Safety Manual Captive Bolt Dispatch Tool
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1 Safety Manual Captive Bolt Dispatch Tool This tool is for animal euthanasia only. Authorized Users. ALWAYS point in a safe direction. 156 Bock Lane Philipsburg PA 16866
2 CONTENTS PAGE IMPORTANT INFORMATION 4 DEFINITIONS OF SIGNAL WORDS 4 EXPLANATION OF THE STUNNER ACTION 4 SAFETY IMPORTANT SAFETY INSTRUCTIONS FOR USING STUNNERS 5 IMPORTANT SAFETY INSTRUCTIONS FOR FUEL CELL 9 IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CHARGER 10 IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY / CHARGER 11 PRECAUTIONS WHEN USING THE BATTERY CHARGER WITH A DC 12V IN-CAR POWER SOURCE 11 DISPOSAL OF THE EXHAUSTED BATTERY 12 EMPLOYER S RESPONSIBILITIES 12
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4 IMPORTANT INFORMATION Read and understand tool labels and all of the operating instructions, safety precautions and warnings in this manual before operating or maintaining this stunner. Failure to follow warnings could result in DEATH or SERIOUS INJURY. Most accidents that result from the operation and maintenance of Stunners are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures. Basic safety precautions are outlined in the SAFETY section of this Manual and in the sections which contain the operation and maintenance instructions. Hazards that must be avoided to prevent bodily injury or machine damage are identified by DANGERS and S on the Stunner and in this Manual. Never use this Stunner for applications other than those specified in this Manual. DEFINITIONS OF SIGNAL WORDS DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or may cause machine damage. NOTE emphasizes essential information. EXPLANATION OF THE STUNNER ACTION 0 This tool has a FULL SEQUENTIAL ACTUATION MECHANISM. First, press the activator against the subject; next, pull the trigger to actuate the bolt. Follow the same sequence to continue bolt actuation. 4
5 SAFETY IMPORTANT SAFETY INSTRUCTIONS FOR USING STUNNERS READ ALL INSTRUCTIONS This Stunner is powered by internal combustion device. This Stunner shall only be used with dispensers for combustible gas which are listed in the Stunner User Manual. DANGER 1. OPERATORS AND OTHERS IN WORK AREA MUST WEAR SAFETY GLASSES WITH SIDE SHIELDS. When operating the Stunner, always wear safety glasses with side shields, and make sure others in work area wear safety glasses, too. Safety glasses must conform to the requirements of American National Standards Institute, ANSI Z87.1 and provide protection against flying particles both from the front and side. The employer must enforce the use of safety glasses by the Stunner operator and others in work area. 2. NEVER USE IN PRESENCE OF FLAMMABLE LIQUIDS OR GASES. This Stunner must not be used in a combustible environment or in presence of flammable liquids or gases, e.g. lacquer, paint, benzine, thinner or gasoline. This Stunner produces hot exhaust gases that may ignite flammable materials and produces sparks during operation. 3. DO NOT TOUCH AROUND THE EXHAUST OUTLET. This Stunner produces hot exhaust gases that may flammable materials. The push lever and nose will become hot and get heated up after prolonged or rapid use. Do not touch with bare hands. 5
6 4. EXPLOSION AND FIRE HAZARD. 120 F MAX (50 C) DANGER The fuel cell is an aerosol dispensers with flammable contents. Pressured container and the propellant will remain in the fuel cell. Failure to follow instructions may result in explosion or fire. Keep the Stunner, fuel cells and battery away from sunshine and from temperature exceeding 120 F (50 C). Fuel cell and/or battery may burst, releasing flammable gas. Do not pierce or burn the container, even after use. Do not incinerate, refill, reclaim or recycle the fuel cell. Do not spray to a naked flame or any incandescent material. Keep away from ignition sources No smoking. Keep out of the reach of children. 5. NEVER POINT STUNNER AT YOURSELF OR OTHERS IN WORK AREA. Always assume the Stunner will fire. Never point the Stunner at yourself toward yourself or others. If stunner is mistakenly fired, it can lead to severe injuries. Never engage in horseplay with the Stunner. Respect the Stunner as a working implement. 6. KEEP FINGERS AWAY FROM TRIGGER TO AVOID ACCIDENTAL FIRING. Never carry the Stunner with finger on trigger since you could fire the stunner unintentionally and injure yourself or someone else. Always carry the Stunner by the handle only. 7. ALWAYS WEAR EAR AND HEAD PROTECTION. Always wear ear protection to protect your ears from loud noise. Always wear head protection to protect your head from flying objects. 8. USE OUTSIDE OR WELL-VENTILATED AREAS. This Stunner exhausts carbon monoxide which are a danger to health when inhaled. This Stunner shall not be used in enclosed or poorly ventilated areas. Do not inhale. 9. OPERATE WITHIN PROPER TEMPERATURE RANGE. The operating environment for this device is between 32 F (0 C) and 104 F (40 C) so ensure use within this temperature range. The device may fail to operate below 32 F (0 C) or above 104 F (40 C). 6
