LPS Lithium Power Supply

Transcription

1 LPS Lithium Power Supply 230 V/50 Hz 1500 W 12 V 100 Ah Lithium-Ion version: 2.03EN User manual

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3 Important note in accordance to this documentation The technical data, information and illustrations contained in and comply with the production date of its creation. However, the manufacturer reserves the right, at any time, to implement technical changes in accordance to the latest developments and technical requirements to improve or rather modify the product, the specification and the documentation without advanced notice. The descriptions are created in detail and with great care. Nevertheless, it s impossible to exclude all errors. However, being held liable for errors or damages that may arise therefrom or misinterpretation is impossible, in any case. Unless explicit authorized by, it s not permitted to copy the contents of this documentation, reproduce, translate, or otherwise to hand in any form, to any third party. The current version of this manual is available for download under Warning sign and signal word Danger meaning Warning of a hazard, which lead to death or serious injury if it s not avoided. Warning Warning of a hazard, this can lead to death or serious injury if it s not avoided. Caution Warning of a hazard, this can lead to injury by non-observance. Attention Warning of a hazard, which lead to material damage and can impair the function of the device by non-observance. note Describes additional information on operating the unit. To prevent operating errors, read this manual before installation and before first use carefully and follow the instructions strictly. Keep the manual for later use close-by the device, so that the serving person can check the functions. Seite - 3 -

4 Safety Instructions The Lithium Power Supply (LPS) is classified as Class 9 hazardous material UN3480, a power source with high energy density and dangerous materials in a closed metal case! Installation must strictly follow the national safety regulations in compliance with the enclosure, installation, creepage, clearance, casualty, markings, and segregation requirements of the end-use application. Installation must be performed by professional installers only. Switch off the system and check for hazardous voltages before altering any connection! The Lithium Power Supply must be handled only by qualified and trained personnel. The lowest protection degree of specific parts of the LPS is IP21. Ensure that the installation of the Lithium Power Supply is in accordance with IP21 requirements. This is a Class I product. Only connect 230VAC in from a source that is connected to electrical earth, including any extension cords between the source and the unit. Especially keep these rules: Do not open the Lithium Power Supply. Do not discharge a new Lithium Power Supply before it has been fully charged first. Charge only within the specified limits. Do not mount the Lithium Power Supply upside down or on the sides. Check if the Lithium Power Supply has not been damaged during transport. Do not put Lithium Power Supplies in serial or parallel. Dangers involved in case of fire: Danger of dust particle explosions Decomposition through fire or heat under development of toxic and cauterizing gases Combustion gases which strongly irritate eyes and respiratory organs General actions to be taken by the driver if these dangers occur: Turn of the engine Put a warning signal on the road to warn others Inform others about the danger and direct them to stand away from the wind direction Call the police and fire department immediately and inform that lithium batteries (UN3480) is on board Instruction for fire extinguishing: Extinguish with water, if possible cover lithium power supply completely in water Extinguishing with water will produce fluoride, phosphate, fluoride-oxide and carbon-oxide. Alternatively extinguish with a CO2 extinguisher. Note: If the LPS is stored, the battery must be fully charged and must be recharged again every 6 months. For the transport or storage of LPS note chapter. 8 page - 4 -

5 content page 1. LPS description Technische Daten Unpacking... 9 Scope of delivery Assembly & Electrical connection Place of Installation Dimensions and connectors Electrical connection Connection instructions Connection 12VDC Output Remote control of the LPS (Wake-Up-Adapter) Remote display Usage of jump start function Connection solar panel or alternative power source (e.g. fuel cell) Commissioning Handling Menu Start Display Start Screen Menu Operation Mains connection Battery operation In- and Outputs VAC Output VAC Charging VDC Output VDC Charging General Information General Battery Status Turn of the LPS Discharged battery Failure description Maintenance & Service Regular inspections Spare parts, accessories Replace fuse (DC) Seite - 5 -

