Industrial IT at work in Lodz

Transcription

1 David Lawrence Head of Information echnology, ABB Distribution ransformers Industrial I at work in Lodz Copyright year ABB. All rights reserved. -1-5/20/2003

2 Achieving our business vision ABB Power echnologies Speed Move closer to the customer Use product configurators and on-line ordering Short delivery times Fundamentally alter the business cycle by reducing total cycle times Productivity Output increase by 100 percent Quality ABB brand: consistent quality Integrate from customer to customer he higher the quality level, the faster the business process

3 What is Industrial I? Industrial I is the real-time integration of information systems and collaboration between systems and products across the entire enterprise Architecture to support plug and produce ABB Power echnologies - 3 -

4 Integration with Industrial I ERP Business process optimization Repository Customer Winding Customer Product Configuration Design Planning Drying Processing est Aspect Object ABB Power echnologies Industrial I: ransactional data Real time data Sell Make Manufacturing process optimization from push to pull Create Aspect Object

5 Global coordination with Industrial I ABB Power echnologies Asia Americas Europe Region XYZ... Field Sales rafonet Quotes / Orders Delivery Date Order Acknowledge Factory ABC... South Boston Monselice Bland Mjolby Lodz Integrated Factory Sell Make ERP rafonet MES Automated Design Repository Micro Schedule Design ASCC SS Engineer Source est

6 Sell Selling with rafonet: benefits ABB Power echnologies Quote and order transformers in minutes together with the customer Price transformers without manual engineering Manage market pricing Data analysis by market, channel, customer, and competitor Global factory Delivery date derived from capacity and material availability Sales can quote and price all ABB distribution transformer products

7 Make Shop floor management with Manufacturing Execution System (MES) ABB Power echnologies Job-related information available on operator s workplace screen Drawings Documenation Bill of material (BOM) Machine instructions rack start and stop time of production processes Control production machines Quality control cards implemented Flexible way to extend ERP production flow recipes with external business rules

8 Make Machine control and maintenance ABB Power echnologies Industrial I helped to integrate key manufacturing processes: Fin folding line Coil winders Core cutter Drying ovens Industrial I also enables re-usable applications, e.g. the maintenance system Schedule preventive maintenance Capture breakdown information for statistical reporting

9 Create Aspect Object Engineered solution - documentation today web links binders ABB Power echnologies database? file system

10 Create Aspect Object Level 0 - integrating component documentation ABB Power echnologies Each ABB product comes with bundled information characteristics: Aspects Aspects form the Aspect Object ; software model of the object itself

11 Certified products - new dimension for power systems ABB Power echnologies

12 Achieving our business vision through Industrial I Speed: Reduce cycle times from months to weeks Productivity: Increase production output Quality: ABB Power echnologies Provide consistent quality made in ABB

13 A global leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact