CD42 T-Series 22 Hz Electromagnetic Transmitter

Transcription

1 CD42 T-Series 22 Hz Electromagnetic Transmitter In a hurry? See the QUICK-START Section, Pg. 3 Models CD42-T0, T1A, T1AHP, T1AVHP, T1, T2, T3, T4, & T4VHP USER GUIDE 1801 North Juniper Avenue Broken Arrow, Oklahoma U.S.A. +1 (918) worldwide support@pigging.com

2 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Information in this document is subject to change without notice and applies only to the version of software, hardware, or firmware described on the title page. The software, hardware, and firmware described in this document are designed, manufactured, and written by CDI. The software and firmware copyright 2014 CDI with all rights reserved. This document 2016 CDI. All rights reserved. Document Number Manual Revision 05 Dec 2016 WARNING Any operation involving work on pipelines containing gases or liquids under pressure is potentially hazardous. It is necessary, therefore, to follow correct procedures in the use of this equipment to maintain a safe working environment. No person should use this equipment unless fully aware of potential hazards of working with pressurized pipelines and trained in the procedures stated in this manual. The purchaser of this equipment is responsible for the training and competence of operators and the manner in which it is used. Contact CDI immediately should any difficulty arise in the use of this equipment. WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline. Always point the transmitter away from yourself or others when opening a cover or end cap. Page 2 of 52

3 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CD42-T-SERIES QUICK-START NOTE: The next few pages are a quick-reference guide to help you set up your CD42-T Series transmitter in a timely manner. It is highly recommended that you familiarize yourself with the rest of this User Guide (beginning on pg. 7) at the earliest opportunity. 1. PREPARE TRANSMITTER ALL MODELS: Remove End Cap See PRESSURE WARNING, previous page T0, T1, T1A/T1AHP/T1AVHP, T2 MODELS: Remove Carousel Configure Pulse Pattern T0: Standard Skip-One Constant T1/T1A/T1AHP/T1AVHP: Standard Skip-One Constant T2: Standard Skip-One Constant Page 3 of 52

4 CD42-T-SERIES QUICK-START 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE 1. PREPARE TRANSMITTER (CONT.) T3 MODEL: Remove Batteries Configure Pulse Pattern Standard Skip-One T4 MODEL: All T4 model transmitters are programmed at the factory. (There are no dip switches) T0, T1, T1A/T1AHP/T1AVHP, T2 MODELS: T0: Load Carousel with six (6) N-Cell alkaline batteries T1, T1A/T1AHP/T1AVHP, T2: Load Carousel with six (6) AA-Cell alkaline batteries T3 & T4 MODELS: T3: Load single CR-123 battery, positive (+) end first. T4: Load two (2) CR-123 batteries, negative (-) end first, positive (+) end UP. NOTE: it is good practice to always install new batteries prior to deployment. ALL MODELS: Replace End Cap NOTE: Unless transmitter is fitted with CD42-SWX pressure-activation switch or factory-configured for DELAY ON operation, it is active when cap is replaced. Page 4 of 52

5 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CD42-T-SERIES QUICK-START 2. PLACE TRANSMITTER INTO SERVICE METAL-BODIED PIGS: Install Flange Kit Attach to Adapter Plate (where applicable) Mount to Pig (transmission end OUT) Page 5 of 52

6 CD42-T-SERIES QUICK-START 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE 2. PLACE TRANSMITTER INTO SERVICE (CONT.) FOAM AND PLASTIC PIGS: Remove plug or bolt Place transmitter into cavity (transmitter may be aligned in either direction) Replace plug/bolt CHECKLIST Before placing a transmitter into service, always ensure: Batteries are fresh and of proper size and type. Battery polarity is properly observed. Serviceable O-rings are installed. Brittle and/or deformed O-rings may not properly seal, thus compromising case integrity. Transmitter case, caps, and cap threads and or cap screws are clean and free of dents, ruptures, or other damage which could compromise the transmitter components. TROUBLESHOOTING Connection and Communication CDI transmitters, when supplied with fresh batteries of the proper size and type, should automatically transmit an electromagnetic signal unless custom-programmed at the factory for Delay On behavior. If your transmitter fails to establish communication after following all battery installation procedures, contact CDI at or for product support. REMOVING TRANSMITTER FROM SERVICE Remove batteries from transmitter and carousel before storage. WARNING: Always remove batteries before placing the unit into storage. Failure to do so may result in damage and may void warranty. Page 6 of 52

