG Pulsed Flux-Cored Arc Gouge Phase Hertz DC+ Welding Only Waveform Control Technology FEATURES Touch-Start TIG Meets National Electrical Code One Disconnect Switch IP23 Rated MULTI ARC RACKS Multi-Weld 350 Invertec V275-S Invertec V350-PRO Power Wave S350 Flextec 450 Flextec 650 CC CV CC CC CV CC CV CC CV CC CV DC+ only DC DC DC DC DC ,3 50,60 1/3 50/60 1/3 50/ / /60 KEY: Excellent Good Optional 37

38 MULTI-OPERATOR WELDING SYSTEMS Multi-Weld 350 Connect Several DC+ Welders to One Power Supply The Multi-Weld 350 system offers a cleaner, safer job site, and allows operators to have high performance welding control right where they need it at the arc. Independent arcs. Starting or stopping one Multi-Weld doesn t affect the welding of the others. The Multi-Weld 350 is capable of continuous operation at 350 amps in 122 F (50 C) air temperature. No control cables are needed. Single weld cable output from the power source to one or several Multi-Weld 350s. Controls are located close to the operator for quick access. High efficiency design uses less than half the power of other grid systems. Chopper Technology for quality welds with instant control of the arc for superior welding results. Additional stick welding controls include hot start, arc force, and electrode type selection (E7018 & E6010). K Multi-Weld 350 (DC+ only) Stick MIG Flux-Cored Gouging Output CC DC 80 VDC CV K Distribution Box K Twist Mate Welding Cable Connectors K Twist Mate Female Plug K857 Remote Output Control More options at end of section Power Sources Idealarc DC-655, Idealarc DC-1000, Idealarc DC-1500, SAE-400, SAE-500, Vantage 500 Wire Feeders LN-25 PRO E5.302 Product Product Rated Output H x W x D Net Weight Name Number Voltage Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Multi-Weld K V DC 350A/34V/100% 165A Volts 11.6 x 10 x (DC+ only output) Amps (295 x 254 x 546) (27) Max. OCV: 76V Rack It Up. Inverter Rack Systems Industrial Grade Solutions for Construction and Shipbuilding. Compact Multi-Process Welding Power Sources IP-23S and IP23 Rated for Outdoor Storage Single Power Drop Connection Easily Moved Around the Job Site Power Wave S350 and Flextec 650 Racks. K Invertec V275-S 8-Pack Inverter Rack (K Pack Available) K Invertec V350-PRO 6-Pack Inverter Rack K Invertec V350-PRO 4-Pack Inverter Rack K Flextec Pack Inverter Rack Shown with optional K caster kit (K Pack Available) 38

39 Inverter Racks Featuring Invertec V275-S, V350-PRO, Power Wave S350, or the Flextec 450 and 650 Power Sources Lincoln Electric s rack systems are ideal for grouping several inverter power sources in a portable industrial-grade package. These inverter racks are constructed of heavy gauge square tubular steel to ensure long life, yet maintain an extremely compact size. One easy connection allows power sources to be connected with one primary power drop. Power sources are factory installed in the rack and wired to the main power distribution panel. Entire system meets National Electrical Code (NEC). Compare the best in class rated output and wide amperage range. Individual fuses provide overcurrent protection for each power source. Two overhead lifting eyes, two fork lift slots, and four heavy duty optional casters provide ease of portability. Flextec 450 units are IP23 rated. Invertec V275-S and Invertec V350-PRO: - Standard length input cable ensures the power sources can be placed in any position on the rack. - Units have Tweco output connections. - Units have a 200 amp, 600 volt, 3-phase disconnect switch. - Units are IP23S rated. K Flextec 450 Tweco 6-Pack Rack with optional Caster Kit MULTI-OPERATOR WELDING SYSTEMS : Invertec V275-S Stick TIG Gouging Output CC DC Invertec V350-PRO Stick Flux-Cored TIG Gouging MIG Output Power Wave S350 Stick MIG DC TIG Pulsed MIG Pulsed DC TIG Flux-Cored Output DC 3 Flextec 450 and 650 Stick Flux-Cored DC TIG Gouging MIG Output CC CV CC CV CC CV DC 3 K Caster Kit More options at end of section E PHASE 50 Hz DC 1 3 PHASE PHASE PHASE 60 Hz Hz Hz Hz Product Product Rated Output Rack Current H x W x D Net Weight Name Number Rack Power (1) Current/Voltage/Duty Cycle Rated Output Output Range in. (mm) lbs.(kg) 4-Pack Rack K /230/460/575/3/60 275A/31V/35% 96/89/46/39A 5-275A 60.0 x 38.0 x Invertec V275-S 220/380/400/415/440/3/50 250A/30V/35% 89/53/53/50/46A (1524 x 965 x 851) (219) 8-Pack Rack K /230/460/575/3/60 275A/31V/35% 161/149/77/65A 60.0 x 59.0 x Invertec V275-S 220/380/400/415/440/3/50 250A/30V/35% 149/89/89/83/77A (1524 x 1499 x 851) (447) 4-Pack Rack K /230/ /460/575/3/50/60 350A/34V/60% 138/128/78/67/57A 5-425A 60.0 x 44.5 x Invertec V350-PRO (1524 x 1130 x 851) (361) 6-Pack Rack K /171/104/90/76A 60.0 x 59.0 x ,039 Invertec V350-PRO (1524 x 1499 x 851) (471) 4-Pack Rack K /230/ /460/575/3/50/60 350A/31.5V/40% 57/50/39V 5-350A 67.7 x 37.5 x 33 1,408 Power Wave S350 (1,719 x 952 x 838) (640) 4-Pack Rack K /460/575/3/50/60 450A/38V/60% 103/75/61A 5-500A x 37.5 x Flextec A/36V/100% (1,784 x 952 x 838) (363) 6-Pack Rack K /100/81A x 49.5 x ,100 Flextec 450 (1,784 x 1257 x 838) (499) 4-Pack Rack K /460/575/3/50/60 650A/44V/100% 202/167/1035A A 67.7 x 37.5 x 33 2,112 Flextec A/44V/60% (1,719 x 952 x 838) (958) (1) Fused for 380/460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed. (2) Based on a 10 minute period. Output is for each individual machine. (Tweco is a registered trademark of Thermadyne ) Multi-Operator Options See the Recommended Equipment Options section for descriptions. Multi-Weld 350 K Distribution Box K Twist Mate Cable Plug for 1/0-2/0, mm 2 cable K Twist Mate Cable Plug for 2/0-3/0, mm 2 cable K Twist Mate Receptacle for 1/0-2/0, mm 2 cable K Twist Mate Receptacle for 2/0-3/0, mm 2 cable K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) Weld Fume Control System Multi-Weld 350, con t. Power Source Options Idealarc DC-655, DC-1000 & DC-1500, SAE-400, SAE-500, Vantage 500 Wire Feeder Options K LN-25 PRO Wire Feeder Inverter Racks Power Source Options K Invertec V275-S K Invertec V350-PRO K Power Wave S350 K Flextec 450 K Flextec 650 K Caster Kit 39

40 ENGINE DRIVES BULLDOG /OUTBACK > > COMMERCIAL For Farm, Contractors, and Maintenance Outstanding Arc For Stick, TIG and Wire Welding Plenty of AC Generator Power Rugged Reliability Engine Drive Overview Our commercial line of engine drives provide diverse welding capabilities along with the convenience of portable generator power. Models are available with gas, diesel, or LPG engines Scan this Tag for a on our Ranger engine driven welders. Bulldog 5500 Outback 145 Outback 185 Portable AC Welder / Smooth DC Welding / Weld Thicker Material AC Generator AC Generator Using DC Welding / AC Generator Key Basic AC Step up to DC More DC welding Reasons Stick Welder welding output and AC To Buy and AC performance generator power Generator Selecting an Engine Driven Welder. Ask yourself these questions: 1. Occasional welding or frequent use? Outback welders produce enough amperage for thin materials. Step up to Ranger models for a wider range of materials and heavy commercial use. 2. Are you most comfortable with one arc welding process? Do you require the ability to handle multiple processes? Stick, TIG, wire welding? If you know you only require stick welding, you can save on purchase costs. However, if you need TIG and wire welding flexibility, look to our multi-process Ranger models. 3. What type of material will be welded? Steel? Stainless? Aluminum? Chopper Technology delivers an outstanding DC arc for most steel and stainless work, and spool gun work on aluminum. If you intend to TIG weld on aluminum, you ll need AC welding capability. 4. What is the range of material thickness you plan to tackle? Generally, you will need up to 300 amps to weld with 3/16 in. (4.8 mm) diameter stick electrode or 5/64 in. (2.0 mm) self-shielded wire. Up to 150 amps is needed to weld with 1/8 in. (3.2 mm) stick electrode. 5. Do you have specific fuel requirements? Gasoline? Diesel? LPG? Gasoline is most common, but some buyers prefer diesel to match the fuel in their trucks. Some environments require LPG when gasoline or diesel emissions are not acceptable 6. How much AC generator power do you need? Check the required starting watts of the tools you plan to use. Outback models generate approximately 4,000 to 5,000 watts while Ranger models generate about twice as much AC power. Recommended OPTIONS BULLDOG / OUTBACK Undercarriage (K2722-1) Canvas Cover (K2804-1) Lift Bail Kit (K2819-1) 40

41 ENGINE DRIVES: COMMERCIAL RANGER > > Ranger 225 Ranger 250 GXT Ranger 305 G Ranger 305 LPG Ranger 305 D 225 Amps DC 250 Amps 300 Amps for more 300 Amps for more DC Stick / 300 Amps for more DC Stick / Stick Welding 100% Duty Cycle DC Stick / Pipe / Pipe / DC TIG / Wire Welding / Pipe / Touch Start TIG 40% Duty Cycle/ Touch Start TIG / Wire AC Generator. Liquid Propane Wire Welding / AC Generator. CV Wire Welding Also Welding / AC Generator. Gas Powered. Diesel Powered. Gasoline Powered. DC Stick and Wire Welding; AC/DC Gasoline Engine; LPG Engine; Diesel Engine; Economical Solution Stick Welding; Superior DC Superior DC Superior DC Excellent Multi-Process Multi-Process Multi-Process AC TIG Welding Welding Welding MODEL OUTPUT PROCESS FEATURES Mode Polarity Current Range (Amps) AC Generator Power (In Watts) (C)=Continuous (P)=Peak (S)=Surge Stick Pipe DC TIG Scratch Start DC Touch Start TIG AC TIG MIG Flux-Cored Arc Gouge in. (mm) Reactor Technology Chopper Technology Tube Frame Enclosed Case Electric Fuel Gauge Remote Capable Downhill Pipe Mode Arc Force Control Hot Start Digital Meters Bulldog 5500 CC AC AC 5,500(S)/4,000(C) Outback 145 CC DC DC 4,750(P)/4,250(C) Gasoline Outback 185 Ranger 225 CC DC DC 5,700(P)/5,200(C) CC/CV DC DC 10,500(P)/9,000(C) 5/32 (4.0) Ranger 250 GXT CC/CV AC/DC DC AC 11,000(P)/10,000(C) 3/16 (4.8) Ranger 305 G CC/CV DC DC DC Pipe DC TIG 10,500(P)/9,500(C) 3/16 (4.8) LPG Ranger 305 LPG CC/CV DC DC DC Pipe DC TIG 10,000(P)/9,000(C) 3/16 (4.8) Diesel Ranger 305 D CC/CV DC DC DC Pipe DC TIG 10,000(P)/9,500(C) 3/16 (4.8) KEY: Excellent Good Optional RANGER Canvas Cover (K886-2) Remote Control (K857-1) TIG Module (K930-2) LN-25 PRO Wire Feeder (K2613-5) All-Terrain Undercarriage (K1737-1) Road Trailer (K2635-1) Magnum SG Spool Gun (K487-25) Invertec V205-T AC/DC One-Pak (K2350-2) 41

42 ENGINE DRIVES: COMMERCIAL Bulldog Portable AC Welder / AC Generator It s great for homeowners and anyone who needs portable AC stick welding and AC generator power! Low-Lift Grab Bars (Patent Pending) More leverage for lifting unit on and off truck beds. Extra protection against product damage. Best in class feature! 1-1/4 in. (32 mm) Diameter Rugged Tube Frame Great for all-around sturdy protection. Largest diameter tube frame in its class! Best in class feature! AC Welding with up to 1/8 in. (3.2 mm) Stick Electrode Up to 140 amps of AC output for many applications. 5,500 Watts Surge (4,000 Watts Continuous) AC Generator Power Many uses! Grinder, work lights, pump, motor starting, or emergency power. Plug in a Lincoln POWER MIG 140C for wire welding. Product Name Product Number Bulldog 5500 K A AC/20V/30% 100A AC/25V/60% Outback Built for the Outdoors! Rated Output Current/Voltage/Duty Cycle Output Range Engine A AC 5,500 Watts Surge 4,000 Watts Continuous 145 & 185 Kohler CH395 Outback models are great for service trucks, fence contractors, maintenance crews, farmers, ranchers and anyone who needs portable DC stick welding and AC generator power! Low-Lift Grab Bars More leverage for lifting unit on and off truck beds. Provides extra protection against product damage. Outback 185 model includes electric start switch and choke control. All engine controls on front control panel for easy access, especially when mounted on truck beds. 1-1/4 in. (32 mm) Diameter Rugged Tube Frame for all-around sturdy protection. 6.8 Gallon (25.7 Liter) Fuel Tank for extended run times and less frequent re-fueling. Large fuel fill opening for easy re-fueling, too! DC Welding with up to 1/8 in. (3.2 mm) stick electrode on Outback 145 and 5/32 in. (4 mm) stick electrode on Outback 185. Versatile AC Generator Power 4,750 Watts Peak (4,250 Watts Continuous) on Outback 145 and 5,700 Watts Peak (5,200 Watts Continuous) on Outback 185. Use for many tasks, including powering a grinder, work lights, pump, motor starting, or emergency power. Plug in a Lincoln POWER MIG 140C or POWER MIG 180C for wire welding! K Outback 145 K Outback 185 K Bulldog 5500 Number of Cylinders HP@ Speed (rpm) Stick Output K875 Accessory Kit K Undercarriage K Lift Bail Kit K Canvas Cover K GFCI receptacle Kit K POWER MIG 140C K Magnum 100SG Spool Gun (requires POWER MIG 140C) More options at end of section E6.32 Stick CC AC 5.5s kw Bulldog /Outback Canvas Cover To protect your machine when not in use. Made from attractive red canvas material that is flame retardant, mildew resistant and water repellent. Order K H x W x D in. (mm) 1 3, x 21.8 x 31.5 (651 x 553 x 800) Output CC DC 4.7 (1) (2) P 5.7P kw kw G K Undercarriage K Lift Bail Kit K Canvas Cover K GFCI Receptacle Kit (2 Kits Required) K POWER MIG 140C K POWER MIG 180C K Magnum 100SG Spool Gun (Requires POWER MIG 140C or 180C) More options at end of section E6.65 (Outback 145) E6.70 (Outback 185) (1) Outback 145 (2) Outback 185 Net Weight lbs. (kg) Product Product Rated Output No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Output Range Engine Cyl. (rpm) inches (mm) lbs.(kg) Outback 145 K A DC/25V/100% A DC Kohler CH , x 21.8 x A DC/25V/60% 4,750 Watts Peak (651 x 553 x 800) (106) 125A DC/25V/30% 4,250 Watts Continuous Outback 185 K A DC/25V/100% A DC Kohler CH , x 21.8 x A DC/25V/60% 5,700 Watts Peak (651 x 536 x 800) (134) 150A DC/25V/20% 5,200 Watts Continuous 198 (90) G

43 Ranger 225 Got It Covered! Enclosed-Case Welder A great choice for getting the job done! For construction contractors, maintenance crews, farmers or ranchers, the Ranger 225 does a variety of basic welding jobs. Totally Enclosed Case The engine is fully protected. The case includes 3 service access doors. Low Noise 76.4 dba sound level at 23 ft. (7 m) db sound power (Lwa) at rated output. Versatile DC Welding Smooth DC welding output for a broad range of stick electrode types. The machine is also MIG, Flux-Cored and TIG capable (with optional equipment). 10,500 Watts Peak Single-Phase AC Generator Power Peak for motor starting. Features 9,000 watts continuous power for generator, plasma cutter, inverter welder, lights, grinder, or power tools. 23 HP Kohler Gasoline Engine 2 cylinder, 4 cycle overhead valve air-cooled design. Includes oil drain extension for easy oil changes. A 12 gallon tank for extended run times. Consumption is only 1.3 gallons/hour at 210 amps DC, 25V, 100% duty cycle. Visual fuel level gauge is on both sides of unit. Rugged Reliability Welding and AC Generator Outputs Rated at 104ºF (40ºC). K Ranger 225 ENGINE DRIVES: COMMERCIAL Stick TIG MIG Output Flux-Cored Gouging K Spark Arrestor Kit K886-2 Canvas Cover K All-Terrain Undercarriage K704 Accessory Kit K LN-25 PRO Wire Feeder K K126-PRO 350 amp Innershield Gun KP Drive Roll and Guide Tube Kit K POWER MIG 180C K Full KVA Adapter Kit K Magnum 100SG Spool Gun (requires POWER MIG 140C or 180C) More options at end of section E6.89 CC DC CV kw P G Product Name Product Number Ranger 225 K A DC CC/25V/40% 210A DC CC/25V/100% 200A DC CV/20V/100% Ranger Rated Output Current/Voltage/Duty Cycle Output Range Engine 250 GXT XTra Performance! XTra Power! XTra Protection! A DC 15-25V CV 10,500 watts peak 9,000 watts continuous The Ranger 250 GXT has all of the Xtras you need for construction and maintenance work 250 amps for AC or DC stick and wire welding, 11,000 watts peak AC generator power and a Lincoln Electric enclosed case. Totally Enclosed Case Engine is fully protected. Low Noise 76.4 dba sound level at 23 ft. (7 m) db sound power (Lwa) at rated output. Choose from painted or stainless steel roof, case sides and engine doors. Versatile AC/DC Welding AC/DC welding output for a broad range of stick electrode types. Excellent AC TIG welding with optional TIG Module. MIG and Flux-Cored capable (with optional equipment). Remote ready! 11,000 Watts Peak Single-Phase AC Generator Power 10,000 watts continuous power for generator, plasma cutter or inverter welder. Kohler OHV Command CH23S Number of Cylinders HP@ Speed (rpm) Dimensions - H x W x D inches (mm) x 21.5 x 42.3 (759 x 546 x 1074) To Top of Exhaust Tube: 36.2 (920) K Ranger 250 GXT 23 HP Kohler Gasoline Engine 2 cylinder, 4 cycle overhead valve air-cooled design. Electric fuel pump avoids vapor lock. Oil drain extension. 12 gallon tank for extended run times. Electric fuel gauge located on control panel. Rugged Reliability Welding and AC Generator Outputs Rated at 104ºF (40ºC). Stick TIG MIG Flux-Cored Gouging Net Weight lbs. (kg) Product Product Rated Output Output No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg) Ranger K AC/DC CC/25V/100% A AC/DC Kohler OHV Command CH23S x 21.5 x GXT K A DC CV/25V/100% 14-28V CV (Electric Fuel Pump) (759 x 546 x 1074) (273) (Stainless Steel Roof, 11,000 watts peak To top of exhaust Case Sides & Engine Doors) 10,000 watts continuous tube: 36.2 (920) Output 514 (233) K886-2 Canvas Cover K930-2 TIG Module K All-Terrain Undercarriage K704 Accessory Kit, 400 Amp K857-1 Remote Output Control, 100 ft. (30 m) More options at end of section E6.96 CC AC CV 11 P DC kw K Stainless Roof, Sides, Doors G 43

44 ENGINE DRIVES: COMMERCIAL Ranger 305 G, 305 LPG & 305 D 300 Amp DC Gasoline or Diesel Engine Driven Welder/Generators Whether you run a gasoline or diesel fleet, or require LPG power, these powerful stick, TIG, wire and pipe welders are ready for all day, everyday performance. Rugged and dependable, Ranger 305 G, 305 D and 305 LPG models feature a totally enclosed case for maximum protection and a 12 gallon (45 L) fuel tank to last the entire day. Stick TIG MIG Output G Flux-Cored Gouging CC (1) (2)(3) DC 10 CV. 5 P 10P kw kw (1) L (2) (3) P D G Ranger 305 G One-Pak Package Includes K Ranger 305G K704 Accessory Kit, 400 Amp K LN-25 Ironworker Wire Feeder K K126 PRO 350 Amp Innershield Gun ED /64 in. (1.8 mm) NR -233, 25 lb. (11.3 kg) Spool K Ranger 305 G K Ranger 305 LPG Excellent DC multi-process welding for general purpose stick, downhill pipe (stick), TIG, CV wire welding up to 5/64 in (2.0 mm) diameter electrodes, (100% CO 2 and mixed gas) and arc gouging with up to 3/16 in. (4.8 mm) carbons. Chopper Technology provides easy starts, a smooth arc, low spatter and excellent bead appearance. Digital Weld Meters For amps and volts. Precisely preset procedures and monitor actual welding output. K Ranger 305 D A portable powerhouse - Ranger 305 G : 10,500 watts peak and 9,500 continuous watts. - Ranger 305 LPG : 10,000 watts peak and 9,000 continuous watts. - Ranger 305 D : 10,000 watts peak and 9,500 continuous watts. Arc force control provides a soft or more forceful digging arc. Built-in hot start for easier starts and restrikes. Touch Start TIG DC Lift tungsten to start the arc. Ranger 305 LPG One-Pak Package (K2944-1) Includes K Ranger 305 LPG K Factory Undercarriage K Welding Gas Cylinder/ LPG Tank Holder K LPG Tank Strap K704 Accessory Kit ED /8 in. (3.2 mm) Excalibur 7018 MR Stick Electrode - Six 10 lb. (4.5 kg) Easy Open Cans Ranger 305 D One-Pak Package Includes K Ranger 305 D K704 Accessory Kit, 400 Amp K LN-25 Ironworker Wire Feeder K K126 PRO 350 amp Innershield Gun ED /64 in. (1.8 mm) NR -233, 25 lb. (11.3 kg) Spool K886-2 Canvas Cover (Ranger 305 G and LPG) K704 Accessory Kit, 400 Amp K857-1 Remote Output Control, 100 ft. (30 m) More options at end of section E6.117 (Ranger 305 G) E6.119 (Ranger 305 LPG) E6.118 (Ranger 305 D) Product Product Rated Output Output No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg) Ranger 305 G K A DC CC/29V/100% A DC Kohler OHV Command CH23S Gas x 21.5 x A DC CV/29V/100% A Pipe Electric Fuel Pump (759 x 546 x 1074) (231) A DC TIG To top of exhaust 14-29V CV tube: 36.2 (920) Ranger 305 G K ,500 watts peak One-Pak Package 9,500 watts continuous Ranger 305 LPG K A DC CC/25V/100% A DC Kohler OHV Command CH730 LPG x 21.5 x A DC CV/25V/100% A Pipe (759 x 546 x 1074) (218) A DC TIG To top of exhaust 14-29V CV tube: 36.2 (920) Ranger 305 LPG K ,000 watts peak One-Pak Package 9,000 watts continuous Ranger 305 D K A DC CC/29V/100% A DC Kubota D722 Diesel x 21.5 x A DC CV/29V/100% A Pipe EPA Tier 4 Final (759 x 546 x 1327) (317) A DC TIG To top of exhaust 14-29V CV tube: 35.8 (909) Ranger 305 D K ,000 watts peak One-Pak Package 9,500 watts continuous (1) Ranger 305 G (2) Ranger 305 LPG (3) Ranger 305 D 44

45 Engine Drives: Commercial/Small Contractor Options See the Recommended Equipment Options section for descriptions. ENGINE DRIVES: COMMERCIAL Bulldog 5500 K875 Accessory Kit, 150 Amp K Undercarriage K Lift Bail Kit K Canvas Cover K GFCI Receptacle Kit, 120V, 20 Amp (2 required) Wire Feeder Options K POWER MIG 140C Spool Gun Options K Magnum 100SG Spool Gun (requires POWER MIG 140C) Outback 145 K875 Accessory Kit, 150 Amp K Undercarriage K Lift Bail Kit K Canvas Cover K GFCI Receptacle Kit, 120V, 20 Amp (2 required) Wire Feeder Options K POWER MIG 140C K POWER MIG 180C Spool Gun Options K Magnum 100SG Spool Gun (requires POWER MIG 140C or 180C) Outback 185 K875 Accessory Kit, 150 Amp K Spark Arrestor Kit K Undercarriage K Lift Bail Kit K Canvas Cover K GFCI Receptacle Kit, 120V, 20 Amp (2 required) Wire Feeder Options K POWER MIG 140C K POWER MIG 180C Spool Gun Options K Magnum 100SG Spool Gun (requires POWER MIG 140C or 180C) Plasma Cutting Options K Tomahawk 375 Air Ranger 225 K802N Power Plug Kit, 20 amp T Full-KVA Power Plug (1-phase) K GFCI Receptacle Kit, 120V, 20 Amp (2 required) K Spark Arrestor Kit K886-2 Canvas Cover K All-Terrain Undercarriage K Factory Undercarriage K Welding Gas Cylinder/LPG Tank Holder K Small Two-Wheel Road Trailer with Duo-Hitch K Fender and Light Kit K Cable Rack Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp TIG Options K Pro-Torch TIG Torch PTA-26V (25ft 2pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K Square Wave TIG 175 K Invertec V205-T AC/DC One-Pak K Full-KVA Adapter Kit (1-phase) Wire Feeder Options K LN-25 PRO Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Solid/Cored Wire OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 in. and.045 in. (0.9 and 1.1 mm) Solid Wire K POWER MIG 180C K Full-KVA Adapter Kit (1-phase) K Magnum 100SG Spool Gun Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) Ranger 250 GXT K802N Power Plug Kit, 20 Amp T Full KVA Power Plug (1-Phase) K GFCI Receptacle Kit, 120V, 20 Amp (2 required) K Spark Arrestor Kit K886-2 Canvas Cover K All-Terrain Undercarriage K Factory Undercarriage K Welding Gas Cylinder/LPG Tank Holder K Small 2-Wheel Road Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K Pro-Torch TIG Torch PTA-26, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-3 Control Cable (9-pin to 6-pin and 115V plug) K Control Cable Extension, 45 ft. (13.7 m) K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K938-1 Contactor Kit K939-1 Docking Kit Wire Feeder Options K LN-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid K POWER MIG 180C K Full KVA Adapter Kit (required) K Magnum 100SG Spool Gun Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) 45

46 ENGINE DRIVES: COMMERCIAL Engine Drives: Commercial/Small Contractor Options, con t. See the Recommended Equipment Options section for descriptions. Ranger 305 G K802N Power Plug Kit, 20 amp T Full KVA Power Plug (1-Phase) K GFCI Receptacle Kit, 120V, 20 Amp (2 required) K Spark Arrestor Kit K886-2 Canvas Cover K All-Terrain Undercarriage K Factory Undercarriage K Welding Gas Cylinder/LPG Tank Holder K Small 2-Wheel Road Trailer and Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Polarity/Multi-Process Switch K Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K Square Wave TIG 175 K Invertec V205-T AC/DC One-Pak K Full-KVA Adapter Kit (1-phase) Wire Feeder Options K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) K POWER MIG 180C K Full KVA Adapter Kit (required) K Magnum 100SG Spool Gun Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) Ranger 305 LPG K802N Power Plug Kit, 20 Amp T Full-KVA Power Plug (1-phase) K Spark Arrestor Kit K886-2 Canvas Cover K Factory Undercarriage K Welding Gas Cylinder/LPG Tank Holder K LPG Tank Strap (requires K1745-1) K Polarity/Multi-Process Switch K Docking Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30.5 m) K Remote Output Control with 120V AC, 100 ft. (30.5 m) TIG Options K PTA-26V Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K Square Wave TIG 175 K Full-KVA Adapter Kit (1-phase) K Invertec V205-T AC/DC One-Pak K Full-KVA Adapter Kit (1-phase) Wire Feeder Options K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Solid/Cored Wire OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 &.045 in. (0.9 & 1.1 mm) Solid Wire Spool Gun Options K POWER MIG 180C K Full-KVA Adapter Kit (1-phase) K Magnum 100SG Spool Gun K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) Ranger 305 D K802N Power Plug Kit, 20 Amp T Full KVA Power Plug (1-Phase) K Spark Arrestor Kit K Small 2-Wheel Road Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Polarity/Multi-Process Switch K Docking Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), qty. 2 KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol (Rotary Track Style) K870 Foot Amptrol K Square Wave TIG 175 K Full-KVA Adapter Kit (1-phase) K Invertec V205-T AC/DC One-Pak K Full-KVA Adapter Kit (1-phase) Wire Feeder Options K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 in. and.045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) K POWER MIG 180C K Full KVA Adapter Kit (required) K Magnum 100SG Spool Gun Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) 46

47 ENGINE DRIVES World s Most Respected Products INDUSTRIAL Among Pipe Welders Built Tough for Extreme Environments Strong Arc Gouging Capability Pipeliner 200D Cross-Country Pipe DC 200 Amp Diesel Engine Driven Welder Big Red 500 Simple and Rugged. Stick, TIG and Arc Gouging. Classic SAE-500 Heavy Duty Pipe and Construction Welding 300D Excellent for Pipe, Construction and Maintenance SAE-500 SAE-300 Excellent for Pipe, Construction and Maintenance Severe Duty Offshore and Other Corrosive Environments Vantage 300 Compact, Multi-Process Vantage 500 and Vantage 500 (Compact Case) High Output Multi-Process Powerhouse for Welding and AC Generator Power Vantage 400 Compact, Multi-Process, High Output AC Generator Air Vantage 500 Three in One Welder, Generator and Air Compressor AMP MODELS 500 AMP MODELS MODEL Mode Polarity Current Range (Amps) OUTPUT AC Generator Power (Watts) (P)=Peak (C)=Continuous Stick Pipe PROCESS DC TIG Scratch Start DC Touch Start TIG AC TIG MIG Flux-Cored Arc Gouge in. (mm) Reactor Technology Pure DC Generator Chopper Technology Stainless Steel Case FEATURES Corrosive Environments Weld Meters Voltage Reduction Device (VRD ) Air Compressor Pipeliner 200D CC DC DC 1,750 DC 5/32 (4.0) Classic 300D CC DC DC 1-Phase: 3,000 (C) 3/16 (4.8) SAE-300 CC DC DC 1-Phase: 3,000 (C) 3/16 (4.8) Diesel Vantage 300 Vantage 400 Big Red 500 SAE-500 CC/CV CC/CV CC DC DC DC DC DC Pipe DC TIG DC DC Pipe DC TIG DC 3-Phase: 12,500(P)/11,000(C) 3-Phase: 19,000(P)/17,000(C) 1-Phase: 12,000(P)/11,000(C) CC DC DC 5/16 1-Phase: 3,600 (C) (8.0) 1-Phase: 3,000 (C) 1/4 (6.3) 1-Phase: 11,500(P)/10,000(C) 5/16 (8.0) 3/8 (10) Optional SAE-500 Severe Duty CC DC DC 1-Phase: 3,000 (C) 3/8 (10) Vantage 500 CC/CV DC DC DC Pipe DC TIG 3-Phase: 20,000 (C) 1-Phase: 12,000 (C) 3/8 (10) Vantage 500 (Compact Case) CC/CV DC DC DC Pipe DC TIG 3-Phase: 22,000 (P) / 20,000 (C) 1-Phase: 13,000 (P) / 12,000 (C) 3/8 (10) Air Vantage 500 CC/CV DC DC DC Pipe DC TIG 3-Phase: 20,000(C) 1-Phase: 12,000(C) 3/8 (10) KEY: Excellent Good Optional 47

48 ENGINE DRIVES: INDUSTRIAL Pipeliner 200D Rich Heritage 200 Amp DC Diesel Engine The Pipeliner 200D is a direct descendant of Lincoln s industryrespected 200 amp pure DC generator welders for cross-country pipeline welding. It features a DC exciter and runs slower than the common 1800 RPM, as requested by the most discriminating cross-country pipeline operators. All copper windings enhance arc stability. 200 amps 60% duty cycle. Weld up to 7/32 in. (5.6 mm) low hydrogen electrode. Gouge with up to 5/32 in. (4.0 mm) carbons. Five overlapping current ranges with fine-tuning within each range for precise control. Custom Arc 150 RPM high idle (OCV) adjustment range enhanced fine tuning for pipe. Local/Remote switch and receptacle are factory installed. Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) K Pipeliner 200D Stick Flux-Cored (1) Gouging Output CC CV (1) K Medium Two-Wheel Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo K704 Accessory Kit, 400 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) (for use w/o Wire Feed Module) K623-1 Wire Feed Module More options at end of section E6.132 DC 1.75 kw D Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg) Pipeliner 200D K A/40V/60% A DC Kubota V2403M Diesel x 24.0 x ,302 1,750 watts DC EPA Tier 4i (943 x 610 x 1727) (590) Auxiliary Power To top of exhaust (1) With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle. tube: 45.5 (1156) Classic D Excellent for Pipeline, Construction and Maintenance The Classic 300D, with proven, rugged construction, is recommended for pipeline, construction and maintenance welding. It features Lincoln s pure DC generator design for outstanding performance on pipe. Choose Perkins or Kubota 4-cylinder, water-cooled industrial diesel engines and add CV wire welding with the optional Wire Feed Module % duty cycle. Welds with up to 7/32 in. (5.6 mm) Fleetweld 5P+ cellulosic and Excalibur low hydrogen electrode. 3,000 watts of AC auxiliary power. All copper windings enhance arc stability for an extremely smooth arc. Five current ranges with overlap and fine-tuning within each range. Kubota model has a Custom Arc Dial for enhanced fine tuning. Local/Remote switch and receptacle are factory installed. Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) K Classic 300D Stick Flux-Cored (1) TIG Gouging MIG (1) (1) Output CC CV DC 3 (1) With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle. E6.155 Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg) Classic 300D (Perkins ) K A/30V/100% A DC Perkins 404D-22 Diesel x 24.0 x (614) Classic 300D w/wire Feed Module K A/32V/60% 3000 watts EPA Tier 4i (943 x 610 x 1651) 1389 (630) Classic 300D One-Pak K AC Power To top of exhaust tube: Classic 300D Ready-Pak K (1156) Classic 300D (Kubota ) K Kubota V2403M Diesel x 24.0 x (599) Classic 300D w/wire Feed Module K EPA Tier 4i (943 x 610 x 1687) 1355 (615) Classic 300D One-Pak K To top of exhaust tube: Classic 300D Ready-Pak K (1156) kw Ready-Pak Package Includes Classic 300D Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo Fender and Light Kit Cable Rack Cable Connectors (qty. 2) Electrode Cable 2/0, two 50 ft. (15.3 m) lengths Electrode Cable 2/0, 10 ft. (3.0 m) Work Cable 2/0, 50 ft. (15.3 m) 300A Electrode Holder 300A Work Clamp K Medium Two-Wheel Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo K704 Accessory Kit, 400 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) (for use w/o Wire Feed Module) More options at end of section D

49 SAE-300 Superior Choice for Pipeline Work! Dual Continuous Control of Output Two continuous dials on the control panel allow for a precise setting of both voltage and current for critical pipe welding applications. Adjust the arc for a snappy digging arc for root and hot passes on pipe with cellulosic electrode, or for a soft buttery arc for pipe welding with low hydrogen electrode. Pure DC Generator Welding Output Pipeline operators will enjoy welding with the arc produced from the rotating armature/field coil system manufactured for many years by Lincoln Electric. All Copper Windings Arc stability, dependability and long-life are enhanced with all-copper windings. 300 Amps 60% Duty Cycle Welds up to 7/32 in. (5.6 mm) Fleetweld 5P, Fleetweld 5P+, Pipeliner and Excalibur electrode. Reliable Industrial Diesel Engine 4-cylinder, water-cooled, 1800 RPM Perkins engine runs smooth and quiet. Engine gauges allow you to monitor performance at a glance. The SAE-300 combines a rugged design with traditional pure DC generator technology for excellent welding performance in pipe, construction and maintenance applications. K SAE-300 ENGINE DRIVES: INDUSTRIAL Stick Flux-Cored (1) TIG Gouging MIG (1) (1) Output CC CV DC 3 K802D Power Plug Kit K903-1 Spark Arrestor Kit K Medium Two-Wheel Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo K704 Accessory Kit More options at end of section E6.161 kw The Reactor A key component of the Dual Continuous Control System: coarse current adjustment without the need for taps. D Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg) SAE-300 K A/32V/60% A DC Perkin 404D-22 Diesel x 24.0 x , A/30V/100% 3,000 watts DC EPA Tier 4i (943 x 610 x 1,651) (642) AC Power To top of exhaust tube: 45.5 (1156) (1) With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle. GET A FREE PERSONALIZED BRASS NAMEPLATE FOR YOUR NEW SAE-300 LINCOLN WELDER 49

50 ENGINE DRIVES: INDUSTRIAL Vantage 300 & 400 Compact, Multi-Process, Excellent Value Quiet, compact Vantage 300 & 400 models are an ideal choice for construction teams, pipe rig owners and rental fleet managers. Select your choice of proven 4 cylinder 1800 RPM diesel engines. Stick TIG MIG Output Flux-Cored Gouging CC (1) (2) DC CV kw P 19P D kw Vantage 300 Ready-Pak Package Includes Vantage 300 Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo Fender and Light Kit Cable Rack Cable Connectors (qty. 2) Electrode Cable 2/0, two 50 ft. (15.3 m) lengths Electrode Cable 2/0, 10 ft. (3.0 m) Work Cable 2/0, 50 ft. (15.3 m) 300A Electrode Holder 300A Work Clamp K Vantage 400 Compact Case with stainless steel enclosure. Chopper Technology delivers great arc starts and a smooth arc for stick, TIG or wire welding. Multi-Process Welding Five process modes, including: - CC-Stick (3/16 in./4.8 mm with Vantage 300, 1/4 in./6.4 mm with Vantage 400) - Downhill Pipe (for stick) - Touch Start TIG DC - CV-Wire (5/64 in./2.0 mm with Vantage 300, 3/32 in./2.4 mm with Vantage 400) - Arc Gouging Carbon sizes up to 1/4 in. (6.4 mm) with Vantage 300 and 5/16 in. (8.0 mm) with the Vantage 400. K Vantage 300 Plenty of AC Generator Power Vantage kw peak (11 kw continuous) 3-phase 240V AC 11.5 kw peak (10 kw continuous) 1-phase 120/240 AC Vantage kw peak (17 kw continuous) 3-phase 240V AC 12 kw peak (11 kw continuous) 1-phase 120/240V AC Low Noise As low as 99.1 dba Lwa sound power (74.8 db at 23 ft./7 m) with Vantage 400. Vantage 400 Ready-Pak Package Includes Vantage 400 Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo Fender and Light Kit Cable Rack Cable Connectors (qty. 2) Electrode Cable 3/0, two 50 ft. (15.3 m) lengths Electrode Cable 3/0, 10 ft. (3 m) Work Cable 3/0, 50 ft. (15.3 m) 400A Electrode Holder 500A Work Clamp K Medium Two-Wheel Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo K Remote Output Control w/120v AC, 100 ft. (30.5 m), 20A capacity More options at end of section E6.206 (Vantage 300) E6.210 (Vantage 400) (1) Vantage 300 (2) Vantage 400 Product Product Rated Output No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg) Vantage 300 K A/32V/100% A DC Kubota V1505 Diesel x 25.3 x ,035 (469) 350A/28V/100% A Pipe EPA Tier 4i (913 x 642 x 1524) Vantage 300 One-Pak K A DC TIG To top of exhaust tube: Vantage 300 Ready-Pak K V CV 44.3 (1124) 3-Phase AC Power: 12.5 kw Peak, 11 kw Continuous 1-Phase AC Power: 11.5 kw Peak, 10 kw Continuous Vantage 400 K A/36V/100% A DC Perkins 404D-22 Diesel x 25.3 x 60 1,230 (559) 450A/32V/100% A Pipe EPA Tier 4i (913 x 642 x 1524) Vantage 400 One-Pak K A DC TIG To top of exhaust tube: Vantage 400 Ready-Pak K V CV 46.6 (1184) Vantage 400 K Phase AC Power: Kubota V2403M Diesel ,245 (565) 19 kw Peak, 17 kw Continuous EPA Tier 4i Vantage 400 One-Pak K Phase AC Power: Vantage 400 Ready-Pak K kw Peak, 11 kw Continuous 50

51 Big Red 500 Simple and Rugged. Stick, TIG and Arc Gouging. Built for operation in remote locations, the Big Red 500 is a simple, rugged diesel engine driven welder for stick welding, TIG and arc gouging. Simple, Rugged Design Proven reactor technology. No PC boards. Heavy gauge steel base, frame, case sides and roof. High-Output Welding and Arc Gouging 500 Amps DC stick and DC TIG welding. 8 mm (5/16 in.) carbon arc gouging. Desert Duty Rated Rated welding outputs for extreme temperature operation up to 55 C (131 F). Versatile Receptacle Connections for 60 Hz AC Generator Power Operate common construction tools with: - 2,400 watts, 120V Euro and NEMA receptacles, both GFCI protected. - 3,600 watts, 240V Euro receptacle, RCD (Residual Current Device) port for easily adding this item. Popular Deutz Industrial Diesel Engine Deutz D2011L3i, 32 HP, 1800 RPM. 3-cylinder, oil/air-cooled. EPA Tier 4i. Engine protection for low oil pressure and high temperature. Low maintenance and long life. K Big Red ENGINE DRIVES: INDUSTRIAL Stick TIG Gouging Output K Remote Control Kit 100 ft. (30 m) K Two-Wheeled Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo K Fender & Light Kit K Cable Rack K Analog Weld Meters Kit K Spark Arrestor Kit K704 Accessory Kit, 400 Amp More options at end of section E6.225 CC DC 3.6 kw Medium Two-Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes a Duo-Hitch a 2 in. Ball/Lunette Eye combination hitch. Order K ( Shown with Fender and Light Kit ) D Product Name Product Number Big Red 500 K At 40º C (104ºF): 500A/30V/40% 450A/34V/60% 400A/40V/100% Desert Duty Rated: 350A/34V/30%/55ºC 400A/36V/30%/50ºC 450A/34V/30%/45ºC Rated Output Current/Voltage/Duty Cycle Output Range Engine A DC 3600 watts AC Power Deutz D2011L3i Diesel EPA Tier 4i Number of Cylinders HP@ Speed (rpm) H x W x D inches (mm) x 28.3 x 65.1 (937 x 718 x 1654) To top of exhaust tube: 46.5 in. (1181 mm) Net Weight lbs. (kg) 1538 (697) What Can You Find on Lincoln s Facebook Page? This custom rig was sent to us by Steve, from Oregon City, OR. He s been a pipeline welder for more than 20 years, focusing mainly on natural gas lines. He uses the same 1963 SA-200 which was passed down from his father Rick. We re proud that our machines can be relied on through the generations. This commitment to building rugged, dependable welders is what drives us to this day. Facebook.com/LincolnElectric 51

52 ENGINE DRIVES: INDUSTRIAL SAE-500 SAE-500 & Severe Duty Heavy Duty Industrial Pipe and Construction Stick Welder (Select SAE-500 Severe Duty for Off-Shore Salt Spray and other Corrosive Environments.) For high amperage stick applications in demanding environments, the SAE-500 and SAE-500 Severe Duty deliver 500 amps for DC stick welding and 3,000 watts of AC power. Both models are powered by a heavy duty Kubota industrial turbo-charged diesel engine, offering low maintenance and a long service life. For offshore salt spray and other corrosive environments, the SAE-500 Severe Duty ( Silver Bullet ) is the preferred choice featuring great arc performance, design simplicity, high reliability and extreme ruggedness. Stick TIG Flux-Cored (1) Gouging (1) Output CC CV DC 3 kw SAE-500 Ready-Pak Package Includes SAE-500 Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo Fender and Light Kit Cable Rack Cable Connectors (qty. 2) Electrode Cable 3/0, two 50 ft. (15.3 m) lengths Electrode Cable 3/0, 10 ft. (3 m) Work Cable 3/0, 50 ft. (15.3 m) 400A Electrode Holder 500A Work Clamp D K924-4 Remote Control Kit, 100 ft. (30 m) K Large Two-Wheeled Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo K704 Accessory Kit, 400 Amp K385-2 CV Adapter More options at end of section E6.182 (SAE-500 ) E6.184 (SAE-500 Severe Duty ) (1) With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle. (Not available with upgrades for severe duty environments.) M19940 K SAE-500 Both Models K SAE-500 Severe Duty Rugged Construction Withstands rough field handling, protecting internal parts. High Welding Output 60% duty cycle at 500 amps for demanding applications. Large diameter stick welding and arc gouging with up to 3/8 in. (10 mm) carbons. Dual Continuous Output Control Continuous adjustment of voltage and current. Select either a soft buttery arc or snappy digging arc. Multiple Arcs Robust DC weld output makes the SAE-500 the #1 choice for the multi-arc Multi-Weld 350 system. SAE-500 Severe Duty Only Stainless steel and hot-dip galvanized case and internal sheet metal parts. Stainless steel brushholder assemblies. All copper coils. Coated radiator, laminations and wire connections. Sealed switches. Spark arrestor and engine air intake shutdown per Mineral Management Services Code. Remote Control Included Product Product Rated Output No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg) SAE-500 K A/40V/100% A DC Kubota V3600-T Turbo Diesel x 28 x 83 2, A/40V/60% 3,000 Watts EPA Tier 4i (1164 x 711 x 2109) (928) SAE-500 One-Pak K AC Power To top of exhaust tube: SAE-500 Ready-Pak K (1379) SAE-500 K A/40V/100% A DC Kubota V3600-T Turbo Diesel x 28 x 83 2,048 Severe Duty 500A/40V/60% 3,000 Watts EPA Tier 4i (1164 x 711 x 2109) (928) AC Power To top of exhaust tube: 54.3 (1379) 52