6 Disassembly Transport and storage We recommend using the original packaging for storage and transport Storage Transport Disposal Appendix A Montage Neutrik-PowerCon-Stecker Appendix B Appendix C Appendix D Warranty CE-Declaration of conformity page - 6 -

7 1. LPS description With the LEAB Lithium Power Supply (LPS), you have acquired a high quality power supply product, which you can use for fixed installation in vehicles as well as for mobile use. The smartphone principle for mobile power. The smartphone revolutionized mobile communications - the LPS revolutionized the mobile power. All relevant components required for the power supply in a vehicle are integrated in one device. So the LPS integrates a lot features that are commonly performed as stand-alone devices. The LPS supplies with the integrated high-power lithium-ion battery at the same time 230 VAC and 12 VDC loads. The powerful DC-DC booster charges the LPS automatically when the vehicle engine is running. While plugged 230 V mains connection, the LPS is recharged via the on-board charger in a short time. The connected 230 V loads are then supplied automatically by the mains. Solar or alternative energy sources can also contribute, with additional controllers, for energy supply. Weak and discharged starter battery can usefully supported by the integrated jumpstart-function. The LPS is a device of protection class I. Protection and personal protection, also including connected low-voltage consumers, is ensured by an integrated personal protection RCBO 10 A / 30 ma and two circuit breakers for each of the two 230 V sockets. A safety socket on the front side and a connector Neutrik PowerCon at the rear are available for this. The 230VAC sockets are supplied during the inverter operation and grid operation. The network configuration is performed as a TN-S system. 12 V input and output are protected by fuses on the rear side. 12 V loads can be connected with Anderson SB50 connector on the rear panel. Seite - 7 -

8 page Technische Daten Modell LPS 1512 Order number GF Battery Battery-type LiFePO 4 Available capacity Battery capacity Cycle stability at 80% dod Degree of protection Weight(device/device & packaging ) dimensions Protection class Temperature range (operation) AC-Input Input voltage (nominal) Input voltage range Input frequency range Input current Charging time sockets AC-Output Output voltage (nominal) 80 Ah (1.050 Wh) 100 Ah (1.320 Wh) cycle IP21 28 kg / 32 kg 390 x 244 x 250 mm I C 230 V / 50 Hz / 4,5 A V Hz 4,5 A 1:35 h Neutrik PowerCon Typ A 230 V / 50 Hz / 5,6 A Power VA (duration) / VA (<15 min / VA (<1 s) sockets DC-Input Input voltage (nominal/range) Input current Charging time connector DC-Output Output voltage (nominal/range) Neutrik PowerCon Typ B / Schuko-socket 12 V / V 45 A 1:45 h Anderson SB50 grey 13,2 V / V Current 60 A (duration)/ 70 A (<20 min) / 100 A (<1 min) / 150 A (<10 s) connector Performance data / time of operation Self-consumption Time of operation Anderson SB50 red < 100 ma (only DC active) / < 20 W (DC und AC active) / 0,025 W 4: W / 1: W / 0: W

9 3. Unpacking The LPS is supplied in a stable, tested transport cardboard packaging. Check before unpacking the carton for external damage. The LPS has handles at the two narrow sides (front and back). Lift the LPS at these evenly out of the carton. We recommend to store the carton for later use (storage, transport, complaints). Scope of delivery Please check before use if the following delivery is included in the box: If the delivery does not meet these specifications, the LPS or connection cables are damaged, please contact your dealer or directly LEAB. This manual can be downloaded for free in.pdf format under You ll find an overview of available accessories in Chapter 6 of this manual. Neutrik PowerCon plug Typ A (blue) Neutrik PowerCon plug Typ B (grey) Anderson SB50 plug grey Contact for Anderson- SB50 Anderson SB50 plug red DB9-adapter with side rail Cord Schuko Neutrik PowerCon A to feed in 4x M3 for fixing Anderson-plug Seite - 9 -

