SMALL BATTERY CHARGERS AND CHARGERS FOR ALL INDUSTRIAL APPLICATIONS

Transcription

1 CHAGES BATTEY CHAGES SMALL BATTEY CHAGES AND CHAGES FO ALL INDUSTIAL APPLICATIONS When you think of batteries, you probably think of battery chargers too. A good battery charger because, to a large extent, the performance and life of your battery depend on it. And you probably have other requirements you want to set. Does it have to be light and compact? Or waterproof? A charger for onboard installation? Suitable for use worldwide on all mains voltages? est assured, we have them all! BATTEY CHAGES Safe, reliable and high-quality products Very diverse and complete range Modern and user friendly All our chargers are Automatic: when the battery is fully charged they shut off Ahtomatically or switch to trickle charge mode All chargers are approved and protected against short circuit and inversed polarity connection. Certificates are available on simple request or on our website EMOL - Industrieweg 15 - B-2390 Malle - Belgium - T +32(0)3/ F +32(0)3/ info@emrol.com - 1

2 BATTEY CHAGES AN OVEVIEW OF THE AVAILABLE PODUCT FAMILIES Compatibility The importance of the compatibility of the charger with the battery should not be underestimated. With more than 20 years experience in this field, you can be sure that we guarantee an optimal interplay between the battery and the charger. Selecting the right charger for your applications depends on the answers to a number of questions. You may find it helpful to use the following graph as a guide: Small circle = charger for a small capacity battery Large circle = charger for a large capacity battery Blue= conventional ed = high-frequent Applications Cleaning Intralogistics AWP Golf Mobility Ahtomotive Horticulture Electrical vehicles Traffic signs ecreational vehicles Marine esearch & Development 10 POWE CLASS VESUS PICE AND TECHNOLOGY 10 POWE CLASS VESUS PICE AND TECHNOLOGY 8 8 PICE 6 PICE 6 POWEFINN 4 2 EL AMPE MGX 4 2 MEC CTEK PSW IP TECHNOLOGY TECHNOLOGY 2

3 CHAGES An overview of the available product families: Depending upon the nominal voltage, capacity and your specific requirements, the table can be used to choose the most suitable product family. Of course, our product specialists are on hand to help you meet every challenge, whether technological or in the budgetary sense. Mori CTEK MEC IP Powerfinn T Max Bat Tech Topologie Opm. U Start V/cel Min-Max Ah/5h 12V 24V 36V 48V 80V EL 12h K OK / / / / 4 MGX 13h K GK 3, 5, 7, 8, / 13h O GK 3, 5, 7, 8, / 5 13h K HF 3, 4, 5, 6, 8, 10, PSW 11h K HF 3, 4, 5, 6, 8, 10, h K HF 3, 4, 5, 6, 8, 10, h O HF 3, 4, 5, 6, 8, 10, MTA 12h K OK 1, / MTA T 12h K OK 1, / h O HF 5, 6, 8, 10 6V TOT / / / 20h O HF 5, 6, 8, 10 6V TOT / / / 8 15h O HF 1, 5, 6, / / 12h O HF 1, 5, 6, / / 9 12h O HF 1, 5, 6, 8, 9, 10, / 1 12h K HF 1, 5, 6, 8, 9, 10, / 13 9h K HF 5, 6, 8, 10, h K HF 5, 6, 8, 10, PAC 15h K HF 5, 6, 8, 10, h O HF 5, 6, 8, 10, / / h O HF 5, 6, 8, 10, h O HF 5, 6, 8, 10, P a g e All our chargers are 50 Hz or 60 Hz. Batterytechnology: K = Traditional O = Maintenance-free Our range comprises 3 configurations: OK = Unregulated classic GK = egulated classic HF = High-frequent You can learn more on the last page. EMAKS: 1 = Economical 2 = Display/indication 3 = With memory 4 = Acid circulation possible 5 = No adjustments to mains voltage necessary (calibration) 6 = Compact high-frequent chargers 7 = Compact conventional charger with fan 8 = With a maintenance charge 9 = IP66 protection (waterproof) 10 = Suitable for onboard installation 11 = Multicurve charger (different charging profiles) 3