53 Vantage Amps at 100% Duty Cycle, 20,000+ Watts AC Generator Power! Select our full-size Deutz -driven model or the compact case, turbo-charged Perkins -driven model for truck bed installation where space and weight capacity are limited. Both are rugged welders intended for demanding construction, rental fleet or repair applications. Both deliver the low maintenance, long service life, easy operation and great arc performance every owner appreciates. Stainless steel enclosure for corrosion-resistant protection and durability. Multi-Process Welding 500 amps at 100% duty cycle for CC-stick, pipe, CV-wire, DC Touch-Start TIG and arc gouging. Plenty of AC Generator Power: Vantage 500 (Deutz ) - 20 kw continuous 3-phase 240V AC - 12 kw continuous 1-phase 120/240V AC K Vantage 500 Vantage 500 Compact Case (Perkins ) - 22 kw peak (20 kw continuous) 3-Phase 240V AC - 13 kw peak (12 kw continuous) 1-phase 120/240V AC Arc gouging With up to 3/8 in. (9.5 mm) carbons. K Vantage 500 (Compact Case) Stick TIG MIG Output CC DC CV 20 Flux-Cored Gouging kw Ready-Pak Package Includes Vantage 500 Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo Fender and Light Kit Cable Rack Electrode Cable 3/0, two 50 ft. (15.3 m) lengths Electrode Cable 3/0, 10 ft. (3 m) Work Cable 3/0, 50 ft (15.3 m) 400A Electrode Holder 500A Work Clamp K Medium Two-Wheel Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo K704 Accessory Kit, 400 Amp K857-1 Remote Control, 100 ft. (30.5 m) More options at end of section : E6.216 (Vantage 500) E6.214 (Vantage 500, Compact Case) Product Product Rated Output No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Output Range Engine Cyl. (rpm) inches (mm) lbs.(kg) Vantage 500 K A/40V/100% A DC Deutz D2011 L4i x 31.5 x , A/36V/60% A Pipe Diesel (1069 x 800 x 1603) (695) Vantage 500 One-Pak K A/35V/50% A DC TIG EPA Tier 4i To top of exhaust tube: Vantage 500 Ready-Pak K V CV 50.8 (1290) 3-Phase AC Power: 20 kw Continuous 1-Phase AC Power: 12 kw Continuous Vantage 500, Compact Case K A/40V/100% A DC Perkins 404D-22T 4 1, x 25.3 x , A/38V/60% A Pipe Turbo Diesel (913 x 642 x 1524) (586) Vantage 500 One-Pak K A DC TIG EPA Tier 4i To top of exhaust tube: Vantage 500 Ready-Pak K V CV 46.6 (1184) 3-Phase AC Power: 20 kw Continuous 1-Phase AC Power: 12 kw Continuous Air Vantage 500 It s Three in One Welder, Generator and Air Compressor When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy duty construction, and rental fleet use. A compressor pumps plenty of air for arc gouging with up to 3/8 in. (10 mm) carbons, plasma cutting or other air tools. A powerful % duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project. Rotary screw compressor rated at 60 CFM, 100 PSI, 100% duty cycle. Multi-process powerhouse 500 amps at 100% duty cycle, or 575 amps at 50%. Plenty of AC Generator Power 20 kw continuous 3-phase 240V AC 12 kw continuous 1-phase 120/240V AC Stainless steel corrosion-resistant enclosure. Reliable Industrial Diesel Engine Kubota turbo-charged 4 cylinder, water-cooled. Reliable Industrial Diesel Engines Deutz and Perkins 4 cylinder, water-cooled. K Air Vantage 500 Stick TIG MIG Flux-Cored Gouging : E6.217 Product Product Rated Output No. of HP & Speed H x W x D Net Weight Name Number Current/Voltage/Duty Cycle Output Range Engine Cyl. (rpm) inches (mm) lbs.(kg) Air Vantage 500 K A/40V/100% A DC Kubota V3600-T 4 1, x 32.7 x , A/36V/60% A Pipe Turbo Diesel (1067 x 831 x 1603) (785) Air Vantage 500 One-Pak K A/35V/50% A DC TIG EPA Tier 4i To top of exhaust tube: Air Vantage 500 Ready-Pak K V CV 48.9 (1243) 3-Phase AC Power: 20 kw Continuous 1-Phase AC Power: 12 kw Continuous Compressor: 60 CFM, 100 PSI Output ENGINE DRIVES: INDUSTRIAL CC DC CV 20 kw Ready-Pak Package Includes Air Vantage 500 Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo Fender and Light Kit Cable Rack Cable Connectors (qty. 2) Electrode Cable 3/0, 50 ft. (15.3 m) (qty. 2) Electrode Cable 3/0, 10 ft. (3 m) Work Cable 3/0, 50 ft (15.3 m) 400A Electrode Holder & 500A Work Clamp K Medium Two-Wheel Road Trailer with Duo-Hitch : Ball/Eye Hitch Combo K704 Accessory Kit, 400 Amp K857-1 Remote Control, 100 ft. (30.5 m) More options at end of section 53 D D

54 ENGINE DRIVES: INDUSTRIAL Engine Drives: Industrial/Construction Options See the Recommended Equipment Options section for descriptions. Pipeliner 200D (Kubota ) K903-1 Spark Arrestor Kit K Medium Two-Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Stainless Steel Sheet Metal Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) Wire Feeder Options K623-1 Wire Feed Module K Remote Control Kit, 100 ft. (30.5 m) (use when Wire Feed Module is installed) K LN-25 Pipe Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid Classic 300D (Perkins and Kubota ) K802D Power Plug Kit K903-1 Spark Arrestor Kit K Medium Two-Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Stainless Steel Sheet Metal Kit Stick Options K704 Accessory Kit, 400 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K Control Cable Extension, 45 ft. (13.7 m) K814 Arc Start Switch K938-1 Contactor Kit Wire Feeder Options K623-1 Wire Feed Module K Remote Control Kit, 100 ft. (30.5 m) (use when Wire Feed Module is installed) K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 in. and.045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) SAE-300 (Perkins ) K802D Power Plug Kit K903-1 Spark Arrestor Kit K Medium Two-Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Stainless Steel Sheet Metal Kit Stick Options K704 Accessory Kit, 400 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K Control Cable Extension, 45 ft. K814 Arc Start Switch K938-1 Contactor Kit Wire Feeder Options K623-1 Wire Feed Module K Remote Control Kit, 100 ft. (30.5 m) (use when Wire Feed Module is installed) K LN-25 Pipe Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) Vantage 300 (Kubota ) K802N Power Plug Kit, 20 amp T Full KVA Power Plug (1-Phase) T Full KVA Power Plug (3-Phase) K Medium Two-Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Four-Wheel Yard Trailer with Duo-Hitch Ball/Eye Hitch K Spark Arrestor Kit K Digital Weld Meters Kit (for K & K2499-1) K Polarity/Multi-Process Switch K Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K Remote Output Control with 120V AC, 100 ft. (30.5 m), 20 amp capacity TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K Square Wave TIG 175 K Full-KVA Adapter Kit (1-phase) K Invertec V205-T AC/DC One-Pak K Full-KVA Adapter Kit (1-phase) Vantage 300 (Kubota ), con t. Wire Feeder Options K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 in. and.045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) Vantage 400 (Perkins and Kubota ) K802N Power Plug Kit, 20 amp T Full-KVA Power Plug (1-Phase) T Full-KVA Power Plug (3-Phase) K Medium Two-Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Four-Wheel Yard Trailer with Duo-Hitch Ball/Eye Hitch K903-1 Spark Arrestor Kit K Polarity/Multi-Process Switch K Docking Kit K Cold Weather Heater and Tarp Kit (Perkins ) K Cold Weather Heater and Tarp Kit (Kubota ) Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K Square Wave TIG 175 K Full-KVA Adapter Kit (1-phase) K Invertec V205-T AC/DC One-Pak K Full-KVA Adapter Kit (1-phase) Wire Feeder Options K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 in. and.045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) 54

55 Engine Drives: Industrial/Construction Options, con t. See the Recommended Equipment Options section for descriptions. ENGINE DRIVES: INDUSTRIAL Big Red 500 (Deutz ) K Medium Two-Wheel Road Trailer with Duo-Hitch K Fender and Light Kit K Cable Rack K Four-Wheeled Steerable Yard Trailer with Duo-Hitch K Analog Weld Meters Kit K Spark Arrestor Kit K Multi-Weld 350 (For DC+ Welding Only) Stick Options K704 Accessory Kit, 400 Amp K Remote Control Kit, 100 ft. (30 m) TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches SAE-500 (Kubota ) K802D Power Plug Kit K GFCI Receptacle Kit, 120V, 20 Amp K Large Two-Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Four-Wheel Yard Trailer with Duo-Hitch Ball/Eye Hitch K Multi-Weld 350 (See Bulletin E5.302) Stick Options K704 Accessory Kit, 400 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc. KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K Control Cable Extension, 45 ft. K814 Arc Start Switch K938-1 Contactor Kit Wire Feeder Options K385-2 CV Adapter (with MS-Type connection, local/remote switch) K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid Vantage 500 (Deutz and Perkins ) K802N Power Plug Kit, 20 amp T Full-KVA Power Plug (1-Phase) T Full-KVA Power Plug (3-Phase) (Perkins ) K Medium Two Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Four-Wheel Yard Trailer with Duo-Hitch Ball/Eye Hitch K887-1 Ether Start Kit (Deutz ) K Spark Arrestor Kit (Deutz ) K903-1 Spark Arrestor Kit (Perkins ) K Cold Weather Heater & Tarp Kit (Perkins ) K Polarity/Multi-Process Switch K Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K Square Wave TIG 175 K Full-KVA Adapter Kit (1-phase) K Invertec V205-T AC/DC One-Pak K Full-KVA Adapter Kit (1-phase) Wire Feeder Options K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) Air Vantage 500 (Kubota ) K802N Power Plug Kit, 20 amp T Full-KVA Power Plug (1-Phase) K Medium Two Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Four-Wheel Yard Trailer with Duo-Hitch Ball/Eye Hitch K Air Dryer Kit (Kubota ) K Polarity/Multi-Process Switch K Docking Kit K Check Valve Kit (Available November 2011) Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol (Rotary Track Style) K Square Wave TIG 175 K Precision TIG 225 Ready-Pak Package K Full-KVA Adapter Kit (1-phase) Wire Feeder Options K LN-25 Ironworker Wire Feeder K K126 PRO FCAW-SS Gun, 15 ft (4.6 m),.062-5/64 in. ( mm) KP Drive Roll Kit, in. ( mm) Cored/Solid OR K Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),.035-5/64 in. ( mm). Includes K Connector Kit KP Drive Roll Kit,.035 and.045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K Magnum SG Spool Gun, Air-Cooled, w/remote, 25 ft. (7.6 m) K488 SG Control Module K Control Module Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) Plasma Cutting Options K Tomahawk 625 K Full-KVA Adapter Kit (1-Phase) SAE-500 Severe Duty (Kubota ) K802D Power Plug Kit K GFCI Receptacle Kit, 120V, 20 Amp K Large Two Wheel Trailer & Duo-Hitch Ball/Eye Hitch K Fender and Light Kit K Cable Rack K Four-Wheel Yard Trailer with Duo-Hitch Ball/Eye Hitch Stick Options K704 Accessory Kit, 400 Amp 55

56 STICK WELDERS STICK WELDERS ANALOG SHOP MODELS FIELD CONSTRUCTION DIGITAL ARCLINK COMPONENT COMMUNICATION SEMIAUTOMATIC WIRE FEEDERS LF-72 and LF-74 2 or 4 Roll MAXTRAC Drives, Heavy Duty Industrial Applications Activ8 Lightweight, portable, rugged. For shipbuilding. Power Feed LN-8 and LN-9 Heavy Duty Recommended for Larger Wire Sizes 25M Portable, Shop or Field, Push-Pull Capable, 2 Roll MAXTRAC Drive LN-23P Lightweight, intended for erection & pipe. LN-10 Enhanced Control, Single 4 Roll Drive, Bench or Boom Power Feed 10M Single 4 Roll Drive, Bench or Boom DH-10 Enhanced Control, Dual 4 Roll Drives, Bench or Boom LN-25 Pipe, PRO & Ironworker For construction, ship, pipeline, Ironworker. Select Standard, Extra Torque or Dual Power. Power Feed 10M Dual Dual 4 Roll Drive, Bench or Boom STT -10 Specifically for STT II Power Source, Single 4 Roll Drive Analog Field Digital MODEL PROCESS WIRE FEED SPEED RANGE ipm (m/min) LF-72 LF-74 LF-74 Extra Torque LN-8 and LN-9 LN-10 DH-10 STT -10 Activ8 LN-23P LN-25 PRO Standard LN-25 PRO Extra Torque LN-25 PRO Dual Power LN-25 PRO Pipe LN-25 PRO Ironworker Power Feed 25M Power Feed 10M Power Feed 10M Dual MIG Pulsed MIG MIG-STT KEY: Excellent Good Optional 56 Flux-Cored Submerged Arc High Speed Low Speed ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) WIRE SIZE RANGE in. (mm) High Speed Solid Low Speed Solid.023-1/16 ( ).023-1/16 ( ).023-3/32 ( ).023-5/64 ( ).023-3/32 ( ) ( ) ( ) ( ).023-1/16 ( ).025-1/16 ( ).025-3/32 ( ).025-1/16 ( ).025-3/32 ( ) High Speed Cored Low Speed Cored.030-5/64 ( ).030-5/64 ( ).023-1/16 ( ).030-3/32 ( ).035-1/8 ( ).030-1/8 ( ).035-5/64 ( ).068-5/64 ( ).023-1/16 ( ).030-5/64 ( ).023-1/16 ( ).030-3/32 ( ).023-1/16 ( ).030-5/64 ( ).030-3/32 ( ).030-5/64 ( ).035-5/64 ( ) ( ).035-5/64 ( ) ( ) ( ).040-3/32 ( ) ( ) ( ).023-1/16 ( ).030-5/64 ( ) ( ).023-1/16 ( ).030-5/64 ( ) ArcLink FEATURES 2-Roll Drive 4-Roll Drive Digital Display LN-9

57 LF-72 & LF-74 Heavy Duty Industrial 2-Roll and 4-Roll Wire Feeders Designed for MIG and cored wire welding in job shop and manufacturing environments, the rugged LF-72 and LF-74 wire feeders are built to deliver reliable performance day after day. Select the LF-74 for large diameter wires, longer gun cables or long boom conduits. Patented MAXTRAC heavy-duty cast aluminum wire drive system provides reliable feeding and durability. Brass-to-brass gun connections for better electrical conductivity that results in better arc performance. Totally tool-less drive rolls and wire guide installation. Gear-driven wire drive rolls easily slide on and off. Calibrated wire feed speed dial for precise and accurate settings. In addition to great mild steel performance, these feeders deliver positive arc starting and feeding with stainless steel, aluminum and flux-cored wires. K LF-74 Bench Model Heavy Duty, Extra Torque (shown with optional wire.) K LF-72 Bench Model, Standard Duty (shown with optional wire.) SEMIAUTOMATIC WIRE FEEDERS MIG Pulsed Flux-Cored Output (1) (2) Required Options Weld Power Cable K Postflow and Burnback Timer Kit K Remote Voltage Control Kit K Incoming Bushing for Lincoln Conduit More options at end of section E8.11 (1) LF-72 (2) LF VAC 60 Hz Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg) LF-72 Base Model K VAC 500A/60% Solid:.023-1/16 ( ) 11.1 x 10.2 x (w/o gun or cable) 50/60 Hz ( ) Cored:.030-5/64 ( ) (282 x 259 x 328) (11) LF-72 Bench Model K Amps 12.6 x 10.9 x Standard Duty (320 x 277 x 574) (24) LF-72 Bench Model K x 13.0 x Heavy Duty (389 x 330 x 704) (31) LF-72 Bench Model K x 13.0 x Heavy Duty (w/o gun) (389 x 330 x 704) (29) LF-74 K A/60% 11.1 x 10.2 x Base Model (282 x 259 x 328) (12) LF-74 Bench Model K x 13.0 x Heavy Duty (389 x 330 x 704) (29) MODEL SELECTION LF-72 LF-72 Bench Model, LF-72 Bench Model, LF-72 Bench Model, LF-74 LF-74 Bench Model, Model Base Model Standard Duty Heavy Duty Heavy Duty Base Model Heavy Duty Product Number K K K K K K Application Boom or Bulk Pack General, 45 lb (20 kg) spool General, 60 lb (27 kg) spool General, 60 lb (27 kg) spool Boom or Bulk Pack General, 60 lb (27 kg) spool Drive Roll & Wire Guide Kit.035/.045 in. (0.9/1.2 mm) Control Cable, 10 ft. (3.0 m) Magnum PRO 350 Gun Wire Reel Stand, 45 lb. (20.4 kg) Wire Reel Stand, 60 lb. (27 kg) 57

58 SEMIAUTOMATIC WIRE FEEDERS LN-8 and LN-9 Semiautomatic Wire Feeders The LN-8 and LN-9 are semiautomatic wire feeders that deliver dependable performance and reliable operation, making them ideal for shop or field operations. Heavy-Duty, recommended for larger size wires. Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls. Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding. Standard digital meter can be set to read volts, inches or meters/minute on the LN-9. Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power source to adjust procedures. K357-1 LN-9 (shown with options.) K297 LN-8 (shown with options.) Flux-Cored Submerged Arc Output Required Options Drive Roll Kit Control Cable Terminal Strip Adapter Cable Control Extension Cable Weld Power Cable K Heavy Duty Wire Reel Stand K Insulated Lift Bail K Light Duty Caster Kit K Swivel Platform More options at end of section E VAC Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg) LN-8 K VAC 600A/60% Solid:.040-3/32 ( ) 10.9 x 9.8 x /60 Hz ( ) Cored: ( ) (277 x 248 x 244) (16.2) Hardfacing: 7/64 (2.8) LN-9 K x 11.3 x (292 x 287 x 292) (19) LN-10 & DH-10 Single and Double Header Wire Feeders The LN-10 and DH-10 semiautomatic wire feeders feature our revolutionary split wire guide and rugged 4 roll drive to deliver precisely aligned, fully supported wire through the entire feeding system. Modular construction provides for many mounting options, including boom mounting. Choose the dual feeder DH-10 to weld with two different wires or welding procedures using one power source. Split wire guide and 4 driven rolls deliver positive, high traction wire feeding. Selectable trigger control for standard 2-step, interlocking 4-step, spot weld and cold feed trigger control. Standard dual procedure for each wire drive allows the operator to set different voltage and wire feed speeds and switch between the two. Standard Dual Digital Displays are easy to read from a distance. Standard Preflow/Postflow/Burnback and Spot Timer. K LN-10 Bench Model (shown with optional wire) K DH-10 Bench Model (shown with optional wire) MIG Pulsed Flux-Cored Output Bench Model Includes Control Cable, 10 ft. (3.0 m) Required Options Drive Roll Kit Weld Power Cable K Control Cable K1798 Terminal Strip Adapter Cable K Control Cable (Heavy Duty), 12 ft. (3.6 m) K Control Cable (Heavy Duty), 16 ft. (4.8 m) More options at end of section E VAC 60 Hz Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg) LN-10 Bench Model K VAC 600A/60% Solid:.023-3/32 ( ) 16 x 15 x /60 Hz 500A/100% ( ) Cored:.035-1/8 ( ) (406 x 381 x 787) (29.5) 6 amps LN-10 K Generic Boom Package DH-10 Bench Model K VAC 600A/60% Solid:.023-3/32 ( ) 21 x 20 x DH-10 K /60 Hz 500A/100% ( ) Cored:.030-1/8 ( ) (533 x 508 x 813) (44.4) Generic Boom Package 6 Amps NOTE: All units include 10 ft. (3.0 m) control cable. Boom packages also include a 25 ft (7.6 m) control cable/welding cable (3/0) assembly. 58

59 STT-10 Semiautomatic Wire Feeder The sophisticated STT -10 Process Controller was designed specifically to work with the revolutionary Invertec STT II power source. Its digital displays make the STT -10 easy to develop optimal procedures and set the range of operator adjustments. Presettable background and peak current settings for optimum starting performance. Split wire guide and four drive rolls for positive feeding. Modular design for many mounting options. Range control keeps procedures in the sweet spot. Four step trigger for cruise control on long welds and hard automation. SEMIAUTOMATIC WIRE FEEDERS MIG-STT Output Required Options Drive Roll Kit K Control Cable, 50 ft. (15.2 m). K Sense Lead Kit, 25 ft. (7.6 m) More options at end of section E VAC K STT -10 (shown with options.) Product Product Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number ipm (m/min) in. (mm) in. (mm) lbs.(kg) STT -10 K Solid: ( ) 16 x 15 x ( ) (406 x 381 x 787) (29.5) Activ8 Portable, Semiautomatic Wire Feeder MIG Flux-Cored Output VDC 42 VAC The ACTIV8 is a portable feeder for 15 lbs./8 in. (6.8 kg/203.2 mm) spools specifically designed for shipyard, offshore and construction applications. This feeder will offer excellent feeding and welding performance with all 8 in. FCAW-G ( /64 in. diameter) welding wires. It is compatible with any DC CV and/or CC power source. Simple Controls WFS knob on the front; Cold Feed/Gas Purge, Trigger Interlock and CV/CC switches inside. Across-The-Arc Operation (Voltage Sensing) uses a sense lead and a contactor for enabling welding current Rating 330 amp, 60% duty cycle rating Single potted control board design commonality Gas apparatus can be used for FCAW-G and GMAW processes The plastic case is molded from a high impact, flame retardant plastic for high durability and low weight. MAXTRAC Wire Drive System The patented features on the wire drive offer tool-less changing of the drive rolls and wire guides for quick spool changes. A tachometer controlled motor powers the patented drive rolls for smooth, steady feeding without slippage. K Activ8 K Plastic Case K Work and Wire Feeder 2/0 Weld Cable Package K Twist-Mate Cable Plug K586-1 Deluxe Adjustable Gas Regulator & Hose Kit More options at end of section E8.60 Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg) Activ8 K VDC 330A/60% ( ) GMAW: ( ) 11.8 x 7.6 x FCAW:.035-5/64 ( ) (298 x 193 x 503) (12.2) 59

60 SEMIAUTOMATIC WIRE FEEDERS LN-23P Semiautomatic Wire Feeder The LN-23P semiautomatic wire feeder is able to handle the toughest work sites and is an excellent choice for pipe welding applications. It is portable, easy to set-up, and ideal for reaching difficult locations. Weighs less than 50 lbs. (22.7 kg) including optional Innershield gun and 14 lb (6.3 kg) coil of electrode. Continuous wire feed speed control, voltage control and analog voltmeter are standard. Completely enclosed wire reel keeps the wire free of contaminants. Equipped with trigger interlock circuit to reduce operator fatigue. Gun-mounted two-position switch allows on-the-fly change to 83% of the preset wire feed speed. K316L-1 LN-23P (shown with options) Flux-Cored Output Unit Includes 25 ft. (7.6m) Control Cable 25 ft. (7.6m) 1/0 Electrode Cable 3/32 in. (2.4 mm) Drive Rolls and Guide Tubes Required Options Adapter Kit FCAW-SS 90 Nozzle More options at end of section E8.90 VDC Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg) LN-23P K316L V DC 350A/60% / x 9 x (90V DC Max. OCV) ( ) ( ) (520 x 230 x 480) (12.3) LN-25 PRO Wire Feeders Portable Industrial Wire Feeder LN-25 wire feeders are designed to be simple, reliable and easy to service. Whether you are an ironworker, pipeline welder, or weld at a construction site, shipbuilding facility or metal fabrication shop, we have the right semiautomatic wire feeder for you. Maxtrac Wire Drive System Heavy-duty cast aluminum wire drive system provides reliable feeding and durability. Dual Range Wire Feed Speed Delivers greater precision at low end wire feed speeds. Trigger Interlock Switch Provides operator comfort for long welds. Replaceable and Flame Resistant Case Rugged and durable case can be replaced in less than five minutes. Potted PC Boards For moisture and corrosion protection. K LN-25 Pipe K LN-25 PRO Standard K LN-25 Ironworker MIG MIG-STT (1) Output Pulsed Flux-Cored (2) (3) VDC VAC LN-25 PRO Standard/Extra Torque/Dual Power Includes Internal Contactor Gas Solenoid Flow Meter Arc Sensing Lead & Clip, 15 ft. (4.5 m) 2 Gun Bushings (K installed; K loose) LN-25 Pipe Includes 14 lb. Innershield coil adapter (K435) 5/64 in. (2.0 mm) cored wire drive rolls and guide kit (KP1697-5/64) Variable WFS range set at factory to Low ( ipm) Includes everything listed above except Flow Meter Ironworker Includes 5/64 in. (2.0 mm) cored wire drive rolls and guide kit (KP1697-5/64) Variable WFS range set at factory to High (50-700) Includes everything listed with Standard model except Flow Meter E8.101 Product Product Output Capacity Flow Wire Feed Speed Range Wire Size Range - in. (mm) H x W x D Net Weight Name Number Power Current/Duty Cycle Meter ipm (m/min) Solid Cored Aluminum in. (mm) lbs.(kg) LN-25 PRO K V DC 450A/60% YES / / /16 15 x 8.7 x Standard ( ) ( ) ( ) ( ) (381 x 221 x 589) (16) LN-25 PRO K /32 Extra Torque ( ) ( ) LN-25 PRO K V DC /64 Dual Power or ( ) ( ) 24-42V DC LN-25 Pipe K V DC NO. LN-25 K Ironworker 60 (1) STT capability only w/k Dual Power Model. (2) All models; Arcross the Arc (3) K Only; Control Cable

61 Power Feed 25M Premium Welding Solution with a Portable Design! Lincoln offers this full featured design in a robust package that can meet industry challenges. The lightweight construction, durable case, as well as the patented design of the MAXTRAC wire drive system delivers the results you need. Push-Pull Capability is a standard function that delivers premier aluminum performance by offering uniform feeding, as well as a flexible system for extending the gun. Hardened and Construction Ready. Built tough for rough environments. From construction to shipbuilding, this design will meet your expectations. Packaged standard with either a durable aluminum or plastic case. Internal Lighting. High intensity LEDs illuminate the wire drive. Internal heating maintains control of humidity on your consumable by keeping the package warmed and protected in an enclosed case. Mode Select Panel (MSP4) allows easy access to the Power Wave library of waveforms. Advanced controls and set-up options are only a fingertip away! Dual Procedure and Memory Buttons allow you to set-up an A and B procedure to simplify on the-fly switching. K Power Feed 25M (Aluminum Case) K Power Feed 25M (Plastic Case) SEMIAUTOMATIC WIRE FEEDERS MIG Pulsed STT Flux-Cored Output Stick TIG Gouging Unit Includes Electrode Pigtail MSP4 Panel Dual Procedure/Memory Panel Push-Pull Gun Connector Remote Control Connector Gun Receiver Bushing Standard & Extra Torque Gearing Magnum PRO Gun & Cable Assemblies Self-Shielded Gun & Cable Assemblies K ArcLink /Linc-Net Control Cables K Micro Wire Straightner More options at end of section E8.271 Product Product Wire Feed Speed Range Wire Size Range Solid Wire Size Range Cored H x W x D Net Weight Name Number Power Gearing ipm (m/min) in. (mm) in. (mm) in. (mm) lbs.(kg) Power Feed 25M K VDC Standard Speed Solid: ( ).023-1/16 ( ).030-5/64 ( ) 14.5 x 8.5 x (Aluminum Case) (factory setting) Cored: ( ) (368 x 216 x 597) (15.9) K Extra Torque Solid: ( ).023-1/16 ( ).030-3/32 ( ) (Plastic Case) Cored: ( ) 40 VDC * No LincNet support for older non-m series Power Wave units. Power Feed 10M Single and Dual Bench Wire Feeders When you need a versatile, multi-process industrial wire feeder for welding virtually any material, you need the Power Feed 10M. Choose the Power Feed 10M for automotive manufacturing, shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction. World-class arc performance on steel, stainless steel, aluminum and other materials. Waveform Control Technology featuring patented processes like Pulse-On-Pulse, for a TIG-like bead appearance, and Power Mode, for a stable arc at low current levels. Utilizes ArcLink the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the power source. Pulsed MIG process great for low spatter, low heat input and out-of-position applications makes virtually any operator a better welder! Easy-to-understand standard user interface panel with large numeric displays make it easy to set weld parameters and recall previously saved procedures. Features push-pull capability for great performance on aluminum. K Power Feed 10M (shown with optional coil adapter and wire) MIG Pulsed STT Flux-Cored Output Stick TIG Gouging Dual Bench Model Includes Wire Reel Stand MSP4 Panel Dual Procedure/Memory Panel ArcLink /Linc-Net Control Cable Weld Power Cable, 8 ft. (2.4 m) High Speed Pinion Gear Power Wave Utilities CD-ROM with Power Wave Manager K1543-XX ArcLink /Linc-Net Control Cable K Wire Straightener K2593-XX Coaxial Weld Power Cable More options at end of section E VDC Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle in/min (m/min) in. (mm) in. (mm) lbs.(kg) Power Feed 10M K VDC 600A/60% High Speed: High Speed: 18.5 x 13.5 x Single Bench Model 500A/100% ( ) Solid:.025-1/16 ( ) (470 x 343 x 775) (28.1) Low Speed: Cored:.035-5/64 ( ) Power Feed 10M K ( ) Low Speed: 20.0 x 20.0 x Dual Bench Model Solid:.025-3/32 ( ) (508 x 508 x 781) (40.8) Cored: ( ) 61

62 SEMIAUTOMATIC WIRE FEEDERS Power Feed 10M Single and Dual Boom Wire Feeders The Power Feed 10M single or dual industrial wire feeders are recommended for multi-process wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrication industries, particularly when code quality work is required. Waveform Control Technology featuring patented processes like Pulse-On-Pulse, for a TIG-like bead appearance, and Power Mode, for a stable arc at low current levels. ArcLink capability for networking welding equipment. Pulsed MIG process great for low spatter, low heat input and out-of-position applications makes virtually any operator a better welder! Easy-to-understand standard user interface panel with large numeric displays make it easy to set weld parameters and recall previously saved procedures. Power Wave Manager software allows for easy system configuration via either the serial port or the ethernet port on the Power Wave power source. K Power Feed 10M Single Boom Model MIG Pulsed STT Flux-Cored Stick TIG Gouging Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg) Power Feed 10M K VDC 600A/60% High Speed: High Speed: Control: 13.0 x 8.5 x Single Boom Model 500A/100% ( ) Solid:.025-1/16 ( ) (330 x 215 x 105) (3.8) Low Speed: Cored:.035-5/64 ( ) Wire Drive: 7.6 x 12.9 x ( ) Low Speed: (195 x 325 x 345) (13.6) Power Feed 10M K Solid:.025-3/32 ( ) Control: 13.0 x 8.5 x Dual Boom Model Cored: ( ) (330 x 215 x 105) (3.8) Wire Drive: 9.0 x 19.0 x (228 x 483 x 394) (22.7) Output Dual Boom Model Includes MSP4 Panel Dual Procedure/Memory Panel Gun Trigger Cable ArcLink /Linc-Net Control Cables, 8 ft. (2.4 m) and 25 ft. (7.6 m) Hardware Kit (high speed pinion gear, mounting hardware) Power Wave Utilities CD-ROM with Power Wave Manager Magnum Gun & Cable Assemblies K Wire Straightner K Coaxial Weld Power #1 Cable, 100 ft. (30.5 m) KP S Drive Roll Kit in. ( mm) Solid Wire More options at end of section : E VDC 62

63 Semiautomatic Wire Feeders Options See the Recommended Equipment Options section for descriptions. SEMIAUTOMATIC WIRE FEEDERS LF-72 and LF-74 Wire Feeders Required Options Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. K Gun Receiver Bushing K Gun Receiver Bushing K Magnum 550 Gun Adapter K Miller Gun Receiver Bushing K OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate Adapter 10 Series Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the Recommended Equipment Options section. Control Cables and Adapters See Control Cables and Adapters chart in the Recommended Equipment Options section. K Postflow and Burnback Timer Kit K Remote Voltage Control Kit K Incoming Bushing for Lincoln Conduit,.025-1/16 in. ( mm) wire K Incoming Bushing for Lincoln Conduit, 1/16-1/8 in. ( mm) wire K162-1 Spindle Kit, 2 Inch (50.8 mm) Hub K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) Harris Argon/CO 2 Flowmeter Regulator & Hose Kit, 10 ft. (3.0 m) K Adapter for Competitive Power Sources K1798 Adapter Cable, Male 14-pin Control Cable to Terminal Strip K Volt Transformer Kit Additional Options For Base Model K Standard Duty Wire Reel Stand, 44 lbs. (20 kg) spools, max. K Heavy Duty Wire Reel Stand, 60 lbs. (27.2 kg) spools, max. Additional Options For Feeders Equipped With Standard Duty Wire Reel Stand, 44 lbs. (20 kg) spools, max. K163 Undercarriage K lb. (6.4 kg) Innershield Coil Adapter K468 8 in. (203 mm) O.D. Spool Adapter K Plastic Wire Cover, lbs. ( kg) Additional Options For Feeders Equipped With Heavy Duty Wire Reel Stand K Insulated Lift Bail, 60 lbs kg) spools, max. K Light Duty Caster Kit K Swivel Platform K163 Undercarriage K lb. (6.4 kg) Innershield Coil Adapter K468 8 in. (203 mm) O.D. Spool Adapter K Plastic Wire Cover, lbs. ( kg) K lb. ( kg) Coil Adapter, 2 inch (50.8 mm) spindle K Plastic Wire Cover, up to 60 lbs. (27.2 kg) Power Source Options MIG Welders (CV), Multi-Process Welders (CC/CV) LN-8 and LN-9 Wire Feeders Required Options Drive Roll and Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the Recommended Equipment Options section. Control Cables and Adapters See Control Cables and Adapters chart in the Recommended Equipment Options section. Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. K Heavy Duty Wire Reel Stand K Insulated Lift Bail K Light Duty Caster Kit K Swivel Platform K363P lb. ( kg) Readi-Reel Adapter K lb. ( kg) Coil Adapter, 2 inch (50.8 mm) spindle K lb. (6.4 kg) Innershield Coil Adapter K468 8" (203.2 mm) O.D. Spool Adapter K Plastic Wire Cover, lbs. ( kg) K Plastic Wire Cover, up to 60 lbs. (27.2 kg) K425 Gas Solenoid Kit (for codes above 9131) K261 Wire Feed Speed Meter Kit K202 Burnback Kit K305 Wire Reel and Flux Tank Assembly K163 Undercarriage K110 Mechanized Hand Travel Unit K Squirtmobile Power Pack, 50 ft. (15.2 m) K283 Portable Digital Wire Feed Speed Meter Power Source Options Multi-Process Welders (CC/CV) excludes Invertec V350-PRO and Flextec 450 LN-10 and DH-10 Wire Feeders Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the Recommended Equipment Options section. Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. Control Cables and Adapters See Control Cables and Adapters chart in the Recommended Equipment Options section. K Gun Receiver Bushing K Gun Receiver Bushing K Magnum 550 Gun Adapter K Miller Gun Receiver Bushing K OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate Adapter 10 Series K Incoming Bushing for Lincoln Conduit,.025-1/16 in. ( mm) wire K Incoming Bushing for Lincoln Conduit, 1/16-1/8 in. ( mm) wire K Wire Straightener K Micro Wire Straightener K162-1 Spindle Kit, 2 Inch (50.8 mm) Hub K lb. (6.4 kg) Innershield Coil Adapter K363P lb. ( kg) Readi-Reel Adapter K lb. ( kg) Readi-Reel Adapter K lb. ( kg) Coil Adapter, 2 inch (50.8 mm) spindle K Plastic Wire Cover, lbs. ( kg) K Plastic Wire Cover, up to 60 lbs. (27.2 kg) K590-6 Water Connection Kit K683-3 Dual Procedure Switch (5-pin) K Volt Transformer Kit K283 Portable Digital Wire Feed Speed Meter K Inverter and Wire Feeder Cart LN-10 and DH-10 Wire Feeders, con t. For LN-10 only: K163 Undercarriage K Swivel Platform K Light Duty Caster Kit K Insulated Lift Bail Power Source Options MIG Welders (CV) excludes CV-305 Multi-Process Welders (CC/CV) STT -10 Wire Feeder Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the Recommended Equipment Options section. Boom: Drive-to-Control Box K Head to Control, 20 ft. (6.0 m) K Head to Control, 25 ft. (7.6 m) Bench: STT -10 to Power Source and Boom: Control Box-to-Power Source K Control / Weld Cable, 10 ft. (3.0 m) K Control / Weld Cable, 25 ft. (7.6 m) K Control / Weld Cable, 50 ft. (15.2 m) K Gun Receiver Bushing K Gun Receiver Bushing K Magnum 550 Gun Adapter K Miller Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate Adapter 10 Series K Sense Lead Kit, 25 ft.(7.6 m) K Sense Lead Kit, 75 ft. (22.9 m) K Robotic Interface Module K468 8 in. (203.2 mm) O.D. Spool Adapter K363P lb. ( kg) Readi-Reel Adapter K lb. ( kg) Coil Adapter, 2 inch (50.8 mm) spindle K Plastic Wire Cover, lbs. ( kg) K Plastic Wire Cover, up to 60 lbs. (27.2 kg) K683-3 Dual Procedure Switch (5-pin) K Light Duty Caster Kit K Insulated Lift Bail Power Source Options Invertec STT II 63

64 SEMIAUTOMATIC WIRE FEEDERS Semiautomatic Wire Feeders Options, con t. See the Recommended Equipment Options section for descriptions. Activ8 Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. Coaxial Weld Power Cables See Coaxial Weld Power Cables listing in the Recommended Equipment Options section. Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the Recommended Equipment Options section. K Gun Receiver Bushing K Gun Receiver Bushing K Magnum 550 Gun Adapter K489-7 Dual Schedule Fast-Mate Adapter 10 Series K Plastic Case K Work and Wire Feeder 2/0 Weld Cable, 10 ft. (3.0 m) Package K Twist Mate Cable Plug, For 2/0-3/0, mm 2 cable K Tweco -Style Adapter Plug K484 Jumper Plug Kit K910-1 GC-300 Work Clamp K910-2 GC-500 Work Clamp K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K283 Portable Digital Wire Feed Speed Meter Power Source Options CV-400, CV-655, Invertec STT II Engine Driven Welders Multi-Process Welders (CC/CV) LN-23P Wire Feeder Required Options K A FCAW-SS Gun, 10 ft. (3.0 m),.068-5/64 in. ( mm) Options for K316L-1 only K350 LN-23P Adapter Kit, For Terminal Strip Connection K350-1 LN-23P Adapter Kit, For 14-pin Connection Power Source Options MIG Welders (CV) Multi-Process Welders (CC/CV) Engine Driven Welders LN-25 PRO, Pipe, and Ironworker Wire Feeders (includes Dual Power and Extra Torque models) Required Options Weld Power Cables See Weld Power Cables chart in Recommended Equipment Options section. Drive Roll and Wire Guide Kits See chart in Recommended Equipment Options section. Control Cables and Adapters See Control Cables and Adapters chart in Recommended Equipment Options section. K Gun Receiver Bushing K Gun Receiver Bushing K Magnum 550 Gun Adapter K Miller Gun Receiver Bushing K OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate Adapter 10 Series K Adapter for Competitive Power Sources K Preflow, Postflow and Burnback Timer Kit K484 Jumper Plug Kit K363P lb. ( kg) Readi-Reel Adapter K lb Innershield Coil Adapter K468 8 in. (203.2 mm) O.D. Spool Adapter K Replacement Case Kit - Polycarbonate K Twist-Mate Plug, For 2/0-3/0, mm 2 Cable K Micro Wire Straightener Power Feed 25M Wire Feeder Push-Pull Guns See Push-Pull Guns chart in the Recommended Equipment Options section. K590-6 Water Connection Kit K Push-Pull Gun Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) ArcLink /Linc-Net Control Cables See ArcLink /Linc-Net Control Cables chart in the Recommended Equipment Options section. Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the Recommended Equipment Options section. K Coaxial Weld Power Cable (350A), 25 ft. (7.6 m) K Coaxial Weld Power Cable (350A), 50 ft. (15.2 m) K Coaxial Weld Power Cable (300A), 75 ft. (22.9 m) K Coaxial Weld Power Cable (300A), 100 ft. (30.5 m) K Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. (30.5 m) Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. K Gun Receiver Bushing K Gun Receiver Bushing K Magnum 550 Gun Adapter K Miller Gun Receiver Bushing K OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate Adapter 10 Series K Micro Wire Straightner K ArcLink T Cable Connector K Replacement Case (Polycarbonate) K Pin to 6-Pin Adapter Cable K Pin to 7-Pin Adapter Cable K857-2 Remote Output Control (12-Pin), 25 ft. (7.6 m) TIG Options K PTA-17 Pro-Torch TIG Torch, 12.5 ft. (3.8 m), 2 pc K PTA-17 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc K PTA-26 Pro-Torch TIG Torch, 12.5 ft. (3.8 m), 2pc K PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc K870-2 Foot Amptrol, 12-Pin K963-4 Hand Amptrol, 12-Pin Power Source Options Power Wave 355M, 455M, 455M/STT, R350 and 655R Power Feed 10M and Power Feed 10M Dual Wire Feeders Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the Recommended Equipment Options section. ArcLink /Linc-Net Control Cables See ArcLink /Linc-Net Control Cables chart in the Recommended Equipment Options section. Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. K Coaxial Weld Power Cable (350A), 25 ft. (7.6 m) K Coaxial Weld Power Cable (350A), 50 ft. (15.2 m) K Coaxial Weld Power Cable (300A), 75 ft. (22.9 m) K Coaxial Weld Power Cable (300A), 100 ft. (30.5 m) K Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. (30.5 m) K Gun Receiver Bushing K Gun Receiver Bushing K Magnum 550 Gun Adapter K Miller Gun Receiver Bushing K OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate Adapter 10 Series K683-3 Dual Procedure Switch (5 pin) K ArcLink T Cable Connector K Wire Straightener K Micro Wire Straightener K lb. (6.4 kg) Innershield Coil Adapter K468 8 in. (203.2 mm) O.D. Spool Adapter K363P lb. ( kg) Readi-Reel Adapter K Plastic Wire Cover, lbs. ( kg) K Plastic Wire Cover, up to 60 lbs. (27.2 kg) K lb. ( kg) Coil Adapter, 2 inch (50.8 mm) spindle) K Incoming Bushing for Lincoln Conduit.025-1/16 in. ( mm) wire K Incoming Bushing for Lincoln Conduit 1/16-1/8 in. ( mm) wire K590-6 Water Connection Kit K Flow Sensor K283 Portable Digital Wire Feed Speed Meter K Dual Procedure/Memory Pane For Single Bench and Dual Bench Models only: K Push-Pull Gun Adapter Kit K Light Duty Caster Kit K Foot Amptrol Connector Kit For Single Bench Model only: K Swivel Platform K Insulated Lift Bail Power Source Options Power Wave 355M, 455M and 455M/STT