10 4. Assembly & Electrical connection The LPS can be used depending on the application with and without mounting and solid electrical connection. At the bottom there are four holes M5, which can be used for mounting. Danger Electrical installations only allowed by experts! Before any work switch the LPS off! Shut off all 230 sources and secure against restarting! Do not open the LPS! Attention Assemble the LPS always with the top side up The LPS has a forced ventilation. Make sure that the air can freely circulate around the housing. Provide adequate ventilation. Before work, all components and devices have to be de-energized. If the LPS is not installed permanently, you can proceed directly to the Quick Start in chapter 4. Place of Installation The following environment conditions must be met: Dry, well ventilated and dust-reduced place of installation. Short distance to the batteries in order to obtain short cable lengths. Do not install the LPS directly next to or above the conventional lead-acid battery. Protect device against excessive dust and wetness protection. Do not install the LPS directly next to or above flammable materials. Warning If the place of Installation is a car, take care of sufficient mounting. Attention Do not connect the wires in reverse polarity! LPS can be destroyed! Do not exchange Input and output connectors, thereby the LPS will be destroyed! page

11 Dimensions and connectors Figure 1 Seite

12 Electrical connection Usage of 230VAC If you connect the LPS with an external 230VAC source (external supply, shore power), the LPS will automatically start charging. At the same time also the 230 VAC outputs of LPS are activated and the loads are powered (mains priority circuit). Figure 2 The 230Vac outputs of LPS are secured by a RCCB (residual current circuit breaker) and two circuit breakers. All given 230VAC consumers must be connected to the AC outputs of the LPS. (Fig. 2) Danger Only consumers who are connected to the outputs of the LPS are monitored by the integrated safety installations of the LPS! Figure 3 If additional consumers between mains and LPS are connected, an additional RCD must be installed immediately after the handover point. (Fig. 3) For the connection of fixed devices to the LPS, it is preferably to use the Neutrik connector output (gray) at the back of LPS. page

13 Connection instructions Neutrik PowerCon B grey (230-VAC-Output) Neutrik PowerCon A blue(230-vac-input) Anderson-plug red (12-VDC-Output) Anderson-plug grey (12-VDC-Input) Figure 4 Neutrik PowerCon B grey 230Vac output to other outlets, appliances or sub-distribution plug gray Neutrik PowerCon A blue 230VAC input from the power connector plug blue Anderson-plug red (12-VDC-Output) Red Anderson connector SB50 to 12 V loads or 12 V sub-distribution Anderson-plug grey(12-vdc-input) Gray Anderson connector SB50 from 12V generator of the vehicle (alternator) to charge the LPS For electrical connection use only high quality electric cables with the following cross-sections using: 230 V 1.5 mm² 12 V 16 mm² For easy installation, we recommend the use of LEAB cable set (see Chapter 6). Further information about the connection, in refer to Chapter 1. Attention Do not connect the wires in reverse polarity! LPS can be destroyed! Do not exchanges input and output connectors, LPS thereby destroyed! The LPS is a device of protection class I. Protection and personal protection, also including connected low-voltage consumers, is ensured by an integrated personal protection RCBO 10 A / 30 ma and two circuit breakers for each of the two 230 V sockets. The network configuration is performed as a TN-S system. Seite

14 Connection 12V DC-Input For charging the LPS via the alternator, connect the LPS in accordance to fig.3. Place the fuse as close as possible to the starter battery or alternator. To signal the LPS that it should respond to charge, apply a control signal +12 V (terminal 61, terminal 15 alternatively) to Input 1 (pin 9 of the D-sub connector). Figure 5 * Fuse100A note Fuses and connection cable sets are available by LEAB Connection 12VDC Output Connect 12 VDC consumers at the DC output of the LPS (red Anderson SB50 connector). Here no additional security is generally required because the outputs of the LPS are internally fused. If you reduce the cable cross-section (<16 mm²), corresponding fuses are to use. Figure 6 page