4 BATTEY CHAGES SPECIFICATIONS CONVENTIONAL CHAGES MOI Thanks to technological development, Mori products are consistently at the cutting edge of battery charger technology. You benefit directly from the higher reliability and efficiency that this technology delivers. With a traditional Mori battery charger you also benefit from an exceptionally good warranty. Quality and safety first Since 1985, the Mori family has specialized in the manufacturing of high-quality battery chargers. In 1994, this was recognized by the award of ISO 9002 quality certification. Almost all parts are produced under the same roof, ranging from the machine-folding of the casings and the winding of the transformers to the assembly of the chargers into a finished product. This ensures the highest level of quality control. Mori specialized in the development and production of both conventional and high-frequent chargers, from large to small. Service friendly The chargers in the MDA, MGX, PSW and Extreme family have a memory which registers the most important parameters of the last 22 charging cycles. This includes the number of cycles, the voltage and current at the beginning and at the end of the charge, capacity and an error and stop code. As all the answers are stored in the memory of the charger, you never have to ask questions about the machine s history to the customer. Even when the mains voltage breaks down at night, or the client disconnects the machine while charging, you won t miss a single significant detail! Stock product EL EASY LOGIC Voltage Charging current Weight Capacity Flooded 12h Box (Kg) (KW) min Ah/5h max 100% Ah/5h max 80% Ah/5h EL Box Length Width Height EL Only suitable for flooded batteries Monophase chargers 230V AC 4

5 CHAGES SPECIFICATIONS CONVENTIONAL CHAGES MOI Stock product MGX MICO GOLF X Voltage Charging current Weight Capacity Flooded 13h Sealed 13h Box (Kg) (KW) min Ah/5h max Ah/5h min Ah/5h max Ah/5h MGX A 4,8 0, MGX A 5,1 0, MGX A 5,6 0, MGX A 6,2 0, MGX A 10,6 0, MGX B 12 0, MGX B 12 0, MGX B 13,5 0, MGX A 4,5 0, MGX A 5,2 0, MGX A 7,4 0, MGX A 9,1 0, MGX A 12 0, MGX B 13,8 0, MGX B 18,5 1, MGX B 21 1, MGX A 12 0, MGX B 14,5 0, MGX B 15,8 1, MGX B 18,6 1, MGX B 19,5 1, MGX B 21 1, Box Length Width Height A B Monophase chargers 230V AC Automatic compensation of line voltage fluctuations, so no calibration required Features a maintenance charge function Simple operation without a switch Suitable for flooded and maintenance-free batteries Service memory with information on last 22 cycles eliable and robust charger with a traditional transformer No inversed polarity protection MULTIPOGAMME TOPII (MPTOPII) is available for MGX charger MULTIPOGAMME TOPII (MPTOPII) The MULTIPOGAMME TOPII (MPTOPII) allows you to program and display Mori s most recent products (such as MGX, PSW and EX). There are several pre-programmed charging curves, for example for maintenance free batteries, different charging times, etc. The MPTOPII moreover has a long memory that makes it possible to stock up to 100 charge memories so that you can subsequently transfer them to a PC via an USB port. It comes complete with a strong carrying case with enough room for the included cables and the software for displaying the data on a PC. No external battery or power supply is required. The unit s internal battery is charged via the USB cable. 5

6 BATTEY CHAGES SPECIFICATIONS CONVENTIONAL CHAGES MOI Stock product MTA MICOTECH A Voltage Charging current Weight Capacity Flooded 12h Box (Kg) (KW) min Ah/5h max 100% Ah/5h max 80% Ah/5h MTA2430M 30 H MTA2440M 40 H 21 1, MTA2450M 50 H 26 1, MTA2460M H MTA2480M 80 G 38 2, MTA24100M 100 G 41 3, MTA24120M 120 G MTA3630M 30 H 26 1, MTA3640M 40 H MTA3650M 50 H 39 2, MTA3660M 60 G MTA3680M 80 G MTA36100M 100 G MTA4830M 30 H MTA4840M 40 G 38 2, MTA4850M G 40 3, MTA4860M 60 G MTA4880M 80 G 47 5, MTA7230M 30 G MTA7240M G MTA7250M 50 G MTA8030M 30 G 40 3, MTA8040M G 43 4, MTA8050M 50 G 47 5, Box Length Width Height H G Only suitable for flooded batteries Monophase chargers 230V AC Maintenance charge function included as a standard Wall mounting possible 6