7 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CONTENTS THE CD42-T-SERIES TRANSMITTER FAMILY... 8 INTRODUCTION... 9 OVERVIEW... 9 GETTING STARTED CD42-T CD42-T CD42-T CD42-T1A, T1AHP, T1AVHP T1A/TIAHP/T1AVHP Optional Pressure Switch CD42-T CD42-T4/T4A/T4AVHP T4 Optional Pressure Switch PLACING INTO SERVICE Metal-bodied Pigs Foam and Plastic Pigs Checklist TROUBLESHOOTING REMOVING TRANSMITTER FROM SERVICE OPTIONAL EQUIPMENT Transmitter Flange Kits Pressure-Activation Switches Batteries SPECIFICATIONS Transmitters Pressure-Activation Switches WARRANTY CARE, MAINTENANCE, AND SERVICING NOTES ABOUT CDI Page 7 of 52

8 OVERVIEW 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE THE CD42-T-SERIES TRANSMITTER FAMILY CD42-T1A CD42-T1AHP CD42-T0 CD42-T3 CD42-T4 CD42-T4VHP CD42-T2 CD42-T1 CD42-T1AVHP Page 8 of 52

9 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE OVERVIEW INTRODUCTION This User Guide will instruct you in the function, capabilities, use, and care of CDI T-Series 22 Hz ( Legacy ) pig-tracking transmitters. OVERVIEW Electromagnetic pipeline pig location and tracking transmitters CD42-Tx transmitters emit an electromagnetic field at the industrystandard 22 Hz, a frequency that is safe and reliable for use in any onshore or offshore environment and any pipeline product (water, oil, gas, ammonia, carbon dioxide, etc.). This electromagnetic field passes through not only a pipeline wall, but through surrounding soil or water where it is received by a passage detector, tracking, benchmarking, or locating device such as the CDI CD52 Bandit, TRAXALL 720/770, or CD47-C Above Ground Marker. Transmission Patterns Most T-Series transmitters may be set for one of three electromagnetic transmission patterns: Standard Mode: transmitter emits a continuous string of pulses, one every 1.5 seconds. Skip One Mode: emits two pulses (one every 1.5 seconds) followed by a skipped pulse, then two more. This pattern helps differentiate one transmitter from another in a train of multiple pigs. Setting to Skip One mode also conserves battery life during long runs. Constant-On Mode: emits a continuous magnetic field without pulsing. Constant On is useful when conducting benchmarking or other operations where a pulsing signal might be missed. Page 9 of 52

10 OVERVIEW 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE In addition to battery conservation, deployment of differing transmitter patterns enables you to distinguish one pig from another when a run involves multiple pigs in a train. Delay ON In addition to pulse patterns, CD42-Tx transmitters may be factory programmed for an optional delay of anywhere from 10 minutes to several months before they transmit. This feature is useful for when the pig is loaded into the launcher but may not actually be launched for some days. Pressure Activation T1A, T1AHP, T1AVHP, and T4 transmitters may be ordered or retrofitted with an optional Pressure Activation Switch (see pg. 39). SWX modules may be set for Latching (transmitter stays on once activation pressure is reached) or Non-Latching (transmitter ON state follows pipeline pressure; i.e., will turn on or off depending on pressure). Page 10 of 52

11 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T0 GETTING STARTED Preparing CD42-Tx transmitters is done in two stages: Configuring dip switches (when applicable) and installing batteries. Both are accomplished by removing the end cap and battery carousel (T0, T1, T1A, and T2). CD42-T0 Configuring T0 Transmitter Unscrew and remove end cap. WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline. Always point the transmitter away from yourself or others when opening the antenna or battery caps. Remove battery carousel to access dip switches. Page 11 of 52