15 Remote control of the LPS (Wake-Up-Adapter) The LPS has a remote input, which allows you to switch it on and off by remote switch or switching signal. This is useful, for example, when the LPS isn t easily accessible or should be only be used with additional devices. For this, a separate wake-up adapter (see page 30) is necessary, which is mounted in place of the supplied DB9 connector. To activate by remote a DC voltage between V must be connected. closer fuse Figure 7 note Switch: contact switch 12 V / 100 ma Fuse: cut-out fuse approx. 1 3 A Remote display If the LPS is installed in a way that the integrated display is no longer accessible, you can connect an additional display to see the essential system information and to activate and deactivate the LPS by remote display. Connection is via the D-sub connector on the back of LPS. Please consider the notes in the manual of the LPS Display. Figure 8 If both, the DC and the AC Output, will be used, the DC Output has to be activated at the LPS directly once only. Just the inverter is going to be turned on and of by using the Display, the DC Output stays active because it has a minimal internal consumption. Seite

16 Usage of jump start function The LPS has an integrated jump start function, to start the vehicle even when starter battery is discharged. The electronic power distributor relay CDR ensures the controlled and current-limited load balancing between the LPS and the empty starter battery. The jump start function can be used only when the voltage of the LPS is higher than the voltage of the starter battery. Figure 9 * Fuse 100A The required CDR is available as an accessory by LEAB (see Chapter 6). The blue and black wire of the CDR will be connected via the DB9 connector (pin 6) with the LPS. Activation of the jump start function take place via the user menu of LPS (see Chapter 5). Figure 10 note Fuse, CDR and DB9-connector are available as an accessory by LEAB. page

17 Connection solar panel or alternative power source (e.g. fuel cell) The LPS is prepared to use alternative sources of energy for charging. One or more solar panels can be connected to the LPS by an photovoltaic charge controller (not included) to the DC-output of the LPS It may be used only solar charge controller LEAB suitable for charging the battery LPS. Only use photovoltaic charge controller that is recommended by LEAB. Figure 11 Attention Use only photovoltaic charge controller that is recommended by LEAB. Otherwise the internal electronic can be damaged. Seite

18 5. Commissioning Handling OK Button = select LPS 230V 12V Power Button = Turn on/ off OK LITHIUM POWER SUPPLY 1500W 100Ah Left arrow key = return Up and down arrow key = Setting of values, up and down in the menu Menu Start Display Press the power button to switch the LPS on. The following menu appears: POWER AC OUT DC OUT You have to chose which output should be active (tick = active). Chose an option by using the arrow keys and press OK to select it. Option Meaning POWER Both outputs active AC OUT 230 VAC output active DC OUT 12 VDC output active Note: It is possible to return to this Menu by pressing the Power Button Danger If the LPS is activated the 230VAC outputs Neutrik PowerCon B and the schuko-connector are connected to 230VAC voltage source. page

19 Start Screen 12VDC mm:ss 230VAC 12VDC 230VAC OK hh:mm Number Existing displays Function X% Symbolized in- and outputs 12VDC Charge 12VDC 230VAC Charge 230VAC Output 12 VDC charging 12 VDC output 230 VAC charging 230 VAC output Existing displays Existing displays Symbolized the battery status Shows the current battery status. One bar = 10%. The flash symbolized that the LPS is charging. The plug symbolized that the LPS has to be charged. Symbolized the remaining time (-mm:ss) or the charging time (mm:ss) Current bar - symbolized how much of the possible power is used currently (one bar = 10%) Shows the remaining time till the the energy saver will start and the AC output will be turned of. Shows the battery status in percent. Symbolized the current flow. Charging active Discharging active Standby No current flow Seite

20 Menu Press OK to reach the main menu 230VAC Output Operation Status Power Voltage Current Energy Saver (No load) Energy Saver (Threshold) 230VAC Charging Operation Status Power Voltage Current Maximum Current 12VDC Output Operation Status Power Voltage Current Jumpstart Shutdown Delay 12VDC Charging Operation Status Power Voltage Current page