7 10. STORE STUNNER PROPERLY WITH FUEL CELL AND BATTERY REMOVED. When not in use, the Stunner, fuel cell and 120 F MAX (50 C) battery should be store in tool case and in a dry place. Store indoors at temperature below 120 F (50 C). Keep the Stunner, fuel cell and battery out of direct sunlight and out of in a vehicle. Keep out of reach of children. Look the storage area. 11. KEEP WORK AREA CLEAN. Cluttered areas invite injuries. Clear all work areas of unnecessary tools, debris, furniture, etc. 12. KEEP VISITORS AWAY. Do not let visitors handle the Stunner. All visitors should be kept safely away from work area. 13. DRESS PROPERLY. Do not wear loose clothing or jewelry as they can be caught in moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair. 14. CHECK PUSH ACTIVATOR BEFORE USE. The Activator and bolt operate in sequence for this device. Remove fuel cell and battery, and then make sure the activator operates properly. (The activator may be called Safety.) Never use the Stunner unless the activator is operating properly, otherwise the Stunner may fire unexpectedly. Do not tamper with or remove the activator, otherwise the activator becomes inoperable. Pull the Feeder knob with the device 15. KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE. Keep all screws and covers tightly mounted. Check their condition periodically. Never use the Stunner if parts are missing 16. KEEP FACE, HANDS AND FEET AWAY FROM FIRING HEAD DURING USE. Never place your face, hands or feet closer than 8 inches (200 mm) from the firing head. 17.PLACE STUNNER PROPERLY ON SUBJECT. Consult Stunner User Manual for exact location and placement on subject. 7
8 21. CHECK FOR LIVE WIRES. Avoid the risk of severe electrical shock by checking for live electrical wires that may be hidden by walls, floors or ceilings. Turn off the breaker switch to ensure there are no live wires. 22. DO NOT OVERREACH. Keep proper footing and balance at all times. 23. NEVER USE STUNNER WHICH IS DEFECTIVE OR OPERATING ABNORMALLY. If the Stunner appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Bock Industries authorized service center. 24. TAKE FUEL CELL AND BATTERY OUT OF STUNNER WHEN: 1) doing maintenance and inspection; 2) clearing a jam; 3) it is not in use; 4) leaving work area; 5) moving it to another location; and 6) handing it to another person. Never attempt to clear a jam or repair the Stunner unless you have taken fuel cell and battery out of the Stunner. The Stunner should never be left unattended since people who are not familiar with the Stunner might handle it and injure the themselves. 25. STAY ALERT. Watch what you are doing. Use common sense. Do not operate the Stunner when you are tired. The Stunner should never be used by you if you are under the influence of alcohol, drugs or medication that makes you 26. HANDLE STUNNER CORRECTLY. Operate the Stunner according to this Manual. Never allow the Stunner to be operated by children, individuals unfamiliar with its operation or unauthorized personnel. 27.NEVER USE STUNNER FOR APPLICATIONS OTHER THAN THOSE SPECIFIED IN THE STUNNER USER MANUAL. 28. HANDLE STUNNER CAREFULLY. Do not drop the Stunner or strike the Stunner against hard surfaces; and do not scratch or engrave signs on the Stunner. Handle the Stunner carefully. 29. MAINTAIN STUNNER WITH CARE. Keep the Stunner clean and lubricated for better and safer performance. 30. USE ONLY PARTS OR ACCESSORIES OR SUPPLIEDOR RECOMMENDED BY BOCK INDUSTRIES. Unauthorized parts or accessories may void your warranty and can lead to malfunction and resulting injuries. Only service personnel trained by Bock Industries, distributor or employer shall repair the Stunner. 31. NEVER MODIFY OR ALTER A STUNNER. Doing so may cause it to malfunction and personal injuries may result. 8
9 IMPORTANT SAFETY INSTRUCTIONS FOR FUEL CELL READ ALL INSTRUCTIONS DANGER Fuel cell, fuel and propellant are flammable under pressure. Explosion / Fire Hazard Failure to follow all instructions may result in fire and explosion When handling dispensers for combustible gas for the purpose of storage, transportation, inserting into and taking out of the tool and disposal. Do not smoke when handling the fuel cell. 120 F MAX (50 C) Do not inhale its contents. In case of being inhaled ; the person affected should be taken into the open air and brought into a comfortable position. Expanding gases cause low temperatures. Fluid gases might cause injuries when getting in touch with skin or eyes. In case of contact with skin ; wash the contact surface carefully with warm water and soap and apply a skin cream when dry. In case of contact with eyes ; rinse the open eyes under running water. Contact a doctor if necessary. Store in well-ventilated area. Do not store above 120 F (50 C) (e.g. direct sunlight or in a vehicle). Do not expose to an open flame and sparks. Do not puncture or open the fuel cell. Do not refill, reclaim or recycle the fuel cell. Dispose of according to local regulations for aerosol products. Do not dispose of fuel cell with other scrap for recycling. Keep out of reach of children. 9