12 GETTING STARTED - CD42-T0 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE The CD42-T0 may be set for Standard, Skip-One, or Constant Transmission modes via two dip switches: Standard Skip-One Constant Page 12 of 52

13 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T0 Installing Batteries Load Battery Carousel with six (6) N-Cell alkaline batteries. Positive terminal (+) is always opposite tension spring. NOTE: it is good practice to always install new batteries prior to deployment. Replace carousel as shown. Inspect cap and O-ring before replacing. Ensure O-ring is serviceable. A brittle and/or deformed O-ring may not properly seal. Lubricate O-ring with a light coating of petroleum jelly if dry. Ensure threads are clean and free of ruptures, dents, and other damage. Replace cap. Your CD42-T0 is now active. NOTE: T-Series Transmitters have no ON-OFF switch. Unless your transmitter is factory-configured for Delay On operation, it will begin operation when cap is installed. Placing Into Service See pg. 34 Page 13 of 52

14 GETTING STARTED - CD42-T1 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CD42-T1 Configuring T1 Transmitter Unscrew and remove end cap. WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline. Always point the transmitter away from yourself or others when opening the antenna or battery caps. Remove battery carousel to access dip switches. Page 14 of 52

15 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T1 The CD42-T1 may be set for Standard, Skip-One, or Constant Transmission modes via two dip switches: Standard Skip-One Constant Page 15 of 52

16 GETTING STARTED - CD42-T1 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Installing Batteries Load T1 Battery Carousel with six (6) AA-Cell alkaline batteries. Positive terminal (+) is always opposite tension spring. NOTE: it is good practice to always install new batteries prior to deployment. Replace carousel as shown. Inspect cap and O-ring before replacing. Ensure O-ring is serviceable. A brittle and/or deformed O-ring may not properly seal. Lubricate O-ring with a light coating of petroleum jelly if dry. Ensure O-ring groove and screws are clean and free of ruptures, dents, or other damage. Page 16 of 52

17 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T1 Replace cap. Tighten each screw in a rotating cross pattern. (If using a powered driver, avoid over-tightening) Your CD42-T1 is now active. NOTE: T-Series Transmitters have no ON-OFF switch. Unless your transmitter is factory-configured for Delay On operation, it will begin operation when cap is installed. Placing Into Service See pg. 34 Page 17 of 52

18 GETTING STARTED - CD42-T2 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CD42-T2 Configuring T2 Transmitter Unscrew and remove end cap. WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline. Always point the transmitter away from yourself or others when opening the antenna or battery caps. Remove battery carousel to access dip switches. Page 18 of 52

19 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T2 The CD42-T2 may be set for Standard, Skip-One, or Constant Transmission modes via two dip switches: Standard Skip-One Constant Page 19 of 52

20 GETTING STARTED - CD42-T2 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Installing Batteries Load T2 Battery Carousel with six (6) C-Cell alkaline batteries. Positive terminal (+) is always opposite tension spring. NOTE: it is good practice to always install new batteries prior to deployment. Replace carousel as shown. Inspect cap and O-ring before replacing. Ensure O-ring is serviceable. A brittle and/or deformed O-ring may not properly seal. Lubricate O-ring with a light coating of petroleum jelly if dry. Ensure O-ring groove and screws are clean and free of ruptures, dents, or other damage. Page 20 of 52

21 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T2 Replace cap. Tighten each screw in a rotating cross pattern. (If using a powered driver, avoid over-tightening) Your CD42-T2 is now active. NOTE: T-Series Transmitters have no ON-OFF switch. Unless your transmitter is factory-configured for Delay On operation, it will begin operation when cap is installed. Placing Into Service See pg. 34 Page 21 of 52