65 SUBMERGED ARC MAXsa 10 Controller & MAXsa 22 Feed Head Full control over hard automation applications MAXsa 19 Controller & MAXsa 29 Feed Head Recommended for integrator or robotic SAW applications Power Wave Maximum control over deposition and penetration in single or multi-arc environments. EQUIPMENT AC/DC 1000 SD ADVANCED PROCESS DIGITAL EQUIPMENT LN-8 and LN-9 Semiautomatic, Shop or Field, Fabrication or Hardfacing Cruiser 1,000 amps at 100% duty cycle Tractor LT-7 Tractor Self-Propelled, Mechanized Track Capable NA-3S, NA-4 & NA-5 Control & Heads Automatic, High Deposition, Beam Mountable. FEEDER / HEADS / DRIVES Idealarc DC Duty Cycle for industrial manufacturing Idealarc DC-655 Efficiently delivers % duty cycle Idealarc DC % duty cycle Idealarc % duty cycle DC-1500 Idealarc Specifically designed for NA-4 equipment % duty cycle. AC-1200 POWER SOURCES WIRE FEEDER MODEL Power Source Required Wire Feed Speed Range ipm (m/min) OUTPUT Solid Wire Size Range in. (mm) Cored Wire Size Range in. (mm) MIG PROCESS Flux-Cored Submerged Arc INPUT Power ArcLink FEATURES Waveform Control Technology Digital Display Semiautomatic (Hand-held) Mechanized (Tractors) Automatic LN-8 Feeder LN-9 Feeder LT-7 Tractor Cruiser Tractor NA-3 Control & Heads NA-4 Control & Heads NA-5 Control & Heads MAXsa 10 Controller & 22 Feed Head MAXsa 19 Controller & 29 Feed Head DC-600, DC-655 DC-600, DC-655 DC-600, DC-655, DC-1000 Power Wave AC/DC 1000 SD DC-600, DC-655, DC-1000, DC-1500 AC-1200 DC-600, DC-655, DC-1000, DC-1500 Power Wave AC/DC 1000 SD Power Wave AC/DC 1000 SD ( ) ( ) ( ) ( ) ( ) Subject to arc voltage used ( ) ( ) ( ).040-3/32 ( ).040-3/32 ( ) 3/32-3/16 ( ) 1/16-7/32 ( ) 1/16-7/32 ( ) 1/16-7/32 ( ).035-7/32 ( ).045-7/32 ( ).045-7/32 ( ) ( ) ( ).045-5/32 ( ).045-5/32 ( ) 115 VAC 115 VAC 115 VAC 40 VDC 115 VAC 115 VAC 115 VAC 40 VDC 40 VDC WELDER MODEL Mode Polarity OUTPUT Current Range (Amps) Stick TIG PROCESS MIG Pulsed Flux-Cored Submerged Arc Arc Gouge INPUT Phase Hertz Waveform Control Technology ArcLink FEATURES Production Monitoring Stackable 7-Yr. Warranty on Power Rectifier Analog Digital Idealarc DC-600 Idealarc DC-655 Idealarc DC-1000 Idealarc DC-1500 Idealarc AC-1200 Power Wave AC/DC 1000 SD CC CV CC CV CC CV CC CV CC CV CC CV DC DC DC DC AC AC/ DC /60 KEY: Excellent Good Optional Analog Digital 65

66 SUBMERGED ARC & AUTOMATIC EQUIPMENT Power Wave AC/DC 1000 Increase Productivity, Quality and Flexibility Software-driven output delivers maximum control over the deposition rate and penetration in single or multi-arc environments VAC, 50/60Hz Voltage Offers the ability to be connected anywhere in the world. No Hardware Reconfiguration Required with Easy Polarity Switching Eliminates downtime. Easy to Parallel Machines or Run Multiple Arcs. 3-Phase Voltage Eliminates the imbalance associated with transformer-based AC welding machines. 95% Power Factor Correction Enables connection of multiple machines on the same plant infrastructure for lower installation costs. Severe Duty Can be stored outdoors. IP23 Rated. ArcLink, Ethernet, and DeviceNet Communication Offers remote process monitoring, control and troubleshooting. True Energy Measures, calculates and displays instantaneous energy in the weld for critical heat input calculations. Production Monitoring 2 Track equipment usage, store weld data and configure limits to assist in welding efficiency analysis. Software Based Controls Can be upgraded as new features become available. iarc Digital Control 90 times faster than the previous generation, delivering a responsive arc. SD K Power Wave AC/DC 1000 SD DC+ Submerged Arc DC- Submerged Arc Balanced AC Submerged Arc Variable AC Submerged Arc Output CC AC CV DC Hz PHASE K Cruiser Tractor K MAXsa 10 Controller K MAXsa 22 Feed Head K MAXsa 19 Controller K MAXsa 29 Feed Head More options at end of section E9.181 Integrated Solutions Basic Automation Solutions Robotic Solutions Product Name Product Number Power Rated Output Current/Voltage/Duty Cycle Rated Output Output Range Dimensions - H x W x D inches (mm) Net Weight lbs. (kg) Power Wave AC/DC 1000 SD K (1) 380/400/460/500/575/3/50/ A/44V/100% 82/79/69/62/ A 49.2 x 19.2 x 46.2 (1250 x 488 x 1174) 800 (363) (1) Filter is required to meet CE conducted emission requirements. The K must be used with the K Cruiser Tractor Submerged Arc Welding Tractor The self propelled, modular Cruiser travel carriage, used with the Power Wave AC/DC 1000 SD power source, can deliver deposition rates up to 60 lbs per hour for butt and fillet joints on lengthy plate welding applications common in bridge or barge decking, large tank fabrication or shipbuilding. Reliable Operation Strong, rigid and stiff especially where you need it most. - Sturdy welded base frame. - Substantial steel mast stands up to daily construction site use. - Heavy duty ceramic coated adjustment rails resist deflection, corrosion and wear. - Simple cast wheels Equipped with temperature and slip resistant rubber tires and adjust with just two screws. - Robust Tube and Clamp Design Trouble-free feeding component mounting. - Adjustable Extended Length Outriggers Make it easy to angle tractor movement. Advanced Control Pendant Removable, lightweight, impact resistant aluminum user interface can be used to save procedures, apply limits and lockouts for any or all controls. Multiple Configurations Flexible system allows set up with or without a track and three or four wheel operation. K Cruiser Tractor Submerged Arc Product Product Rated Output Wire Feed Speed Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle Gear Box ipm (m/min) Solid - inches (mm) inches (mm) lbs.(kg) Cruiser Tractor K VDC 1000A/100% 142: /16-7/32 29 x 23 x ( ) ( ) (737 x 584 x 914) (81) Output 40 VDC Cruiser Unit (K3048-1) Includes Conduit Tubing, 5 feet (1.5 m) 5/32 in. 600 Amp Contact Nozzle Assembly 5/32 in. Contact Tip Nozzle Extension, 5 in. (127 mm) Nozzle Extension Insulator Flux Tubing Flux Hose Clamps Wire Reel Assembly Wheels for Track Operation Manually Guided Steering Wheel Front and Rear Outriggers Note: Does not include a control cable. K396 Track Section K1543-XX ArcLink Control Cable KP Nozzle Extension More options at end of section Power Source K Power Wave AC/DC 1000 SD E

67 MAXsa 10 Controller ArcLink -enabled Controller for Power Wave AC/DC 1000 SD Systems The MAXsa 10 controller offers a single monitoring and control point for the entire hard automation welding system. Operators have full control over AC and DC welding parameters and easy PLC interfacing to control fixture travel, timers and other system commands. Severe Duty Ready The controller is IP23 rated and ready for operation in harsh environments. Pendant Box Mount the controller in the standard protective box or remove the pendant for hand-held operation. Extend hand-held operation from 4 feet (1.2 m) up to 100 feet (30.5 m) with an ArcLink extension cable. Eight Procedure Memories Pre-set and save your optimal welding parameters for repeating applications and recall later for fast changeovers. User-Friendly Controls Clear digital display and controls make it easy to set weld modes, AC operation, strike/start/end options, travel stop/start, timers and other parameters. Limit Control Apply operator procedure limits or lockout on any or all parameters. Waveform Control Technology Allows the user to choose from a library of pre-programmed weld modes. Parameters for each mode can be adjusted within a limited range to achieve optimal balance between deposition rate and penetration. SUBMERGED ARC & AUTOMATIC EQUIPMENT K MAXsa 10 Controller Submerged Arc Output 40 VDC K MAXsa 10 Mounting Bracket (Only required for TC-3 Travel Carriage) More options at end of section E VDC IP23 Rated Tested and approved to withstand rain, humidity, dust and other environmental conditions. When placed vertically, the unit can be stored outdoors. Product Name Product Number Power Rated Output Current / Duty Cycle Dimensions - H x W x D inches (mm) MAXsa 10 K VDC N/A 15 x 13 x 4 (381 x 259 x 102) Net Weight lbs. (kg) 25 (11.3) MAXsa 22 Feed Head Submerged Arc Hard Automation Wire Drive for Power Wave AC/DC 1000 SD Systems Designed specifically for hard automation applications, the MAXsa 22 Wire Drive delivers accurate wire feeding of large diameter submerged arc wires. Based on Lincoln s proven gearbox and cast aluminum feedplate, the MAXsa 22 model features a 32VDC permanent magnet, high torque motor that delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed of up to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio. Flexible Configuration Can be used in single, tandem, Twinarc or multiple arc applications. Closed Loop Speed Control Facilitates full control over starting, running and stopping wire feed speed. IP23 Rated Tested to withstand harsh environments. Standard Conversion Kits Used to change the speed ratio to match the requirements of your application. Multi-Axis Rotation Rotational feed head adjustment in two planes allows flexible, accurate setup for fixturing or arc locating. Additional positioning flexibility can be achieved with the optional horizontal and vertical lift adjuster. Standard Accessories Including an adjustable wire straightener, cross-seam adjuster and electrical valve flux hopper and mounting bracket for TC-3 carriage. K MAXsa 22 Feed Head Submerged Arc Output K325HCS TC-3 Self-Propelled Travel Carriage (5-75 ipm) K389 Flux Hopper for Tandem Arc K231-1 Submerged Arc Contact Nozzle Assembly More options at end of section E VDC TC-3 The TC-3 travel carriage allows the mounting of up to two feed heads/controllers and wire reels to a beam for basic hard automation installations. Product Name MAXsa 22 Head (includes flux hopper) Product Number Power Rated Output Current / Duty Cycle K VDC 1000A / 100% Gear Box (1) 142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-2, K2312-2, or K2311-1) Wire Feed Speed Range (1) imp (m/min.) Wire Size Range (1) in. (mm) Solid 142:1 (1) ( ) 5/32-7/32 ( ) 95:1 (1) ( ) 1/8-5/32 ( ) 57:1 (1) (1-12.7).045-1/16 ( ) Dimensions H x W x D inches (mm) 12 x 14 x 10 (305 x 355 x 254) Net Weight lbs. (kg) 80 (36.3) 67

68 SUBMERGED ARC & AUTOMATIC EQUIPMENT MAXsa 19 Controller Submerged Arc Systems for Integrators and Robotic Applications for Power Wave AC/DC 1000 SD Systems The MAXsa 19 controller is specifically designed to relay wire feed commands to the MAXsa 29 when a customer-supplied user interface is used in place of the MAXsa 10 controller. Typically, this occurs in a variety of third party integrator solutions that include integration hardware like turning rolls, panel lines, seamers and pipe mills fixturing. Compact Size Makes it easy to position in custom integrator solutions. Fast Digital Communication with the Power Wave AC/DC 1000 SD via ArcLink cable and to the wire drive via a 14 pin control cable. Standard I/O Connector Block for start/stop, forward/reverse feed and shutdown input interfacing with external accessories. Standard Status Indicator aids diagnostic system troubleshooting. IP23 Rated Tested to withstand harsh environments. K MAXsa 19 Controller Submerged Arc Output 40 VDC More options at end of section E VDC Bottom View of K Contact us at automation@lincolnelectric.com for more information on robotic applications. Product Name Product Number Power Rated Output Current / Duty Cycle Dimensions - H x W x D inches (mm) MAXsa 19 K VDC 1000A/100% 9 x 10.5 x 3 (229 x 267 x 76) Net Weight lbs. (kg) 7 (3.2) MAXsa 29 Feed Head Submerged Arc Systems for Integrators and Robotic Applications for Power Wave AC/DC 1000 SD Systems The compact MAXsa 29 Feed Head is intended for integrator solutions as well as the latest submerged arc robotic applications. Closed Loop Speed Control Facilitates full control over starting, running and stopping wire feed speed. 32V DC Permanent Magnet, High Torque Motor Delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. Top speed of up to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio. IP23 Rated Tested to withstand harsh environments. Standard Conversion Kits Used to change the speed ratio to match the requirements of your application. Multi-Axis Rotation Rotational feed head adjustment in one plane allows flexible, accurate setup for fixturing. Standard adjustable wire straightener. K MAXsa 29 Feed Head Submerged Arc Output K231-1 Submerged Arc Contact Nozzle Assembly More options at end of section E VDC Contact us at automation@lincolnelectric.com for more information on robotic applications. Product Name Product Number Power Rated Output Current / Duty Cycle MAXsa 29 Head K VDC 1000A / 100% Gear Box () 142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-2, or K2311-1) Wire Feed Speed Range (1) imp (m/min.) Wire Size Range (1) in. (mm) Solid 142: ( ) 5/32-7/32 ( ) 95: ( ) 1/8-5/32 ( ) 57: (1-12.7).045-1/16 ( ) Dimensions H x W x D inches (mm) 13 x 16 x 10 (330 x 406 x 254) Net Weight lbs. (kg) 35 (15.9) 68

69 Idealarc DC-600, DC-655, & DC-1000 Industrial DC Multi-Process Welders Rugged construction, simple controls and rated 100% duty cycle output make these machines a sound investment for heavy duty shop applications. K Idealarc DC-600 Idealarc DC V, 15 amps, duplex auxiliary power receptacle (60Hz models) makes it easy to power lights, grinders and other shop tools at your work station. Full range output voltage control for easy operation and precise control. Standard analog ammeter and voltmeter. Mode switch for selecting desired output characteristics. Windings and rectifiers protected against moisture and corrosive environments. Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other. Seven-year warranty on power rectifier. K Idealarc DC-655 Idealarc DC-655 CC Arc Force Control Knob with built-in Hot Start. Idle Shut Down mode automatically shuts machine off when not in use to minimize power consumption. Fan-As-Needed solid state thermally controlled cooling fan operates only when required. Minimizes power consumption, operating noise and dust intake. Separate output studs let you choose low or high inductance. Panel switches are behind front latched panel, for remote or machine panel output control, and output on or remote on selection, and CC, CV Subarc or CV MIG mode selection. Low profile case allows stacking machines up to three high to conserve floor space. Seven-year warranty on power rectifier. K Idealarc DC-1000 Idealarc DC amp output connections provide enhanced arc characteristics for low amperage submerged arc and MIG welding procedures. Single range control for precise output control and easy operation. Terminal strip and output studs for remote connections and cable. Low profile case allows installation of a work-bench and for stacking up to 2 machines to conserve floor space. Removable side panels for easy access to internal parts. Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%. Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion. Seven-year warranty on power rectifier. SUBMERGED ARC & AUTOMATIC EQUIPMENT Stick TIG MIG Output CC CV Flux-Cored Submerged Arc Gouging DC 3 DC-600 K804-1 Multi-Process Switch K Paralleling Kit* (for codes above 10500) K Paralleling Kit* (for codes below 10500) K842 Undercarriage DC-655 K Digital Meter Kit K Dual Process Switch K Paralleling Kit K842 Undercarriage DC-1000 K Paralleling Kit K857 Remote Output Control K843 Amptrol Adapter Kit K1798 Terminal Strip Adapter Cable More options at end of section E5.40 (Idealarc DC-600) E5.46 (Idealarc DC-655) E5.50 (Idealarc DC-1000) * Cannot be used with VRD models. Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Idealarc DC-600 K /460/3/60 600A/44V/100% 108/54A CV: A, 13-44V 30.7 x 22.2 x w/multi-process Switch 680A/44V/60% CC: A, 24-42V (781 x 565 x 965) (237) Idealarc DC-600 K K /460/575/3/60 108/54/43.2A Idealarc K /460/575/3/60 650A/44V/100% 122/61/49A 13-44V 27.5 x 22.2 x DC-655 (815A/44V/60%) A Max. (699 x 564 x 965) (327) OCV: 46V (CV) 68V (CC) Idealarc K /460/3/ A/44V/100% 193/96.5A 16-46V 30.7 x 22.5 x DC-1000 K /3/ A (781 x 572 x 991) (372) NOTE: 50 Hertz models also available. PHASE Hz 69

70 SUBMERGED ARC & AUTOMATIC EQUIPMENT Idealarc DC-1500 Multi-Process DC Arc Welding Power Source The precise output of the DC-1500 enhances productivity and quality control when used with Lincoln Electric NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors. Full range output voltage control for easy operation and precise output control. Mode switch used to select the desired output characteristics for the process being used. Line voltage compensation for maintaining weld consistency, even with line voltage changes of ±10%. Fan cooled with electronic and thermostatic protection from current overload and excessive temperatures. Function lights built into the printed circuit boards speed diagnostics. Windings and rectifiers protected against moisture and corrosive environments. Removable side panels for easy access to internal parts. Recessed front panel protects operating controls. Terminal strip and output studs for remote connections and cable. Seven-year warranty on power rectifier. K1275 Idealarc DC-1500 Flux-Cored Submerged Arc Output CC CV DC 3 K Paralleling Kit K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30.5 m) K843 Amptrol Adapter Kit More options at end of section E5.60 PHASE 60 Hz Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Idealarc K /3/ A/44V/100% 184A A 57.2 x 22.3 x DC A/60V/100% 20-60V (1453 x 566 x 965) (644) NOTE: 50 Hertz models also available. Idealarc AC-1200 Automatic Submerged Arc Welding Power Source The AC-1200 submerged arc power source is specifically designed for operation with Lincoln Electric s NA-4 automatic wire feeder. It is a power source that you can count on day-in and day-out to provide proven performance. Scott connection taps standard for two AC welding heads operated in tandem. Rheostat adjusts the output settings while welding or at idle. Three output studs with overlapping ranges. ±10% input line voltage compensation for maintaining weld consistency. Thermostatic protection from current overload and excessive temperatures. Terminal strip for remote control and wire connections and output studs for welding cables. Removable side panels for easy access to internal parts. Windings and rectifiers protected against moisture and corrosive environments. Seven-year warranty on power rectifier. K1276 Idealarc AC-1200 Submerged Arc Output CC Weld Fume Control System More options at end of section E5.70 AC 1 PHASE 60 Hz Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Idealarc K /1/ A/44V/100% 182A A 57.2 x 22 x AC-1200 (1453 x 560 x 965) (712) NOTE: 50 Hertz models also available. 70

71 NA-3S, NA-4 & NA-5 Control & Heads Automatic Welding Systems Improve productivity with the NA-3S, NA-4, or NA-5 automatic wire feeders. These systems have been specially designed to deposit more weld metal at faster travel speeds which eliminates bottlenecks and cuts costs. Solid state controls allow for precise control of welding procedures, striking characteristics, as well as bead size and shape. Easily adjusted for a wide range of processes, feed speeds, and wire sizes. Compact units with excellent flexibility to fit into simple fixtures or the most complex automated production lines. Rugged construction minimizes downtime and maintenance costs. K356-2 NA-5 SUBMERGED ARC & AUTOMATIC EQUIPMENT Flux-Cored Submerged Arc Output Required Options Nozzle Assembly Control Cable Weld Power Cable Power Source Wire Reel(s) and mounting More options at end of section E9.10 (NA-3S, NA-4) E9.30 (NA-5) VAC 60 Hz Product Product Wire Feed Speed Range Wire Size Range - in. (mm) Name Number ipm (m/min) Solid NA-3S Controller K ( ).035-7/32 ( ) NA-4 Controller K388-2 subject to arc voltage used.035-7/32 ( ) NA-5 Controller K ( ).035-7/32 ( ) NA-3S/NA-4 Head K208A subject to arc voltage used 3/32-7/32 ( ) NA-3S/NA-4 Head K208B subject to arc voltage used.035-3/32 ( ) NA-3SF/NA-4F Head K209A subject to arc voltage used 3/32-7/32 ( ) NA-3SF/NA-4F Head K209B subject to arc voltage used.035-3/32 ( ) NA-5S Head K346A ( ) 3/32-7/32 ( ) NA-5S Head K346B ( ) 1/16-3/32 ( ) NA-5SF Head K347A ( ) 3/32-7/32 ( ) NA-5SF Head K347B ( ) 1/16-3/32 ( ) Submerged Arc for every industry. Beam-mounted, portable tractor or semiautomatic systems for heavy fabrication environments. Submerged arc welders from Lincoln Electric provide maximum control over deposition and penetration in single or multi-arc environments. 71

72 SUBMERGED ARC & AUTOMATIC EQUIPMENT LN-8 and LN-9 Semiautomatic Wire Feeders Flux-Cored Submerged Arc Output 115 VAC The LN-8 and LN-9 are semiautomatic wire feeders deliver dependable performance and reliable operation, making them ideal for shop or field operations. Heavy-Duty, recommended for larger size wires. Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls. Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding. Standard digital meter can be set to read volts, inches or meters/minute on the LN-9. Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power source to adjust procedures. K357-1 LN-9 K297 LN-8 ( K357-1 LN-9 and K297 LN-8 shown with options.) Required Options Drive Roll Kit Control Cable Terminal Strip Adapter Cable Control Extension Cable Weld Power Cable K Heavy Duty Wire Reel Stand K Insulated Lift Bail K Light Duty Caster Kit K Swivel Platform More options at end of section E8.30 Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg) LN-8 K VAC 600A/60% Solid:.040-3/32 ( ) 10.9 x 9.8 x /60 Hz ( ) Cored: ( ) (277 x 248 x 244) (16.2) Hardfacing: 7/64 (2.8) LN-9 K x 11.3 x (292 x 287 x 292) (19) LT-7 Tractor Submerged Arc DC Wire Feeder The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate only one operator is usually required. Feeds 3/32-3/16 in. ( mm) solid wires, from inches per minute ( m/min) wire feed speed. Calibrated tractor drive adjusts travel speeds from 6 in.-70 in. per minute ( m/min). Vertical head lift adjuster for adjusting electrical stick-out from 1/2-5 in. ( mm). Weld angle is up to 50 from vertical on either side; drag angle is up to 30 from vertical. Control box can be mounted either left or right, eliminating the need to return to the power source for routine procedure changes. Welds butts, horizontal fillet and lap joints to the left or right side of the tractor frame for convenience. K395-1 LT-7 Track Model Submerged Arc Output 115 VAC Unit Includes Control Cable, 25 ft. (7.6 m) Required Options Nozzle Assembly Control Cable Weld Power Cable More options at end of section E9.70 Product Product Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight Name Number Power Current/Duty Cycle ipm (m/min) Solid inches (mm) inches (mm) lbs. (kg) LT-7 K VAC 600A/100% /32-3/ x 33 x Standard 50/60 Hz 1100A/100% (with ( ) ( ) (698 x 838 x 356) (54) water cooling) LT-7 K Track Model (59) 72

73 Submerged Arc & Automatic Equipment Options See the Recommended Equipment Options section for descriptions. SUBMERGED ARC & AUTOMATIC EQUIPMENT Power Wave AC/DC 1000 SD K CE Filter K Heavy Duty Process Sense Lead, 50 ft. (15.2 m) K Heavy Duty Process Sense Lead, 100 ft. (30.5 m) K Heavy Duty ArcLink Control Cable, 25 ft. (7.6 m) K Heavy Duty ArcLink Control Cable, 50 ft. (15.2 m) K Heavy Duty ArcLink Control Cable, 100 ft. (30.5 m) K Control Cable (Heavy Duty), 4 ft. (1.2 m) K Control Cable (Heavy Duty), 16 ft. (4.9 m) K Control Cable (Heavy Duty), 25 ft. (7.6 m) K Control Cable, 14-pin, 50 ft. (15.2 m) K Control Cable, 14-pin, 100 ft. (30.5 m) K1805 Robotic Cable Adapter, 14-Pin to 22-Pin, 18 in. (457 mm) Wire Feeder Options MAXsa Controllers Cruiser Tractor K Tube and Clamp Kit K Cross Slide Assembly K Wire Straightener K396 Track Section KP Conduit K lb. ( kg) Coil Adapter MAXsa Controllers and Heads K Weld Power Cable, Lug to Lug (4/0), 35 ft. (10.7 m), two cables per package K Weld Power Cable, Lug to Lug (4/0), 60 ft. (18.3 m), two cables per package K Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. (33.5 m) Weld Power Cables, % Duty Cycle K Weld Power Cable, Lug to Lug (3/0, 600A, 60%), 10 ft. (3.0 m), Requires Qty. 3 K Weld Power Cable, Lug to Lug (3/0, 600A, 60%), 35 ft. (10.7 m), Requires Qty. 3 K Weld Power Cable, Lug to Lug (3/0, 600A, 60%), 60 ft. (18.3 m), Requires Qty. 3 K387 Tandem Arc Framework Assembly K390 Tandem Arc Wire Reels and Mountings K389 Flux Hopper Assembly K219 Automatic Flux Hopper Assembly Submerged Arc Contact Nozzle Assembly K231-1 Contact Nozzle Assembly for 3/32, 1/8 and 5/32 in. (2.4, 3.2, 4.0 mm) Wire KP Nozzle Extension, 5 inches K226R Contact Jaw Assembly for 1/8-7/32in. ( mm) Wire K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. ( mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16 in. ( mm) Wire K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle KP Liner Spring,.133 in. ID,.240 in. OD, in. (3.4 mm ID, 6.1 mm OD, mm) KP2108-1B1 Nozzle Tip KP1966-2B1 Contact Tip, Pressure Shoe Type, 1/16 in. (1.6 mm) wire diameter K285 Concentric Flux Cone Assembly K225 Sub Arc Twinarc Nozzle for 5/64 in., 3/32 in. and 1/8 in. Wire K129-1/16 Tiny Twinarc Assembly, 1/16 in. (1.6 mm) Wire K129-5/64 Tiny Twinarc Assembly, 5/64 in. (2.0 mm) Wire K129-3/32 Tiny Twinarc Assembly, 3/32 in. (2.4 mm) Wire K281 Tiny Twinarc Solid Wire Straightener TC-3 Travel Carriage K325HCS K299 TC-3 High Capacity Travel Carriage, 5-75 ipm Wire Reel Assembly for lb. ( m) Coils. K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster, 4 in. (101.6 mm) K96 Horizontal Adjuster, 2 in. (50.8 mm) K278-1 Spreadarc Oscillator K Mounting Bracket for TC-3 K Wire Straightener (Automatics) Idealarc DC-600 K804-1 Multi-Process Switch K842 Undercarriage - Hand moving K All-Terrain Undercarriage K Paralleling Kit* K Paralleling Kit* K Arc Tracker Weld Fume Control System Wire Feeder Options LN-8, LN-9, LT-7, NA-3S, NA-5 Idealarc DC-655 K Digital Meter Kit K Air Filter Kit K Dual Process Switch K Paralleling Kit K842 Undercarriage - Hand moving K All-Terrain Undercarriage K Arc Tracker Weld Fume Control System Wire Feeder Options LN-8, LN-9, LT-7, NA-3S, NA-5 Idealarc DC-1000 K Paralleling Kit K Volt Transformer Kit K857 Remote Output Control, 25 ft., (7.6 m) K857-1 Remote Output Control, 100 ft., (30.5 m) K843 K1798 Amptrol Adapter Kit Adapter Cable - Male 14-pin Control Cable to Terminal Strip K Factory Undercarriage K All-Terrain Undercarriage K Arc Tracker Weld Fume Control System Wire Feeder Options LN-9, LT-7, NA-3S, NA-5 Idealarc DC-1500 K Paralleling Kit K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30.5 m) K843 Amptrol Adapter Kit Weld Fume Control System Wire Feeder Options NA-3S, NA-5, LT-7 Idealarc AC-1200 Weld Fume Control System Wire Feeder Options NA-4 * Cannot be used with VRD models. 73

74 SUBMERGED ARC & AUTOMATIC EQUIPMENT Submerged Arc & Automatic Equipment Options, con t. See the Recommended Equipment Options section for descriptions. NA-3S and NA-4 Required Options Control Cables and Adapters See Control Cables and Adapters chart in the Recommended Equipment Options section. Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. Drive Roll /Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the Recommended Equipment Options section. K221 Start Controls P.C. Board for Automatics K245 Crater Fill Controls P.C. Board for Automatics K96 Horizontal Adjuster, 2 in. (50.8 mm) K29 Vertical Lift Adjuster, 4 in. (101.6 mm) K325HCS TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 5-75 ipm. K219 K299 Automatic Flux Hopper Assembly Wire Reel Assembly for lb. ( kg) Coils (without high frequency insulation) K278-1 Spreadarc Oscillator K Wire Straightener (Automatics) Single Electrode Options K231-1 Contact Nozzle Assembly for 3/32, 1/8 and 5/32 in. (2.4, 3.2 and 4.0 mm) Wire KP Nozzle Extension, 5 in. KP2082-2B1 Contact Tip, 5/64 in. (2.0 mm), 3/8-24 in. ( mm) thread KP1962-3B1 Nozzle Tip, 3/32 in. (2.4 mm) wire diameter KP1962-1B1 Nozzle Tip, 1/8 in. (3.2 mm) wire diameter KP1962-4B1 Nozzle Tip, 5/32 in. (4.0 mm) wire diameter KP1962-2B1 Nozzle Tip, 3/16 in. (4.8 mm) wire diameter KP1962-5B1 Nozzle Tip, 7/32 in. (5.6 mm) wire diameter K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. ( mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16 in. ( mm) Wire K285 Concentric Flux Cone Assembly K386 Narrow Gap Deep Groove Nozzle K226R Contact Jaw Assembly for 1/8-7/32 in. ( mm) Wire K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire Twinarc Options K129-1/16 Tiny Twinarc Assembly for 1/16 in. (1.6 mm) Wire K129-5/64 Tiny Twinarc Assembly for 5/64 in. (2.0 mm) Wire K129-3/32 Tiny Twinarc Assembly for 3/32 in. (2.4 mm) Wire K225 Submerged Arc Twinarc Nozzle for 5/64, 3/32 and 1/8 in. (2.0, 2.4 and 3.2 mm) Wire K281 Tiny Twinarc Solid Wire Straightener Tandem Arc Options K387 Tandem Arc Framework Assembly K390 Tandem Arc Wire Reels and Mountings K389 Flux Hopper Assembly Power Source Options For NA-3S Idealarc DC-600, DC-655, DC-1000 and DC-1500 For NA-4 Idealarc AC-1200 NA-5 Control Cables and Adapters See Control Cables and Adapters chart and Drive Roll and Wire Guide Kits Chart in the Recommended Equipment Options section. K Weld Power Cable, Lug to Lug (4/0), 35 ft. (10.7 m) K Weld Power Cable, Lug to Lug (4/0), 60 ft. (18.3 m) K Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. (33.5 m) K Control to Head Cable Extension, 46 ft. (14.0 m) K Control to Head Cable Extension, 26 ft. (7.9 m) K231-1 Contact Nozzle Assembly for 3/32, 1/8 and 5/32 in. (2.4, 3.2, 4.0 mm) Wire KP Nozzle Extension, 5 in. (127 mm) K226R Contact Jaw Assembly for 1/8-7/32 in. ( mm) Wire K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. ( mm) Wire K148B Positive Contact Nozzle Assembly for 5/32.-3/16 in. ( mm) Wire K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire K386 KP Narrow Gap Deep Groove Nozzle Liner Spring,.133 in. ID,.240 in. OD, in. (3.4 mm ID, 6.1 mm OD, mm) KP2108-1B1 Nozzle Tip KP1966-2B1 Contact Tip, Pressure Shoe Type, 1/16 in. (1.6 mm) wire diameter K285 K225 K129-1/16 K129-5/64 K129-3/32 K281 K223 K325HCS K299 Concentric Flux Cone Assembly Sub Arc Twinarc Nozzle for 5/64, 3/32 & 1/8 in. (2.0, 2.4, 3.2 mm) Wire Tiny Twinarc Assembly, 1/16 in. (1.6 mm) Wire Tiny Twinarc Assembly, 5/64 in. (2.0 mm) Wire Tiny Twinarc Assembly, 3/32 in. (2.4 mm) Wire Tiny Twinarc Solid Wire Straightener Solenoid Kit TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 5-75 ipm. Wire Reel Assembly for lb. ( kg) Coils (without high frequency insulation). K162-1 Spindle Kit, 2 Inch (50.8 mm) Hub K29 Vertical Lift Adjuster, 4 in. (101.6 mm) K96 Horizontal Adjuster, 2 in. (50.8 mm) K278-1 Spreadarc Oscillator K334 Start or Crater Module K Weld Timer Module - maximum time 9.99 sec. K336 Remote Interface Module K219 Automatic Flux Hopper Assembly (NA-5N only) K Wire Straightener (Automatics) LN-8 and LN-9 Wire Feeders Required Options Submerged Arc Gun and Cable Assemblies See Submerged Arc Guns in the Guns and Torches section. Drive Roll and Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the Recommended Equipment Options section. Control Cables and Adapters See Control Cables and Adapters chart in the Recommended Equipment Options section. Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. K Heavy Duty Wire Reel Stand K Insulated Lift Bail K Light Duty Caster Kit K Swivel Platform K lb. ( kg) Coil Adapter, 2 inch (50.8 mm) spindle K Plastic Wire Cover - up to 60 lbs. (27.2 kg) K261 Wire Feed Speed Meter Kit K202 Burnback Kit K305 Wire Reel and Flux Tank Assembly K163 Undercarriage K110 Mechanized Hand Travel Unit K Squirtmobile Power Pack, 50 ft. (15.2 m) K283 Portable Digital Wire Feed Speed Meter LT-7 Tractor Required Options Weld Power Cables See Weld Power Cables chart in the Recommended Equipment Options section. K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. ( mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16 in. ( mm) Wire KP LT-7 Drive Roll 052-1/16 (2 required) KP LT-7 Drive Roll 068-3/32 (2 required) KP LT-7 Drive Roll 3/32-3/16 (2 required) KP LT-7 Drive Roll (2 required) KP Drive Roll Center 5/64-3/32 Tiny Twin KP Drive Roll Side 5/64-3/32 Tiny Twin KP Guide Tube Assembly 068-3/16 Incoming KP Guide Tube 3/32-3/16 Outgoing KP Guide Tube Outgoing Tiny Twinarc KP Guide Tube Incoming TinyTwin Tractor Control Cables and Adapters See Control Cables and Adapters chart in the Recommended Equipment Options section. K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire KP Nozzle Extension, 5 in. (127 mm) K232 Horizontal Fillet and Lap Adapter Kit K229 Flat Fillet Adapter Kit K230 Butt Seam Guide Kit K396 Track Section - 70 in (1.8m) K285 Concentric Flux Cone Assembly 74

75 PLASMA CUTTING SYSTEMS Cut Any Conductive Material Fast, Clean Cutting Compared to Oxy-Fuel Great for Hobby, Farm, Autobody or Industry Some models CNC Capable Tomahawk 375 Air INTERNAL COMPRESSOR Tomahawk 625 Tomahawk 1000 CNC CAPABLE Torchmate 2x2 CNC Prototyping System / Tomahawk 625 One-Pak TORCHMATE MODEL OUTPUT Cutting Output Range (Amps) CNC Machine Torch CNC Pierce/Cut Rated ipm (m/min) Max Thickness in. (mm) CUTTING CAPABILITY MILD STEEL Hand Torch Recommended Maximum Severance Rated ipm (m/min) Max Thickness in. (mm) Rated ipm (m/min) Max Thickness in. (mm) Rated ipm (m/min) Max Thickness in. (mm) CNC Capable Standard Cut Contact Cut Gouging FEATURES Parts-In-Place System Internal Compressor Tomahawk 375 Air DC 22 5/16 (0.56) (7.9) 14 (0.36) 3/8 (9.5) 5 (0.13) 1/2 (12.7) CNC Capable Tomahawk 625 Tomahawk 1000 Torchmate Growth Series 2x2 CNC System with Tomahawk DC DC DC 36 (0.91) 25 (0.64) 36 (0.91) 3/8 (9.5) 1/2 (12.7) 3/8 (9.5) 20 (0.51) 19 (0.51) 20 (0.51) 1/2 (12.7) 3/4 (19.01) 1/2 (12.7) 12 (0.30) 10 (0.30) 12 (0.30) 5/8 (15.9) 1.0 (25.4) 5/8 (15.9) 5 (0.13) 5 (0.13) 5 (0.13) 3/4 (19.1) 1-1/4 (31.75) 3/4 (19.1) KEY: Excellent Good Optional 75

76 PLASMA CUTTING SYSTEMS Tomahawk 375 Air Plasma Cutting - Anywhere, Anytime The Tomahawk 375 Air plasma cutting system arrives ready to go, for fast and precise cutting. With the 375 Air, forget the grinder simply pick up the torch and cut in seconds. Ultimate Portability Internal air compressor enables operation in environments where external compressed air is not available. Touch Start system Reliable plasma arc initiation without high frequency. Rapid Arc Restrike Fast cutting through gaps, even expanded metal. Front Panel Purge Control Makes it easy to set the air flow rate without initiating the plasma arc. Cool Operation, Long Consumable Life New electrode and nozzle design save you money in the long run. Vantage to power your Tomahawk in remote locations. Plasma Cutting Output DC Unit Includes Internal air compressor (external air connection also standard) LC25 Torch with 10 ft. (3.0 m) cable Air regulator and pressure gauge Internal water separator Work clamp and cable Spare consumables Shoulder strap power cord K Plasma Circle Cutting Guide Kit K Small Canvas Cover K LC25 Handheld Plasma Torch, 10 ft. (3 m) 1 PHASE 60 Hz CUT PERFORMANCE Recommended 76 Consumables Options KP Electrode (LC25) KP Nozzle, 25A (LC25) KP Retaining Cap (LC25) KP Swirl Ring (LC25,LC40) KP Spacer (LC25) E Product Product Power Rated Output Current Pilot Output Air Pressure Air Flow H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Rated Output Current Range Required Rate in. (mm) (w/o Torch) lbs.(kg) Tomahawk K /230/1/60 13A@85.2V 100% 21.7A 17A 10-25A PSI 70 psi@ 15.2 x 8.5 x Air 18A@87.2V 60% (6-7.5 Bar) SCFH (385 x 215 x 480) (18) 25A@90V 35% 5 Bar@80 L/min Tomahawk 625 Plasma Cutting - Anywhere, Anytime Tomahawk plasma cutting systems are portable enough to carry to any jobsite. Hook up the compressed air, grab the torch and start cutting right away. Touch Start System Reliable plasma arc initiation without high frequency. Rapid Arc Restrike Fast cutting through gaps, even expanded metal. Front Panel Purge Control Makes it easy to set the air flow rate without initiating the plasma arc. Cool Operation, Long Consumable Life New electrode and nozzle design save you money in the long run. Engine Drive Compatible Select a Lincoln Electric Ranger or Vantage to power your Tomahawk in remote locations. Compatible with Torchmate 2X2 CNC Prototyping System. CUT PERFORMANCE 5/16 in (7.9 mm) 3/8 in (0.375 in) (9.5 mm) Maximum 1/2 in (12.7 mm) Severance Rated Maximum Sever 22 ipm 14 ipm 5 ipm (0.56 m/min) (0.36 m/min) (0.13 m/min) CNC Machine Torch 3/8 in (9.5 mm) CNC Pierce/Cut 1/2 in (12.7 mm) Hand Torch Recommended 5/8 in (0.625 in) (15.9 mm) Maximum 3/4 in (19.1 mm) Severance Rated Rated Maximum Sever 20 ipm 20 ipm 12 ipm 5 ipm (0.51 m/min) (0.51 m/min) (0.30 m/min) (0.13 m/min) K Tomahawk 375 Air K Tomahawk 625 Plasma Cutting Output DC Product Product Power Rated Output Current Pilot Output Air Pressure Air Flow H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Rated Output Current Range Required Rate in. (mm) (w/o Torch) lbs.(kg) Tomahawk 625 K /230/1/50/60 24A@89.6V 100% 36.8A 17A 10-40A PSI x 8.5 x w/hand Torch 29A@91.8V 60% (6-7.5 Bar) SCFH (385 x 215 x 480) (15.42) Tomahawk 625 K A@96.0V 35% 5 Bar@80 L/min w/machine Torch 1 PHASE Hz Unit Includes LC40 Hand Torch, 20 ft. (6.0 m) cable Air regulator and pressure gauge Internal water separator Work clamp and cable Spare consumables Shoulder strap power cord K Plasma Circle Cutting Guide Kit K Small Canvas Cover K LC40 Handheld Plasma Torch, 20 ft. (6 m) K LC40 Machine Plasma Torch, 25 ft. (7.5 m) Consumables Options KP Electrode (LC40) KP Nozzle, 40A (LC40) KP Nozzle (Direct Contact), 40A (LC40) KP Retaining Cap (LC40) KP Swirl Ring KP Nozzle (Direct Contact), 25A (LC40) KP Spacer (LC40, LC65) E11.200

77 Tomahawk Plasma Cutting - Anywhere, Anytime 1000 PowerConnect Technology Automatically senses and adjusts to input power for a range of 200 up to 600 volts, single or three phase, 50 or 60 hertz. Cutting output remains constant throughout the entire input voltage range. Continuous Output Control Focus the arc for different material thicknesses. Touch Start System Reliable plasma arc initiation without high frequency. Front Panel Purge Control Makes it easy to set the air flow rate without initiating the plasma arc. Cool Operation, Long Consumable Life New electrode and nozzle design save you money in the long run Added Safety Our Parts-in-Place system detects correct installation of consumables and torch. Engine Drive Compatible Select a Lincoln Electric Ranger or Vantage to power your Tomahawk in remote locations. CNC (Computer Numeric Control) and Robotic Plasma Cutting Set up a fast, reliable production cutting cell with the optional machine torch. The Tomahawk 1000 plasma cutting system is portable enough to use on the jobsite and rugged enough to use on up to one inch material in a production environment. Plasma Cutting Output DC Unit Includes LC65 Hand Torch with 25 ft. (7.5 m) cable Air regulator and pressure gauge Internal water separator Work clamp and cable Spare consumables power cord K Plasma Circle Cutting Guide Kit K Small Canvas Cover K LC65M Machine Plasma Torch, 25 ft. (7.5 m) K Accessory Bag Consumables Options K LC65 Handheld Plasma Torch 25 ft. (7.5 m) K LC65 Handheld Plasma Torch 50 ft. (15 m) KP Electrode (60A) KP Nozzle (60A) KP Retaining Cap (40A-60A) KP Spacer KP Swirl Ring (40, 50, 60A) E PLASMA CUTTING SYSTEMS 1 3 PHASE Hz CUT PERFORMANCE CNC Machine Torch 1/2 in (12.7 mm) CNC Pierce/Cut 3/4 in (19.01 mm) Hand Torch Recommended 1 in (1.0 in) (25.4 mm) Maximum 1-1/4 in (31.75 mm) Severance Rated Rated Maximum Sever 25 ipm 19 ipm 10 ipm 5 ipm (0.64 m/min) (0.51 m/min) (0.30 m/min) (0.13 m/min) K Tomahawk 1000 Product Product Power Rated Output Current Pilot Output Air Pressure Air Flow H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Rated Output Current Range Required Rate in. (mm) lbs.(kg) Tomahawk 1000 K /230/ / 3 Ph / 50% Duty Cycle: 24.6/21.1/11.4/9.3/ A 20A 20-60A PSI x 8.5 x w/hand Torch 460/575/1/3/50/60 3 Ph / 100% Duty Cycle: 17.4/14.9/7.3/6.6/5.4 (Max.) (6-7.5 Bar) 275 SCFH (385 x 215 x 561) (20.4) Tomahawk 1000 K Ph / 50% Duty Cycle: 26.7/24.3/NA/NA/NA 5.5 (w/o Torch) w/machine Torch 1 Ph / 100% Duty Cycle: 37.8/34.3/NA/NA/NA 130 L/min Plasma Cutting Systems Options See the Recommended Equipment Options section for descriptions. Tomahawk 375 AIR Expendable Parts - Standard Cutting KP Electrode (LC25) KP Nozzle - 25A (LC25) KP Retaining Cap (LC25) KP Swirl Ring (LC25, LC40) KP Spacer (LC25) K Plasma Circle Cutting Guide Kit K Small Canvas Cover K LC25 Handheld Plasma Torch, 10 ft. (3.0 m) K Accessory Bag Tomahawk 625 Expendable Parts - Standard Cutting KP Electrode (LC40) KP Nozzle, 40A (LC40) KP Swirl Ring (LC25, LC40) KP Retaining Cap (LC40) KP Spacer (LC40, LC65) Expendable Parts - Contact Cutting KP Nozzle (Direct Contact), 25A (LC40) KP Nozzle (Direct Contact), 40A (LC40) Tomahawk 625, con t. Expendable Parts - Gouging KP Nozzle (Gouging) (LC40) KP Retaining Cap (Gouging) (LC40) KP Gouge Shield (LC40) K Plasma Circle Cutting Guide Kit K Small Canvas Cover K LC40 Handheld Plasma Torch, 20 ft. (6.1 m) K LC40 Machine Plasma Torch, 20 ft. (6.1 m) K Canvas Accessory Bag K Torchmate 2X2 CNC Prototyping System/ Tomahawk 625 One-Pak Tomahawk 1000 Expendable Parts - Standard Cutting KP Electrode (LC65) KP Swirl Ring - 40,50,60A (LC65) KP Nozzle - 40A (LC65) KP Nozzle - 50A (LC65) KP Nozzle - 60A (LC65) KP Retaining Cap - 40, 60A (LC65) KP Shield - 40, 60A (LC65M) Tomahawk 1000, con t. Expendable Parts - Contact Cutting KP Swirl Ring - 40, 50, 60A (LC65) KP Nozzle (Direct Contact) - 40A (LC65) KP Retaining Cap - 40, 60A (LC65) KP Nozzle (Shielded Contact) - 50A (LC65) KP Nozzle (Shielded Contact) - 60A (LC65) KP Retaining Cap (Shielded Contact) (LC65) KP Shield - 50, 60A (LC65) Expendable Parts - Gouging KP Swirl Ring - 40, 50, 60A (LC65) KP Nozzle (Gouging) (LC65) KP Retaining Cap (Shielded Contact) (LC65) KP Gouge Shield (LC65) K Accessory Bag K Small Canvas Cover K Plasma Circle Cutting Guide Kit K LC65 Handheld Plasma Torch 25 ft. (7.5 m) K LC65 Handheld Plasma Torch 50 ft. (15 m) K LC65M Machine Plasma Torch 25 ft. (7.5 m) 77