10 IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CHARGER Death or serious bodily injury could result from improper or unsafe use of battery chargers. To avoid these risks, follow these basic safety instructions: READ ALL INSTRUCTIONS 1. This manual contains important safety and operating instructions for battery charger Model UC3SML. 2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery. 3. To reduce risk of injury, charge BOCK INDUSTRIES rechargeable battery type EBM315. Other type of batteries may burst causing personal injury and damage. 4. Do not expose battery charger to rain or snow. 5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons. 6. To reduce risk of damage to electric plug and cord, pull by plug when disconnecting battery charger. 7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. 8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used make sure: a. That blades of extension cord are the same number, size, and shape as those of plug on battery charger; b. That extension cord is properly wired and in good electrical condition; and c. That wire size is large enough for AC ampere rating of battery charger as specified in Table 1. Table 1 RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS AC Input Rating Amperes* AWG Size of Cord Equal to or but less Length of Cord, Feet (Meter) greater than than 25 (7.5) 50 (15) 100 (30) 150 (45) * If the input rating of a battery charger is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating for example: 1,250 watts = 10 amperes 125 volts 9. Do not operate battery charger with damaged cord or plug-replace them immediately. 10. Do not operate battery charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman. 11. Do not disassemble battery charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire. 12. To reduce risk of electric shock, unplug charger from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk. 13. This battery charger might be attached to BOCK INDUSTRIES battery operated tools as a standard accessory. In this case, please confirm Instruction Manual of the BOCK INDUSTRIES battery operated tools before using the battery charger. 10
11 IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND BATTERY CHARGER You must charge the battery before you use the Stunner. Before using the model UC3SML battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual. REMEMBER: USE ONLY BOCK INDUSTRIES BATTERY TYPE EBM315. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY! Follow these instructions to avoid the risk of injury: e Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries: 1. NEVER disassemble the battery. 2. NEVER incinerate the battery, even if it is damaged or is completely worn out. The battery can explode in a fire. 3. NEVER short-circuit the battery. 4. NEVER insert any objects into the battery charger s air vents. Electric shock or damage to the battery charger may result. 5. NEVER charge outdoors. Keep the battery away from direct sunlight and use only where there is low humidity and good ventilation. 6. NEVER charge when the temperature is below 50 F (10 C) or above 104 F (40 C). 7. NEVER connect two battery chargers together. 8. NEVER insert foreign objects into the hole for the battery or the battery charger. 9. NEVER use a booster transformer when charging. 10. NEVER use an engine generator or DC power to charge. 11. NEVER store the battery or battery charger in places where the temperature may reach or exceed 104 F (40 C). 12. ALWAYS operate charger on standard household electrical power (120 volts). Using the charger on any other voltage may overheat and damage the charger. 13. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger. 14. ALWAYS disconnect the power cord from its receptacle when the charger is not in use. PRECAUTIONS WHEN USING THE BATTERY CHARGER WITH A DC 12V IN-CAR POWER SOURCE 1. Use the battery charger correctly. Do not use the battery charger other than with a DC 12V in-car power source. The battery charger is solely for use on minusgrounded vehicles. Make sure that the minus pole of the car battery is connected to the car body. 2. Keep your attention focused on driving the car. If you use the battery charger while driving, fasten the battery charger in place so that it does not move inadvertently and distract your attention from driving. Do not place the battery charger or battery under the driver s seat, irrespective of whether it is charging or not, as it may get under the brake pedal or the cable may get wrapped around the driver s feet and cause an accident. 3. Do not manipulate the battery charger or battery while driving as this may cause an accident. 11
12 4. Do not leave the battery charger or battery within reach of children as this may result in an accident. 5. Be use to use the cable provided. Using a different cable could result in a fire or accident due to overheating. 6. Do not place the battery charger on a blanket-type car seat cover or car mat during charging as this may result in a fire or accident due to overheating. 7. Do no expose the battery charger to direct sunlight during charging as this may result in a fire. 8. Do not leave the vehicle unattended during charging. EMPLOYER S RESPONSIBILITIES 1. Ensure that this MANUAL is available to operators and personnel performing maintenance. 2. Ensure that Stunners are used only when operators and others in work area are wearing EYE PROTECTOR. 3. Enforce the use of EYE PROTECTOR by operators and others in work area. 4. Keep Stunners in safe working order. 5. Maintain Stunners properly. 6. Ensure that Stunners which require repair are not further used before repair. DISPOSAL OF THE EXHAUSTED BATTERY 12 Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of it s useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal. SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS AND OWNERS OF THIS STUNNER
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