22 GETTING STARTED - CD42-T1A/T1AHP/T1AVHP 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CD42-T1A, T1AHP, T1AVHP Configuring T1A, T1AHP, T1AVHP Transmitter The T1A, T1AHP, and T1AVHP share identical controls and circuitry. They differ only in case construction. T1A, T1AVHP: T1AHP: WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline. Always point the transmitter away from yourself or others when opening the antenna or battery caps. Page 22 of 52

23 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T1A/T1AHP/T1AVHP Remove battery carousel to access dip switches. T1A, T1AVHP: T1AHP: Page 23 of 52

24 GETTING STARTED - CD42-T1A/T1AHP/T1AVHP 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE The CD42-T1A/HP/VHP may be set for Standard, Skip-One, or Constant Transmission modes via two dip switches: Standard Skip-One Constant Page 24 of 52

25 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T1A/T1AHP/T1AVHP Installing Batteries Load Battery Carousel with six (6) AA-Cell alkaline batteries. Positive terminal (+) is always opposite tension spring. NOTE: it is good practice to always install new batteries prior to deployment. Replace carousel as shown. Inspect cap and O-ring before replacing. Ensure O-ring is serviceable. A brittle and/or deformed O-ring may not properly seal. Lubricate O-ring with a light coating of petroleum jelly if dry. Ensure threads are clean and free of ruptures, dents, and other damage. Replace cap. Your CD42-T1A is now active. NOTE: T-Series Transmitters have no ON-OFF switch. Unless your transmitter is factory-configured for Delay On operation, it will begin operation when cap is installed. Placing Into Service See pg. 34 Page 25 of 52

26 GETTING STARTED - CD42-T1A/T1AHP/T1AVHP 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CD42-T1A, T1AHP, T1AVHP Optional Pressure Switch (SWX) Kit The T1A, T1AHP, and T1AVHP SWX Kits are similar in design and function. Retrofitting is a simple matter of removing existing battery cap and carousel, and replacing with a configured SWX. Configuring T1A, T1AHP, T1AVHP SWX The T1A, T1AHP, and T1AVHP SWX are factory-set for pressure activation. There is a single dip switch for Latching (transmitter stays on once activation pressure is reached) or Non-Latching (transmitter ON state follows pipeline pressure; i.e., will turn on or off depending on pressure). CD42-T1A SWX (stainless steel) CD42-T1AVHP SWX (titanium) CD42-T1AHP SWX (stainless steel) Non-Latching Latching Page 26 of 52

27 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T1A/T1AHP/T1AVHP Installing Batteries (SWX) Battery loading procedure is the same as with The T1A, T1AHP, and T1AVHP carousels. The only difference is that the SWX carousel is affixed to the pressure switch and not detachable. Installing SWX to Transmitter Inspect threads and O-ring before installing. Ensure O-ring is serviceable. A brittle and/or deformed O-ring may not properly seal. Lubricate O-ring with a light coating of petroleum jelly if dry. Ensure threads are clean and free of ruptures, dents, and other damage. NOTE: The SWX merely activates a transmitter at a factoryprogrammed pipeline pressure. Transmitter behavior (delay-on times, custom pulse patterns, constant-on transmission, and other features) remain unaffected by SWX installation. Page 27 of 52

28 GETTING STARTED - CD42-T3 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CD42-T3 Configuring T3 Transmitter Unscrew and remove end cap. WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline. Always point the transmitter away from yourself or others when opening the antenna or battery caps. Remove battery to access dip switch. Page 28 of 52

29 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T3 The CD42-T3 may be set for either Standard or Skip-One transmission modes via a single dip switch: Standard Skip-One Page 29 of 52

30 GETTING STARTED - CD42-T3 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Installing Battery Load single CR-123 battery, positive (+) end first. NOTE: it is good practice to always install a new battery prior to deployment. Inspect cap and O-ring before replacing. Ensure O-ring is serviceable. A brittle and/or deformed O-ring may not properly seal. Lubricate O-ring with a light coating of petroleum jelly if dry. Ensure threads are clean and free of ruptures, dents, and other damage. Replace cap. Your CD42-T3 is now active. NOTE: T-Series Transmitters have no ON- OFF switch. Unless your transmitter is factory-configured for Delay On operation, it will begin operation when cap is installed. Placing Into Service See pg. 34 Page 30 of 52