78 PLASMA CUTTING SYSTEMS CNC Cutting Systems Wherever the job. Torchmate has the CNC solution for your needs. Growth Series 2X2 PORTABLE CNC SYSTEMS Growth Series 2X4 PORTABLE CNC SYSTEMS / 2X2 UPGRADE Growth Series 4X4 PORTABLE CNC SYSTEMS / 2X4 UPGRADE TM 1 DIY (DO-IT-YOURSELF) KIT TM 2 BOLT TOGETHER / GANTRY KIT TM 3 TURN-KEY/ BOLT TOGETHER TABLE / GANTRY KIT TM X INDUSTRIAL TURN-KEY SYSTEM / GANTRY KIT PLASMA CUTTERS CUTTERS & ACCESSORIES SOFTWARE 2-D & 3-D ROUTERMATE BOLT TOGETHER TABLE / GANTRY KIT ACCESSORIES HARDWARE & CONSUMABLES AT HOME. For your home garage Torchmate offers easy assembly bolt together tables. The bolt together feature allows the home hobbyist to enjoy the ease of CNC technology with the comfort of portability. Bolt together tables can be broken down in no time and moved as needed. Torchmate s affordability, quality, service and commitment will lend you a lifetime of quality cuts and technical support that is second to none. ON THE ROAD. If you are always on the road the Torchmate CNC Prototyping system is portable, versatile, and easy to use. The time has come that CNC technology can travel with you. This small mobile system is designed as a multi-use platform to handle secondary tooling for plasma cutting, routing, drilling, engraving, or milling. IN THE SHOP. The Torchmate X for industrial applications is a turn-key system delivered to you ready to handle heavy-duty use with power, speed, and accuracy. With your choice of a water table or downdraft system, the Torchmate X is a full-scale industrial grade production machine. Welded together with our 6-axis industrial welding robot, the Torchmate X boasts of technology found in machines costing. Additional information can be found at

79 WELDING GEAR 79

80 WELDING GEAR VIKING Full Line Welding Helmets 1840 Black K Tribal K Cruzin Sticks K Patriot K Amp Angel K å 1.85 in. (46.99 mm) å 1840 SERIES 1840 Series Cartridge 2450 Black K Heavy Metal K Hemisfear K Patriot K Street Rod K Thor K Captain America K å 2.44 in. (61.97 mm) å 2450 SERIES 2450 Series Cartridge 3350 Black K Patriot K Tribal K Terracuda K Motorhead K Mojo K å 3.34 in. (84.83 mm) å 3350 SERIES 3350 Series Cartridge 1840 Series Rugged. Light Weight. VIKING 1840 series solar-power auto-darkening helmets are intended for welders who prefer external shade control for easy adjustment on the fly with gloved hands. Continuously variable control for shade, sensitivity and delay Dial in your preference: Sensitivity: Adjustable for welding environment. External Shade Control: 9-13 Delay: Adjustable for dark back to light state. Extremely Light Weight 18 oz. (510 g) (1840 Black). Magnifying Cheater Lens Capable. Grind mode. Hard hat adapter capability. Two arc sensors. K Tribal Solar Powered (with battery assist) Stick TIG MIG Cutting Flux-Cored Pulsed MIG Gouging Grinding Replacement Parts KP ADF Cartridge Kit KP Inside Clear Cover Lens KP Headgear w/sweatband KP Sweatband KP Outside Clear Cover Lens KP Cheater Lens, 1.0 MAG KP Cheater Lens, 1.25 MAG KP Cheater Lens, 1.5 MAG KP Cheater Lens, 1.75 MAG KP Cheater Lens, 2.0 MAG KP Cheater Lens, 2.25 MAG KP Cheater Lens, 2.5 MAG KP Hard Hat Adapter E Viewing Area: Size of Cartridge: UV/IR Protection: Variable Shades: Light To Dark Speed: Light State: Grind Mode: Dark To Light Delay: Variable Sensitivity: TIG Amp Rating: x 1.85 in. (96 x 47 mm) 4.33 x 3.54 in. (110 x 90 mm) Up to Shade DIN 16 at all times DIN 9 to 13 and Grind 1/25,000 sec. DIN 3.5 DIN sec. Cartridge mounted, fully adjustable Fully Adjustable 5 amps Arc Sensors: Power Supply: Low Battery Warning: Battery: Operating Temperature: Storing Temperature: Total Weight: Compliance: Warranty: 2 Solar Cells with battery assist N/A Non Replaceable +14 F (-10 C) to 131 F (+55 C) -4 F (-20 C) to 158 F (+70 C) Black: 18 oz. (510 g) Graphics: 19 oz. (539 g) ANSI Z87.1 and CSA Z Year All Helmets Come With Great Bonus Items Valued at over $25 Including: Sport-pak style helmet bag Lincoln Electric Tribal bandana

81 2450 Series Rugged, Light Weight and Feature Packed VIKING 2450 series solar-power auto-darkening helmets are designed for welders who prefer internal shade control. Continuously variable control for shade, sensitivity and delay Dial in your preference: Sensitivity: Adjustable for welding environment. Internal Shade Control: 9-13 Light Weight 20 oz (567 g) (2450 Black). Grind mode. Cheater lens capable. Standard lens size 4.5 x 5.25 in. (114 x 133 mm) Hard hat adapter capability. Four arc sensors. K Heavy Metal Solar Powered (with replaceable Lithium Batteries) Stick TIG MIG Cutting WELDING GEAR Flux-Cored Pulsed MIG Gouging Grinding Replacement Parts KP Outside Clear Cover Lens KP Headgear w/sweatband KP Sweatband KP Inside Clear Cover Lens KP ADF Cartridge Kit KP Cheater Lens, 1.0 MAG KP Cheater Lens, 1.25 MAG KP Cheater Lens, 1.5 MAG KP Cheater Lens, 1.75 MAG KP Cheater Lens, 2.0 MAG KP Cheater Lens, 2.25 MAG KP Cheater Lens, 2.5 MAG KP Hard Hat Adapter E Viewing Area: Size of Cartridge: UV/IR Protection: Variable Shades: Light To Dark Speed: Light State: Grind Mode: Dark to Light Delay: Variable Sensitivity: TIG Amp Rating: 3.82 x 2.44 in. (97 x 62 mm) 4.5 x 5.25 in. (114 x 133 mm) Up to Shade DIN 16 at all times DIN 9 to 13, Fully Adjustable 1/25,000 sec. DIN 3.5 DIN seconds, fully adjustable Fully Adjustable DC<3 amp; AC<5 amp; DC pulse Arc Sensors: Power Supply: Low Battery Warning: Battery: Operating Temperature: Storing Temperature: Total Weight: Compliance: Warranty: 4 Solar Cells with replaceable Lithium Batteries Red Light CR2450 Lithium (2 required) +14 F (-10 C) to 131 F (+55 C) -4 F (-20 C) to 158 F (+70 C) Black: 20 oz. (567 g) Graphics: 21 oz. (595 g) ANSI Z87.1 and CSA Z Year All Helmets Come With Great Bonus Items Valued at over $25 Including: Sport-pak style helmet bag Lincoln Electric/ Foose bandana 3350 Series Rugged, Light Weight and Feature Packed with a Large Viewing Area. Internal control with one of the largest viewing areas on the market. Continuously variable control for shade, sensitivity and delay Dial in your preference: Sensitivity: Adjustable for welding environment. Internal Shade Control: 6-13 Delay: Adjustable for dark back to light state. Light Weight 20 oz (567 g) (3350 Black). Magnifying Cheater Lens Capable. Grind mode great for weld prep or post-weld clean-up activities Solar powered with battery assist. Hard hat adapter capability. Four arc sensors. K Mojo Solar Powered (with replaceable Lithium Battery) Stick TIG Pulsed TIG MIG Pulsed MIG Flux-Cored Gouging Grinding Replacement Parts KP Outside Clear Cover Lens KP Sweatband KP Headgear w/sweatband KP Inside Clear Cover Lens KP Series ADF Cartridge KP Cheater Lens 1.00 Mag KP Cheater Lens 1.25 Mag KP Cheater Lens 1.50 Mag KP Cheater Lens 1.75 Mag KP Cheater Lens 2.00 Mag KP Cheater Lens 2.25 Mag KP `Cheater Lens 2.50 Mag KP Hard Hat Adapter E Viewing Area: Size of Cartridge: UV/IR Protection: Variable Shades: Light To Dark Speed: Light State: Grind Mode: Dark To Light Delay: Variable Sensitivity: TIG Amp Rating: 3.74 x 3.34 in. (95 x 85 mm) 4.5 x 5.25 in. (114 x 133 mm) Up to Shade DIN 16 at all times DIN 6 to 13 and Grind 1/25,000 sec. DIN 3.5 DIN sec. Cartridge mounted, fully adjustable Fully Adjustable DC>2 Amp, AC>4 Amp Arc Sensors: Power Supply: Low Battery Warning: Battery: Operating Temperature: Storing Temperature: Total Weight: Compliance: Warranty: 4 Solar Cells with replaceable Lithium Battery Red Light CR2450 Lithium (1 required) +14 F (-10 C) to 131 F (+55 C) -4 F (-20 C) to 158 F (+70 C) Black: 20 oz. (567 g) Graphics: 21 oz. (595 g) ANSI Z87.1 and CSA Z Year All Helmets Come With Great Bonus Items Valued at over $25 Including: Sport-pak style helmet bag Lincoln Electric/ Foose bandana 81

82 WELDING GEAR Welding Gloves Choose the welding or fabrication gloves that are right for the task at hand. Whether you re planning to MIG, TIG or stick weld, or you need to handle hot or rusty material, we have the one that fits... like a glove. Premium Leather MIG/Stick Welding Gloves Together, smooth high dexterity grain leather and durable side split cowhide deliver superior comfort and performance. A lined interior and padded palm maximize comfort. The dual lining system extends life in high wear areas. Kevlar thread provides heat resistance and added seam strength. Forearm coverage is extended for extra spatter protection. Size: M, L, XL Order: K2980-M, K2980-L, K2980-XL ORDER INFORMATION Hand Sizing for Gloves Label Hand Size Hand Size Size (in.) (cm) S M L XL XL Stick TIG MIG Flux-Cored Plasma Cutting E Traditional MIG/Stick Welding Gloves These general purpose gloves are constructed with heat and flame resistant split cowhide for all types of welding. Inside, the gloves feature a 100% soft sweat absorbent cotton lining for added comfort and heat resistance. Kevlar stitching and welted seams offer added durability and thumb pads in high wear areas extend the work life of the glove. Size: One size fits all Order: K2979-ALL Leather TIG Welding Gloves Our supple goat skin leather provides the right fit, sensitive feel and durable construction that precise TIG welding demands. The straight thumb design features welted seams and tough Kevlar stitching to extend service life. Size: M, L, XL Order: K2981-M, K2981-L, K2981-XL Heat-Resistant Welding Gloves Using a multi-layered aluminized PFR Rayon design, our high heat-resistant gloves reflect 95% of radiant heat to help keep the operator cool. The tough top grain cowhide construction is lined for added comfort. Sewn with Kevlar thread for maximum strength. Size: L, XL Order: K2982-L, K2982-XL Full Leather Steel Worker Gloves For fabrication work or light welding. Top grain cowhide leather delivers excellent fit and dexterity while the goat skin back allows the glove to breath. The palm is padded for comfort and the hook and loop tabbed wrist closure with elastic band ensures a snug, comfortable fit. Size: S, M, L, XL, 2XL Order: K2977-S, K2977-M, K2977-L, K2977-XL, K2977-2XL 82

83 Welding Jackets Welding apparel has come a long way... it s no longer one size fits all. Today, it s all about technical garments for specialized tasks. Flame retardant cloth helps keep you cool. Heavy duty leather panels resist wear in all the right places. It s pedal to the metal protection. Shadow Grain Leather-Sleeved Jacket Choose our full grain leather sleeve model with a flame retardant 100% cotton chest for added comfort and dexterity when MIG or stick welding. The flip up collar is secured with adjustable hook and loop. The front panel is secured by snaps with an extra flap for full closure. Horizontal hip pockets securely stow personal items. Stick TIG MIG Flux-Cored Plasma Cutting E WELDING GEAR ORDER INFORMATION Part No./ Chest Jacket Jacket Size Measurement Sleeve Torso in. (cm) in. (cm) in. (cm) K2987-M ( ) 31 (79) 30 (76) K2987-L ( ) 32 (81) 31 (79) K2987-XL ( ) 33 (84) 32 (81) K2987-XXL ( ) 34 (86) 33 (84) K2987-XXXL ( ) 35 (89) 34 (86) Shadow Split Leather-Sleeved Jacket Durable split cowhide sleeves, combined with cool flame retardant material on the chest, offer extra protection for MIG or stick welding. A flip up collar is secured by hook and loop and a lined flap on the back snaps closed for extra protection. Two horizontal hip pockets with hook and loop secured flaps stow your personal items. ORDER INFORMATION Part No./ Chest Jacket Jacket Size Measurement Sleeve Torso in. (cm) in. (cm) in. (cm) K2986-M ( ) 31 (79) 30 (76) K2986-L ( ) 32 (81) 31 (79) K2986-XL ( ) 33 (84) 32 (81) K2986-XXL ( ) 34 (86) 33 (84) K2986-XXXL ( ) 35 (89) 34 (86) Traditional FR Cloth Jacket 100% flame retardant material offers protection for light duty welding. An inside pocket stows personal items. Machine washable. ORDER INFORMATION Part No./ Chest Jacket Jacket Size Measurement Sleeve Torso in. (cm) in. (cm) in. (cm) K2985-M ( ) 31 (79) 30 (76) K2985-L ( ) 32 (81) 30 (76) K2985-XL ( ) 33 (84) 30 (76) K2985-XXL ( ) 34 (86) 30 (76) K2985-XXXL ( ) 35 (89) 30 (76) Heavy Duty Leather Welding Jacket Our heavy duty side split cowhide leather chest and sleeves provide superior protection for stick welding, while the flame retardant cloth back keeps you cool. As an added measure of spatter protection, the flip up collar is secured by hook and loop while the front jacket closure features a lined flap secured by a series of snaps. An inside pocket protects personal items. ORDER INFORMATION Part No./ Chest Jacket Jacket Size Measurement Sleeve Torso in. (cm) in. (cm) in. (cm) K2989-M ( ) 31 (79) 30 (76) K2989-L ( ) 32 (81) 31 (79) K2989-XL ( ) 33 (84) 32 (81) K2989-XXL ( ) 34 (86) 33 (84) K2989-XXXL ( ) 35 (89) 34 (86) 83

84 WELDING GEAR Caps & Doo Rags Don t forget to protect the top of your head. Line your helmet with a flame retardant welding cap, beanie or doo rag. Stick TIG MIG Flux-Cored Plasma Cutting E FR Doo Rag Let your Lincoln Electric colors show! This premium doo rag, made of 9 oz. flame retardant material, features an athletic mesh lining for fast sweat evaporation. Machine washable. One size fits all. Order: K2993-ALL Patriot Doo Rag Our comfortable 100% cotton Patriot pattern doo rag includes an athletic mesh lining for fast sweat evaporation. Machine washable. Hot hand washing recommended. One size fits all. Order: K2996-ALL Patriot Welding Cap Choose our Patriot pattern 100% cotton cap. An athletic mesh lining improves sweat evaporation. An air-cushioned insert surrounds the inside of the cap for maximum sweat absorbency and the high crown design aids ventilation. Seams are flat-stitched for superior comfort. Machine washable. Hot hand washing recommended. One size fits all. Order: K2995-ALL FR Welding Beanie Protect your head with this authorized Lincoln Electric flame retardant beanie. Machine washable. Order: K2994-L, K2994-XL 84

85 Safety Glasses All eyewear meets the ANSI Z87.1+ and CSA Z94.3 standards and offers 99.9% UV-A, UV-B and UV-C protection. Indoor or outdoor, clear or mirrored choose the style that is right for you! Stick TIG MIG Flux-Cored Plasma Cutting E WELDING GEAR OUTDOOR SAFETY GLASSES Finish Line Outdoor Safety Glasses Stylish, lightweight half-frame design offers durable eye safety protection with a red mirror lens for outdoor protection from the sun. The frames include a flexible nosepiece and two-color temple tips. Order: K Lincoln Starlite Outdoor Safety Glasses These compact outdoor glasses add a silver mirror coating to the lens for protection from the sun. The unitary frameless clear lens style provides a wide field of vision, and their light weight make the glasses easy to wear. Order: K I-Beam Red Outdoor Safety Glasses These red wraparound outdoor frames with a silver mirror lens resemble stylish sunglasses while offering sun and work safety protection. The sturdy four-sided I-Beam frame weighs just one once, yet provides durable impact protection. I-Beam frames feature a flexible nosepiece and temple tips for added comfort. Order: K I-Beam Black Outdoor Safety Glasses These black wraparound outdoor frames with a red mirror lens resemble stylish sunglasses while offering sun and work safety protection. The sturdy four-sided I-Beam frame weighs just one ounce, yet provides durable impact protection. I-Beam frames feature a flexible nosepiece and temple tips for added comfort. Order: K INDOOR SAFETY GLASSES Finish Line Clear Safety Glasses This stylish, lightweight half-frame design offers durable indoor eye safety protection. The frames include a flexible nosepiece and two-color temple tips. A special anti-fog coating has been added to reduce lens fogging. Order: K Lincoln Cover2 Safety Glasses Wear over your own prescription glasses to protect your eyes and eyewear. The lightweight indoor design features ratcheting adjustable-length temples, an integrated brow guard and side shields to offer added impact protection. Order: K Lincoln Starlite IR 5 Safety Glasses Compact glasses are formulated with a shade 5 infra-red protection intended for grinding and cutting. The unitary frameless lens style provides a wide field of vision, making the glasses easy to wear. Order: K StarLite and Cover2 are registered trademarks of Gateway Safety, Inc. All rights reserved. Lincoln Starlite Clear Safety Glasses These sleek, compact indoor glasses are extremely lightweight and durable. The unitary frameless clear lens style provides a wide field of vision, and their light weight make the glasses easy to wear. A special anti-fog coating has been added to reduce lens fogging. Order: K

86 WELDING GEAR HydroGuard Outstanding Moisture Resistance for Improved Weld Quality Rod Ovens HydroGuard Rod Ovens help you protect your stick electrodes from moisture pick up, a potential contributor to weld cracking and porosity. Protect your rods and drive moisture away. Your welds depend on it. Compact Design Easy to transport around the job site. Rod Elevator Makes it easy to extract your stick electrode. Preset 300 F (149 C) Temperature. Power On Indicator Light Visually confirms operation. Removable, one piece carrying handle. Substantial Insulation Layer Efficiently maintains temperature. Tough Powder Coat Finish. Durable Steel Construction. K HydroGuard Rod Oven Stick Output Preset at 300 F (149 C) 1 PHASE Unit Includes 6 ft. (1.8 m) Cord (K includes plug) Rod Elevator Drying Guidelines E Hz 1 Product Product Power Chamber Size Insulation Temperature Heating H x W xd Net Weight Name Number Voltage/Phase/Hertz Capacity inches (cm) inches (cm) Range Element inches (mm) lbs.(kg) HydroGuard K /120/1/50/60 10 lbs. (4.5 kg) Dia. / Depth 1.5 (3.8) Preset at 300 F 75 Watt Wire x 5.5 x Rod Oven K /230/240/1/50/60 of 18 in. (45.7 cm) 3 x 20 Fiberglass (149 C) Wrapped (518 x 356 x 630) (4.8) electrode (7.6 x 50.8 cm) 86

87 GUNS & TORCHES Magnum PRO Curve Standard Duty, 60% Duty Cycle, Amps Magnum PRO Heavy Duty 100% Duty Cycle, Amps FCAW-S Guns Proven Innershield Guns for Construction, Erection, Shipbuilding Fume Guns Remove welding fume at the source MIG / FLUX- CORED GUNS PRO-TORCH Light and easy to use. TIG TORCHES Submerged Arc Guns Hand-Held Semiautomatic Guns SPECIAL PROCESS / APPLICATIONS Spool Guns Self-Contained Small Spool Aluminum Welding Drive Systems Push-Pull Guns Premium Aluminum Welding Performance ALUMINUM WELDING GUNS MODEL Current Range (Amps) OUTPUT Duty Cycle Wire Diameter Range in. (mm) MIG Aluminum MIG PROCESS Flux-Cored, Gas-Shielded Flux-Cored, Self-Shielded Submerged Arc Copper Plus Tips Dual Schedule FEATURES Dual Procedure Water-Cooled Fume Extraction Locking Trigger Gas-Shielded Spool Guns Push-Pull Fume Extraction Self-Shielded Sub Arc Magnum PRO 100L Gun Magnum PRO 250L Gun Magnum PRO Curve 200 Gun Magnum PRO Curve 300 Gun Magnum PRO Curve 400 Gun Magnum PRO 250 Gun Magnum PRO 350 Gun Magnum PRO 450 Gun Magnum PRO 550 Gun Magnum 200 Amp Gun Magnum 300 Amp Gun Magnum 400 Amp Gun Magnum 550 Amp Gun Magnum 450WC Gun Magnum 100SG Spool Gun Magnum SG Spool Gun Magnum 250LX Spool Gun Python-Plus Air-Cooled Python Water-Cooled Cougar Air-Cooled Magnum PRO Fume 350 Gun Magnum PRO Fume 550 Gun K126 PRO 350 Amp Gun 450 Amp Gun 600 Amp Gun 600 Amp Gun % ( ) 40% ( ) 60% ( ) 60% ( ) 60% ( ) 100%.035-5/64 ( ) 100%.035-5/64 ( ) 100%.035-5/64 ( ) 100%.035-1/8 ( ) 60% ( ) 60% ( ) 60%.035-5/64 ( ) 60%.035-1/8 ( ) 100%.035-5/64 ( ) 30% ( ) 60%.023-3/64 ( ) 60% 100% 100% 60% 100% 100%.035-1/8 ( ) 60%.062-3/32 ( ) 60% 60% 60% 60%.023-3/64 ( ).030-1/16 ( ).030-1/16 ( ).035-1/16 ( ).035-5/64 ( ).062-3/32 ( ) 3/ ( ) 7/ ( ) 5/64-3/32 ( ) KEY: Excellent Good Optional 87

88 GUNS & TORCHES Welding Guns Magnum PRO L-Series Semiautomatic Air-Cooled Guns The Magnum PRO L Series guns for MIG or flux-cored welding features extremely light and compact guns for lower amperage applications - autobody, projects, repair, maintenance and light sheet metal fabrication. K K Magnum PRO Curve Semiautomatic Air-Cooled Guns Magnum PRO Curve guns for MIG or flux-cored welding combine our classic curved handle with our Copper Plus contact tips and Magnum PRO gun expendables to deliver long hours of fabrication welding with less frequent expendable changes. Magnum PRO 100L Gun and Cable Assembly Extremely small, lightweight gun that's great for most home, farm and small shop projects, auto-body work and light maintenance or repair applications. Standard equipment on SP-140T and SP-180T, POWER MIG 140C and 180C wire feeder/welders. Includes gun connector. Magnum PRO 250L Gun and Cable Assembly Recommended for medium duty job shop and production applications. Standard equipment on the POWER MIG 216 and POWER MIG 256XT wire feeder/welders. Includes gun connector. Magnum PRO Curve guns for MIG or flux-cored welding combine our classic curved handle with our Copper Plus contact tips and Magnum PRO gun expendables to deliver long hours of fabrication welding with less frequent tip and gun expendable parts changes. Ideal for shop production, maintenance and repair, and construction applications. K Rated Current Duty Cycle Wire Diameter Range (Amps) in. (mm) Magnum PRO 100L Gun % ( ) Magnum PRO 250L Gun % ( ) Rated Current Duty Cycle Wire Diameter Range (Amps) in. (mm) Magnum PRO Curve 200 Gun %.025-3/64 ( ) Magnum PRO Curve 300 Gun %.025-5/64 ( ) Magnum PRO Curve 400 Gun %.025-5/64 ( ) Magnum PRO Barrel Semiautomatic Air-Cooled Guns Magnum PRO Barrel guns for MIG and flux-cored welding are specifically designed and tested for extreme environment welding applications. These guns are built for high amperage, high duty cycle applications where heat-resistance and fast serviceability are key. Request Publication E12.01 Rated Current Duty Cycle Wire Diameter Range (Amps) in. (mm) Magnum PRO 250 Gun %.025-5/64 ( ) Magnum PRO 350 Gun %.025-5/64 ( ) Magnum PRO 450 Gun %.025-5/64 ( ) Magnum PRO 550 Gun %.035-1/8 ( ) Tr rigger - Silver-plated contacts. Gun Tu ube - High quality copper inner tube enhances electrical conductivity while aircraft grade aluminum outer tube extends service life. Gun Handle - Repositionable for top or bottom trigger operation. Strain Relief - Tight winding preven snagging. Gun Cable Connection System - Large electrical contact surface area between gun cable and gun body ensures long life. K Magnum PRO Fume Guns Semiautomatic Fume Extraction Guns Magnum PRO Fume guns are designed to stand up to high productivity fabrication and production environments. Magnum PRO Fume Guns* These Magnum PRO Fume guns are designed to stand up to high productivity fabrication and production environments. For high amperage MIG (GMAW) and flux-cored (FCAW-GS) semiautomatic welding applications. Rated 350A at 100% duty cycle (CO2). Rated 550A at 100% duty cycle (CO2). Request Publication E12.02 Includes 15 ft. (4.5 m) cable. Includes 15 ft. (4.5 m) cable. K Magnum PRO 350 Fume Gun K Magnum PRO 550 Fume Gun Rated Current Duty Cycle Wire Diameter Range (Amps) in. (mm) Magnum PRO Fume 350 Gun 350A 100%.035-5/64 ( ) Magnum PRO Fume 550 Gun 550A 100%.035-1/8 ( ) ( * Recommended with X-Tractor 3A, 5A, and 8A. See Weld Fume Control Section for other Fume Extraction attachments and accessories. ) 88

89 GUNS & TORCHES Welding Guns K126 PRO Semiautomatic Self-Shielded Innershield Guns The gun that defined the standard for Innershield welding gets an upgrade. K126 PRO guns feature replaceable liners, interchangeable back end, long life Magnum PRO contact tips, improved heat resistant gun tubes and better trigger lead protection. K126 PRO Lincoln Electric has been the leader in self-shielded wire, feeders and guns for more than 50 years. The K126 PRO guns feature replaceable liners, interchangeable backends, long life Magnum PRO contact tips, improved heat resistant gun tubes and better trigger lead protection. Select the K126 PRO series for your construction welding applications. Request Publication E K Rated Current Duty Cycle Wire Diameter Range (Amps) in. (mm) K126 PRO % ( ) Magnum PRO Robotic External Dress Robotic Guns Magnum PRO External Dress guns combine a robust design with industry leading expendable parts to produce a consistent high performance arc. Thru-Arm Robotic Guns Magnum PRO Thru-Arm guns combine a robust design with industry leading expendable parts to produce a consistent high performance arc. Rated Current Duty Cycle Wire Diameter Range (Amps) in. (mm) External Dress Gun 550A 100%.035-5/64 ( ) (Air-Cooled and Water-Cooled Models Available) Thru-Arm Guns (Air-Cooled) 550A 100%.035-5/64 ( ) K iC K Fewer Parts. Longer Life. 350A 550A Just two sets of expendable parts are used across the entire Magnum PRO line 89

90 GUNS & TORCHES Magnum PRO Gun Selection Order a Ready Pak with everything you need to set up your Magnum PRO Gun Product Name Product Number Amperage Duty Cycle Wire Diameter Range Cable Length 100% CO 2 Mixed In. (mm) ft. (m) Magnum PRO Curve 200 Ready-Pak (with K Gun Connector) K % ( ) 15 (3.0) Magnum PRO Curve 300 Ready-Pak (with K466-6 Gun Connector) K % ( ) 15 (3.0) Magnum PRO Curve 300 Ready-Pak (with K Gun Connector) K % ( ) 15 (3.0) Magnum PRO Curve 400 Ready-Pak (with K Gun Connector) K % ( ) 15 (3.0) Magnum PRO 250 Ready-Pak (with K466-6 Gun Connector) K % 100% ( ) 15 (3.0) Magnum PRO 350 Ready-Pak (with K Gun Connector) K % 100% ( ) 15 (3.0) Magnum PRO 450 Ready-Pak (with K Gun Connector) K % 100% ( ) 15 (3.0)...Or follow the next steps to customize your Magnum PRO Gun. Nozzle Contact Tip Diffuser Insulator Gooseneck Gun Connector STEP 1Product Name Choose Your Model Product Number Amperage Duty Cycle Wire Diameter Range Cable Length 100% CO 2 Mixed In. (mm) ft. (m) Magnum PRO Curve 200 K %.025-3/64 ( ) 15 (4.5) Magnum PRO Curve 300 K K %.025-5/64 ( ) 15 (4.5) 25 (7.6) Magnum PRO Curve 400 K K %.025-5/64 ( ) 15 (4.5) 25 (7.6) Magnum PRO Curve 400A Short Neck K %.025-5/64 ( ) 15 (4.5) Magnum PRO 250 K % 100%.035-5/64 ( ) 10 (3.0) K % 100%.035-5/64 ( ) 15 (4.5) Magnum PRO 350 K % 100%.035-5/64 ( ) 10 (3.0) K % 100%.035-5/64 ( ) 15 (4.5) K % 100%.035-5/64 ( ) 25 (7.6) Magnum PRO 450 K % 100%.035-5/64 ( ) 10 (3.0) K % 100%.035-5/64 ( ) 15 (4.5) K % 100%.035-5/64 ( ) 25 (7.6) Magnum PRO 550 K % 100%.035-1/8 ( ) 10 (3.0) K % 100%.035-1/8 ( ) 15 (4.5) K % 100%.035-1/8 ( ) 25 (7.6) Magnum PRO Fume 350 K % 100%.035-5/64 ( ) 15 (4.5) Magnum PRO Fume 550 K % 100%.035-1/8 ( ) 15 (4.5) K126 PRO (1) K % (1) ( ) 10 (3.0) K % (1) ( ) 15 (4.5) K % (1) ( ) 15 (4.5) Magnum PRO Robotic 550 External Dress Air-Cooled K %.035-5/64 ( ) 4 (1.2) K2647-5L 100%.035-5/64 ( ) 5.5 (1.7) K %.035-5/64 ( ) 8 (2.4) K %.035-5/64 ( ) 11 (3.3) Magnum PRO Robotic 550 External Dress Water-Cooled K %.035-5/64 ( ) 4 (1.2) K2646-4L 100%.035-5/64 ( ) 4.5 (1.4) K2646-5L 100%.035-5/64 ( ) 5.5 (1.7) K %.035-5/64 ( ) 8 (2.4) K %.035-5/64 ( ) 11 (3.3) Magnum PRO Robotic 550 Thru-Arm Robotic Air-Cooled K iC 100%.035-5/64 ( ) K iC/6L 100%.035-5/64 ( ) K iC 100%.035-5/64 ( ) K iC/10L 100%.035-5/64 ( ) (1) K126 PRO is a gasless Innershield FCAW-S gun 90

91 GUNS & TORCHES STEP Manufacturer Wire Feeder Model Magnum PRO Curve Lincoln Electric 2Choose Your Gun Connector Kit LN-7 Series, LN-8, LN-9, LN-25 [Up to.052 in. (1.4 mm) Wire] 200/300/400 Magnum PRO Barrel 250/350/450 Magnum PRO Barrel 550 Magnum PRO Fume 350 Magnum PRO Fume 550 For Small Feeder Bushings K126 PRO For Large Feeder Bushings K466-1 K466-1 K613-1 K466-1 K613-1 K466-1 K613-1 LN-8, LN-9 Series, LN-25 [1/16 in. (1.6 mm) and Larger Wire] K466-8 K466-8 K613-6 K466-8 K613-6 K466-8 K613-6 LF-72, LF-74 Series, LN-25 PRO K K K613-7 (2) K K613-7 (2) K K613-7 Power Feed 10 and 25 series K K K613-7 (2) K K613-7 (2) K K613-7 Tweco Miller POWER MIG Series and Power Wave C300 Adapted No. 2, No. 3, No. 4 Guns (K466), No. 5 (K613) Intellimatic, Sidekick, D-51A, Porto-Mig Millermatic 130, 200, MM-35, S-42GL, S-52A, S-54A, Swing Arc-Dual, Swing Arc-Single S-32S, 52D, 54D, 54E, 60 Series K466-6 K466-6 NA K466-6 NA K466-6 K466-2 K466-2 K613-2 K466-2 K613-2 K466-2 K613-2 K466-3 K466-3 K613-3 K466-3 K613-3 K466-3 K613-3 (2) K Gun Receiver Bushing is required for Power Feed 10 series, LF series and LN-25 PRO wire feeders. STEP Diameter in. (mm) Magnum PRO Curve ( ) 15ft (4.5m) - KP ( ) 15ft (4.5m) - KP ( ) 15ft (4.5m) - KP Magnum PRO Curve 300/400 15ft (4.5m) - KP ft (7.6m) - KP /16 ( ) 15ft (4.5m) - KP ft (7.6m) - KP /16-5/64 ( ) 15ft (4.5m) - KP ft (7.6m) - KP Magnum PRO Barrel 250/350/450 15ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP Magnum PRO Barrel ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP Magnum PRO Fume ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP Magnum PRO Fume ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP K466 Series Gun Connector 15ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP K126 PRO K613 Series Gun Connector 15ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP ft (7.6m) - KP /16-3/32 ( ) 15ft (4.5m) - KP45H /64-3/32 ( ) 15ft (4.5m) - KP45H ft (7.6m) - KP45H / ( ) Aluminum (3).035-3/64 ( ) 3Choose Your Gun Liner 15ft (4.5m) - KP ft (7.6m) - KP ft (4.5m) - KP45H ft (4.5m) - KP ft (4.5m) - 15ft (4.5m) - 15ft (4.5m) - 15ft (4.5m) - 15ft (4.5m) - KP44N (3) KP44N (3) KP45N (3) KP44N (3) KP45N (3) 15ft (4.5m) - KP45H ft (4.5m) - KP (3) Recommended for aluminum wire welding. 91

92 GUNS & TORCHES Magnum 100L Gun and Cable Assembly Extremely small, lightweight gun that's great for most home, farm and small shop projects, auto-body work and light maintenance or repair applications. Standard equipment on SP-140T and SP-180T, POWER MIG 140C and POWER MIG 180C wire feeder/welders. Includes gun connector. Magnum 200 Gun and Cable Assembly A small, lightweight gun intended for light job shop and fabrication applications. Best suited for welding on thin materials using in. ( mm) wire. Magnum 250L Gun and Cable Assembly Recommended for medium duty job shop and production applications. Standard equipment on the POWER MIG 216 and POWER MIG 255XT wire feeder/welders. Includes gun connector. Magnum 300 Gun and Cable Assembly This popular Magnum gun is intended for most in. ( mm) wire diameter applications in job shops, production or manufacturing. Standard equipment on the POWER MIG 350MP wire feeder/welder. K A Gun Magnum 400 Gun and Cable Assembly The Magnum 400 gun is built for operator comfort when welding with the greater heat levels generated by higher amperage applications. Select the Magnum 400 gun for most.045-1/16 in. ( mm) gas-shielded operations. Available in standard, dual schedule, dual procedure and short neck models. Magnum 450WC Gun and Cable Assembly The Magnum 450WC is a water cooled gun and cable assembly designed for both gas-shielded solid (GMAW) and gas-shielded, flux-cored (FCAW-GS) continuous feed arc welding wires. Rated % duty cycle with CO 2 shielding gas. Request Publication E12.70 Magnum 550 Gun and Cable Assembly Choose our 550 gun for high amperage, large wire diameter welding, including up to.052 in. and.062 in. (1.3 and 1.6 mm) MIG or 3/32-1/8 in. ( mm) gas-shielded flux-cored applications. Fume Guns For welding with Innershield or Lincore electrodes. Rated 350 amps at 60% duty cycle. Use.062-3/32 in. ( mm) diameter wires. 62 gun tube angle. Includes 15 ft. cable. Rated 500 amps at 60% duty cycle. Use 5/ in. ( mm) diameter wires. 82 gun tube angle. Includes 15 ft. cable. Order K206 for 350A Gun Order K289-1 for 500A Gun Gun Type Cable Length Wire Diameter in. ( mm) Wire Diameter in. ( mm) Wire Diameter.052-1/16 in. ( mm) Wire Diameter 1/16-5/64 in. ( mm) Open-End Fast-Mate Package Open-End Fast-Mate Package Open-End Fast-Mate Package Open-End Fast-Mate Package Magnum 100L 10 (3.0) K530-5 K530-6 (1) K530-3 (FCAW-SS only) Magnum (3.0) 15 (4.5) Magnum 250L 12 (3.6) 15 (4.5) Magnum (3.0) K497-2 K497-1 K498-1 K (3) K533-7 (Fixed Gas Nozzle) K533-3 (Adjustable Gas Nozzle) K470-1 Magnum 400 STANDARD Magnum 400 DUAL SCHEDULE Magnum 400 DUAL PROCEDURE Magnum 400 SHORT NECK 15 (4.5) 10 (3.0) 12 (3.6) 15 (4.5) 20 (6.1) 25 (7.6) K470-2 K (2) K470-4 K470-6 K471-1 K471-2 K K K479-2 K (2) K (3) K471-4 K K (4.5) K (4.5) K (4.5) K541-3 K479-4 K (3) K471-6 K K479-6 Magnum 450WC 15 (4.5) K (4) K (4) K (4) (1) Includes 4-pin MS-Type connection for trigger control. (2) Includes K466-1 Connector Kit. (3) Includes K Connector Kit. (4).035-1/16 in. ( mm) Solid Wire,.045-5/64 in. ( mm) Flux-Cored Wire. Wire Diameter Wire Diameter Cable.052-1/16 in. ( mm) 5/64-3/32 in. ( mm) Gun Type Length Gun Connector Gun Connector ft. (m) 600A Open-End 500A Open-End 600A Open-End 500A Open-End Magnum (4.5) K598-7 K

93 GUNS & TORCHES Spool Guns Magnum 100SG Spool Gun The Magnum 100SG spool gun is the lowest cost way to add reliable and precise spool gun wire feeding performance for soft aluminum wire. It s easy to set up, does not require a bulky outboard adapter/power module and shares gun expendable parts with the standard MIG gun included with the POWER MIG models. Request publication E12.21 Magnum SG Spool Gun The Magnum SG a lightweight, well balanced semiautomatic spool gun designed for easy and reliable aluminum wire feeding with a variety of CV power sources and enginedriven welders. Rated %, the Magnum SG features a generous 25 ft (7.5 m) gun cable and integrated wire feed speed control in the handle to cut your trips back to the power source. Easy to set up, operate and maintain... the Magnum SG is a great addition to your welding tool set. Request publication E12.22 Magnum 250LX Spool Gun The Magnum 250LX spool gun is a professional grade solution for feeding small spools of aluminum and steel wire. Featuring a 1-year warranty and a 280A 60% duty cycle rating (Ar), the Magnum 250LX is a combination of durability and performance. The gun is well balanced and lightweight, and the unique oval shaped handle with finger ribs ensures both comfort and a sure grip. The Magnum 250LX is an ideal complement to the POWER MIG 350MP and POWER MIG 256XT. Request publication E12.25 Spool Guns Product Length Wire Size Range Rated Output Model Number ft. (m) in. (mm) Current/Duty Cycle Machine Adapter Magnum 100SG K (3.0) A/30% POWER MIG 216 None ( ) POWER MIG 180C POWER MIG 140C SP-180T, SP-140T Magnum SG K (7.5).025-3/64 250A/60% POWER MIG 216 K ( ) POWER MIG 255XT K Magnum 250LX K (7.5).025-3/64 CO 2 : 300A/60% POWER MIG 350MP None ( ) Ar: 280A/60% POWER MIG 255XT None Ar: 200A/100% POWER MIG 216 K Innershield Guns (Flux-Cored Self-Shielded) K345: Rated 350 amps. Use.068-5/64 in. ( mm) diameter wires. Cable is 10 ft. (3.0 m) in length. Reduced wire feed speed thumb switch. K126 Classic: Rated 350 amps. Use.062-3/32 in. ( mm) diameter wires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths. K116: Rated 600 amps. Use 7/ in. ( mm) diameter wire. 15 ft. (4.5 m) cable length. Adjustable grip angle. K115: Rated 450 amps. Use in. ( mm) diameter wires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths. Product Rated Amps Length Feeding Capability - Wire Diameter, in. (mm) Tube Duty Cycle ft. (m).062 (1.6) 1/16 (1.6).068 (1.7).072 (1.8) 5/64 (2.0) 3/32 (2.4) 7/64 (2.8).120 (3.0) Angle K PRO (3.0) 62 K PRO (4.5) 62 K PRO (4.5) 62 K126-1 Classic (3.0) 62 K126-2 Classic (4.5) 62 K (4.5) 90 K (4.5) 82 K (4.5) 82 K (4.5) 82 K (4.5) 82 K (4.5) 45 K (4.5) 45 K (4.5) Straight 93

94 GUNS & TORCHES Magnum SG Spool Gun Accessories SG Control Module Provides control of wire speed and gas flow. For use with CV power sources and CV Engine Drives with output contactor. Order K488 Control Module Cable Terminal Strip and Lug. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln power sources having terminal strip and lug connections. Order K Control Module Cable 14-pin MS-type & Lug. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln engine driven power sources with 14-pin MS-type connection, separate 115V NEMA receptacles and lug power connections. Order K Control Module Cable 14-pin MS-type and Twist Mate. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln power sources having 14-pin MS-type control connections and Twist Mate power connections. Order K Push-Pull Guns Python -Plus Air-Cooled and Python Water-Cooled Push-Pull Guns The Python -Plus air-cooled push-pull guns feature a Magnum backend that integrates power, gas and wire conduit into a single easy connection for direct plug into a POWER MIG 350MP wire feeder welder, Power Wave C300 or Power Feed 10M semiautomatic wire feeder. The Python water-cooled push-pull gun has separate wire and conduit, power and gas connections and requires a connection adapter. See chart below for specifications. Request Publication E12.13 Cougar Pistol-Grip Air-Cooled Push-Pull Guns Cougar Push-Pull guns are intended for those operators who prefer an upright pistol-grip design for aluminum welding fabrication or production. Feature Sure-Grip handle, integrated strain relief and multi-turn potentiometer. Rated 60% duty cycle w/argon. See below for ordering. Request Publication E12.16 Product Name Product Number Current Rating Wire Diameter Range Cable Length ft. (m) 100% Argon in. (mm) Python -Plus Air-Cooled K % Duty Cycle.030-1/16 ( ) 15 (4.5) Python -Plus Air-Cooled K % Duty Cycle.030-1/16 ( ) 25 (7.6) Python -Plus Air-Cooled K % Duty Cycle.030-1/16 ( ) 50 (15.2) Python Water-Cooled K % Duty Cycle.030-1/16 ( ) 25 (7.6) Cougar Air-Cooled K % Duty Cycle.035-1/16 ( ) 25 (7.6) Cougar Air-Cooled K % Duty Cycle.035-1/16 ( ) 50 (15.2) Submerged Arc Guns Submerged Arc Gun Rated 600 amps, 15 ft. (4.5 m) cable. Order K113-1 for 5/64 in. (2.0 mm) Order K113-2 for 3/32 in. (2.4 mm) Mechanized SAW Gun Rated 600 amps, for 5/64 and 3/32 in. (2.0 and 2.4 mm) solid electrode. Includes flux valve interlock switch and receptacle for Hand Travel Unit or Squirtmobile. Order K114 The new bulk bag for Lincolnweld submerged arc flux features a variable spout for easy to control flux flow. 94