21 General Battery Status Operation Status Remaining Operation Current Capacity Power Voltage Current Temperature Cell1,2,3,4 Number of Cycles Temperature Transformer IGBT Module Between Cell 1 and 2 Between Cell2 and 3 Between Cell 3 and 4 Error Codes About Serial Number Manufactured Hardware Version Software Version Unit Software Version - Display Seite

22 6. Operation Mains connection 230 VAC: If mains is applied to the AC input, the LPS will start automatically. 230VAC loads are automatically supplied by mains. 12 VDC: If the DC voltage is connected to the DC-Input (mentioned in Chapter 1) and a remote signal is connected to DB9 connector pin 9, the LPS will start charging. Battery operation 230 VAC: Without mains connected the 230VAC Output is powered by the internal inverter. 12 VDC: 12VDC loads will be powered by the internal Lithium Battery. 7. In- and Outputs 230VAC Output Chose this menu by pressing the OK-Button 230VAC Output. Menu items Operation Status Power Voltage OK. This menu shows the current operating data of the Current Energy Saver (No Load) Energy Saver (Threshold) Energy Saver (No Load) Setting a time after which the 230 VAC Output turns of if there is no load. It is possible to chose a time between 1 minute and 10 hours. Use the arrow keys to set a time. Press till the display says inactive to deactivate this function. Energy Saver (Threshold) Setting a power threshold. The DC Output turned of if the used power is lower than the value set. It is possible to chose a value between 0W and 20W. Use the arrow keys to set a value. page

23 230VAC Charging Chose the menu by using the arrow keys and select it with OK. This menu shows the current operating data of the 230VAC Input. Menu items Operation Status Current Power Maximum Current Voltage Maximum Current It is possible to limit the charging current by using this function. Chose a value between 1A and 10A. Use the arrow keys to set a value. 12VDC Output Chose the menu by using the arrow keys and select it with OK. This menu shows the current operating data of the 12VDC output. Menu items Operation Status Power Voltage Current Jumpstart Shutdown Delay Jumpstart Use this function to assist an empty starter battery while starting. Press first the arrow key and then OK to activate it. Now there will be a charging current of 50A for 5 minutes. It is possible to start the vehicle as usual afterwards. Note: A CDR is required additionally for this function (see page 15) Shutdown Delay Set whether and how long the DC Output should stay active after the LPS is turned of. A time between 1 minute and 10 hours is possible. Use the arrow keys to set a time. Press the arrow key till the display shows inactive and press OK to deactivate it. Seite

24 12VDC Charging Chose the menu by using the arrow keys and select it with OK. This menu shows the current operating data of the 12VDC Charging. Menu items Operation Status Voltage Power Current 8. General Information General Chose the menu by using the arrow keys LPS. OK and press to get to the general information about the Battery Status Chose the menu by using the arrow keys and select it with OK. This menu shows the current data of the internal battery. Menu items Operation Status Current Remaining Operation Temperature Current Capacity Cell 1/2/3/4 Power Number of Cycles Voltage Temperature OK Chose the menu by using the arrow keys and select it with. This menu shows the current temperature of the internal components. Menu items Transformer IGBT Module Between Cell 1/2/3 and 2/3/4 page

25 Error Codes Chose the menu by using the arrow keys and select it with OK. This menu shows possible errors. Please consider the explanations on page 26. About Chose the menu by using the arrow keys and select it with OK. This menu shows general information about the unit version. Menu item Serial Number Manufactured Hardware Version Software Version Unit Software Version - Display 9. Turn of the LPS Press the Power-Button to turn of the LPS. The following menu appears: To turn of the LPS chose either Shutdown and press OK or deactivate both outputs (remove the tick). 10. Discharged battery The lithium battery is protected against deep discharging by disconnecting the outputs and set the LPS to sleep mode. After re-applying a charging source (AC or DC input), the LPS activated independently. If you press the on / off button and the battery is empty, an exclamation mark is shown on the display. The exclamation mark flashes on the display three times before the LPS off again. The DC and AC outputs are disabled and can t be used as long as the battery is recharged. To enable the LPS in the ready state, the LPS must be charged to a state of charge of at least 10% first. Note: If the LPS is totally empty it might be necessary to remove all signals and put them on again. Remove all plugs and insert them again therefore. Seite