31 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T4/T4A/T4VHP CD42-T4/T4A/T4AVHP Configuring T4/T4A/T4VHP Transmitter All T4 model transmitters are programmed at the factory. Due to their construction, T4 transmitter behavior cannot be modified after manufacture. User control is limited to ON/OFF by means of removing/ replacing end cap. Installing Batteries Remove cap. WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline. Always point the transmitter away from yourself or others when opening the antenna or battery caps. Page 31 of 52

32 GETTING STARTED - CD42-T4/T4A/T4VHP 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Load two (2) N-Cell alkaline batteries, negative (-) end first, positive (+) end UP. NOTE: it is good practice to always install new batteries prior to deployment. Inspect cap and O-ring before replacing. Ensure O-ring is serviceable. A brittle and/or deformed O-ring may not properly seal. Lubricate O-ring with a light coating of petroleum jelly if dry. Ensure threads are clean and free of ruptures, dents, and other damage. Replace cap. Your CD42-T4 is now active. Placing Into Service See pg. 34 CD42-T4 Optional Pressure Switch (SWX) Kit Retrofitting your T4 with an SWX kit is a simple matter of removing existing battery cap and replacing with a configured SWX. NOTE: The SWX merely activates a transmitter at a factoryprogrammed pipeline pressure. Transmitter behavior (delay-on times, custom pulse patterns, constant-on transmission, and other features) remain unaffected by SWX installation. Page 32 of 52

33 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED - CD42-T4/T4A/T4VHP CD42-T4 Optional Pressure Switch (SWX) Kit (cont.) Configuring T4 SWX The T4 SWX is factory-set for pressure activation. There is a single dip switch for Latching (transmitter stays on once activation pressure is reached) or Non-Latching (transmitter ON state follows pipeline pressure; i.e., will turn on or off depending on pressure). Non-Latching Latching Inspect cap and O-ring before replacing. Ensure O-ring is serviceable. A brittle and/or deformed O-ring may not properly seal. Lubricate O-ring with a light coating of petroleum jelly if dry. Ensure threads are clean and free of ruptures, dents, and other damage. Page 33 of 52

34 PLACING INTO SERVICE 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE PLACING INTO SERVICE Metal-bodied Pigs As a transmitter deployed with a metal-bodied pig must be mounted outside the pig casing, installation of a transmitter flange is required. Flange kits are available for all T-series transmitters except the T3. (See Accessories, pg. 31) Metal-bodied Transmitters (T0, T1A/HP/VHP, T4A): Align flange halves with machined groove Page 34 of 52

35 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE PLACING INTO SERVICE Metal-bodied Pigs (cont.) Press together and tighten socket screws with hex wrench provided w/flange kit) Nylon-bodied Transmitters (T1 and T2): Insert flange halves into groove Page 35 of 52

36 PLACING INTO SERVICE 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE All Models Mount flanged transmitters directly to pig or mounting plate (where applicable). Mount securely to pig with transmission coil out. (If not marked, coil end is usually opposite of end cap.) Foam and Plastic Pigs Remove plug or bolt. Place transmitter in cavity (align transmitter in either direction) Replace plug or bolt Page 36 of 52

37 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE PLACING INTO SERVICE PLACING INTO SERVICE (CONT.) CHECKLIST Before placing a transmitter into service, always ensure that: Batteries are fresh and of proper size and type. Battery polarity is properly observed. Serviceable O-rings are installed. Brittle and/or deformed O-rings may not properly seal, thus compromising case integrity. Transmitter case, caps, and cap threads and or cap screws are clean and free of dents, ruptures, or other damage which could compromise the transmitter components. TROUBLESHOOTING Connection and Communication CDI transmitters, when supplied with fresh batteries of the proper size and type, should automatically transmit an electromagnetic signal unless custom-programmed at the factory for Delay On behavior. If your transmitter fails to establish communication after following all battery installation procedures, contact CDI at or for product support. REMOVING TRANSMITTER FROM SERVICE Remove batteries from transmitter and carousel before storage. WARNING: Always remove batteries before placing the unit into storage. Failure to do so may result in damage and may void warranty. Page 37 of 52