95 TIG Torches Air-Cooled Water-Cooled GUNS & TORCHES PTA-9 & PTA-9F Air-cooled TIG torch, rated 125 amps at 60% duty cycle. The PTA-9F is equipped with a flexible head for easy maneuverability into tight places. PTA-17, PTA-17V, PTA-17F & PTA-17FV Air-cooled TIG torch, rated 150 amps at 60% duty cycle. The PTA-17V is equipped with a valve for gas flow control. The PTA-17F is equipped with a flexible head for easy maneuverability into tight spaces. The PTA-17FV is equipped with both a gas valve and a flexible head. PTA-26, PTA-26V, PTA-26F & PTA-26FV Air-cooled TIG torch, rated 200 amps at 60% duty cycle. The PTA-26V is equipped with a valve for gas flow control. The PTA-26F is equipped with a flexible head for easy maneuverability into tight spaces. The PTA-26FV is equipped with both a gas valve and flexible head. PTW-18 Water-cooled TIG torch, rated 350 amps at 100% duty cycle. PTW-20 Water-cooled TIG torch, rated 250 amps at 100% duty cycle. Pro-Torch TIG Torches Tungsten Rated Range Length Number Product Model Amperage in. (mm) ft. (m) of Cables Number Air-Cooled TIG Torches PTA / (3.8) 1 K (7.6) 1 K PTA-9F / (3.8) 1 K Ultra-Flex (1) ( ) PTA / (3.8) 1 K ( ) 12.5 (3.8) 2 K (7.6) 1 K (7.6) 2 K PTA-17F / (7.6) 1 K ( ) PTA-17FV / (7.6) 1 K ( ) PTA-17V / (3.8) 1 K ( ) 12.5 (3.8) 2 K (7.6) 1 K (7.6) 2 K PTA / (3.8) 1 K Ultra-Flex ( ) PTA / (3.8) 1 K ( ) 12.5 (3.8) 2 K (7.6) 1 K (7.6) 2 K PTA-26F / (7.6) 1 K ( ) PTA-26FV / (7.6) 1 K ( ) PTA-26V 200 ( ) 12.5 (3.8) 2 K (7.6) 1 K (7.6) 2 K Lincoln Adapters Model Product Number For Precision TIG 275/375 Power Sources PTA-26 K (one-piece power cable) PTA-9, -17 K (one-piece power cable) PTA-9, -17, -26 K (two-piece power cable) PTW-18, -20 No adapter required. For Invertec V160-T, V205-T AC/DC, V205-T DC & Precision TIG 225, Square Wave TIG 175 Power Sources PTA-9, -17 K PTW-18, -20 K PTA-26 K For TIG Module & Power Sources with 1/2 in. (50.8 mm) Stud Output Terminals PTW-18, -20 K and K PTA-26, -26V K and K PTA-9, -17 K and K PTA-9, -17, -26 No adapter required (two-piece power cable) For Invertec V160-S, V275-S, V350-PRO and Power Sources with Twist Mate Power and Separate Gas PTA-9FV, -17V, -17FV K and K For Invertec V155-S and Power Sources with small Twist Mate Power and Separate Gas PTA-9FV, -17V, -17FV K960-2 Water-Cooled TIG Torches PTW / (3.8) 3 K ( ) 25.0 (7.6) 3 K PTW / (3.8) 3 K ( ) 25.0 (7.6) 3 K (1) Pre-configured package with K Twist Mate adapter and 1/16 in. (1.6 mm) gas lens collet body, collet, and gas lens installed. 95

96 AUTOMATED SOLUTIONS Drop-In-Place Pre-Engineered Solutions Custom Systems Available for Unique Needs Resolve Quality, Productivity or Skilled Labor Issues Backed by Lincoln Automation Service, Support and Training POSITIONING SYSTEMS FIXED TABLE SYSTEMS System 30HS Dual headstock/fixed table. Small to medium sized parts. System 10 Small to medium sized parts. System 20 Turntable. Small to medium sized parts. System 50HP Dual headstock. Medium sized parts. System 30 Medium sized parts. System 55 Dual headstock. Large sized parts. System 35 Medium to large sized parts. POWER SOURCE MODEL OUTPUT PROCESS INPUT Power Wave R350 Power Wave i400 Power Wave 455M Robotic Power Wave 455M/STT Robotic Power Wave 655R Power Wave AC/DC 1000 (1) SD (1) See Submerged Arc and Automatic Equipment section for details. MIG Pulsed Mode CC CV CC CV CC CV CC CV CC CV CC CV Flux-Cored STT Polarity Current Range (Amps) MIG Pulsed Flux-Cored STT Submerged Arc Phase Hertz Waveform Control Technology FEATURES DC , 3 50/60 DC /60 DC /60 DC /60 DC /60 DC /60 WIRE DRIVE MODEL PROCESS WIRE FEED WIRE SIZE RANGE FEATURES SPEED RANGE in. (mm) ipm (m/min) Metal-Cored High Speed Solid Low Speed Solid High Speed Cored Low Speed Cored High Speed Solid Low Speed Solid High Speed Cored Low Speed Cored ArcLink MAXTRAC ArcLink Production Monitoring 2 4-Roll Drive AutoDrive 4R220 AutoDrive 4R100 Power Feed 10R KEY: Excellent Good Optional ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ).023-1/16 ( ).035-5/64 ( ) ( ) ( ).025-1/16 ( ).025-3/32 ( ).035-5/64 ( ) ( )

97 Robotic Welding Systems Pre-Engineered Solutions AUTOMATED SOLUTIONS The ideal robotic welding system for your company may be one from our extensive menu of pre-engineered hardware and software configurations. Lincoln Electric s welding automation experts work with your team to identify the performance and quality characteristics that are most important to you, and then suggest appropriate robotic options for your review. Lincoln Electric offers a wide spectrum of pre-engineered systems to meet virtually any fabrication need. FIXED TABLE SYSTEMS EDUCATION CELL Fixed Table System Product #: AD : E Includes: Power Wave 355M Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 50iC/5L Robot FANUC Education Bundle Software SuperArc L-56 MIG Wire Handshields Self-Enclosed Cart SYSTEM 30 Dual Zone/Fixed Table System Product #: AD : E Medium sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 100iC Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software SYSTEM 5 Single Zone/Fixed Table System Product #: AD : E Small to medium sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 100iC Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software SYSTEM 35 Dual Fixed Table System Product #: AD : E Medium to large sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 100iC Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software SYSTEM 10 Dual Zone/Fixed Table System Product #: AD : E Small to medium sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 100iC Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software 97

98 AUTOMATED SOLUTIONS Robotic Welding Systems, con t. Pre-Engineered Solutions TURNTABLE SYSTEMS POSITIONING SYSTEMS SYSTEM 15 Dual Zone/Manual Turntable System Product #: AD : E Small to medium sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 50iC/5L Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software SYSTEM 30HS Dual Headstock/Fixed Table System Product #: AD : E Small to medium sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 100iC Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software SYSTEM 20 Dual Zone/Horizontal Turntable System Product #: AD : E Small to medium sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 100iC Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software SYSTEM 50HP Dual Headstock System Product #: AD : E Medium sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 100iC Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software Bi-fold doors with optional roll curtains SYSTEM 40 Dual Zone/Horizontal Turntable System Product #: AD : E Small to medium sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 100iC Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software SYSTEM 55 Dual Headstock System Product #: AD : E Large sized parts Includes: Power Wave i400 Power Source AutoDrive 4R100 Wire Drive FANUC ARC Mate 120iC/10L Robot 500 Amp Air-Cooled Welding Torch Torch Guard Software 98

99 Custom Systems Combine Lincoln Electric s industry leading welding and cutting expertise with the most recognized name in robotics, FANUC, and you have a great robotics solution regardless of your application. We have the ability to seamlessly integrate all aspects of the automated welding/cutting process, from analysis to custom and pre-engineered cells, to software, service, and training. AUTOMATED SOLUTIONS Robot Arm Selections (6-axes) ARC Mate 50iC/5L 5 kg (11.2 lbs) wrist loading capacity 892 mm (35.1 in.) reach ARC Mate 100iC 10 kg (22.4 lbs) wrist loading capacity 1420 mm (55.9 in.) reach ARC Mate 100iC/6L 6 kg (13.2 lbs) wrist loading capacity 1632 mm (64.2 in.) reach Custom Robotic Solutions From concept to design and build, Lincoln s automation engineers work closely with you to understand your manufacturing needs. Correct synergy, creative positioning design and production efficiency are all critical to producing repeatable, high quality, high volume solutions. Complete Single Source Automation Solutions Welding applications evaluation Robot feasibility testing Sample part welding Computer robot simulations Return on investment calculations Complete system design and build Pre-engineered systems 24-hour hotline assistance Operator training Robot repair/rebuild Custom System 55 Dual Arm with 45 Indexer In-the-field service support In-plant start-up assistance Emergency welder/robot part delivery Long-term preventative maintenance programs ARC Mate 120iC 20 kg (44.8 lbs) wrist loading capacity 20 kg (44.8 lbs) on J3 casting 1811 mm (71.3 in.) reach ARC Mate 120iC/10L 10 kg (22.4 lbs) wrist loading capacity 12 kg (26.5 lbs) on J3 casting 2009 mm (79.1 in.) reach ARC Mate R F 165 kg (360 lbs.) wrist loading capacity 2660 mm (104 in.) reach ARC Mate M-710iC/20L 20 kg (44 lbs.) wrist loading capacity 3110 mm (122 in.) reach Hybrid Laser GMAW Welding Process Enhancing the MIG Welding Process with the Power of Light By combining the highly focused intensity of laser light with the joint filling capability of the MIG process, hybrid laser welding provides these benefits: % faster over conventional welding processes Precise control over total heat input Low distortion Excellent gap-bridging capability Spatter-free Lincoln Electric s patent pending technology for Hybrid Laser GMAW welding includes: Synergic Waveform Control - Both welding current and laser power are precisely controlled for optimal results. Seamless Adaptive Control Architecture - Integration of power source, laser, robot, hard automation, and other elements through one process controller. 99

100 AUTOMATED SOLUTIONS Power Wave R350 Compact Multi-Process Robotic Power Source The Power Wave R350, with built-in wire feeder control, is especially designed for use in robotic welding applications. It provides an extremely fast arc response, includes over 65 standard welding waveforms for optimized performance on almost any application and efficiently converts input power to reduce operational costs all in a compact, rugged case. Built-In Feeder Control Standard internal control for compatible wire feeders, allowing the user to modify settings at the robot pendant. PowerConnect Technology (patent pending) Automatically adjusts to input power while maintaining a constant welding output throughout the entire input voltage range. Tribrid Power Module Exceptional welding performance with high power factor and efficiency. Production Monitoring 2.1 Track equipment usage, store weld data and configure fault limits to aid in production analysis and process improvements. Auxiliary Power Surge Blocker Technology (patent pending) Welding performance is not compromised by simultaneous use of grinders and other devices requiring high starting current (60A or more peak surge current) using the standard 115V (10A) AC duplex auxiliary power receptacle. Compact and Durable Case IP23 rated to withstand harsh environments. Standard Ethernet Allows easy software upgrades through powerwavesoftware.com. Power Wave R350 Power Source Stick DC TIG Pulsed DC TIG MIG Pulsed MIG Flux-Cored CC Output DC 1 CV 3 K pin to 14-pin Control Cable (Heavy Duty) K DeviceNet Kit K Power Wave STT Module More options at end of section Wire Feeders K AutoDrive 4R100 K AutoDrive 4R220 E10.13 PHASE Hz Product Product Power Rated Output Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Range inches (mm) lbs.(kg) Power Wave R350 K /230/ /460/575/1/3/50/60 GMAW: 350A/31.5V/40% (2) 3-Ph/40% Duty Cycle: 37/21/18/ A 20.4 x 14.0 x GMAW: 300A/29V/100% 3-Ph/100% Duty Cycle: 31/28/15/14/11 (518 x 356 x 630) (38.6) SMAW: 325A/33V/40% (2) 1-Ph/40% Duty Cycle: 60 (1) /67 (2) /NA/NA/NA SMAW: 250A/30V/100% 1-Ph/100% Duty Cycle: 60/53/NA/NA/NA GTAW-DC: 350A/24V/40% GTAW-DC: 300A/22V/100 (1)On 208 Volt inputs, the maximum output is limited to 300 amps. (2)On 230 Volt/1-Phase inputs, the peak rating is at a duty cycle of 30%, except for GTAW processes. Power Wave Intelligent Robotic Solution Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Power Wave i400 K /230/ /460/575/3/50/60 350A/31.5V/100% 40/37/21/18/15A 5-420A 22.7 x 24.4 x A/34V/60% 50/45/26/23/18A 10-37V (577 x 620 x 546) (95) ( /3/50/60 420A/35V/40% 54/49/28/25/20A with CE Filter Kit installed) i400 The Power Wave i400 delivers Lincoln s best performance technologies and welding processes all rolled into one highly efficient inverter power source. Flexible Design Designed for simple, seamless integration with the FANUC Robotics R-30iA Controller, or use as a separated configuration to meet your weld cell requirements. Quality and Consistent Welding Results Lincoln s Waveform Control Technology gives you the ability to select the right waveform for each application. High Performance Digital Communications The Power Wave i400 can communicate via traditional ArcLink over a CAN-based network or via ArcLink XT over an industrial Ethernet connection. Best in Class Power amps output delivers the power you need for a wide range of processes and materials, with no derating for pulse waveforms. Ready to Perform Auxiliary outlet offers flexibility to add fume extraction, water cooler, computer or other accessories quickly and easily. TIG (Lift Start Only) MIG Pulsed-MIG Flux-Cored Metal-Cored Output CV DC 3 K pin to 14-pin Control Cable K CE Filter Kit K Integration Kit More options at end of section Wire Feeders K AutoDrive 4R220 K AutoDrive 4R100 K Power Feed 10R E10.11 Power Wave i400 Power Source PHASE Hz

101 Power Wave & 455M/STT 455M Robotic Robotic High Performance Robotic and Hard Automation Inverter Power Sources These digitally-controlled inverter-based welding power sources are specifically intended for robotic and hard automation applications while retaining semiautomatic welding capabilities. Select the Power Wave 455M/STT Robotic model with Lincoln s STT (Surface Tension Transfer ) process for applications in which precise heat input control, minimal distortion, reduced spatter and low fumes are essential. Choose from over 60 standard welding waveform programs. Utilizes ArcLink the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration to the power source and networked equipment. Software-based controls can be upgraded as new features become available. Go to for the latest software release. Production Monitoring 2 Track equipment usage, store weld data and configure limits to assist in welding efficiency analysis. High efficiency operation These inverter models operate at a high efficiency (88-90%) with a 95% minimum power factor (at rated output). K Power Wave 455M/STT Robotic MIG Pulsed STT (K only) Flux-Cored Metal-Cored Output DC 3 K Ethernet/DeviceNet Interface Module K Dual Cylinder Platform Undercarriage K Cool Arc /1/50/60 More options at end of section Wire Feeders K AutoDrive 4R220 K AutoDrive 4R100 K Power Feed 10R E10.90 AUTOMATED SOLUTIONS CC CV PHASE Hz Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Power Wave K /230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x M Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130) Power Wave K A/43V/60% 82/78/37/31A M/STT Robotic 50Hz: 50Hz: (133) 400A/36V/100% 49/45/23/18A 500A/40V/60% 67/61/31/25A Power Wave For Tough Automation Jobs 655R The Power Wave 655R is a high-performance, digitally controlled inverter power source capable of complex, high-speed waveform control. This Power Wave connects seamlessly to robot controllers and hard automation PLCs to create a highly integrated and flexible welding cell. Choose from over 60 standard welding waveform programs. Utilizes ArcLink the leading digital communication protocol for welding, making it the best choice for seamless, time-critical integration to the power source and networked equipment. Software-based controls can be upgraded as new features become available. Go to for the latest software release. Production Monitoring 2 Track equipment usage, store weld data and configure limits to assist in welding efficiency analysis. A Power Wave inverter operates at a high efficiency (88-90%) with a 95% minimum power factor (at rated output). Excellent power source for heavy-duty Tandem MIG applications.(requires additional hardware and software). Standard Ethernet/DeviceNet capabilities. K Power Wave 655R MIG Pulsed MIG Tandem MIG Flux-Cored Metal-Cored Output DC 3 K Dual Cylinder Platform Undercarriage K Cool Arc /1/50/60 K Cool Arc /1/50/60 More options at end of section Wire Feeders K AutoDrive 4R220 K AutoDrive 4R100 K Power Feed 10R E10.95 Product Product Power Rated Output H x W x D Net Weight Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg) Power Wave K /575/3/60 60Hz: 460/575/60Hz: A 26.1 x 19.9 x R 400/3/50 650A/44V/100% 41/33A (663 x 505 x 835) (139) 815A/44V/60% 53/42A CC CV PHASE Hz 101

102 AUTOMATED SOLUTIONS AutoDrive Industry Leading Design 4R100 & 4R220 The AutoDrive 4R100 and 4R220 are powerful yet compact 4-roll wire drives for robotic and hard automation applications. Both models feature the MAXTRAC Wire Drive System. Select the 4R220 for feeding larger diameter wires, pulling wire through long conduits and in applications requiring extra ruggedness. Integrated Design Designed to nest in the upper arm of the FANUC Robotics ARC Mate ic family of arms. Best in Class Torque Results in faster acceleration and \reliably pulls wire through conduit. Welding Results High resolution tachometer for accurate wire feed speed control. Durable and Rugged Patented MAXTRAC wire drive is precision cast aluminum designed to provide reliable feed force. Ease of Use Unlike competitive models, no tools are required for drive roll, wire guide or pressure arm adjustment. High Performance Brass-to-brass gun connections provide more reliable electrical connectivity and more efficient energy transfer. Optimized Robotic Solution Compact, lighter weight package maximizes robot acceleration performance and throughput. K AutoDrive 4R220 (mounted on FANUC arm) MIG Pulsed MIG STT Flux-Cored Metal-Cored Output KP S Four-Roll Drive & Split Wire Guide Kit (Solid Steel Wire) KP S Four-Roll Drive & Split Wire Guide Kit (Solid Steel Wire) More options at end of section E VDC Product Product Wire Feed Speed Range Wire Size Range Solid Wire Size Range Cored H x W x D Net Weight Name Number in/min (m/min) inches (mm) inches (mm) inches (mm) lbs.(kg) AutoDrive 4R100 K x 7.5 x ( ) ( ) ( ) (213 x 191 x 231) (6.0) AutoDrive 4R220 K / / x x ( ) ( ) ( ) (265 x 256 x 252) (9.5) Power Feed 10R Compact Wire Drive System for Automation The Power Feed 10R is a high performance, digitally controlled wire drive for modular, multi-process welding system. It is specifically designed to mount to a robot arm or for use in hard automation applications. Digital Control Yields industry leading performance. Fast Braking Goes from maximum speed to zero in milliseconds, minimizing the chance of wire sticking in the puddle. Two Speed Settings Select low or high speed gears for a wide wire feed speed range. Split Wire Guides Trouble-free feeding and fast, tool-less wire installation, changeover and maintenance. Tachometer Feedback Provides calibration and precise control of wire feed speed. Brass-to-Brass Connections Enhanced electrical connectivity between torch and feeder results in improved arc performance. Drive Roll Tension Gauge Easy-to-read for accurate tension setting. Self-loading Wire Capability Easy set-up. Modular Construction Simplifies drive maintenance. K Power Feed 10R mounted on FANUC Robot Arm. MIG Pulsed STT Flux-Cored Metal-Cored Product Product Wire Feed Speed Range Wire Size Range Solid Wire Size Range Cored H x W x D Net Weight Name Number in/min (m/min) inches (mm) inches (mm) inches (mm) lbs.(kg) Power Feed 10R K ( ).025-3/32 ( ) ( ) 8.9 x 12.0 x ( ).025-1/16 ( ).035-5/64 ( ) (226 x 306 x 251) (10.2) Output K Control Cable, Heavy Duty, 25 ft. K590-7 Water Connection Kit K Wire Straightner K Incoming Conduit Bushings,.025 in.-1/16 in. K Incoming Conduit Bushings, 1/16 in.-3/32 in. More options at end of section E VDC

103 VRTEX 360 The Revolution in Welding Training is Here... The VRTEX 360 is a virtual reality arc welding trainer. This computer based training system is an educational tool designed to allow students to practice their welding technique in a simulated environment. It promotes the efficient transfer of welding skills to the welding booth while reducing material waste associated with traditional welding training. The combination of realistic puddle simulation and arc welding sound tied to and exciting, hands-on training experience. Innovation Performance Eco Friendly Flexibility Service and Support Powered by: Virtual Weld Training reduces scrap, emissions and energy use. Simulates : SMAW: 6010 and 7018 GMAW: Short arc, spray, pulse & STT FCAW: Gas-shielded & self-shielded AUTOMATED SOLUTIONS Hz 115V 230V System includes: VRTEX Welding machine VRTEX Welding Stand VRTEX Welding Helmet VRTEX Coupons - Flat Plate - Tee Joint - Groove Joint - 2 in. (50.8 mm) diameter XXS Pipe - 6 in. (152.4 mm) diameter Sch 40 Pipe MC09-98 (VRTEX 360) MC10-31 (Upgrade Package) Product Product Power H x W x D Net Weight Name Number Voltage/Phase/Hertz Current inches (mm) lbs.(kg) VRTEX 360 Std. AD /230/1/50/60 4/2A Machine: 71 x 30 x 50 (1803 x 762 x 1270) Machine: 360 (163) VRTEX 360 Alt. AD Stand: 78 x 39 x 47 (1981 x 990 x 1194) Stand (w/o arm): 102 (46) Annual Upgrade Pkg. AD (optional) 103

104 AUTOMATED SOLUTIONS Abrasive Saw (VAS), Pipe Cutting Machines (MPM) & Master Tube Plasma Profilers (MTC) VERNON Tool Abrasive Saw (VAS) Pipe Cutting Solutions from VERNON Tool VERNON Tool Pipe Cutting Machine (MPM) With nearly 1,000 installations worldwide, VERNON Tool Company is the industry s preferred source and global supplier of 3D profiling, customized pipe cutting, and metal fabrication machinery. You'll find our products in the process piping, offshore, structural, pressure vessel, and shipbuilding industries. VERNON Abrasive Saw (VAS) Pipe sizes 1-24 inches ( cm) O.D. Semiautomatic material handling. Uncontaminated machine-like finish on all pipe materials. VERNON Pipe Cutting Machine (MPM) VERNON Tool flame-cutting machines can supply enough pipe to satisfy 5 to 10 fit-up and welding stations. Product range accommodates up to 60 inch diameter pipe. CAD-CAM compatible. An excellent tool to improve the speed and repeatability of each contour to feed Robo Pipe systems. VERNON MasterTube Cutter (MTC) Accommodates up to 6 in. (15.2 cm) circular tube. Accommodates up to 4 x 6 in. (10.1 x 15.2 cm) or 5 x 5 in. (12.7 x 12.7 cm) rectangular tube. Minimum-Maximum tube length is ft. ( m). VERNON Tool MasterTube Cutter (MTC) MECHANIZED CNC CONTROLLED VAS VERNON Abrasive Saw SCC Straight Cut-Off Machine PPM Pantograph MPM Pipe Cutting Machine MTC MasterTube Cutter Description: Abrasive wheel cuts pipe while pipe rotates on mechanized rollers. A bevel is then applied with grinding wheel leaving a machined finish. Description: Roller-bed style machine fully supports pipe and utilizes rollers to provide cutting rotation and lifter conveyors for loading/unloading. Manually adjustable torch bracket locates torch and orientates angle. In-feed and out-feed conveyors are available for loading/unloading. Two torch feature allows two simultaneous cuts and out-of-round compensation. Description: Roller-bed style machine fully supports pipe and utilizes rollers to provide cutting rotation and lifter conveyors for loading/unloading. Mechanically driven cams and gears position the torch and provide all torch motion. In-feed and out-feed conveyors are available for loading/unloading. Description: Roller-bed style machine fully supports pipe and utilizes servo driven rollers to provide cutting rotation and lifter conveyors for automatic loading/ unloading. Servo driven profiling axes position the torch and provide all torch motion and orientation. Automatic, servo driven height sensing system compensates vertical position for out-of-round pipe. In-feed and out-feed conveyors available for loading/unloading. Description: A servo driven rotating chuck provides rotation and longitudinal motion. Two additional profiling axes provide torch angle and linear motion. Automatic, mechanically driven height sensing system compensates vertical position for out-of-round pipe. Capacity: 1-24 in. ( cm) Number of Axes: 1 Operation: Semi-Automatic Software: NA Cutting Options: Abrasive Types of Cuts: Straight Types of Holes: N/A Weld Prep/Bevel: Abrasive Loading/Unloading: Conveyor Assisted Capacity: 60 in. (152 cm) Number of Axes: 1 Operation: Mechanized Software: NA Cutting Options: Plasma, Oxy/fuel Types of Cuts: Straight Types of Holes: N/A Weld Prep/Bevel: Manual Loading/Unloading: Automated Option Capacity: 2-48 in. (5-122 cm) Number of Axes: 2 Operation: Mechanized Software: NA Cutting Options: Plasma, Oxy/fuel Types of Cuts: T-K-Y Types of Holes: N/A Weld Prep/Bevel: Manual Loading/Unloading: Automated Option Capacity: 2-84 in. (5-213 cm) Number of Axes: 2, 5 & 6 Operation: CNC Controlled Software: WinMPM Cutting Options: Plasma, Oxy/fuel Types of Cuts: All Types of Holes: All Weld Prep/Bevel: Automatic, Manual Loading/Unloading: Automated Option Capacity: 1-8 in. ( cm) Number of Axes: 5 Operation: CNC Controlled Software: WinMPM Cutting Options: Plasma, Oxy/fuel Types of Cuts: All Types of Holes: All Weld Prep/Bevel: Automatic Loading/Unloading: Manual Additional information can be found at

105 Razor (RTC) Robotic Tube Cutting and Profiling Solution The new Razor from VERNON Tool uses cutting edge technology for automated tube cutting and profiling. This system is designed to increase tube fabricators productivity, quality and overall operations. CAD/CAM capabilities eliminates teach and learn programming. Consolidates set-up, layout and multiple machine routings into one operation achieve improvements in productivity and quality. Affordable alternative to expensive laser tube cutting equipment. Easy to program and operate no special skills required. Optional Hi-Def plasma available for cutting speeds up to 320 ipm (8.1 mpm) : Plasma cutting Oxyfuel cutting System Cut Capabilities: Straight Miter Saddle Centerline Offset Multiple Intersection Round, Rectangular and Overlapping Pipe Holes Gusset Slot Custom Shapes and Profiles AUTOMATED SOLUTIONS 3 PHASE MC Hz Product Power Pipe Capacity- Dimensional Cutting Speed* H x W x D Net Weight Name Voltage/Phase/Hertz Length Weight ipm (m/min) ft. (m) lbs.(kg) Razor 480/3/60 20 ft. (6.1 m) 1,000 lbs. (454 kg) total max. 320 (8.1) max. Dependent on Dependent on Robotic Tube Cutting [expandable to 40 ft. (12.2 m)] 50 lbs./foot max. system configuration system configuration System (RTC) * Dependent on system configuration and material being cut. MasterPipe Economical CNC Pipe Cutting Solution Profiler (MPP) The new MasterPipe Profiler from VERNON Tool is a 2-axis, CNC pipe cutting machine capable of cutting and profiling pipe having an outside diameter of 1-12 in. and a length of up to 40 ft. Economically priced great choice for smaller shops. Consolidates set-up, programming and cutting into one operation achieve improvements in productivity and quality. Menu-driven WinMPM programming software easy to use; no special skills required. Large pre-loaded cut library provides maximum pipe configuration flexibility. Ve-Assist internet diagnostics maximizes machine uptime. : Plasma cutting Oxyfuel cutting System Cut Capabilities: Straight Miter Saddle Centerline Offset Multiple Intersection Round, Rectangular and Overlapping Pipe Holes Gusset Slot 1 PHASE MC Hz Product Power Pipe Capacity Cutting Speed H x W x D Net Weight Name Voltage/Phase/Hertz Dimensional Weight ipm (m/min) ft. (m) lbs.(kg) MasterPipe 120/1/60 OD: 1-12 in. 600 lbs. max. 200 (5.1) max 6 x 12 x 4 2,500 Profiler (MMP) Length: up to 40 ft. 50 lbs./ft. max. (1.83 x 3.66 x 1.22) (1,134) 105

106 AUTOMATED SOLUTIONS Hard Automation Systems Hard automation systems from Arc Products provide a low-cost solution to increase production, improve weld quality, and decrease production costs. Arc Products has been designing and manufacturing automated welding equipment for over 30 years. While Arc Products offers a wide spectrum of pre-engineered systems, the Company also has the ability to modify or completely customize its equipment to meet your specific needs. Arc Products provides its customers unparalleled automation and welding expertise through Lincoln Electric representatives and facilities located around the world. Easy to Setup The system can be setup with little to no fixturing for your specific requirements. Easy to Operate Welder can learn to operate and program control unit within a day. Overcome Inconsistencies Inconsistencies in formed parts and fit-up are easily overcome by tactile sensor. Instant Rewards Low-cost automation, faster production, reduced welder fatigue, and reduced production costs. Seam Tracking System Automatic Torch Positioning above the Weld Joint Process MIG Flux-Cored Submerged Arc Motorized Slide System Joystick Controlled Positioner for Heavy Weld Torch Equipment Process MIG Flux-Cored Submerged Arc 1 PHASE Hz 1 PHASE Hz Unit Includes Cross Slide Control Unit Control Pendant Seam Sensor Sensor and Torch Brackets Cable Assembly Standard and Advanced Control Units Stroke Length: 3-60 in. ( mm) Load Capacity: lb. ( kg) 1- or 2-axis slide Unit Includes Cross Slide Control Unit Control Pendant Cables Stroke Length: 3-60 in. ( mm) Load Capacity: lb. ( kg) 1- or 2-axis slide Kit converts unit to Seam Tracker Integrates well with Weld Oscillator The Seam Tracking System from Arc Products utilizes a tactile sensor, control, and cross slide to keep the weld torch precisely above the weld joint. With minimal programming this advanced system can be configured for specific start-of-weld, in-weld and end-of-weld positioning. The system easily integrates with a wide range of power supplies, torches, and positioners for assembling turn-key automation systems. The Motorized Slide System consists of a cross slide, control unit and pendant. The operator utilizes a joystick to guide the torch to the desired location. Cross slides are available to meet your specific needs and, with a kit, the unit converts to a Seam Tracking System

107 AUTOMATED SOLUTIONS Weld Oscillator Reliable, Programmable Weld Joint Weaving Process TIG MIG Submerged Arc 1 PHASE 60 Hz Unit Includes Cross Slide Control Unit Cables 5 in. (12.7 mm) Stroke 40 lb. (18 kg) load capacity 1-axis slide AVC-5 Arc Voltage Control for Consistent Torch Height Process TIG Plasma Welding Plasma Transferred Arc 1 PHASE Hz Unit Includes Drive Unit Torch Bracket Controller Cable Assembly AVC-5 6 in. Drive C-AVC-5 1 in. Drive Arc Products Weld Oscillator System is an economical solution for automated MIG, TIG and submerged arc welding. The Oscillator provides a side-to-side programmable weave for precise filling of a weld joint. Dwell times and excursion speeds can be controlled independently and customized for the application. The Oscillator can be easily added to an existing system and it integrates well with Seam Tracking and Motorized Slide Systems. The AVC-5 System utilizes a control and drive unit to maintain precise TIG and plasma arc length in automated systems. The drive counteracts tungsten electrode erosion, keeping the weld zone and heat input consistent throughout the length of the weld. The system is easy to program and integrates with a wide range of power supplies, torches, and positioners for assembling turn-key automation systems. DWF-4 Digital Wire Feed for Precision Wire Process TIG Plasma Welding 1 PHASE Hz Unit Includes Control Unit Wire Drive Unit Wire Guide Manipulator Conduit (standard only) Wire Tips Cables DWF-4 Standard Drive C-DWF-4 Compact Drive DirectArc Welding Arc Control through Magnetic Fields Process TIG MIG (Spray Arc only) Submerged Arc (Limited) Plasma Welding Plasma Transferred Arc Hz PHASE Unit Includes Controller Magnetic Probe Probe Tips Cables MA-10 DirectArc Arc Stabilizer MA-20 DirectArc Arc Control MA-40 DirectArc Pettern Control MP-1 Probe MP-2 Probe MP-4 Probe (MA-40 only) MP-22 Probe MP-100 Probe The DWF-4 System provides exact wire input for high precision welding applications. The system utilizes a controller, wire manipulator, and a stepper motor drive unit with urethane drive rolls. The system is easy to program and integrates with a wide range of power supplies, torches, and positioners for assembling turn-key automation systems. Arc Products DirectArc System utilizes a controller and water-cooled probe mounted at the torch to provide complete control of the TIG arc. Depending on the application, the system can counteract arc blow, drag and wander, increase penetration, reduce porosity, or conture the weld bead. The system is easy to setup and integrates with a wide range of power supplies, torches, and positioners for assembling turn-key automation systems

108 AUTOMATED SOLUTIONS Wire Delivery and Automation Accessories Lincoln Electric has an extensive line of wire delivery and automation accessories for dispensing and transporting welding wire from the bulk package to the wire feeder and for robotic welding cell support. The offering also includes products for maintaining robotic welding torches, handling devices to move bulk wire packages around the shop, and miscellaneous tools. For the full product listing and item details, see publication MC Hoods and Accessories for Drums and Boxes Constructed of tough polyethylene for long shop life. Dual windows provide easy access for operator. Available for round, square and octagon-shaped packages. Infinity Pak Dispensing System for Bulk Boxes Unique process joins the end wire from a used empty drum or box with the start wire of the next full drum or box. Eliminates downtime for wire changeover. Accepts any fiber drum or cardboard wire packaging design. Wire Level Gauge Detects amount of wire left in drum or box. Wire level shown visually with color and percentage scale. Useable with 500 lb. or 1,000 lb. package. Dispensing Equipment for Bulk Reels Universal base plate design fits wood or plastic reels with 1-5/16 in. (33 mm) or 5 in. (127 mm) arbor holes. Twin locking cams secure base plate to reel for stability. Smooth acceleration and deceleration of feed arm. Mechanical Turntable and Accessories for Drums 1,000 lbs. (453 kg) capacity accepts in. ( mm) drum diameters. Designed to dispense all sizes and varieties of wire. Quick disconnect allows for easy conduit connections. Motorized Dispensing System for Stems and Wood Reels Motorized wire dispensing system designed for larger wire sizes. Helps to eliminate common bulk wire challenges such as wire flip, flux-cored wire splitting, excessive tip wear, pulsating and burn back. Compatible with bulk stems weighing up to 2,200 lbs. (1,000 kg)

109 Wire Delivery and Automation Accessories AUTOMATED SOLUTIONS Wire Feed Assist Reduces pulling force required from feed motor. Enables longer conduit runs. Adjustable torque setting prevents bird nesting. Weld Wire Conduit Choose from polymer or extra flexible type. Available in pre-cut lengths up to 30 ft. (9.1 m) or in bulk. Self-threading or compression style connectors available. Power REAM Torch Maintenance System Removes and reduces spatter accumulation for improved welding performance. Simple pushbutton No Error programming technique. Only reamer to offer an automatic retry feature. Power Spray Anti-Spatter Station Reduces spatter build-up on MIG welding nozzles. Simultaneously coats nozzle bore, face and exterior surfaces. Improves gas flow and weld quality. Conduit Connectors Variety of types and sizes available. Rounded internal shoulders for smooth wire feeding. Union kits and bulkhead connector kits available. Conduit Hangers, Clamps and Sleeves Hanger prevents excessive sag in conduit run. Sleeves protect conduit from operating environment. Use clamps to secure conduit to existing structures. Wire Cutters Ideal solution for robotic applications using large diameter wire. Cuts both ferrous and non-ferrous wires. Eliminates ball at end of wire for improved arc starts. Drum, Reel and Box Handling Equipment Dollies available for drums or boxes. Staging carts available for drums or reels. Variety of lifters for chimeless and chimed drums. Wire Straighteners Straighten or recast all types of wire. Lightweight, yet rugged. Equipped with locating calibration on face of unit and fine adjustment scale on tension knob. Maintenance Equipment Draw Gauge accurately measures the draw weight of welding wire pulling through conduit. Nozzle cleaning tool removes spatter; choice of five sizes. Conduit Cutter trims all diameters of polymer conduit with ease

110 AUTOMATED SOLUTIONS Automated Solutions Options See the Recommended Equipment Options section for descriptions. Robotic Welding Systems K Power REAM Torch Maintenance Center KP Reaming Bit, 1/2 in. (12.7 mm) with Washer KP Reaming Bit, 5/8 in. (15.9 mm) with Washer KP Reaming Bit, 3/4 in. (19.1 mm) with Washer KP Anti-Spatter Fluid, 1 gallon (3.8 L) K Power REAM Robotic Cable, 20 ft. (6.1 m) K Remote Power REAM Reservoir Kit Power Wave R350 K DeviceNet Kit K Sense Lead Kit, 25 ft. (7.6 m) K Sense Lead Kit, 75 ft. (22.9 m) K Power Wave STT Module Weld Fume Control System Wire Feeder Options K AutoDrive 4R220 K AutoDrive 4R100 Power Wave i400 K Inverter Chassis K Integration Kit K CE Filter K DeviceNet Kit K Sense Lead Kit, 25 ft. (7.6 m) K Sense Lead Kit, 75 ft. (22.9 m) K Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m) K Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m) K Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m) K Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m) K Cool Arc 40 Water Cooler 115/1/50/60 Weld Fume Control System Wire Feeder Options K AutoDrive 4R220 K AutoDrive 4R100 K Power Feed 10R Power Wave 455M Robotic & 455M/STT Robotic K DeviceNet Interface Module K Ethernet/DeviceNet Interface Module K Dual Cylinder Platform Undercarriage K Cool Arc 40 Water Cooler 115/1/50/60 Weld Fume Control System Wire Feeder Options K AutoDrive 4R220 K AutoDrive 4R100 K Power Feed 10R Power Wave 655R K Dual Cylinder Platform Undercarriage K pin to 14-pin Adapter Cable Assembly K Cool Arc 40 Water Cooler 115/1/50/60 Weld Fume Control System Wire Feeder Options K AutoDrive 4R220 K AutoDrive 4R100 K Power Feed 10R AutoDrive 4R100 and 4R220 Drive Roll and Wire Guide Kits See chart in Recommended Equipment Options section. Wire Drive Control Cable (14-pin to 14-pin; for use with FANUC arms having integrated cable) K Control Cable (Heavy Duty), 4 ft. (1.2 m) K Control Cable (Heavy Duty), 16 ft. (4.9 m) K Control Cable (Heavy Duty), 25 ft. (7.6 m) K Control Cable, 14-pin, 50 ft. (15.2 m) K Control Cable, 14-pin, 100 ft. (30.5 m) Wire Drive Control Cable (14-pin to 14-pin; for external dress of FANUC arm or hard automation) K Wire Drive Cable, 25 ft. (7.6 m) K Wire Drive Cable, 50 ft. (15.2 m) K Wire Straightener K Incoming Bushing for Lincoln Conduit,.025-1/16 in. ( mm) wire K Incoming Bushing for Lincoln Conduit, 1/16-1/8 in. ( mm) wire K590-7 Water Connection Kit Power Source Options Power Wave 455M Robotic Power Wave 455M/STT Robotic Power Wave 655R Power Wave i400 Power Wave R350 Power Feed 10R Drive Roll and Wire Guide Kits See chart in Recommended Equipment Options section. K590-7 Water Connection Kit K Robotic Cable Adapter, 18 in. (.46 m) K Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m) K Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m) K Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m) K Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m) K Control Cable, 10 ft. (3.0 m) K Control Cable, 25 ft. (7.6 m) K Control Cable, 50 ft. (15.2 m) K Control Cable, 100 ft. (30.5 m) K Robotic Cable Adapter, 22-pin to 14-pin, 10 ft. (3.0 m) K Robotic Cable Adapter, 22-pin to 14-pin, 18 in. (.46 m) K Robotic Cable Adapter, 14-pin to 22-pin, 18 in. (.46 m) Weld Fume Control System Power Source Options Power Wave 455M Robotic Power Wave 455M/STT Robotic Power Wave 655R Power Wave i400 Automation Division Regional Service & Support Cleveland, OH Phone: (888) Fax: (216) Nashville, TN Phone: (615) Fax: (615) Lincoln Electric s welding and automation experts are always as close as your phone ready to provide fast, professional service and support. Offering a variety of options: Preventative maintenance Repair services Upgrade services Redeployment capabilities Covered equipment includes: Power Wave 355M & F355i Power Wave R350 Power Wave i400 Power Wave 450 & Synergic 7F Power Wave 455R Power Wave 455M Robotic and 455M/STT Robotic Power Wave 655 Robotic Power Wave AC/DC 1000 (all models) Power Feed 10R AutoDrive 4R90 AutoDrive 4R100 AutoDrive 4R

111 WELD FUME CONTROL Reduces Welding Fume and Dust in The Workplace. Engineering Solution to Help Meet OSHA Requirements. Portable, Wall Mounted or Shop-Wide Systems. Visit for more information. Miniflex Portable light duty high vacuum system extracts up to 135 CFM. Mobiflex 100-NF Portable low vacuum exhaust-only system handles up to 765 CFM Mobiflex 200-M & 400 MS Low vacuum systems move up to 735 CFM. PORTABLE SYSTEMS DownFlex 100-NF, 200-M & 400-MS/A Workbench/Downdraft extraction systems move up to 1750 CFM. Statiflex 200-M & 400 MS Wall mounted low vacuum systems extract up to 735 CFM. Modular Extraction Hood Ideal for robotic, hard automation and manual applications. STATIONARY SYSTEMS MODEL PROCESS FILTER INPUT FEATURES Stick TIG MIG Flux-Cored System Size Mobile Mobile Stationary Start/Stop Sensor Filter Indicator Guage Single Arm System Dual Arm System Miniflex Mobiflex 100-NF Mobiflex 200-M Mobiflex 400-MS DownFlex 100-NF DownFlex 200-M DownFlex 400-MS/A Statiflex 200-M Statiflex 400-MS Modular Extraction Hood Disposable Non-Filtration Disposable Self-Cleaning Non-Filtration Disposable Self-Cleaning Disposable Self-Cleaning 130 ft 2 (12 m 2 ) 538 ft 2 (50 m 2 ) 325 ft 2 (30 m 2 ) 560 ft 2 (52 m 2 ) 560 ft 2 (52 m 2 ) 538 ft 2 (50 m 2 ) 325 ft 2 (30 m 2 ) 115V/1/60 115V/1/60 115V/1/60 115V/1/60 Central System 208/230/460/3/60 208/230/460/3/60 The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits. KEY: Excellent Good Optional 111

