Cummins Power Generation (China) Diesel Generator Sets

Transcription

1 Fully integrated, reliable and efficient Cuins Power Generation (China) Diesel Generator Sets East Asia, Cuins Power Generation NO., Rongchang East Street, Beijing Economic -Technological Development Area, Beijing, P.R.China. Post code Tel Fax Cuins hotline (China) Please contact your local Cuins Distributor/Dealer for more information. House 65, Road 8.a Dhanmondi, Dhaka-109, Bangladesh. Contact: , Cuins Power Generation Inc. All rights reserved. Cuins Power Generation and Cuins are registered trademarks of Cuins. PowerCoand is the registered trademark of Cuins Power Generation. Our energy working for you. TM is the trademark of Cuins Power Generation.

2 Global Brand, Made in China Cuins Power Generation (China) Inc. is the exclusive generator set manufacturer of Cuins in Inc. China with all the products adopting the globally unified designing, manufacturing and testing standard of Cuins. We provide an overall quality guarantee with The Power of One TM for the major components of the generator set within the complete-machine warranty, including the engine, generator and control system. Fully integrated power systems Remote monitoring and control software Cuins Power Generation is a world leader in the design and manufacture of pre-integrated generator sets, ranging from 55 kva to 500 kva. All major components -- engine, alternator, transfer switches and control systems are designed and manufactured by Cuins. We call this integrated approach The Power of One TM, where each element works in harmony from the start. Networking products Outstanding control Generator sets from Cuins Power Generation (China) Inc. are available with industry-leading PowerCoand controls, which can provide reliable and economic solutions for the digital paralleling. Standard features include not only integrated digital governing and voltage regulating, but also analogue and digital metering, digital engine monitoring systems, smart staring control systems, battery monitoring systems, AmpSentry TM true alternator protection and more. Paralleling systems Generator set controls Strict quality control Cuins Power Generation Inc. (China) adopts the globally unified quality control system of Cuins and the procedures for new products development and production quality control to guarantee the quality from raw materials to assembling and tests before being sold. Automatic transfer switches Satisfactory service and technical support Cuins has built a nationwide powerful service network through its over 30 years' development with 1 regional service centers, 50 authorized dealers and distributors, 1 component distribution centre. We guarantee same-day answers, turnkey solutions, quick delivery, split-second start-up. Diesel Generator Sets The combination of integrated design and manufacturing give you Cuins diesel generator sets with unequalled reliability, power quality, excellent electrical performance and stable power supply quality, low maintenance costs as well as efficient fuel control. Delivering rugged, reliable mechanical and electrical performance, our diesel generator sets are also suited to utility peaking plants, distributed generation facilities, peak shaving (or peak lopping) and power management at large coercial or industrial sites. Diesel-powered generator sets remain the bestvalue choice worldwide for standby and emergency power systems. Powered by heavy-duty Cuins engines, our fuel-efficient generator sets are available in sizes ranging from 55 kva to 500 kva, and are known for their responsive transient performance. Cooling systems provide guaranteed performance in high ambient temperatures. High-performance, low-reactance Cuinsmanufactured alternators provide good voltage waveform and exceptional motor starting in demanding applications such as data centers, hospitals and industrial facilities. Main Features of Generator Set Engine: the whole series are equipped with Cuins engine, which possesses outstanding transient response, fuel economy, environmental emission, higher reliability and longer life cycle. Alternator: the whole series adopt Stamford alternators with excellent excitation which can enable the generator set to bear high-power transient load with small voltage fluctuation and fast recovery. Control System: PowerCoand controls is a microprocessor unit (MPU) based generator set control system, which has the functions such as voltage regulating, engine protection, alternator protection, operation interface, synchronous speed regulation. Base Frame: Bolted steel base frame with A/V mounting, complex seismic structure and bottom oil tank Radiator: Standard genset mounted radiator. Standard Accessories: Exhaust elbow, exhaust bellows, exhaust silencer, etc. 3