38 OPTIONAL EQUIPMENT 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE OPTIONAL EQUIPMENT Transmitter Flange Kits Flange kits for external mounting are available for all T-series transmitters except the T3. CD42-T4-FL CD42-T4A CD42-T0-FL CD42-T1-FL Special Transmitter Body (required for T4 flanging) CD42-T2-FL CD42-T1A-FL/T1AVHP CD42-T1AHP-FL ORDERING INFORMATION Model: Part #: for Transmitter: CD42-T4-FL CD42-T4 CD42-T4A CD42-T4A CD42-T0-FL CD42-T0 CD42-T1-FL CD42-T1 CD42-T1A-FL CD42-T1A & T1AVHP CD42-T1AHP-FL CD42-T1AHP CD42-T2-FL CD42-T2 Page 38 of 52

39 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE OPTIONAL EQUIPMENT Pressure-Activation (SWX) Switches A CD42-SWX pressure-activation switch can activate your transmitter exactly when needed i.e., when the pipeline is charged and the pig starts moving. SWX kits are available for the CD42-T4, T1A, T1AHP, and T1AVHP transmitters. ORDERING INFORMATION Model: Part #: for Transmitter: CD42-T4-SWX CD42-T4 CD42-T1A-SWX CD42-T1A CD42-T1AHP-SWX CD42-T1AHP CD42-T1AVHP-SWX CD42-T1AVHP Page 39 of 52

40 OPTIONAL EQUIPMENT 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Batteries AA-Cell Battery Pack (Qty. 6) C-Cell Battery Pack (Qty. 6) N-Cell Battery Pack (Qty. 6) 123-Cell Battery Pack (Qty. 6) ORDERING INFORMATION Model: Part #: AA-Cell Pack, Alkaline CD42-AA C-Cell Pack, Alkaline CD42-C N-Cell Pack, Alkaline CD42-N Cell Pack, Lithium CD Page 40 of 52

41 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE SPECIFICATIONS SPECIFICATIONS Transmitters CD42-T0 Pipeline Dia: 6 12 in. [ mm] Pressure, max : 2,500 psi [172 bar] Dimensions: 7.56 in. x in. [192.1 x 41.3 mm] Batteries: N-Cell (6) Alkaline Battery Life: Standard pulse: 168 hrs Material: 304 Stainless Steel Range, open air: 39 ft [11.8 m] Operating Temp Range: 40 F to 140 F [ 40 C to 60 C] CD42-T1 Pipeline Dia: Pressure, max : Dimensions: Batteries: Battery Life: Material: 8 28 in. [ mm] 2,500 psi [172 bar] in. x 3.0 in. [ x 76.2 mm] AA-Cell (6) Alkaline Standard pulse: 500 hrs Skip-one pulse: 678 hrs Nylon Range, open air: 45 ft [13.7 m] 65 ft [19.8 m] Operating Temp Range: 40 F to 140 F [ 40 C to 60 C] Programmable run times of up to 12 months on six (6) alkaline batteries) Page 41 of 52

42 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Transmitters (cont.) CD42-T2 Pipeline Dia: Pressure, max : Dimensions: Batteries: Battery Life: Material: Range, open air: Operating Temp Range: in. [ mm] 2,500 psi [172 bar] in. x in. [326 x 111 mm] C-Cell (6) Alkaline Standard pulse: 375 hrs Skip-one pulse: 500 hrs Nylon 92 ft [28 m] 40 F to 140 F [ 40 C to 60 C] CD42-T1A Pipeline Dia: Pressure, max : Dimensions: Batteries: Battery Life: Material: Range, open air: Operating Temp Range: 8 28 in. [ mm] 2,500 psi [172 bar] in. x 2.0 in. [258.8 x 50.8 mm] AA-Cell (6) Alkaline Standard pulse: 500 hrs Skip-one pulse: 678 hrs 304 Stainless Steel 45 ft [13.7 m] 40 F to 140 F [ 40 C to 60 C] Page 42 of 52