112 WELD FUME CONTROL Miniflex Portable Welding Fume Extractor Lincoln Electric s Miniflex is a high vacuum system designed for the removal and filtration of welding fumes from light duty welding applications. The Miniflex excels in performance and ease of handling. It can be completely disassembled in a matter of minutes for cleaning and maintenance. The convenient automatic start/stop function can extend the life of the motor brushes and reduces energy consumption. Five-stage Filtration System Delivers higher filtration efficiency. Final stage includes a HEPA H12 Class filter. Generously Sized Main Filter Large surface area (130 ft 2 /12 m 2 ) extends filter's useable life. Activated Carbon Filter (optional) Reduces the recirculation of odors into the environment. Current Sensor Allows convenient automatic start/stop capability by sensing welding current. Multiple Extraction Settings Choose 94 CFM (Low) or 135 CFM (High). Quiet Operation Sound level < 70 db(a). Highly Portable Standard wheels, handle and light weight make the Miniflex easy to roll around the shop. K Miniflex Stick (light duty) TIG MIG Flux-Cored (light duty) 1 PHASE Unit Includes 9 ft. (2.7 m) cord (AWG 14) with 15 amp plug (NEMA 5-15). 8 ft. (2.4 m) length x 1-3/4 in. (44.5 mm) O.D. extraction hose. LongLife-H main filter. HEPA filter. 2 spare sets of carbon brushes and seals for motors. K ft. (4.9 m) Extraction Hose K ft. (2.4 m) Extraction Hose K EN 20 Extraction Nozzle K EN 40 Extraction Nozzle More options at end of section E Hz Product Product Power H x W Net Weight Name Number Voltage/Phase/Hertz Current inches (mm) lbs.(kg) Miniflex K /1/50/60 15A 28-3/4 x 16-1/2 38 (730 x 420) (17) X-Tractor 1GC Portable Welding Fume Extraction and Filtration Lincoln Electric s X-Tractor 1GC is a high vacuum extraction system designed for the removal and filtration of welding fume. The 1GC is a great choice for fume removal on the light duty welding applications typically found in shops or companies with a small number of welding stations. The compact size and light weight of the X-Tractor 1GC make the unit easy to move to where it's needed. Simple to Configure Uses a single fume extraction welding gun or suction nozzle attachment. Filter Cleaning System Unique rotary air jet system allows the polyester filter to be cleaned using compressed air without removing it from the X-Tractor 1GC. Automatic Start/Stop Sensor Provides extraction only when needed, extends motor life, and reduces energy consumption. Wide Variety of Extraction Nozzles Available Easily adapt the X-Tractor 1GC for many different welding applications. Low noise operation 74 dba. Shown with optional K639-5 Suction Nozzle Stick TIG MIG Flux-Cored 1 PHASE Unit Includes Adapter for 1-3/4 in. (44.5 mm) hose (S ). 8 ft. (2.4 m) long x 1-3/4 in. (44.5 mm) diameter flexible hose. 2 spare sets of carbon brushes for motors. Filter cartridge. 12 ft. (3.6 m) power cord. K EN 20 Extraction Nozzle K EN 40 Extraction Nozzle K639-5 SHFA Flat Suction Nozzle K ft. (2.4 m) Extraction Hose More options at end of section E Hz Product Product Power H x W x D Net Weight Name Number Voltage/Phase/Hertz Current inches (mm) lbs.(kg) X-Tractor 1GC K /1/50/60 15A 13.4 x 26.8 x (340 x 680 x 400) (17) K /1/50/60 9A 112

113 X-Tractor Welding Fume Extractors 3A, 5A, 8A Lincoln Electric s self contained X-Tractor units are specifically designed for the removal and filtration of welding fume. These high vacuum, systems are engineered to provide suction for multiple nozzles and fume guns and feature an integrated automatic self-cleaning filter system. They are ideally suited for continuous use in heavy duty welding applications. Integrated automatic filter cleaning. Automatic operation capability Using wire feeder trigger signal. For 1 to 8 operators simultaneously. Rugged design For industrial use and impact resistance. Wide range of accessories available. Compact design For easy installation in narrow spaces. Easy to Empty Particulate bin is readily accessible. Shown (L-R): X-Tractor 3A, X-Tractor 8A, X-Tractor 5A Stick TIG MIG Flux-Cored Unit Includes Extraction Unit Filter Cartridge Automatic Filter Cleaning System Internal Compressed Air Regulator Automatic Operation Connection Starter/Overload Switch K EN 20 Extraction Nozzle K EN 40 Extraction Nozzle K639-5 SHFA Flat Suction Nozzle More options at end of section E13.19 WELD FUME CONTROL 3 PHASE 60 Hz Product Product Power H x W xd Net Weight Name Number Voltage/Phase/Hertz Current CFM inches (mm) lbs.(kg) X-Tractor 3A L /3/60 14A x 16.9 x L /3/60 6.5A (740 x 430 x 1100) (87) X-Tractor 5A L /3/60 20A x 28.0 x L /3/60 10A (840 x 710 x 1400) (110) X-Tractor 8A L /3/60 40A x 28.0 x L /3/60 21A (1100 x 710 x 1400) (140) DownFlex 200-M, 400-MS/A & 100-NF Rugged Workbench and Fume Extraction Downdraft Table The Lincoln Electric DownFlex table is a rugged welding workbench and extraction system, all in one self-contained unit. Great for welding, plasma cutting and grinding (1). DownFlex 200-M and 400-MS/A Models: Strong Backdraft (80%) and Downdraft (20%) Extraction Capacity Ideal for welding, grinding (1), and light duty plasma cutting. Innovative 3 Stage Spark Arrestor Captures hot particulate before it can get into the filter chamber. Oval Shaped Filters Deliver an Impressive 560 ft 2 (52 m 2 ) of Total Filter Media Results in longer filter life. All Controls and Doors on Front Offers complete access to filters and collection draws for easy maintenance. UL Approved DownFlex 100-NF: Available for customers who need a rugged downdraft table, but prefer to build their own customized extraction system. (no filtration, fan or electrical controls supplied). K DownFlex 400-MS/A Stick TIG MIG Flux-Cored Plasma Cutting Grinding (1) 3 PHASE Unit Includes Sturdy Welding Table Backdraft Panel Side Panels Filters & Controls (for 200-M and 400-MS/A Models) K HEPA Filter Kit K Plasma Cutting Work Grid K Working Light Kit K Wheel Kit More options at end of section E Hz (1) Not suitable for use when grinding Aluminum, Magnesium or other explosive materials. Product Product Filter Type/ Power H x W x D Net Weight Name Number Filter Size Voltage/Phase/Hertz Current inches (mm) lbs. (kg) DownFlex 200-M K Cellulose/Polyester Fiber Filter/ 208/230/460/3/60 11/10/5A 36.2 x 54.3 x (245) 560 ft 2 (52 m 2 ) (920 x 1380 x 1005) DownFlex 400-MS/A K (255) DownFlex 100-NF K No Filtration N/A 36.2 x 53.8 x (150) (920 x 1366 x 911) 113

114 WELD FUME CONTROL Mobiflex 100-NF Portable Welding Exhaust System The Mobiflex 100-NF is a portable, lightweight welding fume extraction unit that provides source capture exhaust only capability. Great for field construction sites, repair & maintenance operations and/or shop welding applications where removing welding fumes at the source is needed. No filtration. Lightweight and portable. Weighs only 37.5 lbs (17 kg). Handle and sturdy base included. Great for field or shop welding. Exhaust only capability, airflow up to 765 CFM depending on length of hose(s) used. Low noise operation (69dBA). One-year warranty. Mobiflex 100-NF with K Hose & Hood Set and K Extension Hose Kit Stick TIG MIG Flux-Cored Product Product Filter Type/ Power H x W x D Net Weight Name Number Filter Size Voltage/Phase/Hertz Current inches (mm) lbs. (kg) Mobiflex 100-NF K Non-Filtration Exhaust Only 115/1/60 10A 23.1 x 18.9 x (587 x 480 x 480) (17) 1 PHASE Unit Includes Exhaust Fan Unit Carrying Handle Sturdy Base/Stand Required Options K Hose and Hood Set, 16 ft. (4.9 m) More options at end of section E Hz Mobiflex Mobile Welding Fume Extractors 200-M & 400-MS These low vacuum extractor and filtration systems are designed for light to medium duty extraction of welding fumes. Select the Mobiflex 400-MS system to add self-cleaning capability. Mobiflex units are ideal for facilities that require welding fume extraction in multiple locations including maintenance departments, general fabrication or job shops and industrial environments. All Models Generous 735 CFM airflow with LFA 3.1/4.1 extraction arm (1). Internal aluminum mesh spark arrestor. Choice of filter types Cellulose or high efficiency cellulose/polyester. One-year warranty on equipment. (30 day warranty on filter cartridge.) 200-M Model Large Filter Capacity 538 ft 2 (50 m 2 ). Filter Status Indicator Indicates amount of particulate in filter cartridge to alert for system maintenance and filter replacement. 400-MS Model RotaPulse automatic filter cleaning system. Electronic filter pressure system monitors internal static pressure and controls filter cleaning. Large Filter Capacity 325 ft 2 (30 m 2 ). Indicator Light Indicates saturated filter. Mobiflex 200-M with required Extraction Arm Mobiflex 400-MS with required Extraction Arm Stick TIG MIG Flux-Cored 1 PHASE Unit Includes Filter Plastic housing 8 in. (203 mm) Flexible Hose 19 ft. (6 m) 115 VAC Power Cord Required Options Extraction Arm - K LFA K LFA 3.1 w/lamp & Arc Sensor - K LFA K LFA 4.1 w/lamp & Arc Sensor K Hose and Hood Kit K Starter Overload Switch for 230V More options at end of section E Hz (1) CFM level is dependent on extraction arm length, fan type and system maintenance. Product Product Power H x W x D Net Weight Name Number Filter Type Voltage/Phase/Hertz Current inches (mm) lbs. (kg) Mobiflex 200-M K Cellulose 115/1/60 12A 36 x 32 x Base Unit K High Efficiency Cellulose/Polyester (900 x 810 x 1210) (111) Mobiflex 400-MS K Cellulose 115/1/60 12A 40 x 32 x Base Unit K High Efficiency Cellulose/Polyester (1020 x 810 x 1210) (130) 114

115 Statiflex 200-M & 400-MS Wall-mounted Welding Fume Extractors The Statiflex 200-M and 400-MS are stationary, wall-mounted low vacuum systems designed for light to medium duty extraction and filtration of welding fume (1). A self-cleaning filter is standard on the Statiflex 400-MS. Statiflex units are ideal for facilities with fixed location work stations and little available floor space including general fabrication, job shops, welding schools, and maintenance departments. All Models Generous airflow 735 CFM with LFA 3.1 or 4.1 extraction arms and SF 2400 fan (2). Internal spark arrestor Also functions as a pre-filter for larger-sized particulate. Choice of filter types Cellulose or high efficiency cellulose/polyester. One-year warranty (30 day warranty on filter). 200-M Model Filter status indicator Visual guide to remaining filter life. Large filter capacity 538 ft 2 (50 m 2 ). Flexible configuration choose single or dual arm system. K Statiflex 200-M Single Arm Base Unit 400-MS Model Statiflex 400-MS Base Unit RotaPulse automatic cleaning system simplifies filter maintenance. Large filter capacity 325 ft 2 (30 m 2 ) Stick TIG MIG Flux-Cored Required Options Extraction Arm(s) Stationary Fan Overload Switch Lamp Kit with Arc Sensor K Air Exhaust Silencer K V Conversion Kit for SF 2400 Fan More options at end of section E13.14 WELD FUME CONTROL (1) Not suitable for use with cutting or arc gouging operations. (2) CFM level is dependent on extraction arm length, fan type and system maintenance. Product Product Filter Size H x W x D Net Weight Name Number Filter Type ft 2 (m 2 ) in. (mm) lbs. (kg) Statiflex 200-M K Cellulose x 32 x Single Arm Base Unit K High Efficiency Cellulose/Polyester (50) (900 x 810 x 730) (30) Statiflex 200-M K Pretreated Cellulose x 32 x Dual Arm Base Unit (50) (900 x 810 x 730) (30) Statiflex 400-MS K Cellulose x 27 x Base Unit K High Efficiency Cellulose/Polyester (30) (1040 x 670 x 660) (85) Fume Extraction Arms Low Vacuum Flexible Extraction Arms These flexible extraction arms are built the Lincoln Electric way, rugged and reliable. Designed with the welder in mind, the arms come equipped with the 360 rotatable hood for optimal positioning to the welding point. Stick TIG MIG Flux-Cored E13.16 Ultra-light dent and scratch resistant material. Minimal maintenance. Unique spring-balanced internal mechanism: LFA 3.1/4.1/4.1-LC. Unique advanced friction internal mechanism: LTA 2.0/LFA rotatable hood. Airflow throttle valve. One-year warranty. LTA 2.0 LFA 3.1 LFA 4.1-LC Product Product Arm Length H x W Net Weight CFM with SF 2400 Fan Name Number ft. (m) inches (mm) lb. (kg) (with no filtration) Use With: LFA 3.1 K (3.1) 8 x 118 (208 x 3,000) 33 (15) 760 Mobiflex K Statiflex LFA 3.1 (w/lamp & Arc Sensor) K (3.1) 8 x 118 (208 x 3,000) 35 (16) 760 Mobiflex LFA 4.1 K (4.1) 8 x 157 (208 x 4,000) 37.5 (17) 760 Mobiflex K Statiflex LFA 4.1 (w/lamp & Arc Sensor) K (4.1) 8 x 157 (208 x 4,000) 39.5 (18) 760 Mobiflex LFA 4.1-LC (Low Ceiling) K (4.1) 8 x 157 (208 x 4,000) 37.5 (17) 760 Statiflex LFA 2.0 K (2.0) 8 x 85 (208 x 2,160) 33 (15) 760 Statiflex LTA 2.0 K Retracts from (1-1.5) 8 x (208 x 1,000-1,400) 15.4 (7) 780 Statiflex LTA 2.0. CW K Retracts from ( ) 8 x (208 x 1,575-2,553) 59.5 (27) 760 Statiflex 115

116 WELD FUME CONTROL Modular Extraction Hood For Containing and Extracting Fume from Metalworking Operations Lincoln Electric s Modular Extraction Hood is engineered to contain and extract welding, cutting, arc gouging, and grinding (1) fume from the work environment. Its innovative design brings a reliable and practical solution to the market. These units are ideal for robotic, hard automation and manual applications. Modular, extruded aluminum construction Easy to assemble, install, and relocate. Unique double panel roof configuration Acts as an in-line baffle, deflection plate and spark arrestor. Lincoln s innovative perimeter pull technology Maximizes fume extraction effectiveness at lower overall airflow rates. Efficient airflow control Results in reduced energy consumption and lower capital equipment costs. Modular design Allows for cleaning and servicing of key components. Pre-Engineered Statiflex Filter Banks Optimized for each hood s size and airflow requirements. One-year warranty. Modular Extraction Hood positioned over System 20. Stick Plasma Cutting TIG Arc Gouging MIG Grinding (1) Flux-Cored S Light Kit S Leg, 6.56 ft. (2.0 m) S Leg, 8.2 ft. (2.5 m) S Leg, 9.84 ft. (3.0 m) S Leg, ft. (3.5 m) S Leg Mounting Kit S Curtain Bracket Kit S Semi-transparent (red) Curtain Strip: 82 ft. Roll (25 m) S Non-transparent (green) Curtain Strip: 82 ft. Roll (25 m) E13.60 (1) Not suitable for use when grinding Aluminum, Magnesium or other explosive materials. Product Recommended Recommended Air Velocity Name Product Number/Sizes Extraction Capacity in Connected Duct Modular Extraction Hood See end of section for full list of CFM per square meter of hood 2,000 feet/minute product numbers and sizes. (27-44 CFM per square foot of hood) (FPM) Robotic Extraction Hoods For Fume Extraction from Robotic Welding Cells Lincoln Electric robotic extraction hoods are the ideal solution for welding fume extraction on robotic cells. There s a model for each of our pre-engineered cells or one can be customized to fit a nonstandard cell. For filtration of welding fume, a Statiflex Filter Bank can be incorporated into the extraction hood design. The Statiflex Filter Bank s modular layout, higher efficiency and innovative cartridge cleaning system make it a robust filtration solution. TIG MIG Flux-Cored Metal-Cored Interior lighting Statiflex Filter Bank Preventive maintenance contract E Lightweight design. Sized to fit Lincoln Electric pre-engineered cells. Modular-style hood also available for custom cell designs. System 20 shown with extraction hood, Statiflex filter bank, interior lighting, and Power REAM Robotic Torch Maintenance Center

117 Statiflex Filter Banks For Filtering Industrial Welding Fume and Particulate The Statiflex Filter Bank is ideal for filtering fume and particulate generated by welding, cutting, arc gouging and grinding. Its higher efficiency, innovative cartridge cleaning system, and modular design make the Statiflex Filter Bank a more robust filtration solution for your metalworking operations. Compact, high performance system available in 2 to 48 filter versions. Multi-Flow Technology Disperses incoming air evenly throughout the filter bank, resulting in longer filter life. Self-Cleaning System Pulse amplifier technology utilizes a uniform high energy pulse of compressed air for filter cleaning. Stick Plasma Cutting TIG Arc Gouging MIG Grinding (1) Flux-Cored 3 PHASE Unit Includes Filter Bank Filters Fan Cleaning Controls Starter Controls Dust Drum User to supply electrical power, compressed air and ductwork. Assembly required. E13.60 WELD FUME CONTROL 60 Hz (1) Not suitable for use when grinding Aluminum, Magnesium or other explosive materials. Statiflex Filter Bank, 4-Bank Product Filter Fan Sizes Name Type HP Statiflex Filter Banks MERV 16 Rated Filters 1-1/2 to 100 (2 to 48 cartridges) Welding Booth Effective Production or Training Space with Integrated Weld Fume Control The Lincoln Electric Welding Booth is ideal for use in stationary production welding applications, vocational centers, and training facilities. It can be configured with shelving, brackets, hooks, lighting, and air/gas connections to meet the needs of the welding operator or student. Source extraction weld fume control can be easily integrated into the booth, with an extraction arm and connection to a Central System. (Power Source Controlled) Stick TIG MIG Flux-Cored Metal-Cored Submerged Arc Work Table with Adjustable Overhead Welding Bracket Welding Curtain Tool Shelves with Torch Holders Locker Box MC10-87 Welding Booth Rugged Steel Construction Endures the rigors of production welding operations or training environment. Easy Installation Helps to minimize start-up costs. Generously Sized Plenty of room to maneuver within the work or training space. Standard booth sizes of 5 ft. x 5 ft. (1.5 x 1.5 m) and 6 ft. x 6 ft. (1.8 x 1.8 m) meet AWS guidelines for booth width and depth. Optional Extraction Arms Telescopic Arm with 360 Rotatable Hood New telescopic tube design allows maximum extension and compression. Spring-balanced mechanism provides easy movement and ensures the hood stays where it is positioned. Ideal for pipe welding; position the arm at the start of the weld and no additional adjustment is necessary. Arm length is inches. Rugged Design Made from durable dent and scratch resistant material. Source Capture Solution More effective than back draft designs as a means of controlling weld fume. Welding Booth shown with optional Welding Curtain 117

118 WELD FUME CONTROL Engineered Systems Solutions customized to meet your individual needs. The Circulator The Circulator is a free-standing general filtration system for weld fume control. It is ideal for manufacturing and fabrication facilities which have obstructions for ductwork overhead cranes and large amounts of infrastructure offering an economical alternative to a Push/Pull System. The Circulator is intended to be used to supplement an existing source extraction system. The Circulator is designed to create a cleaner work environment by reducing the amount of dust and dirt in operator and surrounding work areas. It also supplements the natural (draft) and/or forced ventilation (roof/wall fans) which may be present to reduce the overall concentration of welding fume in the workshop. The innovative Green-Drive Control System continually monitors system operation and automatically adjusts airflow to maintain required performance levels. This results in energy savings of up to 50% and increased filter life of up to 30% over traditional on/off systems. : MC11-37 Push/Pull Systems For Welding and Fabrication Facilities Fume and metal particulate from metalworking operations such as welding, plasma cutting, arc gouging and grinding can build-up as a layer in the air of a facility. Eventually, the particulate may settle back to the floor. Lincoln Electric Automation s Push/Pull System can remove this layer in a controlled manner, filter it and circulate the filtered air back into the facility. Use a Push/Pull System when: Workers are in spaces where effective source capture is difficult. Fabricating large weldments and when the welder needs to frequently shift positions. Improvement of general workplace air quality by removing welding particulate layer is desired. : MC08-88 Push/Pull System installed at Elgin Sweeper Company High Vacuum Central Systems For Welding, Cutting and Grinding High vacuum, low volume central systems are a cost effective choice. These systems use a central turbine and filter, and supply \suction throughout the plant. Since the airflow is one-tenth the volume of low vacuum systems, and the vacuum pressures are ten times higher, these systems use smaller ductwork and less CFM. Header ducts are frequently one size through the whole system. : MC09-89 Low Vacuum Central Systems For Schools and Industry Lincoln Electric offers low vacuum, high volume exhaust systems for source capture applications. They are an ideal solution to address welding fume removal in educational environments and manufacturing plants that require multiple station drops. : MC09-89 Low Vacuum Central Systems installed at Erie Technical Institute For further information, contact the Environmental Team at: weldfumecontrol@lincolnelectric.com or call

119 Weld Fume Control Options Miniflex Expendable Parts KP LongLife-H Filter KP HEPA Filter KP Pre-filter K EN 20 Nozzle K EN 40 Nozzle K639-1 SHM-300 Suction Head for Manual Welding, 12 in. (300 mm) K639-2 SHM-400 Suction Head for Manual Welding, 16 in. (400 mm) K639-3 SHM-500 Suction Head for Manual Welding, 20 in. (500 mm) K639-4 SHMS Low Noise Suction Nozzle K639-5 SHFA Flat Suction Head with Flexible Arm K639-6 UNM Suction Head for Heavy Smoke K NKT Nozzle Kit, 1 in. x 8 ft. Hose, 1-3/4 in. (44.5 mm) Hose Adapter K NKC Nozzle Kit, 1 in. x 8 ft. Hose, 1-3/4 in. (44.5 mm) Hose Adapter K Extraction Hose, 1-3/4 in. x 16 ft. (44.5 mm x 4.9 m) K Extraction Hose, 1-3/4 in. x 8 ft. (44.5 mm x 2.4 m) K Hose-to-Hose Adapter, 1-3/4 x 1-3/4 in. (44.5 x 44.5 mm) K Hose Connection Outlet K Activated Carbon Filter K Wall Mounting Bracket X-Tractor 1GC K639-1 SHM-300 Suction Head for Manual Welding, 12 in. (300 mm) K639-2 SHM-400 Suction Head for Manual Welding, 16 in. (400 mm) K639-3 SHM-500 Suction Head for Manual Welding, 20 in. (500 mm) K639-4 SHMS Low Noise Suction Nozzle K639-5 SHFA Flat Suction Head with Flexible Arm K639-6 UNM Suction Head for Heavy Smoke K Gun Mounted Nozzle Kit (OT-25) Expendable Parts KP Filter Cartridge for K652-XX X-Tractor 3A, 5A, 8A K639-1 SHM-300 Suction Head for Manual Welding, 12 in. (300 mm) K639-2 SHM-400 Suction Head for Manual Welding, 16 in. (400 mm) K639-3 SHM-500 Suction Head for Manual Welding, 20 in. (500 mm) K639-4 SHMS Low Noise Suction Nozzle K639-5 SHFA Flat Suction Head with Flexible Arm K639-6 UNM Suction Head for Heavy Smoke K Gun Mounted Nozzle Kit (OT-25) K EN 20 Nozzle K EN 40 Nozzle K NKT Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m) Hose, 1-3/4 in. (44.6 mm) Hose Adapter K NKC Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m) Hose, 1-3/4 in. (44.6 mm) Hose Adapter ( See Guns and Torches section for weld fume extraction guns. ) DownFlex 200-M and 400-MS/A K HEPA Filter Kit K Plasma Cutting Work Grid K Working Light Kit K Current Activated Start/Stop Sensor (400-MS/A only) K Motion Activated Start/Stop Sensor (400-MS/A only) K Wheel Kit (max. load 330 lb./149.7 kg) K Silencer/Outlet Duct K Mounting Kit for Bench Vice K Dust Tray Lid Expendable Parts K LongLife Filter K HEPA Filter DownFlex 100-NF K Central System Connection Kit K Dust Container K Spark Arrestor K Plasma Cutting Work Grid K Working Light Kit K Mounting Kit for Bench Vise Mobiflex 100-NF Required Options K Hose and Hood Set, 16 ft. (4.9 m) K Exhaust or Extension Hose Set, 16 ft. (4.9 m) Mobiflex 200-M and 400-MS Hose/Hood Set or Extraction Arm K Hose and Hood Kit K LFA ft. (3.0 m) Extraction Arm K LFA ft. (3.0 m) Extraction Arm with Lamp/Arc Sensor K LFA ft. (4.0 m) Extraction Arm K LFA ft. (4.0 m) Extraction Arm with Lamp/Arc Sensor, Both Models K Starter Overload Switch for 230V, Mobiflex 200-M K Cellulose Filter K High Efficiency Cellulose/Polyester Filter K Activated Carbon Filter, Mobiflex 400-MS K Cellulose Filter K High Efficiency Cellulose/Polyester Filter WELD FUME CONTROL Statiflex 200-M Single and Dual Arm FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B FOR A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B Extraction Arms (Category 2) K LTA 2.0 Telescopic Extraction Arm K LFA ft. (2.0 m) Extraction Arm K LFA ft. (3.0 m) Extraction Arm K LFA ft. (4.0 m) Extraction Arm K LFA 4.1-LC Low Ceiling 13 ft. (4.0 m) Extraction Arm K LTA 2.0-CW Telescopic Extration Arm Standard System (Category 3A) requires fan, starting control and mounting brackets K SF 2400 Stationary Fan (1 HP) K Starter Overload Switch for 115V K Starter Overload Switch for 230V K Lamp Kit with Arc Sensor for Wall Mounted Arms K SF 2400 Wall Mounting Bracket (use with LFA 3.1, 4.1 and 4.1-LC) K SF 2400 Wall Mounting Bracket (use with LTA 2.0 and LFA 2.0) Extension Crane System (Category 3B) requires fan, starting control and extension crane K SF 4200 Stationary Fan (2 HP) K Starter/Overload Switch for SF 4200 Fan K Lamp with Arc Sensor for SF 4200 Fan K EC 2 Extension Crane, 7 ft. (2.1 m) K EC 4 Extension Crane, 14 ft. (4.3 m) K Feeder Hanging Rail K V Conversion Kit for SF 2400 Fan K Cellulose Filter K High Efficiency Cellulose/Polyester Filter K Activated Carbon Filter K Air Exhaust Silencer K Non-Return Valve Statiflex 400-MS Single Arm FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM CATEGORY 2, AND ONE ITEM EACH FROM CATEGORY 3A OR 3B (Requires Lamp/Arc Sensor Kit to operate Statiflex 400-MS Self-Cleaning Controls). Extraction Arms (Category 2) K LTA 2.0 Telescopic Extraction Arm K LFA ft. (2.0 m) Extraction Arm K LFA ft. (3.0 m) Extraction Arm K LFA ft. (4.0 m) Extraction Arm K LFA 4.1-LC Low Ceiling 13 ft. (4.0 m) Extraction Arm K LTA 2.0-CW Telescopic Extration Arm Standard System (Category 3A) requires fan, starting control and mounting brackets K SF 2400 Stationary Fan (1 HP) K Lamp Kit with Arc Sensor for Wall Mounted Arms K SF 2400 Wall Mounting Bracket (use with LFA 3.1, 4.1 and 4.1-LC) K SF 2400 Wall Mounting Bracket (use with LTA 2.0 and LFA 2.0) Extension Crane System (Category 3B) requires fan, starting control and extension crane K SF 4200 Stationary Fan (2 HP) K Lamp with Arc Sensor for SF 4200 Fan K EC 2 Extension Crane, 7 ft. (2.1 m) K EC 4 Extension Crane, 14 ft. (4.3 m) K Feeder Hanging Rail K V Conversion Kit for SF 2400 Fan K Cellulose Filter K High Efficiency Cellulose/Polyester Filter K Air Exhaust Silencer 119

120 WELD FUME CONTROL Weld Fume Control Options Modular Extraction Hood Product Modular Extraction Number Hood Size - ft. (m) AD x 4.92 (1.0 x 1.5) AD x 6.56 (1.0 x 2.0) AD x 8.20 (1.0 x 2.5) AD x 9.84 (1.0 x 3.0) AD x (1.0 x 3.5) AD x (1.0 x 4.0) AD x 4.92 (1.5 x 1.5) AD x 8.20 (1.5 x 2.5) AD x 9.84 (1.5 x 3.0) AD x (1.5 x 3.5) AD x (1.5 x 4.0) AD x 4.92 (2.0 x 1.5) AD x 6.56 (2.0 x 2.0) AD x 8.20 (2.0 x 2.5) AD x 9.84 (2.0 x 3.0) AD x (2.0 x 3.5) AD x (2.0 x 4.0) AD x (1.0 x 4.5) AD x (1.0 x 5.0) AD x (1.0 x 5.5) AD x (1.5 x 4.5) AD x (1.5 x 5.0) AD x (1.5 x 5.5) AD x (2.0 x 4.5) AD x (2.0 x 5.0) Product Modular Extraction Number Hood Size - ft. (m) AD x (2.0 x 5.5) AD x 8.20 (2.5 x 2.5) AD x 8.20 (3.0 x 2.5) AD x 9.84 (3.0 x 3.0) AD x (3.0 x 4.5) AD x 8.20 (3.5 x 2.5) AD x 9.84 (3.5 x 3.0) AD x (3.5 x 3.5) AD x (3.5 x 4.5) AD x (3.5 x 5.0) AD x 8.20 (4.0 x 2.5) AD x 9.84 (4.0 x 3.0) AD x (4.0 x 3.5) AD x (4.0 x 4.0) AD x (4.0 x 4.5) AD x (4.0 x 5.0) AD x (4.0 x 5.5) AD x 8.20 (4.5 x 2.5) AD x (4.5 x 4.5) AD x 8.20 (5.0 x 2.5) AD x 9.84 (5.0 x 3.0) AD x (5.0 x 4.5) AD x (5.0 x 5.0) AD x 8.20 (5.5 x 2.5) AD x 9.84 (5.5 x 3.0) Product Modular Extraction Number Hood Size - ft. (m) AD x (5.5 x 3.5) AD x (5.5 x 4.5) AD x (5.5 x 5.0) AD x (5.5 x 5.5) S Light Kit S Leg, 6.56 ft. (2.0 m) S Leg, 8.2 ft. (2.5 m) S Leg, 9.84 ft. (3.0 m) S Leg, ft. (3.5 m) S Leg Mounting Kit S Curtain Bracket Kit S Semi-transparent (red), Curtain Strip: 82 ft. (25 m) Roll S Non-transparent (green), Curtain Strip: 82 ft. (25 m) Roll 120

121 RECOMMENDED EQUIPMENT OPTIONS 121

122 RECOMMENDED EQUIPMENT OPTIONS Stick ACCESSORY KITS Accessory Kit, 400 Amp For stick welding. Includes 35 ft. (10.7 m) #2/0 electrode cable with lug, 30 ft. (9.1 m) #2/0 work cable with lugs, headshield, filter plate, work clamp and electrode holder. Order K704 Accessory Kit, 150 Amp For stick welding. Includes 20 ft. (6.1 m) #6 electrode cable with lug, 15 ft. (4.6 m) #6 work cable with lugs, headshield, filter plate, work clamp, electrode holder and sample pack of mild steel electrode. Order K875 Stick Electrode Holder & Cable Includes 12.5 ft. (3.8 m) electrode cable with Twist Mate connectors. Order K for Precision TIG 225 Stick Electrode Holder, Work Clamp, Cable & Twist Mate Set Includes 200 amp stick holder, welding cable, work cable, work clamp and Twist Mate connections. Order K for Invertec V275-S, Invertec V160-T, Invertec V205-T AC/DC, Invertec V205-T DC REMOTE CONTROLS Remote Output Control For remote output of welding voltage. Consists of control box with 25 or 100 ft. (7.6 or 30 m) of four conductor cable and 6-pin MS-type connector. Order K857 for 25 ft. (7.6 m) Order K857-1 for 100 ft. (30 m) Remote Output Control with 12-pin Universal Connector Permits remote adjustment of output. 25 ft. (7.6 m) cord. Order K857-2 for Power Wave C300, Power Wave S350 Remote Output Control with 120V AC Receptacles Remote weld output control box with two 120V AC receptacles having GFCI (Ground Fault Circuit Interrupter) protection. One cord for both remote and power. 100 ft. (30.5 m) long. Permits remote adjustment of weld output and power for tools 20 amp capacity. Order K for Ranger 250 GXT, Ranger 305 G, Ranger 305 LPG, Ranger 305 D, Vantage 300, Vantage 400, Vantage 500, Air Vantage 500 Remote Control Remote control rheostat permits machine output changes up to 100 ft. (30.5 m) from the machine. Includes local/remote switch and receptacle for older machine control panels. Order K924-4 for Pipeliner 200D, Classic 300D, SAE- 300, SAE-500 Remote Output Control (Stick and Wire Welding) For machines that have the Wire Feed Module. Contains rheostat for stick output, potentiometer for wire output, and 100 ft. (30.5 m) long control cable. Order K for Pipeliner 200D, Classic 300D (Code and up), SAE-300 Remote Control Remote control rheostst permits machine output changes up to 100 ft. (30.5 m) from the machine. Plugs into receptacle on control panel. Order K for Big Red pin to 12-pin Adapter Use for adapting existing 6-pin remote controls such as the K870, K857, and K963-3 to the new 12-pin connector. Order K

123 TIG TIG GENERAL OPTIONS Invertec TIG Solenoid Kit Mounts inside the back of the Invertec V350-PRO. Controls gas flow into the V350-PRO through the Twist Mate connector. Includes gas hose and solenoid. (Not compatible with construction model.) Order K TIG REMOTE CONTROLS Arc Start Switch May be used in place of the Foot or Hand Amptrol. Comes with a 25 ft. (7.6 m) cable and 6 pin plug connector. Attaches to the TIG torch for convenient finger control to start and stop the weld cycle at the current set on the machine. Order K814 RECOMMENDED EQUIPMENT OPTIONS TIG WATER-COOLED OPTIONS Cool Arc 40 Water Cooler Reliable and affordable water cooler for water-cooled MIG, TIG, or plasma cutting applications. Order K for 115/1/50/60 Order K for /1/50/60 TIG MODULES TIG Module Portable, high frequency unit with gas valve for TIG welding. Rated at 300 amps/60% duty cycle. Order K930-2 Control Cable Connects TIG Module to power source. Order K936-1 for 9-pin to 14-pin Order K936-3 for 9-pin to 6-pin plus 115V Order K936-4 for 9-pin to 115V Control Cable Extension Allows the TIG Module to be operated at distances up to 200 ft. (61 m) from the power source. Available in 45 ft. (13.7 m) sections. Order K Docking Kit Allows you to dock the TIG Module on top of a flat-roofed power source, or any other flat surface measuring at least 10 x 15 in. (254 x 381 mm). Includes a latch and provisions for a user-supplied padlock to lock the TIG Module in place. Order K939-1 Contactor Kit Installs in the K930-2 TIG Module for use with welders without a contactor. Makes the TIG torch electrode electrically cold until the Amptrol is activated. Order K938-1 Amptrol Adapter Kit Adapts Amptrol s 6-pin MS-type plug connection to terminal strip on power source. Order K843 Foot Amptrol Provides 25 ft. (7.6 m) of remote output control for TIG welding. (6-pin plug connection). Order K870 Foot Amptrol with 12-pin Universal Connector Provides 25 ft. (7.6 m) of remote current control for TIG welding. Order K870-2 for Power Wave C300, Power Wave S350 Hand Amptrol Provides 25 ft. (7.6 m) of remote current control for TIG welding. (6-pin plug connection). Velcro straps secure it to the torch. Order K963-3 (One size fits all Pro-Torch TIG Torches.) Hand Amptrol with 12-pin Universal Connector Provides 25 ft. (7.6 m) of remote current control for TIG welding. Order K963-4 for Power Wave C300, Power Wave S350 Includes Ultra-Flex Torch! Includes Ultra-Flex Torch! Water Cooler Hoses (CGA to CGA) For 5/8 in. (15.9 mm) LH CGA fitting applications at both cooler and wire feeder. Kit contains two 25 ft. (7.6 m) hoses with 5/8 in. left hand CGA fittings on both ends of hose. Order K for Precision TIG 275, Precision TIG 375 TIG-MATE STARTER PACKS TIG-Mate 17V Air-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTA-17V Ultra-Flex torch, parts kit, Harris flowmeter/regulator, 10 ft. (3.0 m) gas hose, and work clamp and cable. Order K TIG-Mate 17 Air-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTA-17 Ultra-Flex torch, parts kit, Harris flowmeter/regulator, 10 ft. (3.0 m) gas hose, Twist Mate adapter, and work clamp and cable. Order K TIG-Mate 20 Water-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTW-20 torch, parts kit, Harris flowmeter/ regulator, 10 ft. (3.0 m) gas hose, Twist Mate adapter, work clamp and cable and 10 ft. (3.0 m) water hose. Order K

124 RECOMMENDED EQUIPMENT OPTIONS MIG Wire Feeder/Welder WELDING KITS.045 in. Innershield Welding Kit Includes everything needed to weld with.045 in. (1.1 mm) Innershield self-shielded flux-cored wire. Includes an in. ( mm) Magnum 100L gun liner, a.045 in. (1.1 mm) contact tip, a gasless nozzle, knurled drive roll,.045 in. (1.1 mm) inner wire guide and 10 lb. (4.5 kg) spool of.045 in. (1.1 mm) Innershield NR -212 wire. Order K for SP-180T, POWER MIG 180C, POWER MIG 180 Dual POWER MIG SPOOL GUN SYSTEMS POWER MIG 256: Magnum SG Spool Gun Lightweight, well-balanced, semiautomatic spool gun designed primarily for easy, accurate aluminum wire feeding. Order K Magnum SG Spool Gun Control Cable Adapter Plug Allows K Magnum SG spool gun s 6-pin control cable to plug into the POWER MIG 256 s 7-pin spool gun control receptacle. Order K OR Magnum 250LX Spool Gun 300 amps, 60% duty cycle. Feeds.035-3/64 in. ( mm) dia. aluminum wire on 2 lb. (0.9 kg) spools. Order K POWER MIG SPOOL GUN SYSTEMS, CON T. POWER MIG 140C, 180C & 180 Dual and SP-140T & SP-180T: Magnum 100SG Spool Gun Designed to easily feed 4 in. (102 mm) diameter 1 lb. (0.45 kg) spools of.030 in. (0.8 mm) or.035 in. (0.9 mm) diameter SuperGlaze aluminum MIG wire. Includes gun, adapter kit,.035 in. (0.9 mm) contact tips (qty. 3), gas nozzle, and a 1 lb. (0.45 kg) spool of SuperGlaze in. (0.9 mm) MIG wire. Packaged in a convenient carrying case. Order K POWER MIG 216: POWER MIG 216 Spool Gun Adapter This kit is designed to allow the Magnum SG or Magnum 250LX spool gun to operate with the POWER MIG 216. The kit includes the solenoid, gas lines, wiring harness and gun connection panel. The gun connection panel features a 6-pin MS-type connector for the Magnum SG spool gun and a 7-pin MS-type connector for the Magnum 250LX spool gun and a selector switch to choose which gun you are using. Order K (Note: The K spool gun adapter disables the Magnum 100SG capability.) POWER MIG 350MP: Magnum 250LX Spool Gun 300 amps, 60% duty cycle. Feeds.035-3/64 in. ( mm) dia. aluminum wire on 2 lb. (0.9 kg) spools. Order K POWER MIG TIMER KIT Timer Kit Adds 4-step trigger interlock, spot mode, adjustable run-in speed for smoother arc starting, and adjustable burnback time to minimize wire sticking in puddle. Easy to install. Order K Spot Timer Kit This timer allows you to set a fixed weld time of up to 10 seconds that is initiated when you pull the gun trigger. Ideal for making consistent spot welds on thin sheet metal. Order K for POWER MIG 140C, POWER MIG 180C, POWER MIG 180 Dual, SP-140T, SP-180T Spool Gun Holder Provides neat storage of spool gun cable, and gas hose on power source. Order K

125 Power Sources UNDERCARRIAGES AND CARTS Wheel Kit Includes axle, two wheels, and assembly hardware. Can be installed in minutes. Order K761 for AC-225, AC/DC-225/125 Undercarriage For hand moving. Includes handle, axle, wheels, front bracket and mounting hardware. Order K866 for Idealarc 250 Undercarriage Platform undercarriage with mounting for two gas cylinders at rear of welder. Order K841 for Idealarc R3R-400, R3R-500, CV-400, and DC-400 Order K842 for Idealarc CV-655, DC-600, and DC-655 Order K874 for Idealarc CV-305 Dual Cylinder Platform Undercarriage Platform undercarriage for mounting two gas cylinders at rear of welder Order K for Power Wave 455M, Power Wave 455M/STT Undercarriage Includes a dual bottle rack with chain and front casters, rear wheels and a handle. Order K for Precision TIG 275, Precision TIG 375 Under-Cooler Cart Water Cooler Includes cooler-in-a drawer with hoses and a lockable storage drawer on a dual bottle undercarriage. Order K for Precision TIG 275, Precision TIG 375 Understorage Cart Adds easy shop mobility and provides shielding gas bottle platform, handy storage drawer and two filler rod holders. Order K for Precision TIG 225 Dual Cylinder Cart Adds easy shop mobility and provides side-by-side mounting for two full size gas cylinders. Cart includes handy storage drawer and TIG filler rod holders. Order K for Precision TIG 225. Utility Cart Heavy duty cart stores and transports welder, 150 cubic foot shielding gas cylinder, welding cables and accessories. Includes stable platforms for welder and gas bottle, lower tray for added storage capacity and adjustable height handle. Order K520 for AC-225, SP-140T, SP-180T, POWER MIG 140C, POWER MIG 180C, POWER MIG 180 Dual Welding Cart Lightweight cart stores and transports welder, 80 cubic foot shielding gas cylinder, welding cables and accessories. Includes an angled top shelf for easy access to controls, lower tray for added storage capacity, a sturdy fixed handle and convenient cable wrap hanger. Order K for Invertec V155-S, Invertec V160-S, Invertec V160-T, Invertec V205-T AC/DC, Invertec V205-T DC, SP-140T, SP-180T, POWER MIG 140C, POWER MIG 180C, POWER MIG 180 Dual RECOMMENDED EQUIPMENT OPTIONS Inverter & Wire Feeder Cart Rear-wheeled cart includes front casters and no-lift gas bottle platform. Convenient handles allow for easy cable storage while full length side trays store parts and tools. Shipped fully assembled. Small footprint fits through 30 inch door. Order K for Invertec STT -II, Invertec V350-PRO, Power Wave 355M Inverter & Wire Feeder Cart Rear-wheeled cart with front casters and gas bottle platform. Convenient handles allow for easy cable storage. Small footprint fits through 30 in. (762 mm) door. Not intendedfor use with double head wire feeders. Order K Dual Cylinder Kit Permits side-by-side mounting of two full size gas cylinders, with easy loading. Order K for use with K cart and POWER MIG 216, POWER MIG 256, POWER MIG 350MP and Power Wave 355M Caster Kit For use on Inverter Racks. Order K

126 RECOMMENDED EQUIPMENT OPTIONS Power Sources, con t. CANVAS COVERS Small Canvas Cover Protect your machine when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Includes a convenient side pocket to hold welding torch or gun. Order K for SP-140T, SP-180T, POWER MIG 140C, POWER MIG 180C, POWER MIG 180 Dual, Invertec V160-T, Invertec V205-T AC/DC, Invertec V205-T DC, Tomahawk 375 Air, Tomahawk 625, Tomahawk 1000 Outback /Bulldog Canvas Cover To protect your machine when not in use. Made from attractive red canvas material that is flame retardant, mildew resistant and water repellent. Order K for Outback 145, Outback 185, Bulldog 5500 Medium Canvas Cover Protect your machine when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Order K for POWER MIG 216, POWER MIG 256, POWER MIG 350MP, Precision TIG 225 Ranger Canvas Cover Protect your machine when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Order K886-2 for Ranger 225, Ranger 250 GXT, Ranger 305 G, Ranger 305 LPG POWER SOURCE OPTIONS Advanced Control Panel Provides 2/4-step trigger with adjustable Pulser controls and Downslope timer for TIG welding. Also includes adjustable Hot Start and Arc Force internal panel controls for stick welding, and other user selectable features. Order K for Precision TIG 275 Advanced Process Panel Includes Pulsed MIG, Pulse-On-Pulse and Power Mode capabilities. Alpha-numeric display for accurate setting. Order K for Invertec V350-PRO Factory Model Air Filter Kit Mounts on the front of the machine and uses cleanable, all metal air filters. Not compatible with dual process switch. Order K for Idealarc CV-655 and Idealarc DC-655 Digital Meter Kit Accurately displays welding amps and volts. Order K for Idealarc CV-655 and Idealarc DC-655 Dual Process Switch Mounts on front of machine and provides polarity change or electrical isolation. Great for arc gouging applications and where two separate feeders require different output polarity or inductance settings. Not compatible with air filter kit. Order K for Idealarc CV-655 and Idealarc DC-655 Multi-Process Switch 3-position switch allows quick and easy change from electrode positive or negative semiautomatic/automatic wire feed welding to stick or air carbon arc gouging. Order K804-1 for Idealarc DC-400, Idealarc DC-600 Paralleling Kit Permits paralleling of two power sources. Order K for Idealarc DC-600 and Idealarc DC-655 Order K for Idealarc DC-1000 Order K for Idealarc DC-1500 Ethernet/DeviceNet Interface Module This module provides all DeviceNet functionality, networking capabilities for Weld Development, Data Logging, Systems Updates, Diagnostics, Weld Settings and Weld Mode Selection. Order K for Power Wave 455M, Power Wave 455M/STT MISCELLANEOUS Canvas Accessory Bag Canvas bag available to store your welding accessories with convenient carrying handle and snaps to attach to your equipment. Order K for SP-140T, SP-180T, POWER MIG 140C, POWER MIG 180C, POWER MIG 180 Dual, Tomahawk 375 Air, Tomahawk 625, Tomahawk 1000 Base Mounting Kit Used to secure power source to Inverter Rack as well as K Inverter and Wire Feeder Cart. Order K for Flextec 450 Arc Tracker Connect the Arc Tracker between any DC welding power source and the work clamp to access a wide array of data monitoring information regarding your welding arc, including True Energy and Production Monitoring. Order K

