1.964 Design for Sustainability Fall 2006 Homework #3
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1 1.964 Design for Sustainability Fall 2006 Homework #3 Assigned: October 4, 2006 Due: October 11, 2006 Attached are partial data sets for concrete and steel. Perform a life cycle inventory of the manufacture of 1 cubic meter of concrete and 1 cubic meter of rolled section steel using the matrix methodology presented in class. Before you set up your matrices, be sure to go through all the preliminary steps presented in LCA: what it is and how to do it. You will find that you do not have all of the data necessary to completely fill your matrices. That is fine. Simply fill the spots you don t have data for with a place holder. Discuss your results. What can you conclude, if anything, about the two materials you compared after the life cycle inventory stage? What additional information would you need to conduct a complete life cycle assessment?
2 Concrete Portland cement: Gravel: Diesel fuel: Natural Gas: Light fuel oil: Heavy fuel oil: Lubricating oil: Transport by 28t truck: Transport by barge: Steel: Synthetic Rubber: 300 kg 1890 kg 186 kg 22.7 MJ 4.36 kwh 1.16 MJ 13.3 MJ 3.09 MJ MJ tkm 9.44 tkm 49.2 tkm 6.82 tkm kg kg Waste to inert landfill: Waste to municipal incinerator: Concrete production effluent: Concrete: 15.7 MJ 16.9 kg m3 1 m3 Portland cement Clinker: Gypsum: Additional milling substances: Clinker kg kg kg tkm kwh Portland cement: MJ (Note: No dust emissions taken into account as it is assumed that dust is "fully" recycled) Bauxite: Lime: Limestone: Sand: Clay: Natural gas: Light fuel oil: Heavy fuel oil: Hard coal: Petroleum coke: Transport by 28t truck: Transport by 40t truck: Diesel in building machine: kg kg kg MJ kg kg kg kwh tkm tkm tkm MJ 1.96 kg Waste to inert landfill: Waste to municipal incineration: Clinker: 3.62 MJ kg kg kg kg kg kg kg Gypsum Gypsum (resource): Diesel used in machines: MJ kwh Gypsum (mined): MJ kg 0.65 kg Gravel Gravel (in ground): Diesel in building machine: Transport by 28t truck: Light fuel oil: 1.04 kg 1.38 kg MJ tkm tkm MJ kwh Waste to municipal incineration: Sand: Gravel (mined): MJ kg 0.35 kg 0.65 kg
3 Steel Pig iron: Iron scrap: Ferronickel: Ferrochromium: Ferromanganese: Molybdenite: Coke: Lime: Natural gas: Transport by 32t truck: 0.9 kg kg 0.04 kg kg kg kg kg MJ kg MJ kwh 2.7 kg tkm tkm Carbon monoxide Carbon dioxide Waste to landfill: Steel, low-alloyed, BOF: MJ kg kg kg kg kg Pig Iron Sinter: Pellets: Limestone: Coke: Coal: Transport by 32t truck: 1.05 kg 0.4 kg 0.15 kg kg 0.34 MJ 0.15 kg 100 kwh tkm tkm Waste to landfill: Pig iron: 0.49 MJ kg kg kg kg kg kg Iron Ore Iron ore (resource): Diesel in building machine: kg MJ kwh MJ kg kg Sinter Lime: Transport by 32t truck: Natural gas: Coke: 1.5 kg 0.05 kg tkm tkm MJ 1.43 MJ 0.5 kg 0.01 kwh Hydrocarbons: Sinter: 1.54 MJ kg kg kg kg kg kg
4 Pellets 1.5 kg MJ Bentonite: 0.04 kg kg Transport by 40t truck: tkm kg tkm kg 0.09 kg Natural gas: MJ kg kwh Hydrocarbons: kg Pellets: Steel, section bar rolling Cumulative energy: 1.74 MJ Sulphur dioxide: Rolled section bar: 0.14 kg kg kg kg
5 Transport by 16t truck Diesel fuel: 0.21 Methane: Waste Heat: Truck operation: kg kg kg kg kg 9.59 MJ 1 tkm (average load factor = 50%) Transport by 28t truck Diesel fuel: 0.29 kg Methane: Waste Heat: Truck operation: kg kg kg kg kg kg 13.2 MJ 1 tkm (average load factor = 50%) Transport by 40t truck Diesel fuel: kg Methane: Truck operation: kg kg kg kg kg 15.8 MJ 1 tkm (average load factor = 50%) Transport by rail Diesel fuel: kg kwh Methane: Sulfur dioxides: Freight train operation: kg kg kg kg kg kg MJ 1 tkm
6 Electricity Hard Coal Natural Gas kg 0.25 MJ Sulfur Dioxide Carbon monoxide Methane Hydrocarbons: Dust to Air: Electricity kg kg kg kg 2.02x10-9 kg kg kg 1 kwh Transport by barge Hard Coal Water Clay kg kg 5.9x10-6 kg Carbon monoxide Methane Hydrocarbons: Dust to Air: Sulfur Dioxide Barge operation MJ x10-5 kg kg 1.2x10-5 kg 1.4x10-7 kg 7.8x10-6 kg kg 1 tkm
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