3 Features of Cuins Generator Type: Four-stroke, water cooled, turbo charged and aftercooled. Structure: Cast steel crankshaft, connecting rod, cast iron cylinder block. Fuel injection system: The unique High Pressure Injection (HPI) PT fuel system can bring more economic fuel consumption and better emission effect. By applying the mature technique with flexible injection timing technology, reduce fuel pipe and increase injection pressure, it is substantial decrease of the fuel consumption ratio of HPI-PT fuel system and the pollutant discharge of oxynitride. Features of Cuins Stamford Alternator Standard The generator complies with the requirements of GB755, the third part of the BS5000, VED0530, NEMAMG1-, IEC-3, CSAC-100 and AS1359 standards. Electrical Features Insulation and Impregnation: The insulation system is class 'H'. All wound components are impregnated with materials and processes designed specifically to provide the high build required for static windings and the high mechanical strength required for rotating components. Advanced electric generator control system Using electronic sensor and micro process generator control, by adjusting and optimizing the parameter, it can improve the generator s durability, fuel efficiency and output power and decrease the NOx and PM significantly. Fuel filtration system: High-precision paper-based filter; DC fuel ic valve. Engine oil filtration system: High-precision paper-based lubricant filter with by-pass protection. Winding and electronic performance: All generator stators are wound to /3 pitch. This eliminates triplen harmonics on the voltage waveform and is found to be the optimum design for troublefree supply of non-linear loads. The /3 pitch design avoids excessive neutral currents sometimes seen with higher winding pitches, when in parallel with the mains. A fully connected damper winding reduces oscillations during paralleling. This winding, with the /3 pitch and carefully selected pole and tooth designs,ensures very low waveform distortion. Cooling system: Built-in water circulating pump and thermostat improves working efficiency of engine. Cuins provides generator set engines for our customers with the power from 8kW-3000kW which not only is the most advanced technology but also can satisfy the strictest apply standard under different working conditions. Telephone interference THF (as defined in the BS EN6003-1) <% TIF (as defined in the NEMAMG1 - ) <50. Radio interference: Brushless device and the high-quality AVR can guarantee a small interference during radio transmission; if necessary, we can provide the RFI in addition. Protection class: All the Stamford land alternators have met the IP3 standard protection level; we can provide the optional IP AC (air-cooled) protection generator for the customer but suggest that all the IP generator should be equipped with a stator winding high-temperature warning device. Cuins PowerCoand Digital Control PowerCoand control system (including the PS0500, PCC1301/130, PCC100/300 and PCC301,PCC3300) is a microprocessor unit based monitoring, measuring and control system, which can satisfy the current requirements of engine-driven generator set. This control system hereof integrates all the controlling functions within one control and provides higher performance and reliability than traditional generator set control system; it was designed and has been tested under the coonly-seen severe environment such generator set usually face. Characteristics Multiple languages support. AmpSentry TM UL certificated patent technique realize true generator over-current protection. Modbus interface connects to customer device. 1 V and V battery operation. Digital voltage regulation: single/ triple phase full wave SCR regulator compatible to self-excited or permanent generator system. Digital engine speed governing. Genration Set monitoring and protection. Digital power switching system(amf) can actualize the load switching operation under the open circuit switching, close circuit switching and softswitching (uniform changing) models. Parallel extension (pitch peak/base load) function can regulate the active and reactive power output of generator set when running in parallel with mains. The power regulation can be conducted PCC130 PCC300 PCC3300 in both the generator set and the bus monitoring point of mains. Digital frequency synchronism and voltage matching. Synchronous load distribution. Active and reactive power controlling under the droop mode. Synchronous inspection function can conduct inspection towards the phase angle window, voltage window, frequency window, time delay, etc. Mains/AC bus measuring and protection system. Advanced serviceability - Utilizing InPower, a PC based software service tool. Environmental protection: The control system is designed for reliable operation in harsh environments. The core control board is an encapsulated module that is fully protected from the elements. Real-time clock can provide time marking for defaults and incidents. By exercising the operation clock and starting/ stopping time set, we can start the testing operation for situation with load, no-load, base load or pitch peak. Certification Suitable for use on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC, Mil Std. and CE standards. Note: above mentioned functions might be various in accordance to the difference of control types; detailed information please refer to the comparative part of control functions within this manual. 5