127 Engine Drive POWER PLUG KITS FULL KVA KITS RECOMMENDED EQUIPMENT OPTIONS SPARK ARRESTOR KITS 115V 120V Power Plug Kit (20 amp) Provides four 120V plugs rated at 20 amps each, and one dual voltage, full KVA plug rated at 120/240V, 50 amps. 120V plug may not be compatible with common household receptacles. Order K802N for Ranger 225, Ranger 250 GXT, Ranger 305 G, Ranger 305 LPG, Ranger 305 D, Vantage 300, Vantage 400, Vantage 500, Air Vantage 500 Power Plug Kit (20 amp) Provides two 115V plugs rated at 20 amps each, and two 230V plugs rated at 15 amps each. 115V plugs may not be compatible with common household receptacles. Order K802D for SAE-500, SAE-500 Severe Duty, Classic 300D, SAE-300 GFCI Receptacle Kit Includes one UL approved 120V ground fault circuit interrupter duplex type receptacle and installation instructions. Replaces the factory-installed 120V duplex receptacle. Each receptacle of the GFCI duplex is rated at 20 amps. Maximum total current from the GFCI duplex is limited to 20 amps. Two kits required for all 120V receptacles on Bulldog, Outback and Ranger products. Order K for Outback 145, Outback 185, Ranger 225, Ranger 250 GXT, Ranger 305 G, SAE-500, SAE-500 Severe Duty Full-KVA Adapter Kit (1-Phase) Provides convenient connection of Lincoln Electric equipment with NEMA 6-50P plug to Lincoln engine driven welders having a full KVA receptacle. Order K for all engine driven welders with 120V/240V AC 1-Phase Receptacle Full-KVA Power Plug (1-Phase) One dual voltage plug rated at 120/240V, 50 amps. NEMA 14-50P. Order T for Ranger 225, Ranger 250 GXT, Ranger 305 G, Ranger 305 LPG, Ranger 305 D, Vantage 300, Vantage 400, Vantage 500, Air Vantage 500 Full-KVA Power Plug (3-Phase) One plug rated at 240V, 50 amps. NEMA 15-50P. Order T for Vantage 300, Vantage 400, Vantage 500, Air Vantage 500 COLD WEATHER KITS Cold Weather Kit For engine starting and operation in extreme cold weather conditions down to -40 F/-40 C (with the use of 0W40 synthetic oil and arctic diesel fuel). Includes 120V AC oil pan heater, 120V AC engine block heater, and radiator grill tarp. Order K for Vantage 400 (Perkins ), Vantage 500 (Perkins ) Order K for Vantage 400 (Kubota ) Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K for Ranger 225, Ranger 250 GXT, Ranger 305 G, Ranger 305 LPG, Ranger 305 D, Vantage 300 Spark Arrestor Kit Mounts to muffler exhaust tube. Virtually eliminates spark emissions. Order K for Vantage 500 (Deutz ) Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K903-1 for Pipeliner 200D (Kubota ), Classic 300D, SAE-300, Vantage 400, Vantage 500 (Perkins ) Spark Arrestor Kit Mounts to muffler exhaust tube. Virtually eliminates spark emissions. Order K for Big Red 500 Lockable Fuel Cap/Flash Arrestor Kit For use in locations where flash arrestor safety is required. Lockable fuel cap prevents tampering with fuel. Green cap color provides a visual reminder to use diesel when refueling. Order K for Vantage 500 (Deutz ), Air Vantage 500 Ether Start Kit Provides maximum cold weather starting assistance for frequent starting below 10 F (- 12 C). Required ether tank is not provided with kit. (For Cummins engine. Ether Start Kit cannot be used simultaneously with service indicator kit). Order K887-1 for Vantage 500 (Deutz ) 127

128 RECOMMENDED EQUIPMENT OPTIONS Engine Drive, con t. WIRE FEEDER CAPABILITY CV Adapter Provides constant voltage output for semiautomatic wire welding. Includes 14-pin MS-Type connection and local/remote switch. Order K385-2 for SAE-500 Wire Feed Module Provides constant voltage (CV) output with improved arc stability for Innershield welding. Also excellent for MIG welding. Includes 14-pin MS-type connection and local/remote switch. Easy installation. The recommended wire feeder is the LN-25 Ironworker. Order K623-1 for Pipeliner 200D, Classic 300D, SAE- 300 MISCELLANEOUS KITS Air Dryer Kit Minimizes water content in supply air. Avoids cold weather air hose ice up and water condensation in air tools during humid weather. Highly recommended for use with plasma cutter. Installs inside the machine for compact operation. Order K for Air Vantage 500 (Kubota ) Digital Weld Meters Kit Easy-to-read digital meters for volts and amps. Easy to install. Order K for Vantage 300. (K and K2499-1) Analog Weld Meters Kit Easy-to-read analog meters for volts and amps. Easy to install. Order K for Big Red 500 Stainless Steel Sheet Metal Kit Stainless steel roof and doors. Also includes decals (mounted), door latches, door hooks, bumpers and all required mounting hardware. Order K for Pipeliner 200D, (K thru -11), Classic 300D (K thru -10), SAE-300 Polarity/Multi-Process Switch For easy polarity switching. 6-pin and 14-pin remote connections can be made to this unit. For all Lincoln Chopper Technology engine-driven welders. Mounts on roof with K Docking Kit. Order K for Ranger 305 G, Ranger 305 LPG, Ranger 305 D, Vantage 300, Vantage 400, Vantage 500, Air Vantage 500 Docking Kit Secures the K Polarity/ Multi-Process Switch to the engine-driven welder roof. Release latch permits removal of K Polarity/Multi- Process Switch. Made from stainless steel for rust-free operation. For all Lincoln Chopper Technology engine-driven welders. Order K for Ranger 305 G, Ranger 305 LPG, Ranger 305 D, Vantage 300, Vantage 400, Vantage 500, Air Vantage 500. Lift Bail Kit Easily installed kit for lifting the machine with a fixed lifting point. Order K for Bulldog 5500, Outback 145, Outback 185 Check Valve Kit Improves compressor shutdown when the compressed air shut off valve isoccasionally left open. Installs to the outlet side of the shut off valve. Available November Order K UNDERCARRIAGES Undercarriage Puncture-proof (foam-filled) tires for easy transport and durability. Fold downs handles for easy storage when not needed, and convenient holders for wrapping welding output cables. Order K for Bulldog 5500, Outback 145, Outback 185 All-Terrain Undercarriage For moving by hand at construction sites. Maneuvers over obstacles. Heavy-duty puncture-resistant tires. Order K for Ranger 225, Ranger 250 GXT, Ranger 305 G Factory Undercarriage For moving by hand on smooth surface floors. Heavy-duty, puncture-resistant tires and front caster. Convenient steering handle. Order K for Ranger 225, Ranger 250 GXT, Ranger 305 G, Ranger 305 LPG Welding Gas Cylinder/LPG Tank Holder Holds welding gas cylinder or LPG tank (for products with LPG engine). For LPG: Use one holder for LPG tank and a second holder for welding gas cylinder. Both holders will attach to the K Undercarriage. Order K for Ranger 225, Ranger 250 GXT, Ranger 305 G, Ranger 305 LPG LPG Tank Strap Mounts to K gas cylinder holder to secure LPG tank. Order K for Ranger 305 LPG 128

129 Engine Drive, con t. ROAD TRAILERS Small Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13 in. wheels. Stiff.120 in. welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate grease. Includes a Duo-Hitch (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K Trailer K Fender & Light Kit K Cable Rack for Ranger 225, Ranger 250 GXT, Ranger 305 G, Ranger 305 D Medium Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13 in. wheels. Stiff.120 in. welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate grease. Includes a Duo-Hitch (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K Trailer K Fender & Light Kit K Cable Rack for Pipeliner 200D, Classic 300D, SAE-300, Vantage 300, Vantage 400, Vantage 500, Air Vantage 500, Big Red 500 RECOMMENDED EQUIPMENT OPTIONS Four-Wheeled Steerable Yard Trailer For off-road, plant and yard use. Includes an automatically engaging drawbar lock when the drawbar is raised to the vertical position. 13 in. wheels. Wheel bearings are packed with high viscosity, high pressure, low washout Lubriplate grease. Stiff 3/16 in. welded rectangular steel frame construction is phosphate etched and powder-coat painted for superior rust and corrosion resistance. Also includes a Duo-Hitch ( a 2" Ball/Lunette Eye combination hitch). Overall width 55". Order K for Vantage 300, Vantage 400, Vantage 500, Air Vantage 500, Big Red 500, SAE-500, SAE- 500 Severe Duty Large Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 14 in. wheels. Stiff.120 in. welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate grease. Includes a Duo-Hitch (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K Trailer K Fender & Light Kit K Cable Rack for SAE-500, SAE-500 Severe Duty 129

130 RECOMMENDED EQUIPMENT OPTIONS Wire Feeder DUAL PROCEDURE KITS AND REMOTE PENDANTS Dual Procedure Switch Allows the use of two welding procedures with one Lincoln Magnum gun. 15 ft. (4.5m). Order K683-3 for LN-10, DH-10, STT -10, Power Feed 10M Foot Amptrol Connector Kit Provides 25 ft. (7.6 m) of remote output control for TIG welding. (6-pin plug connection). Order K for Power Feed 10M GMA TIMER KITS, GAS SOLENOID AND BURNBACK KITS LF-72 and LF-74: Postflow and Burnback Timer Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Order K for LF-72, LF-74 Remote Voltage Control Kit Allows arc voltage to be changed at the feeder. Order K for LF-72, LF-74 LN-7, LN-8, LN-9, LN-25 PRO, LN-25 PRO Dual Power: Gas Solenoid Assembly Includes solenoid valve and mounting bracket. Order K494 for LN-7 REGULATORS AND WATER CONNECTION KITS Deluxe Adjustable Gas Regulator & Hose Kit Accommodates CO 2, argon, or argon-blend gas cylinders. Includes a cylinder pressure gauge, dual scale flow gauge and 4.3 ft. (1.3 m) gas hose. Order K586-1 Harris Argon Flowmeter Regulator Deluxe flowmeter/regulator. Includes 10 ft. (3.0 m) hose. Order Water Connection Kit Includes quick connect fittings on front and back of wire drive for use with water-cooled guns and coolers. Kit provides for one gun. Order K590-6 for LN-10, DH-10, Power Feed 10M, Power Feed 10M Dual, Power Feed 25M Gas Solenoid Kit Includes solenoid valve and mounting bracket. Order K425 for LN-8, LN-9 Burnback Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Includes a cold inch switch. Order K202 for LN-8, LN-9 Preflow, Postflow and Burnback Timer Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Order K for LN-25 PRO, LN-25 PRO Dual Power 130

131 Wire Feeder, con t. RECOMMENDED EQUIPMENT OPTIONS CONTROL CABLES AND ADAPTERS Description Connection Order No. Wire Feeder Control Cables Wire Feeder Control Cable Female 6-pin to Male 14-pin K (for LN-7) Wire Feeder Control Cable Female 8-pin to Male 14-Pin K (for LN-742) Wire Feeder Control Cable Female 9-pin to Male 14-pin K (for LN-8, LN-9) Wire Feeder Control Cable Male 14-pin to Female 9-pin K (for LN-10, DH-10) Wire Feeder Control Cable Male 14-pin to Female 8-pin K2393-1, 25 ft. (for LN-23P [K316L-2]) Wire Feeder Control Cable Male 14-pin to Female 8-pin K2393-2, 75 ft. (for LN-23P [K316L-2]) Extensions and Adapters Wire Feeder Control Cable Extension Male 14-pin to Female 14-pin K for 10 ft. (3 m) (May require K , K , K for 25 ft. (7.6 m) K or K , depending K for 50 ft. (15.2 m) on the feeder) K for 100 ft. (30.4 m) Adapter Cable for Control Cable to Female 14-pin control cable to K1798 Terminal Strip of Power Source terminal strip ArcLink /Linc-Net Control Cables ArcLink /Linc-Net Control Cables For Power Wave /Power Feed K for 8 ft. (2.5 m) Systems K for 25 ft. (7.6 m) K for 50 ft. (15.2 m) K for 100 ft. (30.4 m) Heavy Duty ArcLink /Linc-Net For Power Wave /Power Feed K for 25 ft. (7.6 m) Control Cables Systems K for 50 ft. (15.2 m) K for 100 ft. (30.4 m) 14-pin Cables Submerged Arc Equipment For synchronizing Power Wave K for 4 ft. (1.2 m) AC/DC 1000 SD and K for 8 ft. (2.4 m) connecting MAXsa Heads. K for 16 ft. (4.9 m) K for 25 ft. (7.6 m) K for 50 ft. (15.2 m) K for 100 ft. (30.4 m) CONTROL CABLES AND ADAPTERS Remote Control Cable Adapter Y connector adapter for connecting K857 Remote Output Control (6 pin plug connection) and wire feeder input cable (14-pin plug connection) to power source 14-pin receptacle. Order K864 for Idealarc CV-305, CV-400, CV-655, DC-400, DC-600, DC-655 Jumper Plug Kit Required to close the contactor in the power source when the power source is used with a remote output contactor such as the contactor in across-the-arc wire feeders. Order K484 for LN-15, LN-25 PRO, LN-25 PRO Dual Power Sense Lead Kit Recommended for extended cable length. Application allows machine to sense voltage directly at the work piece for improved arc performance. Order K for 25 ft. (7.6 m) Order K for 75 ft. (23 m) for Invertec STT -II, Power Wave 355M, Power Wave 455M/STT Sense Lead Kit Required to accurately monitor voltage at the arc for heavy duty applications. 25 ft. length included with Invertec STT II. Order K for 50 ft. (15.2 m) Order K for 100 ft. (30 m) for Power Wave 355M, Power Wave S350, Power Wave 455M, Power Wave 455M/STT, Power Wave AC/DC 1000 SD Universal Adapter Plug The adapter plug allows user connection of any suitable accessory or wire feeder cable to the output contactor and auxiliary power circuitry of power source with 14-pin receptacle. Consists of a 14-pin MS-type (Amphenol) plug with 8 in. (203mm) stripped leads. Order K867 ArcLink T Connector Kit For connecting multiple feeders to a single power source. Order K Adapter for Competitive Power Sources Allows wire feeder to connect to select Miller Electric power sources. Order K for LF-72, LF

132 RECOMMENDED EQUIPMENT OPTIONS Wire Feeder, con t. WELD CABLES Coaxial Weld Power Cables Recommended for STT and pulse welding when using long distances between feeder and power source. Order K ft. (7.6 m), 350 amps Order K ft. (15.2 m), 350 amps Order K ft. (22.8 m), 325 amps Order K ft. (30.4 m), 300 amps Weld Power Cables Connection Description Order No. Twist-Mate to Lug 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) Order K Lug to Lug 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) Order K /0, 600A, 60% duty cycle, 35 ft. (10.6 m) Order K /0, 600A, 60% duty cycle, 60 ft. (18.2 m) Order K /0, 600A, 60% duty cycle, 110 ft. (33.5 m) Order K Twist-Mate to Twist-Mate 1/0, 350A, 60% duty cycle, 25 ft. (7.6 m) Order K /0, 350A, 60% duty cycle, 50 ft. (15.2 m) Order K ADAPTERS AND PACKAGES Twist Mate to Lug Adapter For connection of lugged cable to Twist Mate connectors, 18 in. (457 mm) long. Order K for Invertec V350-PRO, Power Wave 355M 7-pin to 12-pin Adapter Use for connecting 7-pin push-pull guns such as the Python Plus to the new 12-pin connector. Order K for Power Wave C300, Power Feed 25M Work and Wire Feeder 2/0 Weld Cable Package Includes Twist Mate connectors, work clamp, 15 ft. (4.5 m) work cable and 10 ft. (3.0 m) electrode cable. Rated 350 amps, 60% duty cycle. Order K for Idealarc CV-305, Invertec V350-PRO, Power Wave 355M Work Lead Package 15 ft. (4.5 m) 4/0 cable with 1/2 in. (12.7 mm) stud lug and work clamp Order K Work Clamp and Cable Assembly 15 ft. 2/0 cable with 1/2 in. (12.7 mm) stud lug and work clamp. Order K Twist Mate Cable Plug For connecting welding cable to output terminal receptacles. Order K for #4-#6 cable (Invertec V155-S small Twist Mate ). Order K for #1-#2 cable (Invertec V160-S). Twist Mate Cable Plug For connecting welding cable to output terminal receptacles. Order K for 1/0-2/0 (50-70 mm 2 ) cable Order K for 3/0 (95 mm 2 ) cable. Order both for Invertec V275-S, Idealarc CV-305, Invertec STT -II, Invertec V350-PRO, Power Wave 355M Twist Mate Cable Receptacle For connecting welding cable to Twist-Mate cable plug. Order K for 1/0-2/0 (50-70 mm 2 ) cable Order K for 2/0-3/0 (70-95 mm 2 ) STANDS AND UNDERCARRIAGES Heavy Duty Wire Reel Stand For use with Lincoln lb. ( kg) wire packages that use a 2 in. (51 mm) spindle. Hole in stand fits over lift bail. Order K for LF-72, LF-74, LN-8, LN-9 Insulated Lift Bail Allows the entire wire feeder to be hung from a crane or hook. Use with Heavy Duty Wire Reel Stand. Order K for LF-72, LF-74, LN-8, LN-9, LN-10, STT -10, Power Feed 10M (Single Bench Model Only) Swivel Platform Mounts to the lift bail on the power source and bottom of the Heavy Duty Wire Reel Stand. Wire feeder may be lifted off if needed. Compatible with Light Duty Caster Kit. Includes lazy susan parts tray. Order K for LF-72, LF-74, LN-8, LN-9, LN-10, STT -10, Power Feed 10M (Single Bench Model Only) Caster Kit Light Duty Mounts to the Heavy Duty Wire Reel Stand. Allows for easy movement of wire feeder. Order K for LF-72, LF-74, LN-8, LN-9, LN-10, DH-10, STT -10, Power Feed 10M (Bench Models Only) Standard Duty Wire Reel Stand For use with Lincoln lb. ( kg) wire packages that use a 2 in. (51 mm) spindle. Standard on K LF-72 wire feeder. Order K for LF-72, LF-74 Undercarriage Includes mounting frame, front casters, rear wheels and handle for hand towing. For use with Wire Reel Stand. Order K163 for LF-72, LF-74, LN-8, LN

133 Wire Feeder, con t. WIRE ADAPTERS, COVERS AND STRAIGHTENERS 8 in. O.D. Spool Adapter Permits 8 in. (200 mm) O.D. spools to be mounted on 2 in. (51 mm) O.D. spindles. Order K lb. Innershield Coil Adapter Permits 14 lb. (6 kg) Innershield electrode coils to be mounted on 2 in. (51 mm) O.D. spindles. Order K lb. Readi-Reel Adapter Adapts lb. (10-14 kg) Lincoln Electric Readi-Reels of electrode to 2 in. (51 mm) spindle. Order K363P lb. Coil Adapter Adapts lb. ( kg) coils of Lincoln Electric electrode to 2 in. (51 mm) spindle. Order K Plastic Wire Cover Kit Plastic enclosure for lbs. ( kg) wire packages. Order K Plastic Wire Cover Kit Plastic enclosure for up to 60 lb. (27.2 kg) wire packages. Order K Wire Straightener Straightens wire for better, smoother feeding. Order K for LN-10, DH-10, Power Feed 10M, Power Feed 10R Micro Wire Straightener Straightens.035-1/16 in. ( mm) wire for use with portable feeders. Order K for Power Feed 25M, Power Feed 10M and LN-25 PRO Spindle Adapter for Readi-Reels and Spools 2 in. (51 mm) O.D. spindle for mounting Readi-Reels and 2 in. (51 mm) I.D. spools up to 60 lb. (27.2 kg) capacity to custom installations. Order K162-1 Incoming Bushings for Lincoln Conduit Connects directly to Lincoln plastic conduit (not included), for use in boom systems, long distances, or large payoff packages. Order K for.025-1/16 in. Order K for 1/16-1/8 in. Polycarbonate Portable Feeder Case Replace a damaged case without replacing the entire unit. Order K for Power Feed 25M, LN-25 PRO (shown), LN-25 PRO Dual Power RECOMMENDED EQUIPMENT OPTIONS Portable Digital Wire Feed Speed Meter When clamped on an exposed section of continuously fed electrode, unit reads wire feed speed in inches per minute. Order K283 Accu-Trak Drum Payoff Kit A Payoff Kit must be used with Accu-Trak Drums to ensure precise feeding. The fitting on the top of the Payoff Kit has a 1/2-14 NPT internal pipe thread to facilitate the connection of the conduit. Order K884-5 for 500 lb. Accu-Trak Drums Order K884-6 for 250 lb. and 1,000 lb. Accu-Trak Drums Accu-Pak Box Payoff Kit A Payoff Kit is necessary for our 100% recyclable Accu-Pak Box to ensure precise feeding. The fitting on the top of the Payoff Kit has a 1/2-14 NPT internal pipe thread to facilitate the connection of the conduit. Order K for 500 lb. Accu-Pak Boxes Order K for 1,000 lb. Accu-Pak Boxes SUBMERGED ARC ACCESSORIES Flux Cone Fits K113 submerged arc guns for welding without the Continuous Flux Feed Tank Assembly. Order K119 Wire Reel and Flux Tank Assembly Includes flux tank, undercarriage, wire reel and brake assembly in open shroud. Order K

134 RECOMMENDED EQUIPMENT OPTIONS Wire Feeder, con t. DRIVE ROLL AND GUIDE TUBE KITS DRIVE ROLL AND WIRE GUIDE KITS 2-Roll Wire Drive Systems 4-Roll Wire Drive Systems POWER MIG 216, 256, 350MP, LN-15, Power Feed 25M, LF-72, LN-25 PRO, LN-25 PRO Dual Power Description Product Number Solid Wire (includes stainless steel) in. ( mm) KP S.035 in. (0.9 mm) KP S.035,.045 in. (0.9, 1.2 mm) KP (1).040 in. (1.0 mm) KP (1).045 in. (1.2 mm) KP S.052 in. (1.4 mm) KP S 1/16 in. (1.6 mm) KP1696-1/16S (1) Cored Wire in. ( mm) KP C in. ( mm) KP C.052 in. (1.4 mm) KP C 1/16 in. (1.6 mm) KP1697-1/16C in. ( mm) KP /64 in. (2.0 mm) KP1697-5/64 3/32 in. (2.4 mm) KP1505-3/32 (2) Aluminum Wire.035 in. (0.9 mm) KP A.040 in. (1.0 mm) KP A 3/64 in. (1.2 mm) KP1695-3/64A 1/16 in. (1.6 mm) KP1695-1/16A (1) LF-74, LN-10, DH-10, Power Feed 10M, Power Feed 10M Dual Description Product Number Solid Wire, Smooth V Groove in. ( mm) KP S.035 in. (0.9 mm) KP S in. ( mm) KP S.052 in. (1.4 mm) KP S 1/16 in. (1.6 mm) KP1505-1/16S 2-Roll Wire Drive Systems LN-7 GMA, LN-23P, LN-25, LN-35 Description Product Number Solid Wire in. ( mm) KP S.030 in. (0.8 mm) KP S in. ( mm) KP S in. ( mm) KP S Cored Wire.035 in. (0.9 mm) KP C in. ( mm) KP C Solid or Cored Wire 1/16 in. (1.6mm) KP653-1/ /32 in. ( mm) KP653-3/32 (2) Hardfacing 7/64 in. (2.8 mm) KP653-7/64H (1) LN-8, LN-9 Solid Wire.040, in. KP (1.0, mm) 1/16 in. (1.6 mm) KP502-1/16 Cored Wire in. ( mm) KP C 1/ in. (1.6 mm) KP502-1/16C 7/ in. ( mm) KP Solid or Cored Wire.068-3/32 in. ( mm) KP502-3/32 Hardfacing 7/64 in. (2.8 mm) KP502-7/64H (1) Not for use with the LN-25 PRO and LN-25 PRO Dual Power (2) For LN-7 only. Cored Steel Wire, Knurled V Groove in. ( mm) KP C in. ( mm) KP C.052 in. (1.4 mm) KP C 1/16 in. (1.6 mm) KP1505-1/16C 7/64 in. (2.8 mm) Hardfacing KP1505-7/64H (2) (Knurled V Groove with matching Smooth U Groove) Cored or Solid Steel Wire, Knurled V Groove in. ( mm) KP /64 in. (2.0 mm) KP1505-5/64 3/32 in. (2.4 mm) KP1505-3/32 7/64 in. (2.8 mm) KP1505-7/64 (3).120 in. (3.2 mm) KP (3) Aluminum Wire, Smooth U Groove.035 in. (0.9 mm) KP A.040 in. (1.0 mm) KP A 3/64 in. (1.2 mm) KP1507-3/64A 1/16 in. (1.6 mm) KP1507-1/16A 3/32 in. (2.4 mm) KP1507-3/32A (3) (1) Not for use with the LN-15. (2) Not for use with the LN-15 or LF-72. (3) Not for use with the LF Roll Wire Drive Systems NA-3S, NA-4, NA-5 Description Product Number Solid Wire Drive Roll 3/32-7/32 in. ( mm) KP /16, 5/64, 3/32 in. KP (1.6, 2.0, 2.4 mm).035,.045,.052 in. KP (0.9, 1.2, 1.4 mm) Cored Wire Drive Roll in. ( mm) KP Knurled Drive Roll 3/32-7/32 in. ( mm) KP /16-3/32 in. ( mm) KP Outgoing Guide 3/32-7/32 in. ( mm) KP Incoming Guide 3/32-7/32 in. ( mm) KP

135 W WELDING CONSUMABLES C S LE For more information on Lincoln Electric consumable product offering, please see publication C1.10 available online at

136 SMAW STICK CONSUMABLES Product Name & AWS Class Mild Steel, Cellulosic Fleetweld 5P (AWS E6010) Fleetweld 5P+ (AWS E6010) Pipeliner 6P+ (AWS E6010) Fleetweld 180 (AWS E6011) Fleetweld 35 (AWS E6011) Fleetweld 35LS (AWS E6011) Key Features Stick (SMAW) Electrode Deep arc penetration Light slag with minimal arc interference Excellent vertical and overhead capability High operator appeal and control Easy slag removal Standard in the pipe welding industry Designed for root pass welding of up to X80 and hot, fill and cap pass welding of up to X60 grade pipe Easy slag removal Lot controlled and Q2 tested Performs on low amperages and OCV AC polarity welding Stable arc performance High operator appeal DC and AC welding Use for tack welds under Innershield deposits Light, easy to remove slag DC and AC welding 5/64 (2.0) 3/32 (2.4) Diameters Available in (mm) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 7/32 (5.6) 1/4 (6.4) (1) (1) Manufactured to 2.5 mm diameter

137 Product Name & AWS Class Mild Steel Fleetweld 37 (AWS E6013) Fleetweld 22 (AWS E6022) Fleetweld 47 (AWS E7014) Jetweld 2 (AWS E6027) Jetweld 1 (AWS E7024-1) Key Features Mild Steel, Low Hydrogen Pipeliner 16P (AWS E7016 H4) Excalibur 7018 MR (AWS E7018 H4R) Jetweld LH-70 (AWS E7018 H4R) Jet-LH 78 MR (AWS E7018 H4R) Lincoln 7018 AC (AWS E7018 H8) Excalibur MR (AWS E H4R) Excalibur 7028 (AWS E7028 H8) Low Alloy, Cellulosic Shield-Arc HYP+ (AWS E7010-P1, E7010-G (3) ) Pipeliner 7P+ (AWS E7010-P1, E7010-G (3) ) Shield-Arc 85 (AWS E7010-A1) Shield-Arc 70+ (AWS E8010-G) Pipeliner 8P+ (AWS E8010-P1, E8010-G (3) ) Shield-Arc 90 (AWS E9010-G) Stick (SMAW) Electrode 3/32 (2.4) 1/8 (3.2) Diameters Available in (mm) 5/32 (4.0) STICK CONSUMABLES Operable with low amperages on sheet metal Excellent bead appearance Slag control accommodates vertical down welding Deep penetration Optimized for burn-through spot welding Little slag interference in arc High deposition rates Excellent operator appeal Easy to use High deposition rates Smooth bead appearance Shallow penetration for minimal dilution High deposition rates Smooth bead appearance Minimal spatter Hot, fill and cap pass welding up to X60 grade pipe. Charpy V-Notch impact properties tested to -46 C (-50 F) Lot controlled and Q2 tested Premium arc performance Square coating burn-off and effortless slag removal Easy strike and re-strike Low hydrogen Smooth arc performance Low hydrogen Smooth arc performance AC polarity welding Low open circuit voltage operation Minimal spatter Premium arc performance and strikeability Charpy V-Notch impact properties tested to -46 C (-50 F) Lot Controlled and Q2 tested Square coating burn-off and effortless slag removal (1) Manufactured to 2.5 mm diameter. (2) Manufactured to 5.0 mm diameter. (3) Also meets. 3/32 (2.4) (1) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 3/16 (4.8) 7/32 (5.6) 7/32 (5.6) 1/4 (6.4) 1/4 (6.4) High deposition rates for increased productivity Premium arc performance and strikeability H8 diffusible hydrogen levels 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) Cellulosic electrode designed for pipe welding Deep penetration Clean, visible weld puddle Hot, fill and cap pass of up to X65 grade pipe High stacking efficiency for increased productivity Lot controlled and Q2 tested (2) Designed to weld 0.50% molybdenum steel Cellulosic electrode designed for pipe welding Deep penetration and superior puddle control Light slag for minimal arc interference Deep penetration Clean, visible weld puddle High productivity in vertical down and out-of-position pipe welding Deep penetration Q2 Lot - Certificate showing actual deposit chemistry available online (2) Light slag for minimal arc interference Deep penetration Clean, visible weld puddle (2) 7/32 (5.6) 1/4 (6.4) 137

138 STICK CONSUMABLES Stick (SMAW) Electrode Product Name & AWS Class Key Features Diameters Available in (mm) Low Alloy, Low Hydrogen 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 7/32 (5.6) 1/4 (6.4) Excalibur 7018-A1 MR (AWS E7018-A1 H4R) Excalibur 8018-B2 MR (AWS E8018-B2 H4R) Excalibur 8018-C1 MR (AWS E8018-C1 H4R) Excalibur 8018-C3 MR (AWS E8018-C3 H4R) Pipeliner 18P (AWS E8018-G H4R) Designed for welding 0.50% molybdenum steel Premium arc performance Square coating burn-off Designed to produce a 1.25% chromium, 0.50% molybdenum steel Premium arc performance and strikeability Square coating burn-off Designed to produce a nominal 2-1/4% nickel deposit Premium arc performance Square coating burn-off Capable of producing a 1% nickel deposit Premium arc performance and strikeability Square coating burn-off and easy slag removal Low hydrogen, vertical up capability on X70 grade pipe Charpy V-Notch impact properties tested to -46 C (-50 F) Q2 Lot - Certificate showing actual deposit chemistry available online Excalibur 9018-B3 MR (AWS E9018-B3 H4R) Designed for all position welding of 25% chromium, 1% molybdenum low alloy steels Premium arc performance and strikeability Square coating burn-off and easy slag removal Excalibur 9018M MR (AWS E9018M H4R) Capable of exceeding 620 MPa (90 ksi) tensile strength deposit Premium arc performance Square coating burn-off and easy slag removal Excalibur D2 MR (AWS E10018-D2 H4R) Excalibur 11018M MR (AWS E11018M H4R) Pipeliner LH-D80 (AWS E8045-P2 H4R) Pipeliner LH-D90 (AWS E9045-P2 H4R) Designed to exceed 690 MPa (100 ksi) yield strength after 12 hours at 635 C (1175 F) for use on 4130 AISI steel Premium arc performance and strikeability Square coating burn-off and easy slag removal Designed to produce a patented low chrome weld deposit for joining high strength steel Premium arc performance and strikeability Square coating burn-off and easy slag removal Designed for vertical down, hot, fill and cap pass welding of up to X80 grade pipe High productivity Q2 Lot - Certificate showing actual deposit chemistry available online Designed for vertical down, hot, fill and cap pass welding of up to X80 grade pipe High productivity Q2 Lot - Certificate showing actual deposit chemistry available online (1) (1) Pipeliner 19P (AWS E10018-G H4R) Pipeliner LH-D100 (AWS E10045-P2 H4R) Designed for hot, fill and cap pass welding of up to X80 grade pipe Charpy V-Notch impact properties tested to -46 C (-50 F) Q2 Lot - Certificate showing actual deposit chemistry available online Designed for vertical down, hot, fill and cap pass welding of up to X90 grade pipe High productivity Q2 Lot - Certificate showing actual deposit chemistry available online (1) (1) Manufactured to 4.5 mm diameter. Packaging Available for Lincoln Electric Stick (SMAW) Electrode: Plastic Tube Cardboard Carton Easy Open Hermetic Can 138

139 GMAW & GTAW MIG & TIG CONSUMABLES Product Name & AWS Class Mild Steel, Bare SuperGlide S3 (AWS ER70S-3) SuperGlide S6 (AWS ER70S-6) Key Features Mild Steel, Copper Coated SuperArc L-50 (AWS ER70S-3, EM13K) SuperArc L-56 (AWS ER70S-6, EH11K) SuperArc L-59 (AWS ER70S-6) Pipeliner 70S-G (AWS ER70S-G) MIG (GMAW) Wire (0.6) (0.8) Diameters Available in (mm) Deoxidizers tolerate clean to light mill scale Microguard Ultra provides superior feeding and arc stability Non-copper coated Deoxidizers tolerate medium mill scale Microguard Ultra provides superior feeding and arc stability Non-copper coated Moderate levels of manganese and silicon for deoxidization of clean to light mill scale surfaces MicroGuard Ultra provides superior feeding and arc stability High levels of manganese and silicon deoxidizers tolerate medium to heavy mill scale surfaces Excellent toe-wetting provides optimal bead appearance MicroGuard Ultra provides superior feeding and arc stability High deposition rates similar to metal-cored wire with minimal spatter Engineered alloy system enhances silicon island management MicroGuard Ultra provides superior feeding and arc stability Root pass capability up to X100 and hot, fill and cap pass up to X70 grade pipe Low silicon level for minimal clean-up Good back bead shape on STT root passes (0.6) (0.8) (0.9) (0.9) (1.0) (1.0) (1.1) (1.1) (1.3) (1.3) 1/16 (1.6) 1/16 (1.6) 139

140 MIG & TIG CONSUMABLES MIG (GMAW) Wire Product Name & AWS Class Key Features Diameters Available in (mm) Low Alloy, Copper Coated (0.9) (1.0) (1.1) (1.3) 1/16 (1.6) Pipeliner 80S-G (AWS ER80S-G) Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe Less than 1% Nickel for NACE applications Pipeliner 80Ni1 (AWS ER80S-G) SuperArc LA-75 (AWS ER80S-Ni1 & ENi1K) SuperArc LA-90 (AWS ER80S-D2, ER90S-D2, EA3K) SuperArc LA-100 (AWS ER100S-G, ER110S-G, EM2 and Military MIL-100S-1) Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe Impact toughness capable of exceeding J (51-70 ftlbf) at -50 C (-58 F) (1) Meets tensile strength requirements of 552 MPa (80 ksi) Suitable for use in applications requiring less than 1% Ni weld deposits Microguard Ultra provides superior feeding and arc stability Meets tensile strength requirements of MPa (80-90 ksi) Contains 0.50% molybdenum for strength after stress-relief Microguard Ultra provides superior feeding and arc stability Meets tensile strength requirements of 690 MPa (100 ksi) Excellent for welding quenched and tempered steels and HY-80 base materials Microguard Ultra provides superior feeding and arc stability (1) Manufactured to 1.2 mm diameter. Packaging Available for Lincoln Electric MIG (GMAW) Wire: Plastic Spool Fiber Spool Steel Spool Coil Accu-Pak Box Accu-Trak Drum Speed-Feed Reel Precise-Trak Reel TIG (GTAW) Cut Lengths Product Name & AWS Class Key Features Diameters Available in (mm) Mild Steel 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) Lincoln ER70S-2 (AWS ER70S-2) Lincoln ER70S-6 (AWS ER70S-6) Contains zirconium, titanium, and aluminum in addition to silicon and manganese Produces x-ray quality welds over most surface conditions Recommended for TIG welding on all grades of steel High levels of silicon and manganese for use on slightly contaminated base materials Better puddle fluidity Excellent wetting action Packaging Available for Lincoln Electric TIG (GTAW) Cut Lengths: Cardboard Carton Plastic Tube 140

141 GMAW-C METAL-CORED CONSUMABLES Product Name & AWS Class Mild Steel Metalshield MC-6 (AWS E70C-6M H4) Metalshield MC -706 (AWS E70C-6M H4) Metalshield MC-710XL (AWS E70C-6M H8) Low Alloy Metalshield MC -900 (AWS E90C-G H4) Metalshield MC (AWS E110C-G H4) Key Features Metal-Cored (GMAW-C) Wire (1.1) Diameters Available in (mm) (1.3) Excellent performance in fast follow, high travel speed applications Optimal wetting action, even at low voltages H4 diffusible hydrogen level High deposition rates and travel speed Enhanced silicon island management H4 diffusible hydrogen level High column strength for excellent feedability Tolerates moderate amounts of surface contaminants Tensile strength of 620 MPa (90 ksi) Produces welds with Charpy V-Notch toughness tested to -50 C (-58 F) Tolerates moderate amounts of surface contaminants Capable of producing 760 MPa (110 ksi) tensile strength Can be used to weld HSLA and quenched and tempered steels Tolerates moderate amounts of surface contaminants (1.1) (1.3) 1/16 (1.6) 1/16 (1.6) Packaging Available for Lincoln Electric Metal-Cored (GMAW-C) Wire: Fiber Spool Steel Spool Plastic Spool Coil Accu-Trak Drum 141

142 FCAW-S & FCAW-G FLUX-CORED CONSUMABLES Product Name & AWS Class Flux-Cored Self-Shielded (FCAW-S) Wire Key Features Mild Steel, Flat and Horizontal Innershield NR -5 (AWS E70T-3) Innershield NS-3M (AWS E70T-4) Innershield NR -305 (AWS E70T-6) Innershield NR -311 (AWS E70T-7) Innershield NR -131 (AWS E70T-10) (1.7) 5/64 (2.0) Diameters Available in (mm) Designed for high speed single pass welding applications Increased weld metal protection minimizes porosity Capable of welding up to 4.8 mm (3/16 in) material thickness Very high deposition rates Increased resistance to hydrogen cracking and porosity on steel containing sulfur and contaminants Capable of single pass welding on up to 12.7 mm (1/2 in) material thickness High deposition rates in the flat and horizontal positions Smooth arc and low spatter levels 3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements 3/32 (2.4) 7/64 (2.8) (3.0) High deposition rates and fast travels speeds Capable of fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel Optimal toe wash-in Fast travel speeds and high deposition rates Deep penetration Capable of single pass welding on 2.8 mm (0.11 in) and greater material thicknesses 142

143 FLUX-CORED CONSUMABLES Product Name & AWS Class Key Features Mild Steel, All Position Innershield NR -152 (AWS E71T-14) Innershield NR -211-MP (AWS E71T-11) Innershield NR -203MP (AWS E71T-8J) Innershield NR -232 (AWS E71T-8) Innershield NR -233 (AWS E71T-8) Flux-Cored Self-Shielded (FCAW-S) Wire Designed for high speed welding of thin galvanized or specially coated steels Soft, consistent arc Capable of single pass welding on materials 0.8 mm (0.030 in) to 4.8 mm (3/16 in) thick Versatile welding capability on a variety of base materials High operator appeal and good bead appearance Capable of welding up to 12.7 mm (1/2 in.) material thickness in. ( mm) have 5/16 in. (7.9 mm) thickness restriction /32 in. ( mm) have 1/2 in. (12.7 mm) thickness max. Designed to handle poor fit-up on heavy wall tubes and gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset Fast freezing slag with excellent wash-in Root bead capability without back-up bars Designed for high deposition, out-of-position welding in structural fabrication Fast freezing, easy to remove slag system Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements Designed for high deposition, out-of-position welding in structural fabrication Welder-friendly, easy to use and great bead appearance Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements (0.8) Low Alloy, Flat and Horizontal (0.8) Innershield NR -212 (AWS E71TG-G) Accommodates a wide range of mild steels up to 3/4 in. (19 mm) plate thickness Fast freeze characteristics accommodate poor fit-up Smooth arc performance (0.9) (1.1) (1.6) Diameters Available in (mm) 1/16 (1.6) (1.7) (1.8) 5/64 (2.0) 3/32 (2.4) (0.9) (1.1) (1.6) 1/16 (1.6) (1.7) (1.8) 5/64 (2.0) 3/32 (2.4) 7/64 (2.8) 7/64 (2.8) Innershield NR -203 Nickel (1%) (AWS E71T8-Ni1) Innershield NR -440Ni2 (AWS E71T8-Ni2-JH8) Innershield NR -311 Ni (AWS E70T7-K2, E80TG-K2) Innershield NR -FAB-70 Innershield NR -207 (AWS E71T8-K6) Pipeliner NR-207+ (AWS E71T8-K6) Designed to produce weld deposits with less than 1% nickel to meet NACE requirements Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -29 C (-20 F) Color match on weathering steels Designed to provide optimal weldability in narrow TKY joints and poor fit up conditions. Expect fast travel speeds and a flat bead face when using vertical-up or vertical-down welding techniques. Low temperature impact toughness, meets ABS 4YSA and AWS J classification. Meets H8 diffusible hydrogen requirements over a range of humidity levels. ProTech hermetically sealed packaging for moisture resistance. Designed to provide a nominal 1.5% nickel weld deposit High deposition rates and fast travel speeds 3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8 seismic lot waiver requirements Best in class low temperature, impact properties capable of producing weld deposits with impact properties exceeding an average of 54J (40ftlbs) at -20 F (-29 C). Meets AWS D1.8 seismic lot waiver requirements. Designed for vertical down hot, fill and cap passes on X42 to undermatched X70 grade pipe Increased productivity Designed for vertical down hot, fill and cap pass welding of up to X70 grade pipe Charpy V-Notch impact properties tested at -29 C (-20 F) Lot controlled and Q2 tested Plastic Spool Plastic Spool in Vacuum Sealed Foil Bag Packaging Available for Lincoln Electric Flux-Cored Self-Shielded (FCAW-S) Wire: Coil Coil in Vacuum Sealed Foil Bag Coil in a Hermetically Sealed Pail Fiber Spool in Foil Bag Steel Spool Accu-Trak Drum Speed-Feed Reel Speed-Feed Drum 143