7 CHAGES SPECIFICATIONS CONVENTIONAL CHAGES MOI MTA T MICOTECH A T Voltage Charging current Weight Capacity Flooded 12h Box (Kg) (KW) min Ah/5h max 100% Ah/5h max 80% Ah/5h MTA2440T 40 G 44 1, MTA2450T 50 G 46 1, MTA2460T 60 G 48 2, MTA2480T G 50 2, MTA24100T 100 G 52 3, MTA24120T 120 G 55 4, MTA24140T 140 O MTA3640T 40 G 48 2, MTA3650T 50 G 50 2, MTA3660T 60 G 51 3, MTA3680T G 54 4, MTA36100T 100 G 58 5, MTA36120T 120 G 61 6, MTA36140T 140 O 71 7, MTA4840T 40 G 50 2, MTA4850T 50 G 52 3, Stock product MTA4860T 60 G 55 4, MTA4880T G 58 5, MTA48100T 100 G 63 7, MTA48120T 120 G 68 8, MTA48140T 140 O MTA7240T 40 G 55 4, MTA7250T 50 G 57 5, MTA7260T 60 G 61 6, MTA7280T 80 G 68 8, MTA72100T 100 O 80 10, MTA72120T 120 O MTA8040T 40 G 56 4, MTA8050T 50 G MTA8060T 60 G 63 7, MTA8080T 80 O 73 9, MTA80100T 100 O MTA80120T 120 O 88 14, Box Length Width Height G O Only suitable for flooded batteries Three-fase chargers 3x400V AC Maintenance charge function included as a standard 7

8 BATTEY CHAGES SPECIFICATIONS HIGH-FEQUENT CHAGES CTEK The people at CTEK firmly believe that they have built the smartest battery chargers in the world. The specifications are indeed unique and it s all offered for an attractive price. Product development and inspection activities take place in Sweden, while the production facilities are located in the East. The high frequency CTEK chargers are available in different power classes, ranging from 5W to 300W. CTEK CTEK XC ,8 A 0,3 0, CTEK XS800 Voltage Charging current Box Weight (Kg) Capacity (KW) Sealed 13h Sealed 20h min Ah/5h max Ah/5h max Ah/5h 0,8 A 0,3 0, CTEK MXS B 0,6 0, CTEK XS C 0,8 0, Stock product CTEK XS D 1,4 0, CTEK XT D 1,4 0, Box Length Width Height A B C D Monophase chargers 230V AC Does not damage sensitive electronics on the vehicle Sparkproof Trickle charging for optimal battery life evitalizes fully discharged batteries Ideal charging, even if the supply voltage falls to 170V As maintenance charger suitable for all types of lead acid batteries (flooded, MF, Gel, and AGM batteries). Check waterlevel regulary! Max Ah/5h when used as maintenance charger: CTEK XC800 and XS800: up to 60 Ah/5h CTEK MXS4003: up to 120 Ah/5h CTEK XS7000: up to 225 Ah/5h Capable of restoring sulphated batteries to operating level Approved for outdoor use 8