26 page Failure description If the device detects a fault in the electronics, it displays an error code. The following table lists the error codes and the actions that are required to fix the problem. Error codes that are not listed here must be resolved by the Service. If the device displays an error code that is not listed in the table, please contact your dealer. Failure codes Failure description Failure level Affected Solution module E001,E002 EEPROM memory Critical All Contact your retailer for service. failure. E003 Internal High Voltage Critical Inv/Chg Contact your retailer for service. communication. E004 The internal electronics is getting too cold. Warning Inv/Chg Allow the unit to warm up, or place it in a higher ambient temperature. E005 The internal electronics is too cold. Simple Inv/Chg Place the unit in higher ambient temperature. E006 E007 The internal electronics is getting too warm. The internal electronics is too warm. Warning Inv/Chg Allow the unit to cool down, or place it in lower ambient temperature. Simple Inv/Chg Allow the unit to cool down, or place it in lower ambient temperature. Critical All Contact your retailer for service. E008,E009 A temperature sensor is broken. E010 The calculated efficiency Critical All Contact your retailer for service. of the unit is too low. E020,E21 Inverter failure Simple Inv Restart to remove failure. If a restart does not remove the failure, contact your retailer for service. E022 Charger failure Simple Chg Restart to remove failure. If a restart does not remove the failure, contact your retailer for service. E030-E040 Missing calibration Critical All Contact your retailer for service. E049 DC Communication Critical DC in/out Contact your retailer for service. failure E050 Cell Voltage Critical All Contact your retailer for service. measurement failure E051 Battery Empty Warning Inv/DC out Apply charge current from 230VAC in or 12VDC in. E052 One or more cell Warning All Recharge the battery. voltage(s) is getting too low E053 One or more cell Warning All Recharge the battery. voltage(s) is too low E054 One or more cell voltage(s) is getting too high Warning All Remove any charge inputs and allow the unit to balance the cells. Contact your retailer if the warning is still present after 24hrs.

27 E055 E056 E057 E058 E059 E060 E090 E091 E092 E093 E094 E095 E096 One or more cell voltage(s) is too high One or more cell temperature(s) is getting too low One or more cell temperature(s) is too low One or more cell temperature(s) is getting too high One or more cell temperature(s) is too high Battery voltage is too low for operation DC input voltage is too low to charge the battery DC input voltage is too high to charge the battery DC input charge current is too high DC input discharge current is too high DC output relay connect failure DC output relay disconnect failure DC output charge current too high Warning All Remove any charge inputs and allow the unit to balance the cells. Contact your retailer if the warning is still present after 24hrs. Warning All Place the unit in higher ambient temperature. Simple All Place the unit in higher ambient temperature. Warning All Allow the unit to cool down or place it in lower ambient temperature. Simple All Allow the unit to cool down or place it in lower ambient temperature. Critical All Recharge the battery. Simple DC in Provide a higher 12VDC voltage for the unit to charge. Simple DC in Provide a lower 12VDC voltage for the unit to charge. Simple DC in Provide a lower 12VDC current for the unit to charge. Simple DC in Provide a lower 12VDC current for the unit to discharge. Critical DC out Contact your retailer for service. Critical DC out Contact your retailer for service. Simple DC out The 12VDC output has a power source connected that generates too high charge current. Remove or adjust the power source. Simple DC out The 12VDC output load is drawing too much current. Critical All Contact your retailer for service. E097 DC output discharge current too high E101 AC current measurement failure E102 DC current Critical All Contact your retailer for service. measurement failure E103 PSU startup failure Simple Inv/Chg Restart to remove failure. If a restart does not remove the failure, contact your retailer for service. E104 PSU short circuit Simple Inv/Chg Restart to remove failure. If a restart does not remove the failure, contact your retailer for service. E105 High voltage failure Critical Inv/Chg Restart to remove failure. If a restart does not remove the Seite