144 FLUX-CORED CONSUMABLES Product Name & AWS Class Product Name & AWS Class Flux-Cored Gas-Shielded (FCAW-G) Wire Key Features Mild Steel, All Position UltraCore 71A85 (AWS E71T-1M H8, E71T-9M H8) UltraCore 71C (AWS E71T-1C H8, E71T-9C H8) UltraCore HD-C (AWS E71T-1C-H8, E71T-9C-H8) UltraCore 71A75 Dual (AWS E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8) UltraCore 712C (AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8) UltraCore 712A80 (AWS E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8) UltraCore 712A80-H (AWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4) Outershield 71 Elite (AWS E71T-1C H8, E71T-9C H8, E71T-1M H8, E71T-9M H8) Outershield 71M (AWS E71T-1C-J, E71T-1M-J, E71T-9C-J, E71T-9M-J ) Plastic Spool Plastic Spool in Vacuum Sealed Foil Bag Key Features Flux-Cored Self-Shielded (FCAW-S) Wire Designed for welding with 75-85% Argon/balance CO 2 shielding gas Premium arc performance and bead appearance Fast freezing slag for out-of-position welding Designed for welding with 100% CO 2 shielding gas Premium arc performance and bead appearance Fast freezing slag for out-of-position welding High deposition rates, increase weld deposition up to 10 lbs/hr out-of-position Fast freezing slag for a flat bead shape and increased productivity in all positions, including vertical up Operators can set the machine on a single setting and weld in all positions Little or no pre-weld clean up required, weld over light rust, mill scale, and primer Designed for welding with either 100% CO 2 or 75% Argon/balance CO 2 shielding gas Premium arc performance and bead appearance Fast freezing slag for out-of-position welding Designed for welding with 100% CO 2 shielding gas Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -40 C (-40 F) Premium arc performance and bead appearance Designed for welding with 75-80% Argon/balance CO 2 shielding gas Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -40 C (-40 F) Premium arc performance and bead appearance Designed for welding with 75-80% Argon/balance CO 2 gas H4 diffusible hydrogen levels Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -40 C (-40 F) Premium arc performance and bead appearance Designed for welding with either 100% CO 2 or 75-82% Argon/ balance CO 2 shielding gases Smooth arc transfer and low spatter Good bead appearance Designed for welding with either 100% CO 2 or 75% Argon/balance CO 2 shielding gas Charpy V-Notch impact toughness tested to -40 C (-40 F) High travel speeds Packaging Available for Lincoln Electric Flux-Cored Gas-Shielded (FCAW-G) Wire: Coil Coil in Vacuum Sealed Foil Bag Fiber Spool in Vacuum Sealed Foil Bag Steel Spool Steel Spool in Vacuum Sealed Foil Bag Speed-Feed Drum Diameters Available in (mm) /16 Low Alloy, con t. (0.8) (0.9) (1.1) (1.6) (1.6) (1.7) (1.8) Pipeliner NR -208-P (AWS E81T8-G) Pipeliner NR -208-XP (AWS E81T8-G) Innershield NR -208-H (AWS E91T8-G-H8) Plastic Spool Plastic Spool in Vacuum Sealed Foil Bag Vertical down hot, fill and cap pass welding of up to X80 grade pipe Capable of producing weld deposits with impact toughness exceeding J (61-98 ftlbf) at -29 C (-20 F) Q2 Lot Certificate showing actual deposit chemistry available online Designed for vertical down hot, fill and cap pass welding of up to X80 grade pipe Micro alloyed for more consistent impact properties to meet higher single minimum requirements Lot controlled and Q2 tested Designed for hot, fill and cap pass welding of up to X80 grade pipe Capable of exceeding 538 MPa (78 ksi) yield strength when tested at -29 C (-20 F) High deposition rates Packaging Available for Lincoln Electric Flux-Cored Self-Shielded (FCAW-S) Wire: Coil Coil in Vacuum Sealed Foil Bag Coil in a Hermetically Sealed Pail Fiber Spool in Foil Bag Steel Spool (0.9) Diameters Available in (mm) (1.1) (1.3) 1/16 (1.6) Speed-Feed Reel Accu-Trak Drum 5/64 (2.0) Accu-Trak Drum Speed-Feed Reel Speed-Feed Drum 3/32 (2.4) 7/64 (2.8) 5/64 (2.0) 3/32 (2.4)

145 FLUX-CORED CONSUMABLES Product Name & AWS Class Flux-Cored Gas-Shielded (FCAW-G) Wire Key Features Mild Steel, Flat and Horizontal UltraCore 70C (AWS E70T-1C H8, E70T-9C H8) UltraCore 75C (AWS E70T-5C-JH4) Outershield 70 (AWS E70T-1C, E70T-9C) Outershield XLH-70 (AWS E70T-1C H8, E70T-9C H8) Designed for welding with 100% CO2 shielding gas Premium arc performance, low fume generation and high deposition rates Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements Designed for welding with 100% CO 2 shielding gas H4 diffusible hydrogen levels and high deposition rates Premium arc performance and bead appearance Designed for welding with 100% CO 2 shielding gas High deposition rates Designed for welding with 100% CO 2 shielding gas High deposition rates Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements (0.9) Diameters Available in (mm) /16 (1.1) (1.3) (1.6) 5/64 3/32 (2.0) (2.4) Low Alloy, All Position UltraCore 81Ni1A75-H (AWS E81T1-Ni1M-JH4) UltraCore 81Ni1C-H (AWS E81T1-Ni1C-JH4) UltraCore 81Ni2A75-H (AWS E81T1-Ni2M-JH4) UltraCore 81Ni2C-H (AWS E81T1-Ni2C-JH4) UltraCore 81K2A75-H (AWS E81T1-K1M-JH4) UltraCore 81K2C-H (AWS E81T1-K2C-JH4) Outershield 91K2-H (AWS E91T1-K2M H8) Pipeliner 81M (AWS 81T1-GM) Pipeliner G80M (AWS E101T1-GM-JH8) Pipeliner G90M (AWS E111T1-K3M-JH8) Designed for welding with 75% Argon/balance CO 2 shielding gas Designed to produce weld deposits with less than 1% nickel to meet NACE requirements Capable of producing weld deposits with impact toughness exceeding J (65-91 ftlbf) at -40 C (-40 F) Designed for welding with 100% CO 2 shielding gas Capable of producing weld deposits with less than 1% nickel to meet NACE requirements Capable of producing weld deposits with impact toughness exceeding J (62-96 ftlbf) at -40 C (-40 F) (1.1) (1.3) 1/16 (1.6) Designed for welding with 75% Argon/balance CO 2 shielding gas Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -51 C (-60 F) Premium arc performance and bead appearance Designed for welding with 100% CO 2 shielding gas Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -51 C (-60 F) Premium arc performance and bead appearance Designed for welding with 75% Argon/balance CO 2 shielding gas Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf) at -40 C (-40 F) Premium arc performance and bead appearance Designed for welding with 100% CO 2 shielding gas Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf) at -40 C (-40 F) Premium arc performance and bead appearance Designed for welding with 75-95% Argon/balance CO 2 shielding gas Tensile strength capable of exceeding 620 MPa (90 ksi) Use on high strength, low alloy steel applications Designed for hot, fill and cap pass welding on up to X70 grade pipe Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf) at -40 C (-40 F) Lot controlled and Q2 tested Designed for hot, fill and cap pass welding of up to X80 grade pipe Tensile strength capable of exceeding 690 MPa (100 ksi) Lot controlled and Q2 tested Designed for hot, fill and cap pass welding of up to X80 grade pipe Tensile strength capable of exceeding 760 MPa (110 ksi) Lot controlled and Q2 tested (1) (1) Manufactured to 1.2 mm diameter. Plastic Spool Plastic Spool in Vacuum Sealed Foil Bag Packaging Available for Lincoln Electric Flux-Cored Gas-Shielded (FCAW-G) Wire: Coil Coil in Vacuum Sealed Foil Bag Fiber Spool in Vacuum Sealed Foil Bag Steel Spool Steel Spool in Vacuum Sealed Foil Bag Speed-Feed Drum Speed-Feed Reel Accu-Trak Drum 145

146 SAW SUBMERGED ARC CONSUMABLES Submerged Arc (SAW) Flux Product Name & AWS Class Key Features Packaging Available 700 Series Active Flux Lincolnweld 760 Lincolnweld 761 Lincolnweld 780 Lincolnweld Series Neutral Flux Lincolnweld 860 Lincolnweld 865 Lincolnweld 880 Highly active and designed to handle rust and mill scale Helps resist porosity caused by arc blow Slow freezing slag for good weld appearance Manganese alloying and carbon reducing flux designed to provide superior crack resistance Slow freezing slag for a wide, flat weld Excellent resistance to cracking in single pass applications Industry standard for submerged arc welding applications Fast freezing slag for easy removal and minimized spilling on circumferential welds When paired with Lincolnweld L-61 it is recommended for up to three pass welding applications Features fast follow characteristics that allow for uniform welds at high speeds without undercut or voids Recommended for high speed, limited pass welding on clean plate and sheet steel Paper Bag Plastic Bag Steel Drum Bulk Bag Paper Bag Industry standard for submerged arc welding applications Excellent operating characteristics in a variety of general welding applications Charpy V-Notch test results exceeding 27 J ( C (-40 F) with Lincolnweld L-61 General purpose flux designed to weld butt joints and flat and horizontal fillets When used with Lincolnweld L-50 or L-61, it is capable of producing 480 MPa (70 ksi) tensile strength after stress relief Plastic Bag Steel Drum Can be used for both joining and hardfacing welding Optimal bead appearance when used with solid low alloy steel electrodes with a minimum of 0.20% silicon Bulk Bag 146

147 SUBMERGED ARC CONSUMABLES Submerged Arc (SAW) Flux Product Name & AWS Class Key Features Packaging Available 800 Series Neutral Flux Lincolnweld 880M Lincolnweld 882 Lincolnweld 888 Lincolnweld 8500 Lincolnweld MIL800-H Special Neutral Flux Lincolnweld 960 Lincolnweld 980 Lincolnweld WTX A basic flux which features industry proven results in multiple pass applications Recommended for welding with solid mild steel and low alloy electrodes, as well as Lincoln s LAC series of low alloy flux-cored electrodes Designed for a variety of welding applications and is known for providing consistent mechanical properties Recommended for stainless steel welding and can be paired with both mild and low alloy steel electrodes Designed for use in critical applications Recommended for joining mild steel and low alloy steels in as-welded and stress-relieved applications Low H4 diffusible hydrogen levels Capable of providing impact properties necessary for thick weld joints from root to cap pass Operates well on AC and multiple arcs with good resistance to nitrogen porosity Capable of providing industry leading H2 diffusible hydrogen levels Designed for low temperature applications Recommended for both single and multiple arc welding of both butt and fillet welds Low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets Recommended for automatic and semiautomatic submerged arc welding Combines many of the features of the 700 and 800 series fluxes and is ideal for semiautomatic submerged arc welding Exceptional resistance to flash-through and porosity caused by arc blow in a variety of applications Neutral submerged arc welding flux designed to meet the specific requirements of wind tower welding applications Recommended for use with Lincolnweld L-61 electrode on both longitudinal and circumferential seam welds Flux for Seam Welding of Pipe Lincolnweld 761-Pipe Lincolnweld P223 Lincolnweld SPX80 Lincolnweld 995N Features the chemical composition of 761 with a particle size optimized for seam welding Low-melting slag system produces wide flat welds with superior resistance to cracks and pockmarking Industry standard for pipe welding on up to X80 grade pipe Fast freezing and easily removable slag for excellent bead profile Can be used for welding with up to three arcs Paper Bag Paper Bag Paper Bag Plastic Bag Plastic Bag Plastic Bag Hermetically Sealed Pail Hermetically Sealed Pail Hermetically Sealed Pail Designed to meet the specific requirements of spiral pipe seam welding of up to API X80 grade pipe High speed welding capability for increased productivity High Performance / Alloy Flux Lincolnweld A-XXX 10 Lincolnweld MIL800-HPNi A nitrogen limiting flux designed for seam welding of pipe Recommended for automatic single pass welding with up to five arcs Produces welds with minimal buildup and good penetration An alloy flux designed to produce a nickel bearing weld deposit Recommended for use on ASTM A533 Class 1 and A588 weathering steels when combined with Lincolnweld L-61 When used with Lincolnweld LA-85 the nickel content will increase from a nominal 1% to a minimum 1% Use on high performance steel applications, including HPS70W or HPS100W Paper Bag Plastic Bag Hermetically Sealed Pail Bulk Bag Bulk Bag Bulk Bag Bulk Bag 147

148 SUBMERGED ARC CONSUMABLES Submerged Arc (SAW) Solid Wire Product Name & AWS Class Mild Steel Lincolnweld L-50 (AWS EM13K) Lincolnweld L-56 (AWS EH11K) Lincolnweld L-60 (AWS EL12) Lincolnweld L-61 (AWS EM12K) Lincolnweld L-S3 (AWS EH12K) Lincolnweld LA-71 (AWS EM14K) Low Alloy Lincolnweld L-70 (AWS EA1) Lincolnweld LA-75 (AWS ENi1K) Lincolnweld LA-81 (AWS EG) Lincolnweld LA-82 (AWS EF2) Lincolnweld LA-84 (AWS EF3) Lincolnweld LA-85 (AWS ENi5) Lincolnweld LA-90 (AWS EA3K) Lincolnweld LA-92 (AWS EB2R) Lincolnweld LA-93 (AWS EB3R) Lincolnweld LA-100 (AWS EM2) Key Features A low carbon, medium manganese, medium silicon wire Pair it with Lincolnweld 980 flux for the best flux/wire combination when semiautomatic submerged arc welding 1/16 (1.6) 5/64 (2.0) Diameters Available in (mm) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) A low carbon, high manganese, very high silicon wire Can be used with Lincolnweld 800 series fluxes on welds requiring 480 MPa (70 ksi) tensile strength in stress relieved conditions A low carbon, low manganese, low silicon general purpose electrode Provides the lowest hardness and is best suited for use with the Lincolnweld 700 series of active fluxes Industry standard for submerged arc welding applications A low carbon, medium manganese, low silicon general purpose submerged arc electrode A low carbon, high manganese, medium silicon electrode designed for use with the Lincolnweld 800 series of neutral fluxes Capable of producing impact properties exceeding 27 J (20 ftlbf) at -62 C (-80 F) when used with Lincolnweld 888, 8500, and MIL800-H neutral fluxes A low carbon, medium manganese, medium silicon electrode containing approximately 0.1% titanium Small addition of titanium allows deposits to be stress-relieved with little loss of strength, even with extended stress relief times 3/16 (4.8) 1/16 (1.6) 5/64 (2.0) A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used for single or multiple pass welds A standard choice for pipe fabrication and other limited pass applications A low carbon, medium manganese, high silicon, nickel-bearing electrode designed for use with Lincolnweld neutral fluxes Suitable for use in applications requiring less than 1% Ni wire composition A low carbon, medium manganese, low silicon, 1/2% molybdenum wire containing small additions of titanium and boron for improved fracture toughness Generally used in two pass applications for arctic grade line pipe Designed especially for high strength applications Recommended when over 620 MPa (90 ksi) tensile strength is required in the as-welded condition or when low temperature impact toughness is required in the stress-relieved condition A nickel-bearing electrode with 1/2% molybdenum Can be used for higher strength weldments where impact properties exceeding 27 J (20 ftlbf) at -62 C (-80 F) are required A nickel-bearing wire with 0.2% molybdenum designed for use on weathering steels Capable of exceeding low temperature Charpy V-Notch requirements and MPa (70-80 ksi) tensile strength in the as-welded and stress-relieved conditions A low carbon, high manganese, high silicon, 1/2% molybdenum special purpose wire Recommended for seam welding of pipe and for the general welding of high strength plate Designed for welding 1-1/4% chromium, 1/2% molybdenum steels in high temperature service applications such as pressure vessels or piping The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor) Designed for high temperature applications such as pressure vessels and piping for 2-1/4% chromium, 1% molybdenum steels The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor) A low carbon, high manganese wire with nickel and molybdenum designed to weld high strength steels such as HY-80 and HSLA-80 Delivers yield strength greater than 690 MPa (100 ksi) Low H2 hydrogen levels can be achieved when used with MIL800-H flux 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 148

149 SUBMERGED ARC CONSUMABLES Product Name & AWS Class Mild Steel Lincolnweld LC-72 (AWS EC1) Low Alloy Lincolnweld LAC-B2 (AWS ECB2) Lincolnweld LAC-M2 (AWS ECM2) Lincolnweld LAC-Ni2 (AWS ECNi2) Lincolnweld LAC-690 (AWS ECG) Key Features Submerged Arc (SAW) Cored Wire A cored wire designed to increase deposition rates 10-30% when used with 980 flux Designed to provide optimal bead shape, penetration, and slag removal in semiautomatic submerged arc welding A flux-cored wire designed to weld with either single or tandem arcs using a neutral flux A cost-effective choice when welding 1-1/4% chromium, 1/2% molybdenum steels where a low Bruscato factor (X-factor) is not required 5/64 (2.0) 5/64 (2.0) Diameters Available in (mm) Capable of delivering 690 MPa (100 ksi) yield strength when welded with Lincolnweld 880, 880M, 888 or MIL800-H fluxes 3/32 (2.4) 3/32 (2.4) A 2% nickel flux-cored wire used primarily in weathering steel applications When used with 888 flux, it can produce impact properties exceeding 27 J ( C (-100 F) H4 Diffusible Hydrogen Level Combine with both Lincolnweld 888 or MIL800-H flux for low H4 diffusible hydrogen weld deposits Low Temperature Impact Properties Charpy V-notch test results capable of exceeding 27 J ( C (-80 F) with Lincolnweld 888 flux Smooth Bead Profile Achieve optimal bead appearance for interior and exterior welding applications 1/8 (3.2) 1/8 (3.2) 5/32 (4.0) 5/32 (4.0) Packaging Available for Lincoln Electric Submerged Arc (SAW) Wire: Coil Speed-Feed Stem Speed-Feed Reel Speed-Feed SlimReel Speed-Feed Drum 149

150 STAINLESS & NICKEL CONSUMABLES Product Name & AWS Class Stainless Steel Excalibur 308/308L-15 (AWS E & E308L-15) Excalibur 308L-16 (AWS E308L-16) Excalibur 308/308H-16 (AWS E & E308H-16) Excalibur 308L-17 (AWS E308-17, E308L-17) Excalibur 309/309L-15 (AWS E309-15, E309L-15) Excalibur 309/309L-16 (AWS E & E309L-16) Excalibur 309/309L-17 (AWS E309-17, E309L-17) Excalibur 316/316L-15 (AWS E316-15, E316L-15) Excalibur 316/316L-16 (AWS E316-16, E316L-16) Excalibur 316/316L-17 (AWS E316-17, E316L-17) Key Features Stainless Stick (SMAW) Electrode 3/32 (2.4) Diameters Available in (mm) 1/8 (3.2) Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal Smooth bead appearance with evenly spaced ripples and flat face Versatile electrode designed to weld several types of austenitic steels Flux coating provides smooth arc transfer and slag is self-peeling for easy removal Versatile electrode designed to weld several types of austenitic steels Flux coating provides smooth arc transfer and slag is self-peeling for easy removal Versatile electrode designed to weld several types of austenitic steels Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is self-peeling for easy removal Versatile electrode designed to weld several types of austenitic steels Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal Smooth bead appearance with evenly spaced ripples and flat face Designed for joining stainless steel to mild or low alloy steel Flux coating provides smooth arc transfer and slag is self-peeling for easy removal Designed for joining stainless steel to mild or low alloy steel Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is self-peeling for easy removal Designed for joining stainless steel to mild or low alloy steel Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal Smooth bead appearance with evenly spaced ripples and flat face Molybdenum grade for increased corrosion resistance Flux coating provides smooth arc transfer and slag is self-peeling for easy removal Molybdenum grade for increased corrosion resistance Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is self-peeling for easy removal Molybdenum grade for increased corrosion resistance 5/32 (4.0) 3/16 (4.8) Packaging Available for Lincoln Electric Stainless Stick (SMAW) Electrode: Easy Open Hermetic Can Tube NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online

151 STAINLESS & NICKEL CONSUMABLES Product Name & AWS Class Stainless Steel Blue Max MIG 308LSi (AWS ER308Si & ER308LSi) Blue Max MIG 309LSi (AWS ER309Si & ER309LSi) Blue Max MIG 316LSi (AWS ER316Si & ER316LSi) Blue Max LNM 307 (Similar to AWS ER307) Blue Max LNM 347Si (AWS ER347-Si) Blue Max LNM 4462 (AWS ER2209) Key Features Stainless MIG (GMAW) Wire (0.8) Diameters Available in (mm) Versatile electrode designed to weld CrNi austenitic steels Proprietary surface lubricant for steady feeding and arc stability Designed for joining stainless steel to mild or low alloy steel Proprietary surface lubricant for steady feeding and arc stability Molybdenum grade for increased corrosion resistance Proprietary surface lubricant for steady feeding and arc stability Designed for joining dissimilar steels 7% Mn increases resistance to hot cracking Designed for joining Ti or Nb (Cb) stabilized CrNi steels Excellent resistance to intergranular corrosion and oxidizing environments Designed for weld 2209 stainless steel Excellent choice for nuclear and power generation applications (0.9) (2) (1.1) (1) (1) (1) 1/16 (1.6) (1) Manufactured to 1.2 mm diameter. (2) Manufactured to 1.0 mm diameter. Packaging Available for Lincoln Electric Stainless MIG (GMAW) Wire: Accu-Trak Drum Plastic Spool Product Name & AWS Class Stainless Steel UltraCore FC 308L (AWS E308LT0-1, E308LT0-4, E308T0-1, E308T0-4) UltraCore FCP 308L (AWS E308LT1-1, E308LT1-4, E308T1-1, E308T1-4) UltraCore FC 309L (AWS E309LT0-1, E309LT0-4, E309T0-1, E309T0-4) UltraCore FCP 309L (AWS E309LT1-1, E309LT1-4, E309T1-1, E309T1-4) UltraCore FC 316L (AWS E316LT0-1, E316LT0-4, E316T0-1, E316T0-4) UltraCore FCP 316L (AWS E316LT1-1, E316LT1-4, E316T1-1, E316T1-4) Stainless Gas-Shielded Flux-Cored (FCAW-G) Wire Key Features (1.1) Diameters Available in (mm) Designed for flat and horizontal welding of 304L and other common 18/8 stainless steels Enhanced operator appeal and superior weld performance Designed for all position welding 304L and other common 18/8 stainless steels Enhanced operator appeal and superior weld performance Designed for flat and horizontal welding of dissimilar metals - stainless and mild or low alloy Enhanced operator appeal and superior weld performance Designed for all position welding of dissimilar metals - stainless and mild or low alloy Enhanced operator appeal and superior weld performance Designed for flat and horizontal welding of 1.5-3% Mo austenitic stainless steels Enhanced operator appeal and superior weld performance Designed for all position welding of 1.5-3% Mo austenitic stainless steels Enhanced operator appeal and superior weld performance Packaging Available for Lincoln Electric Stainless Gas-Shielded Flux-Cored (FCAW-G) Wires: Plastic Spool 1/16 (1.6) NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online

152 STAINLESS & NICKEL CONSUMABLES Stainless Submerged Arc (SAW) Solid Wire Product Name & AWS Class Key Features Diameters Available in (mm) Stainless Steel 5/64 (2.0) 3/32 (2.4) 1/8 (3.2) 5/32 (4.0) Lincolnweld S308/308L (AWS ER308, ER308L) Lincolnweld S309/309L (AWS ER309, ER309L) Lincolnweld S316/316L (AWS ER316, ER316L) Designed to be used primarily with basic fluxes Balanced chromium and nickel levels provide enough ferrite in the weld metal for high resistance to hot cracking Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit Provides good resistance to hot cracking Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit Provides good resistance to hot cracking Packaging Available for Lincoln Electric Stainless Submerged Arc (SAW) Wire: Coil Stainless Submerged Arc (SAW) Flux Product Name & AWS Class Key Features Packaging Available Flux Plastic Bag Hermetically Sealed Pail Lincolnweld P2007 Produces sound welds with excellent slag removal and bead appearance Exhibits superior resistance to moisture pickup Designed for maximum toughness and ductility with duplex stainless steels Lincolnweld P3000 Low dilution into the base material being surfaced Achieves high alloy and low carbon content deposit even in the first layer of cladding High ferrite content (4FN), which is desired with 309L strip on carbon steel in one layer Lincolnweld P4000 A neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes Lincolnweld ST-100 An alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit Slag removal characteristics are exceptionally good, even on niobium (columbium) bearing steels which normally cause slag to adhere to the weld metal Good performance on seamer applications Stainless TIG (GTAW) Cut Lengths Product Name & AWS Class Key Features Diameters Available in (mm) Stainless Steel 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) Lincoln ER308/308L (AWS ER308, ER308L) Lincoln ER309/309L (AWS ER309, ER309L) Lincoln ER316/316L (AWS ER316, ER316L) Use on base metals of similar composition Dual classification ensures the maximum carbon content is 0.03% Alloy embossed on each end for easy identification after use Use for welding similar alloys in wrought or cast form Occasionally used for welding 18/8 base metals when severe corrosion conditions exist or dissimilar metals Alloy embossed on each end for easy identification after use Use for welding similar alloys containing approximately 2% molybdenum Use for high temperature service applications Alloy embossed on each end for easy identification after use Blue Max LNT 4462 (AWS ER2209) Premium performance and quality Designed for joining duplex stainless steels Provides high resistance to general corrosion, pitting and stress corrosion Composition is controlled to produce consistent mechanical properties Packaging Available for Lincoln Electric Stainless TIG (GTAW) Cut Lengths: Cardboard Carton Tube NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online

153 STAINLESS & NICKEL CONSUMABLES Stainless Metal-Cored (GMAW-C) Wire Product Name & AWS Class Stainless Steel Outershield MC -409 (AWS EC-409) Key Features Designed for joining 409 stainless steel Improved wetting action Low spatter and minimal slag Diameters Available in. (mm) (1.1) Packaging Available for Lincoln Electric Stainless Metal-Cored (GMAW-C) Wire: Steel Spool Accu-Trak Drum NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online

154 HARDFACING CONSUMABLES Hardfacing Stick (SMAW) Electrode Product Name Key Features Diameters Available in (mm) Build-Up 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 1/4 (6.4) Wearshield BU Build-up with moderate hardness to resist shock and metal-to-metal wear, as in rolling and sliding Can be used as underbase for other hardfacing deposits or as final overlay on parts to be machined or forged Unlimited layers with proper preheat, interpass temperatures and procedures Metal-to-Metal Wear 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 1/4 (6.4) Wearshield MI Wearshield Mangjet Severe Impact Wearshield 15CrMn Wearshield FROG MANG Provides a martensitic deposit with considerable retained austenite General purpose electrode, a good compromise for metal-to-metal wear, moderate impact and mild abrasion Can be used on carbon and low alloy steel parts For building up austenitic manganese steel and cladding carbon steels Produces an austenitic manganese deposit that will work harden in service Lowest cost austenitic manganese stick electrode Provides a premium austenitic chromium manganese deposit Resists severe impact or gouging even in a single layer over carbon steel Used to join Hadfield manganese steel to itself or to carbon steel Designed specifically for building up manganese frogs and manganese crossing diamonds in the railroad industry Provides a high strength, high alloy austenitic manganese deposit to handle the increased loading of railroad cars Unlimited layers with proper preheat, interpass temperatures and procedures 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 1/4 (6.4) 154

155 HARDFACING CONSUMABLES Product Name Key Features Abrasion Plus Impact Wearshield ABR Wearshield 44 Metal-to-Earth Wear Wearshield ME Severe Abrasion Wearshield 60 Maintenance and Repair Blue Max 2100 Hardfacing Stick (SMAW) Electrode Provides good resistance to abrasion, impact and some metal-to-metal wear Good hot forging properties Use on carbon, stainless and manganese steels 3/32 (2.4) Diameters Available in (mm) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) Moderate hardness to resist abrasion with impact up to 600 C (1100 F) Higher alloy results in improved spalling resistance than Wearshield ABR High alloy produces chrome carbides and austenite Provides greater abrasion resistance than Wearshield ABR or Wearshield 44 Designed to resist severe abrasion It exhibits higher alloy and higher abrasion resistance than Wearshield ABR, Wearshield 44 or Wearshield ME High resistance to cracking High strength Designed for joining difficult to weld steel 3/32 (2.4) 3/32 (2.4) 3/32 (2.4) (1) 1/8 (3.2) 1/8 (3.2) 1/8 (3.2) 5/32 (4.0) 5/32 (4.0) 5/32 (4.0) 3/16 (4.8) 3/16 (4.8) 3/16 (4.8) (1) Manufactured to 2.5 mm diameter. Packaging Available for Lincoln Electric Hardfacing Stick (SMAW) Electrode: Easy Open Hermetic Can Cardboard Carton Product Name Build-Up Lincore BU-G Metal-to-Metal Lincore 55-G Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire Key Features Diameters Available in (mm) Delivers deposits with moderate hardness for build-up or as final overlay Provides some resistance to metal-to-metal wear and moderate impact Can be used for the matrix with the Bulk Tungsten Carbide process Produces a deposit which resists metal-to-metal wear and mild abrasion The deposit results in an even harder material when used with the Bulk Tungsten Carbide process To be used on carbon steel and low alloy steel (1.1) (1.1) Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire: Plastic Spool Accu-Trak Drum 1/16 (1.6) 1/16 (1.6) Product Name Abrasion Lincore 60-G Hardfacing Metal-Cored (GMAW-C) Wire Key Features Deposits feature higher alloy levels than to resist both abrasion and moderate impact Can be used at temperatures up to 704 C (1300 F) To be used on carbon, low alloy, manganese and stainless steels and cast iron Packaging Available for Lincoln Electric Hardfacing Metal-Cored (GMAW-C) Wire: Plastic Spool Diameters Available in (mm) (1.1) 155

156 HARDFACING CONSUMABLES Product Name Build-Up Lincore BU Lincore 33 Metal-to-Metal Lincore 40-O Lincore 55 Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire Key Features Provides a tough machinable deposit for build-up or final overlay Delivers non-severe metal-to-metal wear with outstanding crack resistance Ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant Delivers tough machinable deposits for build-up or final overlay intended for metal-to-metal wear Use for build-up of steel mill parts such as rougher couplings Build-up deposit on carbon steel and low alloy steel base metals Higher hardness for metal-to-metal wear and mild abrasion Used on transfer rollers and guides, crane wheels and shafts Can be used on low carbon, and low alloy steels Delivers a deposit which resists metal-to-metal rolling or sliding wear as well as mild abrasion To be used on carbon steel, low alloy steel and manganese steel Unlimited layers with proper preheat and interpass temperatures and procedures (1.1) Diameters Available in (mm) 1/16 (1.6) 5/64 (2.0) 7/64 (2.8) (1.1) 1/16 (1.6) 5/64 (2.0) 7/64 (2.8) Lincore T & D Severe Impact Lincore M Lincore 15CrMn Lincore FROG MANG Abrasion Plus Impact Lincore 50 Severe Abrasion Lincore 60-O Lincore 65-O Delivers a deposit similar to H12 tool steel For build-up of tool steel dies and edges, or applying wear resistance surface on carbon or low alloy steels To be used on carbon steel, low alloy steel or tool steel Deposit resists severe impact as well as moderate abrasion Produces an austenitic manganese deposit that work-hardens Recommended for build-up and repair of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels Provides an austenitic manganese deposit which exhibits very good crack resistance Work-hardens for overlay or joining austenitic manganese steel to itself or to carbon steel Can be used as a build-up layer before capping with abrasion resistant alloys Designed for repair of manganese frogs and manganese crossing diamonds in the railroad industry High alloy austenitic manganese deposit Can easily handle the increased loading of railroad cars, therefore reducing the frequency of repairs Delivers an abrasion resistant deposit, even under conditions of moderate impact Larger wire diameter sizes may be used for the submerged arc process Can be used on low carbon, medium carbon, low alloy, manganese and stainless steels Deposits feature higher alloy levels than Lincore 50 to resist both severe abrasion and moderate impact Can be used at temperatures up to 704 C (1300 F) To be used on carbon, low alloy, manganese and stainless steels and cast iron Highest abrasion resistance and hardness of all the Lincore flux-cored line Deposits include higher carbon and chrome levels than Lincore 60-O Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools, and on slurry pipe and elbows (1.1) 1/16 (1.6) 5/64 (2.0) 7/64 (2.8) (1.1) 1/16 (1.6) 5/64 (2.0) 7/64 (2.8) (1.1) 1/16 (1.6) 5/64 (2.0) 7/64 (2.8) Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire: Plastic Spool Coil Steel Spool Accu-Trak Drum Speed-Feed Drum 156

157 HARDFACING CONSUMABLES Product Name Build-Up Lincore 30-S Hardfacing Submerged Arc (SAW) Metal-Cored Wire Key Features Metal-to-Metal, Build-Up Lincore 32-S 3/32 (2.4) Diameters Available in (mm) 1/8 (3.2) Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact For automatic and semiautomatic operation on mild and low alloy steels 3/32 (2.4) 1/8 (3.2) Designed for build-up on 4140 drill stems in the deep hole drilling industry For automatic and semiautomatic operation on mild and low alloy steels 5/32 (4.0) 5/32 (4.0) Lincore 35-S Metal-to-Metal Lincore 40-S Lincore 42-S Roll Rebuilding - Build-Up Lincore 20 Lincore 8620 Lincore 4130 Intended for rolling and sliding metal-to-metal wear with moderate impact and abrasion For automatic and semiautomatic operation on mild and low alloy steels Designed for rebuilding heavy equipment undercarriages Deposit is machinable and hot forgeable and resists rolling and sliding metal-to-metal wear Designed for rebuilding heavy equipment undercarriages The deposit exhibits enhanced crack resistance and toughness compared to Lincore 40-S Metal-cored wire with moderate hardness for build-up before stainless overlay Good crack resistance and high compressive strength Metal-cored wire for build-up on worn rolls A little softer than Lincore 20 for easier machining Metal-cored wire for general build-up Can be flame hardened to 38 Rockwell C Roll Rebuilding - Metal-to-Metal Lincore 410 Lincore 410NiMo Metal-cored wire with a 410 martensitic stainless steel deposit Low carbon content and high corrosion resistance Soft and easily machined Metal-cored wire with low carbon deposit, which forms softer, tougher martensite than other roll alloys Recommended flux is Lincolnweld 801 and 802 Lincore 423L Metal-cored wire, provides a softer as-welded deposit than Lincore 420 More resistance to softening during tempering above 482 C (900 F) Lincore 423Cr Lincore 420 Lincore 96-S Lincore 102W Lincore 102HC Metal-cored wire with a higher chrome deposit than Lincore 423L for improved corrosion resistance Recommended flux is Lincolnweld 802 Metal-cored wire that is most widely used for caster roll rebuilding Flux recommendation is Lincolnweld 801 and 802 Metal-cored wire which produces a high carbon, 420 stainless steel deposit Use where a higher hardness is required Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures Used for guide rolls and work rolls Metal-cored wire with a higher carbon content than Lincore 102W Will give a higher hardness tool steel deposit Packaging Available for Lincoln Electric Hardfacing Submergerd Arc (SAW) Metal-Cored Wire: Coil Speed-Feed Drum 3/32 (2.4) 3/32 (2.4) 3/32 (2.4) 1/8 (3.2) 1/8 (3.2) 1/8 (3.2) 5/32 (4.0) 5/32 (4.0) 5/32 (4.0) 157

158 HARDFACING CONSUMABLES Hardfacing and Neutral Submerged Arc (SAW) Flux Product Name Key Features Packaging Available Hardfacing Lincolnweld A-96-S Lincolnweld H-535 Lincolnweld H-560 Neutral Flux Lincolnweld 801 Lincolnweld 802 Lincolnweld 803 Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness Carbon will be about 0.23%, with about 13% chromium, with proper procedures Produces a deposit with good abrasion resistance, allows some machinability Low carbon martensitic deposit Hardness range is Rockwell C, depending upon the actual welding procedure used High alloy flux depositing primary carbides in a martensitic matrix Excellent material for severe abrasion applications Resistance to abrasion is 50 to 60 times that of plain carbon steel Provides smooth beads and excellent slag removal Fast freezing Use with Lincore 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo, 420 and 96S Paper Bag Paper Bag Plastic Bag Plastic Bag Steel Drum Steel Drum Bulk Bag Bulk Bag Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels Use with Lincore 102W, 423L, 423Cr and 102HC Specially designed for Lincore 60-S on high speed welding applications, such as the resurfacing of coal crusher rolls and blast furnace bells and hoppers 158

159 ALUMINUM, CAST IRON & NON-FERROUS CONSUMABLES Product Name & AWS Class Cast Iron Softweld 55Ni (AWS ENiFe-Cl) Softweld 99Ni (AWS ENi-Cl) Ferroweld (AWS ESt) Cast Iron & Non-Ferrous Stick (SMAW) Electrode Key Features Designed for repairing and reclaiming gray cast iron Creates strong and ductile weld deposits Multiple pass welds are typically machinable Provides machinable weld deposits Deposits may be finished by grinding Cost effective option for repairing cast iron Diameters Available in (mm) 1/8 (3.2) Packaging Available for Lincoln Electric Cast Iron & Non-Ferrous Stick (SMAW) Electrode: Easy Open Hermetic Can Tube 159

160 ALUMINUM, CAST IRON & NON-FERROUS CONSUMABLES Product Name & AWS Class Aluminum SuperGlaze 4043 (AWS ER4043) SuperGlaze 4047 (AWS ER4047) SuperGlaze 5183 (AWS ER5183) SuperGlaze 5356 (AWS ER5356) SuperGlaze 5554 (AWS ER5554) SuperGlaze 5556 (AWS ER5556) Key Features Aluminum MIG (GMAW) Wire (0.8) (0.9) Diameters Available in (mm) Designed for welding heat-treatable base alloys and more specifically the 6XXX series alloys Lower melting point and more fluidity than the 5XXX series filler alloys Produces very clean weld deposits Excellent operator appeal Creates weld deposits with increased silicon and shear strength over E4043 High tensile strengths for welding high magnesium alloys Designed for 5083 and 5654 base materials General purpose filler alloy for 5XXX series alloys Matching filler alloy for welding 5454 base alloys Low magnesium content to closely match the base material chemistry Maximum corrosion performance Provides matching tensile strengths for 5XXX alloys Increased amounts of magnesium and manganese (1.0) 3/64 (1.2) (1.3) 1/16 (1.6) Packaging Available for Lincoln Electric Aluminum MIG (GMAW) Wire: Accu-Pak Box Plastic Spool Product Name & AWS Class Aluminum SuperGlaze 4043 (AWS ER4043) SuperGlaze 5356 (AWS ER5356) Aluminum TIG (GTAW) Cut Lengths Key Features Use on many weldable cast and wrought aluminum alloys Generally recommended for welding 5052, any 6XXX series alloys and castings Embossed on each end for easy identification after use Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys Generally recommended for welding any 5000 or 6000 series aluminum alloys Excellent for color matching after anodizing 1/16 (1.6) Diameters Available in (mm) 3/32 (2.4) 1/8 (3.2) Packaging Available for Lincoln Electric Aluminum TIG (GTAW) Cut Lengths: Cardboard Carton 160

161 Welding Safety Checklist HAZARD FACTORS TO CONSIDER PRECAUTION SUMMARY Electric shock can Wetness Insulate welder from workpiece and ground using dry insulation. Rubber kill Welder in or on workpiece mat or dry wood. Confined space Wear dry, hole-free gloves. (Change as necessary to keep dry.) Electrode holder and Do not touch electrically hot parts or electrode with bare skin or wet cable insulation clothing. If wet area and welder cannot be insulated from workpiece with dry insulation, use a semiautomatic, constant-voltage welder or stick welder with voltage reducing device. Keep electrode holder and cable insulation in good condition. Do not use if insulation damaged or missing. Fumes and gases Confined area Use ventilation or exhaust to keep air breathing zone clear, comfortable. can be dangerous Positioning of welder s head Use helmet and positioning of head to minimize fume in breathing zone. Lack of general ventilation Read warnings on electrode container and material safety data sheet Electrode types, i.e., (MSDS) for electrode, manganese, chromium, Provide additional ventilation/exhaust where special ventilation etc. See MSDS requirements exist. Base metal coatings, Use special care when welding in a confined area. galvanize, paint Do not weld unless ventilation is adequate. Welding sparks Containers which have held Do not weld on containers which have held combustible materials (unless can cause fire or combustibles strict AWS F4.1 procedures are followed). Check before welding. explosion Flammable materials Remove flammable materials from welding area or shield from sparks, heat. Keep a fire watch in area during and after welding. Keep a fire extinguisher in the welding area. Wear fire retardant clothing and hat. Use earplugs when welding overhead. Arc rays can burn Process: gas-shielded arc Select a filter lens which is comfortable for you while welding. eyes and skin most severe Always use helmet when welding. Provide non-flammable shielding to protect others. Wear clothing which protects skin while welding. Arc Welding Fumes and Gases The fume plume contains solid particles from the consumables, base metal, and base metal coating. For common mild steel arc welding, depending on the amount and length of exposure to these fumes, most immediate or short term effects are temporary, and include symptoms of burning eyes and skin, dizziness, nausea, and fever. Long-term exposure to welding fumes can lead to siderosis (iron deposits in the lungs) and may affect pulmonary function. Bronchitis and some lung fibrosis have been reported. Compounds which may be in welding fume, and reported health effects of overexposure are: Barium may cause severe stomach pain, slow pulse rate; irregular heart beat, ringing of the ears, convulsion and muscle spasms. In extreme cases can cause death. Cadmium fumes can be fatal even under brief overexposures, with symptoms much like metal fume fever. Chromium and its compounds are on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists as posing a cancer risk to humans. Some forms of these metals are known or suspected to cause lung cancer in processes other than welding and asthma has been reported. Manganese: Manganese overexposure may affect the central nervous system, resulting in poor coordination, difficulty in speaking, and tremor of arms or legs. This condition is considered irreversible. Nickel: Nickel and its compounds are on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists as posing a cancer risk to humans. Silica: Overexposure can cause severe lung damage (silicosis). Crystalline silica is present in submerged arc flux. Zinc: Overexposure to zinc may cause metal fume fever with symptoms similar to the common flu. Your work area has adequate ventilation when there is enough ventilation and/or exhaust to control worker exposure to hazardous materials in the welding fumes and gases so the applicable limits for those materials is not exceeded. See the MSDS for the legal limits, the OSHA PEL (Permissible Exposure Limit), and the recommended guideline, the ACGIH TLV (Threshold Limit Value). Confirm that if the worker exposure does not exceed the applicable exposure limit for compounds in the fumes and gases by having an industrial hygienist take and analyze a sample of the breathing air. A respirator may be required if exposure cannot be controlled to the PEL or TLV. Read the product label and material safety data sheet for the electrode posted in the work place or in the electrode or flux container to see what fumes can be reasonably expected from use of the product and to determine if special ventilation is needed. Know what the base metal is, and determine if these is any paint, plating, or coating that could expose you to toxic fumes and/or gases. Remove it from the metal being welded, if possible. If you start to feel uncomfortable, dizzy or nauseous, you may be overexposed to fumes and gases, or suffering from oxygen deficiency. Stop welding and get some fresh air immediately. Notify your supervisor and co-workers so the situation can be corrected and other workers can avoid the hazard. Be sure you are following these safe practices, the consumable labeling and MSDS and improve the ventilation in your area. Do not continue welding until the situation has been corrected 161

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163 LINCOLN ELECTRIC COMPANIES Arc Products, Inc th Street San Diego, CA U.S.A. TEL: FAX: Arc Products manufactures a full line of automated welding equipment. Custom systems are also offered to suit customer applications. Techalloy 2310 Chesapeake Avenue Baltimore, MD U.S.A. TEL: FAX: Techalloy manufactures a full product line of nickel alloy and stainless steel welding consumables for the automotive, pharmaceutical and energy industries. Torchmate, Inc. 280 S. Rock Blvd., Ste 150 Reno, NV U.S.A. TEL: FAX: Torchmate CNC plasma cutting tables and CNC routers are used in home businesses, small shops and industrial production facilities to fabricate prototype and final product assemblies. The Harris Products Group 4501 Quality Place Mason, OH U.S.A. TEL: The Harris Products Group is a world leader in metal working products used in the brazing, soldering, welding, cutting and gas distribution industries. VERNON Tool Company 503 Jones Road Oceanside, CA U.S.A. TEL: FAX: Additional Resources For additional details, specifications or to compare one product against others, visit our website at Detailed, printed product spec bulletins are also available through the online literature request form at that website. The VERNON Tool Company is a world leader in the manufacturer and supply of industrial pipe cutting machines, steel tube cutting machines, pipe beveling machines, pipe profilers, and pipe fabrication machinery. Warranty Commitment LINCOLN ELECTRIC 3 Year Warranty You have a right to expect that the welding and cutting equipment, electrode and flux you purchase will be free of defects in workmanship and material. Standing behind the high quality of our products, Lincoln Electric s warranty commitment to its customers leads the industry in breadth and scope. For example, our limited warranty extends to 7 Years on many of our main power rectifiers. With few exceptions, all industrial welders and power sources carry a full 3 Year Lincoln warranty. Electrode, wire and flux are warranted for 1 full year, as are environmental systems. Extended Warranty Available If you choose, you can extend the duration of the Lincoln warranty on your Lincoln welder or power source by two years with the Lincoln Electric Extended Warranty. Available only in the United States and Canada. Visit our web site for more information. ISO 9001: :2004 Quality Systems Choose welding suppliers wisely... look for third party certifications on the companies and products you select. In fact, some of your projects or customers may require it. Many Lincoln manufacturing sites have been inspected and registered to the world s ISO standards. In fact, Lincoln Electric was the first welding manufacturer to be registered to the tough ISO 9001 and standards. However, there s more. Equipment destined for harsh environments is often tested to IP21, IP23 and IP23S standards. Products intended for the Canadian market meet stringent CSA (Canadian Standards Association) standards. Electrode is tested to comply with AWS (American Welding Society) and often ASME Boiler Pressure codes, ABS (American Bureau of Shipping), CWB/CSA (Canadian Welding Bureau) and MIL qualifications. Certificates of Conformance are available at our web site

164 THE TOUGHEST SPORT ON EARTH TOUGHEST relies on the welders ON EARTH THE LINCOLN ELECTRIC COMPANY St. Clair Avenue Cleveland, OH U.S.A. PH: E1.10 1/2012 Lincoln Global Inc. All Rights Reserved.