9 CHAGES SPECIFICATIONS HIGH-FEQUENT CHAGES MEC MEC is a European manufacturer of chargers registered in Hong Kong and with a factory in Dong Guan, China. MEC is proud to develop and manufacture high quality chargers with a distinctive appearance. MEC makes sure that all its products are finished to its high standards from product design to mould production, panel production and painting, and to the testing of the product in the final stages before delivery. This close control of the process means that MEC can adjust the product to the needs of the customer, even for small volumes. Another advantage is that this permits greater control over costs, quality and delivery dates. MEC MEC 12/1 (WI) Voltage Charging Sealed Box Weight Capacity Trickle charge pieces / pieces / current 12h 15h (Kg) (W) Max Ah box Bulk min Ah/20h max Ah/20h max Ah/20h 1 A MEC 12/1 PI (WI) 1 A MEC 12/2.7 (WI) 2.7 A MEC 12/2.7 PI (WI) 2.7 A MEC 12/ B MEC 12/6 6 B MEC 12/10 10 C MEC 12/15 (WI) 15 D MEC 12/21 (WI) 21 D MEC 24/0.5 PI (WI) 0.5 A MEC 24/1.5 PI (WI) 1.5 A MEC 24/3 3 B MEC 24/5 5 C Stock product MEC 24/8 (WI) 8 D MEC 24/13 (WI) 13 D MEC 36/ B Box Length Width Height A B C D Monophase charger 230V AC PI: compact plug-in charger WI: wide-input V AC High-frequency technology With trickle charging LED indication Different plug types available Three-stage charging curve guarantees highly versatile applications 9

10 BATTEY CHAGES SPECIFICATIONS HIGH-FEQUENT CHAGES MOI In addition to an extensive range of traditional chargers, Mori also has a very complete and reliable series of high-frequent chargers. Powerswitch chargers Mori s flagship products feature the latest technology for charging your batteries in the most efficient way possible. Thanks to the high-quality protection against moisture and dust offered by encapsulation in resin, the chargers are extremely reliable. PSW POWESWITCH Stock product Voltage Charg. curr. Box Weight Capacity Flooded 13h Flooded 11h Flooded 8h Sealed 13h (KG) (KW) min Ah/5h max Ah/5h max Ah/5h max Ah/5h max Ah/5h PSW170 12V 12 2,5-12 A 2,4 0, PSW350 12V A 2,4 0, PSW350 12/24V 12/24 2,5-12 A 2,4 0, PSW350 24V 2,5-12 A 2,4 0, PSW450 24V 5-15 A 2,4 0, PSW500 24V 7-20 A 2,6 0, PSW V B 3, PSW V C PSW V P D PSW V E 7,2 3, PSW V T F 10, PSW V TP G 15, PSW V T H 21, PSW V TP H 26, PSW V 7-20 B 2, PSW V C 3, PSW V E 7,2 3, PSW V T F 11, PSW V TP G 17, PSW V T F 11, PSW V TP G 18, PSW V T H 22, PSW V TP H 28, PSW13K 36V T H 23, PSW13K 36V TP H 29,

11 CHAGES SPECIFICATIONS HIGH-FEQUENT CHAGES MOI PSW POWESWITCH PSW V Stock product PSW V C 3, PSW V E 7,2 3, PSW V IP: B E 7,2 4, Voltage Charg. curr. Box Weight Capacity Flooded 13h Flooded 11h Flooded 8h Sealed 13h (KG) (KW) min Ah/5h max Ah/5h max Ah/5h max Ah/5h max Ah/5h 5-15 B 2, PSW V T F 11,3 5, PSW V TP G 20 5, PSW V T F 11,5 8, PSW V TP G 20 8, PSW V T H 22,7 10, PSW V TP H 28,8 10, PSW13K 48V T H 23 16, PSW13K 48V TP H 29,7 16, PSW V E 7,2 3, PSW V T F 10, PSW V TP G PSW V IP: B E 7,2 4, PSW V T F 12, PSW V TP G PSW10K5 72V T H 23, PSW10K5 72V TP H 32, PSW14K 72V T H 24, PSW14K 72V TP H 33, PSW V E 7,2 3, PSW V T F 10,9 4, PSW V TP G 20 4, PSW V IP: B E 7,2 4, PSW V T F 12,3 8, PSW V TP G 21 8, PSW10K5 80V T H 23,2 12, PSW10K5 80V TP H 32,4 12, PSW14K 80V T H 24,7 17, PSW14K 80V TP H 33,9 17,