4 55kVA-500kVA/(50HZ) 55kVA-500kVA/(50HZ) C55 D5 BTA3.9-G C60 D5 KTAA19-G C80 D5 6BT5.9-G C90 D5 6BT5.9-G C690 D5 KTAA19-G6A C60 D5 C100 D5 6BT5.9-G C110 D5 6BTA5.9-G C10 D5 6BTAA5.9-G C110 D5 C700 D5 VTA8-G C85 D5 VTA8-G C900 D5 QSK3-G C900 D5 C175 D5 6CTA8.3-G C00 D5 6CTA8.3-G C0 D5 6CTAA8.3-G C60 D5 6LTAA8.9-G C60 D5 C1000 D5 KTA38-G C1100 D5B KTA38-G C150 D5A KTA38-G C150 D5A C75 D5 NT855-GA C315 D5 NTA855-G1A C350 D5 NTA855-G1B C380 D5 NTA855-G C0 D5 NTA855-G7A C75 D5 C100 D5 KTA50-G C1675 D5 KTA50-G C1675 D5A KTA50-GS C1675 D5A C500 D5 QSX15-G C550 D5 QSX15-G C000 D5 QSK60-G C50 D5 QSK60-G C500 D5A QSK60-G C500 D5A *30/00VAC, 0.8PF(lagging) 3 phase wire C550 D5 *30/00VAC, 0.8PF(lagging) 3 phase wire 6 7

5 PowerCoand Generator Set Controls Dimensions and Weights of Generator Sets Engine Alternator Engine PowerCoand controls give you reliable, cost-effective solutions to integrated digital paralleling. Only generator sets from Cuins Power Generation are available with industry-leading PowerCoand controls. Standard features include not only integrated digital governing and voltage regulation, but also analogue and digital metering, digital engine monitoring systems, smartstarting systems, battery monitoring systems, AmpSentry TM true alternator protection and more. Main Features Generator Controls Main Features Generator Control General AVR Electronic Governing Glow plug control Cycle cranking Full authority engine control Networking (LonWorks) Networking (ModBus) Fault history Operator interface Manual start/stop Auto/remote start Exercise function Auto LED Not in Auto LED Manual LED Coon Shutdown LED Coon Warning LED Exercise LED Emergency stop (local and remote) Alphanumeric screen Remote start input active led Fault reset Measurement & Instrumentation Oil Pressure Oil Temperature - - Water Temperature Engine Speed Hours Run Number of Starts Battery Voltage Exhaust Temperature Measurement & Instrumentation 3 Phase L-L & L-N Voltage & Frequency 3 Phase Current kwh Total kva Total kw & kvar PF Per Phase kvar, kw Per Phase kva Shutdown Protection & Indication Low Fuel Level High Fuel Level Low Oil Pressure High Engine Coolant temperature Failure to Crank Shutdown Over Crank (Failure to Start) Overspeed PowerCoand /PCC / /3.3 Alternator Shutdown Protection & Indication Under & Over Voltage Under & Over Frequency Overcurrent Earth Leakage Reverse Power Reverse VAr Threshold Warning Indications Low Oil Pressure Low Engine Coolant Temperature High Engine Coolant Temperature Low Coolant Level Low Battery Voltage High Battery voltage Batt. Alt. Charge Fault Over Current Overload Paralleling Capability Auto Synchronising (Isolated Bus) kw & VAr Load Sharing Control Auto Synchronising (Utility Bus) Base Load Synchroscope Peak Lopping Power Transfer Function Open Transition Transfer Hard Closed Transition Soft Closed Transition (ramping) Transfer & Base Load (Utility) Gen/Mains Breaker Control Gen/Mains Breaker Status Protection Environment Operating Temp. Range -0 C to +70 C Operating Temp. User Interface -0 C to +70 C Humidity up to 95% (non condensing) Codes & Standards CE Compliant NFPA110 UL508 Listed UL Certified Controller Inputs/Outputs Digital Inputs (shutdown, warning or status) Relay Outputs Configurable Input/Output PowerCoand /PCC / Option Standard Not Available L Dimensions W H Weight (net weight) kg C55 D C80 D C90 D C100 D C110 D C10 D C175 D C00 D C0 D C60 D C75 D C315 D C350 D C380 D C0 D C500 D L Dimensions W H Weight (net weight) kg C550 D C60 D C690 D C700 D C85 D C900 D C1000 D C1100 D5B C150 D5A C100 D C1675 D C1675 D5A C000 D C50 D C500 D5A Dimensions are for reference only, do not use in installation and design. PCC1301/ PowerCoand 1.1 PowerCoand 1. PCC100 with optional Bargraph fitted PCC301 PowerCoand