28 failure, contact your retailer for service. E106 Control circuit power Critical All Contact your retailer for service. supply failure E VAC output overload Simple Inv The 230VAC output is overloaded. Remove some of the load on the 230VAC output. E VAC output peak Simple Inv current duration too long E VAC output peak Simple Inv current to high E153 PE/N relay failure Critical Inv/Chg Contact your retailer for service. E154 PE/N relay failure Critical Inv/Chg Contact your retailer for service. E200 Charge current too high Simple Chg E201 Charge current too high Simple Chg E202 High voltage failure Simple Chg Restart to remove failure. If a restart does not remove the failure, contact your retailer for service. E VAC output overload Simple Chg E204 Transfer relay failure Critical Inv/Chg Contact your retailer for service. E205 Transfer relay failure Critical Inv/Chg Contact your retailer for service. E206 High voltage over voltage Simple Chg Restart to remove failure. If a restart does not remove the failure, contact your retailer for service. page

29 12. Maintenance & Service Regular inspections Regularly check before each use LPS as follows: Power cord and plug undamaged? Charging cable and connectors are not damaged? Charging cable securely attached to the charger? LPS physically damaged and not open? LPS isn t in contact with water, oil or other fluids? Trip test FI Take care of national regulations regarding safety for electrical equipment and electrical personal protection. Especially take care of regular inspections, defined by law or standard in reference to your application, that have to be repeated periodically Danger Check before each use LPS and cord for damage! Don t use a damaged appliance or an appliance with damaged cord, this has to be repaired immediately! Check functionality and safety of the LPS in reference to standards and laws before use, when it was in contact with liquids! Necessary repairs only allowed by LEAB or a by LEAB certified company. Spare parts, accessories The following parts and accessories can be ordered from LEAB under bestellung@leab.eu or in the LEAB shop at Tabelle 1 Pos. description partnumber 1 CDR 200/ Connection kit AS 6 Onboard power supply distributor PCM4 PowerCon Double socket Gira mit Neutrik, 3 m Neutrik connection cord LPS PCM LPS CAN Display GF 10 LPS Mounting Plate GF Seite

30 Replace fuse (DC) On the back of LPS in total there are six ATO 40 A fuses protecting 12VDC input and output. The top three fuses are for the output, the lower three for the input. Should one or more fuses need to be replaced, you have to replace them by the same value. Should it continue to cause damage to the fuse, it shall be obligatory to check the installation Figure 12 Disassembly For disassembly proceed as follow: Switch the LPS off De-energize all Input wires by separating fuses. Disconnect Schuko-, Neutrik and Anderson and DB9-connector of the LPS If necessary, LPS unscrew or detach from the mounting Remove LPS from the vehicle, (use the handles) 13. Transport and storage Attention For transport and storage, the LPS must always be switched off. If the LPS is stored, it has to be fully charged. Recharge the LPS latest every six months We recommend using the original packaging for storage and transport. Storage Store the LPS in a cool, but frost-free, and dry environment LPS never store when discharged. Lowest state of charge state to store, 75% For longer storage, check the charge status regularly and recharge them at least every 6 months. Transport The Lithium Power Supply is classified by category 9 UN3480 as hazardous. The LPS is tested according to this UN The transport of the lithium power supply must be in the original, certified packaging. page

31 The transport of the lithium power supply must comply with the "Investment for Announcement of the amendment of Dangerous Goods by Road" (ADR) occur. For other means of transport (rail, ship, air) as well as for the transport of defective batteries, please contact your dealer. 14. Disposal The Lithium Power Supply has to be disposed in accordance with the battery law (EG). Therefore you have to hand over the LPS to your dealer. Seite