12 BATTEY CHAGES SPECIFICATIONS HIGH-FEQUENT CHAGES MOI Box Length Width Height A B C D E F G H Monophase 230V ac and three-phase 400V ac chargers available (T models) T: Three-phase chargers P: With acid circulation pump DI: Automatically switching monophase chargers 110V AC /230V AC. Can be used all over the world IP B32: 32A blue input plug A standard feature on all PSW chargers is protection against moisture and dust by encapsulation in resin. PSW chargers are equipped as standard with a contact to which options such as the round in-built indicator (see page 6) and the immobilizer can be connected. This is particularly useful when the PSW charger is installed on the vehicle. The external indicator shows if the charger is active or has stopped. The end of lease function is also shown With maintenance charge function MPTOPII Models for onboard installation are available MULTIPOGAMME TOPII is available for PSW chargers (see page 5) The main benefits of HF chargers at a glance: Weight and volume is much lower (impact on installation and transport costs). Flexibility of installation (switchable charging curve, e.g. conventional/gel). Only a few types needed, thus easier for the after-sales service (the installation engineer always has a charger with him: problems are solved more quickly because only one service call is required instead of two). Does not require supply voltage calibration (works at least from 200 V to 265V at 100% power, without any fluctuation) Lowest possible electricity consumption combined with positive effect on battery life (double savings). More modern, more intelligent and greater elegance. Nearly all HF chargers are equipped with a fan for efficient cooling. Some HF chargers can charge a variety of battery voltages (e.g. MultiPac). OUND IN-BUILT INDICATO (PSW External LED) This panel meter indicates the status of the charger with 3 super bright LEDS: busy charging, charging completed and end of lease. Suitable for both EX and PSW chargers. 12

13 CHAGES SPECIFICATIONS HIGH-FEQUENT CHAGES IP At last, a robust and affordable charger which also works in the most demanding surroundings: the IP charger! This microprocessor controlled wide-input charger is dust- and waterproof (IP66), this means the charger can be used in all applications. The IP charger is available in every common voltage and is equiped with a maintenance charge function. Furthermore, the charger is supplied with a protection against short circuit and inversed polarity connection and their is a contact for an immobiliser. IP Stock product Voltage Charg. curr. Weight Capacity Flooded 15u Flooded 13u Flooded 8u Sealed 13u (KG) (KW) min Ah/5h max Ah/5h max Ah/5h max Ah/5h max Ah/5h IP V WI ,3 1, IP V WI ,3 1, IP V WI , IP V WI ,3 1, Box Length Width Height For traditional and sealed batteries Wide-input VAC with PFC IP66 waterproof protection No fan Available in every common voltage Maintenance charge Output voltage: 12V, 24V, 36V, 48V, 60V, 72V, 120V and 144V The charger can be mounted in every position, as long as the cooling ribs are enough ventilated Protected against short circuit and inversed polarity connection Contact for immobiliser eliable and robust for demanding surroundings Budget friendly 13