43 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE SPECIFICATIONS Transmitters (cont.) CD42-T1AHP Pipeline Dia: Pressure, max : Dimensions: Batteries: Battery Life: Material: Range, open air: Operating Temp Range: 8 28 in. [ mm] 4,000 psi [276 bar] in. x 2.0 in. [252.1 x 50.8 mm] in. [79.4mm] flange AA-Cell (6) Alkaline Standard pulse: 500 hrs Skip-one pulse: 678 hrs Standard pulse 1,000 hrs 304 Stainless Steel 45 ft [13.7 m] 40 F to 140 F [ 40 C to 60 C] CD42-T1AVHP Pipeline Dia: Pressure, max : Dimensions: Batteries: Battery Life: Material: Range, open air: Operating Temp Range: 8 28 in. [ mm] 7,500 psi [517 bar] in. x 2.0 in. [258.8 x 50.8 mm] AA-Cell (6) Alkaline Standard pulse: 500 hrs Skip-one pulse: 678 hrs Titanium 45 ft [13.7 m] 40 F to 140 F [ 40 C to 60 C] Page 43 of 52

44 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Transmitters (cont.) CD42-T3 Pipeline Dia: Pressure, max : Dimensions: Battery: Battery Life: 2 8 in. [ mm] 2,500 psi [172 bar]* 6.3 in. x in. [160 x mm] CR123A-Cell (1) Lithium Standard pulse: 110 hrs Skip-one pulse: 150 hrs 304 Stainless Steel Material: Range, open air: 30 ft [9.1 m] Operating Temp Range: 40 F to 140 F [ 40 C to 60 C] CD42-T4/T4VHP Pipeline Dia: 2 8 in. [ mm] Pressure, max : 2,500 psi [172 bar]* Dimensions: 3 in. x in. [76.2 x mm] Batteries: N-Cell (2) Alkaline Battery Life: Standard pulse: 200 hrs Material: 304 Stainless Steel Range, open air: 30 ft [9.1 m] Operating Temp Range: 40 F to 140 F [ 40 C to 60 C] *T4VHP High-pressure Titanium Version : 7,500 psi [517 bar] Page 44 of 52

45 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE SPECIFICATIONS Pressure-Activation (SWX) Switches CD42-T4-SWX For Transmitter: Pressure Range: Max Transmitter Pressure: Operational Principle: Pig Type: Installation: Sensor Type: Construction: Repeatability: Proof Pressure: Burst Pressure: Operating Temp Range: CD42-T4A 15 1,100 psi [1 76 bar] 2,500 psi [172 bar] Hydraulic Pressure Any Hand-tightened or flange-bolted to transmitter Sub-Miniature Pressure Switch 316 Stainless Steel 3% of Activation Pressure 6,000 psi [414 bar] 9,000 psi [600 bar] F [0 110 C] Page 45 of 52

46 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Pressure-Activation (SWX) Switches (cont.) CD42-T1A-SWX For Transmitter: Pressure Range: Max Transmitter Pressure: Operational Principle: Pig Type: Installation: Sensor Type: Construction: Repeatability: Proof Pressure: Burst Pressure: Operating Temp Range: CD42-T1A 15 1,100 psi [1 76 bar] 2,500 psi [172 bar] Hydraulic Pressure Any Hand-tightened or flange-bolted to transmitter Sub-Miniature Pressure Switch 316 Stainless Steel 3% of Activation Pressure 6,000 psi [414 bar] 9,000 psi [600 bar] F [0 110 C] Page 46 of 52