32 Appendix A Montage Neutrik-PowerCon-Stecker Prepare cable connect housing contacts strain relief sleeve A-Typ 230-V-Input (blue) B-Typ 230-V-Output (grey) connect disconnect page

33 Assembly Anderson-plug Appendix B Use only electrical cable H07V-K or equivalent with a cross section of 16 mm² Strip the wire 14 mm² Stick the stripped wire end in the contact and crimp it with a suitable crimping tool Insert the contact, as shown in the figure, into the housing until it clicks. Inserted contacts can be released from the housing by carefully levering the lock from the front side with a screwdriver and then pull the wire backwards. Attention Take care of polarity! Polarity reversal can lead to the destruction of the LPS! Anderson SB-50 housing is marked with + and -. Appendix C Pinout DB9-connector Pin Name Description 1 Single Wire Data 9600 baud, Imax Data connection = 300 ma 2 CAN-Low Firmware update 3 Gnd, Imax = 300 ma Ground connection for accessories V, 500 ma* +12V 5 Input 2, Open Collector, Umax = 45 Activation 230V Inverter VDC, TTL-Pegel, R = 4,7 MOhm 6 Output 1, Open Collector, Umax = For jumpstart 45 VDC, Imax = 300 ma 7 CAN-High, SAE J , 125 kb/s, Firmware update Imax = 250 ma, Umax = 60 VDC 8 Output 2, Open Collector, Umax = 45 VDC, Imax = 300 ma Connection signal (active when battery capacity is below 10%) 9 Input 1, Open Collector, Umax = 45 VDC, TTL-Pegel, R = 4,7 MOhm DC charging signal (D+/terminal 15) activates DC charging after 10 seconds Seite

34 Appendix D Warranty CAUTION & WARNING: DO NOT USE OR ATTEMPT TO USE THIS PRODUCT UNTIL YOU HAVE READ THIS USER'S MANUAL IN ITS ENTIRETY. IMPROPER INSTALLATION OR USAGE OF THIS DEVICE MAY BE HAZARDOUS AND MAY CAUSE DAMAGE TO OTHER ELECTRICAL EQUIPMENT AND WILL VOID WARRANTY. Clayton Power warrants, to the original purchaser only, for a period of 24 months from the date of purchase, that the LEAB device will be in good working order when properly installed and operated as described in this manual. If the device fails within this time period under normal use, LEAB will, without charge, at the place of LEAB s choosing, repair or replace the device - with new or reconditioned parts or a new or reconditioned device as LEAB deems necessary. This warranty is not valid in cases of: Usage against the recommendations of this manual. Usage in applications outside of general automotive, solar, industrial or marine applications without the agreement of LEAB. Device modification or repair without written authorization from LEAB. Reverse polarity, excessive overloading, general abuse, neglect, wear & tear, ingress of liquids (water, oil, acid, or otherwise), foreign objects, lightning strikes, over or under voltage, RFI/EMI, etc. Obtaining Warranty Service To obtain warranty service, please contact the outlet at which you purchased your product. Do not contact LEAB directly. For warranty service provide the following: Proof of purchase The unit model number The unit serial number A brief description of the application and problem including any failure codes displayed on the unit. Contact your LEAB dealer for an authorization number prior to dispatch - do not send without authorization. Once this number has been obtained, please carefully pack your unit and send (freight paid) to the LEAB dealer. Please note that the unit contains Lithium batteries and must be shipped as dangerous goods according to UN3480 (Lithium-Ion Batteries) Copyright The information contained within this document remains the sole property of LEAB. No part of this document may be copied or reproduced in any form or by any means, and the information contained within is not to be communicated to third parties, without the prior written consent of LEAB. page

35 CE-Declaration of conformity The Product Clayton LPS In the configuration LPS 1512 is in accordance with the guideline 2014/35/EC, 2014/30/EC and 2005/83/EG. The complete document can be found on our website: Seite

36 Thorshammer Busdorf Deutschland Fon: +49-(0) Fax: +49-(0) anfrage@leab.eu page