14 BATTEY CHAGES SPECIFICATIONS HIGH-FEQUENT CHAGES POWEFINN Powerfinn is a Finnish company that specializes in developing and manufacturing battery chargers and power supplies, which utilize high-frequency technology. The company was established in 1989 and is part of the Micropower group. Powerfinn applies the latest available technology in all stages of product development and stands among the leaders in its field. When this is combined with creative design, the goal of producing the ultimate equipment is brought as close as possible. Switching technology is utilized in the realization of the products. This offers remarkable advantages in relation to traditional equipment: the benefits of high power and efficiency are attained in addition to low weight and compact size. The use of high-frequency technology together with intelligent development and surface mounted components make the extremely high power/size relation possible. When this relation is considered to be the yardstick of competence, Powerfinn can be said to be a forerunner in its field. Apart from the high power/size relation the products of Powerfinn are also competitive because of their versatility. Many of them can be connected to a PC to allow a higher level of control over the battery charging process. All of the chargers are microprocessor controlled. This ensures their extreme accuracy and battery friendly function. PAC POWEADVANCED CHAGE Voltage Charg. curr. Box Weight (Kg) Capacity (KW) Flooded (Ah/5h) Sealed IUIaoU (Ah/5h) Sealed IUoU (Ah/5h) min 9h 12h 15h min 9h 12h 15h min 9h 12h 15h PAC 600 (028) A 2 0, PAC 600 (028) A 2 0, PAC V 30A (126) 12/24 30 A 2 0, PAC V 30A (126) WI 12/24 30 A 2 0, PAC V 25A IP44 (127) B 2,5 0, PAC V 25A IP44 (127) B 2,5 0, Stock product PAC V 50A (E512B) A 2 0, PAC V 30A (E112) A 2 0, PAC V (E310) A 2 0, PAC V (E210) A 2 0, PAC V (XXXX) C 2,5 1, PAC V (BB132) C 2,5 1, PAC V (BB232) C 2,5 1, PAC V (BB332) C 2,5 1, PAC V (XXXX) D 7,5 1, PAC V (VE110) D 7,5 3, PAC V (VE311) D 7,5 3, PAC V (VE210) D 7,5 3, PAC V (XXXX) D 7,5 3, PAC V (VE410A) D 7,5 3, Box Length Width Height A B C D Monophase chargers 230V AC,with maintenance charge function Very light and compact, high-tech design for an exceptional power/volume ratio Every Powerfinn charger has 16 integrated charging curves, easily adjustable by means of a rotary switch All PAC chargers are microprocessor controlled and achieve a minimum efficiency of 86% PAC 600, 800 and 1600 are equiped with a Peters Elpeguard coating for optimal protection against liquid & dust WI: wide-input V AC ( V AC reduced power

15 CHAGES SPECIFICATIONS HIGH-FEQUENT CHAGES POWEFINN 15

16 CHAGES BATTEY CHAGES CHAGE TECHNOLOGY - CONVENTIONAL VESUS HIGH FEQUENCY Which charger is the best? This depends on the application, your budget and the desired efficiency. When it charges a battery, the charger draws electrical current from the mains and supplies it to the battery. However, various losses arise during the transformation process: Power factor: this is an expression of the relationship between the total absorbed power and the power effectively used by the charger. This will typically be about 90% for OK and HF chargers, but it falls to only about 55% for GK chargers. There are also HF chargers with an A-PFC circuit (Active Power Factor Correction) that reach 100%. Large industrial electricity consumers are often charged on the basis of the power factor, and indeed GK chargers use almost twice as much electricity as effectively supplied to the battery. Efficiency: during the conversion from supply voltage to the battery voltage energy is also lost in the form of heat. The greater the efficiency of the charger, the less loss there will be. HF chargers reach ± 92%, OK chargers ± 87%, and GK chargers ±85%. Intelligence: When a battery is overcharged a lot of energy is lost in the form of heat. Intelligent charging curves accurately determine how much energy a battery needs, and stop the main charging process at the right moment. Overcharging also reduces battery life. Size and Moisture and Configuration Power factor Efficiency Intelligence Budget Weight dust resistance OK GK HF What are the differences? A transformer is required for reducing the higher mains voltage to the low voltage needed by the battery. Mains voltage arrives via the power plug at a frequency of 50 to 60 Hertz. At these frequencies the transformer needs a large iron core wound round with copper wire. A battery charger that uses a transformer of this kind with an iron core is known as a conventional or ferro-resonant charger. 600W OK transfo 600W HF transfo The charging current of an unregulated charger (an OK charger) depends on the supply voltage. This is why these batteries have to be calibrated during installation, when the mains voltage is different from the nominal voltage. In regulated chargers (a GK charger) a current control device automatically compensates for any swings in supply voltage. This control has other advantages as well, such as the ability to generate a variety of charging curves. A high frequency charger (an HF charger) contains additional components that first convert the mains voltage to a much higher frequency (e.g. to 100,000 Hertz). The conventional transformation process takes place in the second stage, but at such high frequencies the transformer can be much smaller and needs only a small ferrite core, and far fewer windings. The picture shows you the difference between a conventional transformer and a high frequency transformer of the same power class (600W). (E) versie 10-10/10 16 EMOL - Industrieweg 15 - B-2390 Malle - Belgium - T +32(0)3/ F +32(0)3/ info@emrol.com -