6 Specifications and Options Emergency Power (ESP) : Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Power (ESP) is in accordance with ISO and GB/T Fuel Stop power in accordance with ISO 306, AS 789, DIN 671 and BS 551. Limited-Time Running Power (LTP): Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO and GB/T Power (PRP): Applicable for supplying power to varying electrical load for unlimited hours. Power (PRP) is in accordance with ISO and GB/T % overload capability is available in accordance with ISO 306, AS 789, DIN 671 and BS 551. Genset kw kw Engine power kw Bore & Stroke Compression ratio Displacement L Alternator Type C55 D5 0 BTA3.9-G :1 3.9 UCID C80 D BT5.9-G :1 5.9 UCIF C90 D BT5.9-G :1 5.9 UCIG C100 D BT5.9-G :1 5.9 UCI7C C110 D BTA5.9-G :1 5.9 UCI7C C10 D BTAA5.9-G :1 5.9 UCI7E C175 D CTA8.3-G :1 8.3 UCI7F C00 D CTA8.3-G :1 8.3 UCI7H C0 D CTAA8.3-G :1 8.3 UCI7H C60 D LTAA8.9-G :1 8.9 UCDI7J C75 D NT855-GA :1 1.0 UCI7K C315 D NTA855-G1A :1 1.0 HCID C350 D NTA855-G1B :1 1.0 HCIES Exciting type Standard Controller System Voltage V Fuel Consumption/ L/h Lube Oil Capacity Liter Coolant Capacity Coolant Capacity Maximum Exhaust (engine) Liter (Reservoir) Liter Back Pressure, KPa Minimum Cooling Ventilation capacity m 3 /s Combustion Air Flow m 3 /s Min. Net Air Intake Cross-section Area m Min. Net Air Exhaust Crosssection Area m Reservoir Exhaust Cross-section Area x PC C55 D5 PC C80 D5 PC C90 D5 PC C100 D5 PC C110 D5 PC C10 D5 PC C175 D5 PC C00 D5 PC C0 D5 PC C60 D5 PCC C75 D5 PCC C315 D5 PCC C350 D5 Genset Base Load (Continuous) Power (COP): C380 D NTA855-G :1 1.0 HCIE PCC C380 D5 Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) in accordance with ISO and GB/T , ISO 306, AS 789, DIN 671 and BS 551. For comprehensive conditions of application including COP and LTP, please refer to factory. Extending your peace of mind with our suite of Extended Warranty Options C0 D NTA855-G7A :1 1.0 HCIF C500 D QSX15-G : HCI5C C550 D QSX15-G : HCI5D C60 D KTAA19-G : HCI5E C690 D KTAA19-G6A : HCI5FS C700 D VTA8-G :1 8.0 HCI5F C85 D VTA8-G :1 8.0 HCI63G C900 D QSK3-G :1 3. HCI63H C1000 D KTA38-G : HCI63J PCC C0 D5 PCC C500 D5 PCC C550 D5 PCC C60 D5 PCC C690 D5 PCC C700 D5 PCC C85 D5 PCC C900 D5 PC C1000 D5 Every one of our generator sets is covered by a Base Warranty for round-the-year reliability. To further safeguard your investment, we'll extend that protection to cover of every major component in our generator sets anywhere in the world. You can choose from our suite of Extended Warranty coverage ranging from two years, five years to ten years to suit your specific needs before the original guarantee comes to an end. For further details on all Extended Warranty options, please contact your local Cuins Power Generation distributor. C1100 D5B KTA38-G : HCI63K C150 D5A KTA38-G : PI73A C100 D KTA50-G : PI73B C1675 D KTA50-G : PI73D C1675 D5A KTA50-GS : PI73D C000 D QSK60-G :1 60. PI73F C50 D QSK60-G :1 60. PI73G C500 D5A QSK60-G :1 60. LVSI80R PC C1100 D5B PC C150 D5A PCC C100 D5 PCC C1675 D5 PCC C1675 D5A PCC C000 D5 PCC C50 D5 PCC C500 D5A 10 11