47 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE SPECIFICATIONS Pressure-Activation (SWX) Switches (cont.) CD42-T1AHP-SWX For Transmitter: Pressure Range: Max Transmitter Pressure: Operational Principle: Pig Type: Installation: Sensor Type: Construction: Repeatability: Proof Pressure: Burst Pressure: Operating Temp Range: CD42-T1AHP 15 3,000 psi [1 207 bar] 4,000 psi [276 bar] Hydraulic Pressure Any Flange-bolted to transmitter Sub-Miniature Pressure Switch 316 Stainless Steel 3% of Activation Pressure 6,000 psi [414 bar] 9,000 psi [600 bar] F [0 110 C] Page 47 of 52

48 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Pressure-Activation (SWX) Switches (cont.) CD42-T1AVHP-SWX For Transmitter: Pressure Range: Max Transmitter Pressure: Operational Principle: Pig Type: Installation: Sensor Type: Construction: Repeatability: Proof Pressure: Burst Pressure: Operating Temp Range: CD42-T1AVHP 15 3,000 psi [1 207 bar] 7,500 psi [517 bar] Hydraulic Pressure Any Flange-bolted to transmitter Sub-Miniature Pressure Switch Titanium 3% of Activation Pressure 6,000 psi [414 bar] 9,000 psi [600 bar] F [0 110 C] Page 48 of 52

49 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE WARRANTY, CARE, AND SERVICING WARRANTY All equipment sold by Control Devices, Incorporated (CDI) is warranted for a period of one (1) year from the date of shipment to Purchaser, providing the instrument or equipment has not been modified, abused, or used for purposes which it was not designed for. Batteries, probes, leads, magnets, and other consumables subject to wear are not covered by this warranty. CDI will repair or replace faulty equipment during the warranty period when the cause is a defect arising from faulty design, materials or workmanship. Making a Warranty Claim Equipment being considered for warranty repair, or a representative sample thereof, must be returned to CDI at the Purchaser s expense. The equipment must be accompanied by the Purchaser s written order* describing the defect(s) and authorizing CDI to invoice the Purchaser for any charges not covered by the warranty. Upon receipt of the equipment and Purchase Order, CDI will examine the equipment and make a determination of the nature and cause of the defect. If the defect is not covered by the warranty, CDI will quote to Purchaser the cost for replacement or repair equipment, and will not proceed until Purchaser delivers a written acceptance of the quotation. During the one year warranty, CDI will bear the cost to return units repaired under the warranty back to the Purchaser s domestic premises. CDI will return units to foreign countries at Purchaser s expense. * Contact CDI at , ext 143 for CDI RMA Form FM Page 49 of 52

50 WARRANTY, CARE, AND SERVICING 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CARE, MAINTENANCE, AND SERVICING Equipment designed by CDI is protected against the environment in which it is intended to operate. Much of the equipment is designed for prolonged use in the field without any special maintenance other than routine battery replacements. It is the Purchaser s responsibility to insure that proper precautions are taken during installation and operation so that weather seals are in place, routine maintenance occurs, etc. Failure to perform these operations nullifies this warranty. CDI equipment should only be operated by qualified personnel who are familiar with any and all manuals and procedures for said equipment s operation. Service and Repairs Cost for repairs not covered by the warranty or carried out after the warranty period has expired will be charged at the current hourly or set service rate, plus the cost of materials, upon approval by Purchaser. Equipment for repair must be sent at the Purchaser s expense and be accompanied by the Purchaser s written order describing the defect and authorizing CDI to invoice the Purchaser for labor, materials and return delivery cost. No service or repair will be undertaken until an approved written order is received from the Purchaser. Operating equipment while in a damaged condition nullifies this warranty. Page 50 of 52

51 NOTES

52 ABOUT CDI CDI is a family-owned and operated business located in Broken Arrow, Oklahoma, just 12 miles from downtown Tulsa. Incorporated in 1982, CDI has proudly been manufacturing products in the United States for more than 32 years. CDI currently employs 45 people in the areas of electronics and mechanical design, software and firmware programming, electronics manufacture, machining, and more. All CDI products are designed and built completely in-house utilizing an on-premises machine shop boasting six fully-automated CNC machines as well as full-time electronics assembly personnel.