Heavy Duty, Radially Split, Overhung Pumps API 610 / ISO 13709
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1 CUP-OH2 Heavy Duty, Radially Split, Overhung Pumps API 610 / ISO 13709
2 CLYDEUNION Pumps a leading provider of pumping solutions 300 years of pumping experience CLYDEUNION Pumps is one of the world s leading providers of pumping solutions. We were formed in November 2008 from the joining of Clyde Pumps and Union Pump, which brought together some of the most respected products, people and heritage brands in the business. The two companies that form CLYDEUNION Pumps have a rich heritage and combined history of over 300 years of pump production and development. Clyde Pumps was formed in May 2007 when the Weir Pumps (Glasgow) business was acquired from The Weir Group plc, but its roots go back to 1871 when brothers, George and James Weir, founded the engineering company of G. & J. Weir. Union Pump has an equally impressive pedigree and had been producing high technology pumps since its formation in 1885 in Michigan, USA. David Brown employees producing gears in the 1890s The early days at Union Pump Company, moving a boiler Today, CLYDEUNION Pumps is structured into six customer focused business units. Our business units are at the heart of everything we do and provide their expertise across the upstream oil, downstream oil, nuclear power, conventional power and water and industrial sectors. In addition, our truly global aftermarket capability ensures our customers are fully supported and receive exceptional care. *Weir Pumps Mather & Platt Drysdale WH Allen Girdlestone Allen Gwynnes Harland Union Pump David Brown Pumps DB Guinard Pumps American Pump Pumpline * This is a heritage product acquired when the Weir Pumps business transferred to Clyde Pumps in May 2007
3 High Technology Pumps for the most demanding services CLYDEUNION Pumps specializes in the design and manufacture of API 610 centrifugal pumps and pumping packages. At CLYDEUNION Pumps you will find a commitment to quality throughout the company. Our Quality Management System is fully approved to ISO 9001:2008 and independently verified to comply with the latest quality standards. CLYDEUNION Pumps has a worldwide reputation for providing optimized reliability in the most severe duty applications. REFINERIES Today s complex refinery processes demand specialized pumping solutions. Extremes of temperature, high-pressure and the ability to handle volatile fluids, calls for highly engineered pumps that can perform reliably in such arduous conditions. CLYDEUNION Pumps has many years of experience in the supply of process pumps to the worldwide refinery industry and is committed to providing its customers with solutions to the most complex of pumping requirements. REVERSE OSMOSIS As worldwide demand for clean water continues to increase, the CLYDEUNION Pumps CUP-OH2 combines high efficiency and very heavy duty construction ensuring extremely reliable operation and long life. The CUP-OH2 pumps are ideally suited to demanding applications including Product Water (Distribution), Interstage Pressure Boost, CIP (Clean in Place), Flush and Backwash. OIL & GAS PRODUCTION Our pumps can be found operating wherever there are oilfields, both onshore and offshore. High efficiency and reliability are major benefits of CLYDEUNION Pumps equipment both of which are vital considerations in the oil and gas industry. Pumps have been supplied to satisfy a wide range of pumping services including booster pumps for high pressure seawater /produced water injection, crude oil transfer and pumps for handling all types of industry related fluids. PETROCHEMICAL CLYDEUNION Pumps has worldwide experience of engineered pumping systems for petrochemical applications. The process and transferring of petrochemicals demands a high level of pumping reliability. CLYDEUNION Pumps has a reputation for supplying reliable pumps which can be found working throughout the world in the most aggressive applications.
4 CUP-OH2 heavy duty radially split overhung pumps The CLYDEUNION Pumps CUP-OH2 is a radially split, single stage, overhung pump suitable for a variety of services. All units comply with API 610. There are thousands of CLYDEUNION CUP-OH2 pumps operating worldwide on services as diverse as: Heat transfer fluids and other product at 800 F (426 C) service temperatures Light hydrocarbon refinery services with specific gravities of 0.45 and less Wide variety of fluids pumped such as HF acid using S9 construction RIGID CONSTRUCTION As standard the CUP-OH2 pump casings are designed for 2 x API 610 Table 4 nozzle loads. PROVEN PRODUCT INTEGRITY The CLYDEUNION Pumps CUP-OH2 encompasses proven design history. The Union Pump HHS, David Brown DB10, DB Guinard Pumps SMK, and Clyde H-OP all have an enviable history of sound engineering, designed to exceed the rigorous requirements of API 610. The CUP-OH2 pumps are among the most robust in the industry with shaft deflection below the API 610 criteria. EASE OF MAINTENANCE The simple construction of the CUP-OH2 pump offers ease of maintenance and reliability. Adequate coupling spacers facilitate removal of back pull out assembly when maintenance is required. PUMP SETS & PACKAGES CLYDEUNION Pumps has extensive experience in providing complex pump sets including electric motors, gearboxes, steam turbines, diesel engines, control panels and instrumentation.
5 Bearing Arrangements and optional features Standard Bearing Assembly Designed for minimum 25,000 hour L10 life. Oil flinger used as standard. Angular contact bearings with machined brass cages. INPRO bearing isolators throughout, give reduced contamination for improved bearing life. Bearing frame fins provide optimum heat dissipation. Proven reliability in a wide range of applications, speeds and environments. CP Seal System All CUP-OH2 pumps are designed for use with our patented CP System (Plan 53C). CP System technology offers a proven history in improving seal life, particularly under varying suction pressures. The unique CP System design provides an excellent mechanical sealing environment in the most demanding process conditions. Optional Bearing Housing Sealing and Cooling Magnetic bearing isolators are available. These can be used with expansion chambers. High thrust configurations are available when required for the duty conditions. Cooling fan. Water cooling. Metallurgy Options Specialized coatings for abrasive services improve life on critical components. Non-metallic wear parts improve operation and performance efficiencies. Specialized metallurgy such as Monel, Hastelloy B & C, Alloy 20, and Super Duplex for aggressive services. Baseplate Rigid construction, fully fabricated baseplates as standard. Available as non-grout or pre-grout. Optional Bearing Housing Lubrication Provisions for purge or pure oil mist as standard. Optional oil ring lubrication when required.
6 CLYDEUNION Pumps features of the CUP-OH Casing Centerline mounted casings API 610 nozzle loads Double volute casings on 4 inch nozzle size and larger ensure low vibration and radial loads 2 Suction Nozzle Flow straightening vane reduces inlet swirl to ensure uniform flow into the impeller eye Top suction nozzles available on selected sizes Flange Finishes and Ratings Class 300 RF to ANSI B16.5 as standard Optional surface finish and higher flange ratings are available to meet specific application needs 2 4 Wear Rings Renewable case and impeller wear rings Rings are secured by tack welds as standard Pinning or set screws are optional locking methods Alternate designs with no back wear rings to limit thrust loading are available 7 5 Casing to Cover Metal to metal fit with controlled compression gasket 300 series stainless steel flexible graphite gasket used as standard 6 Impeller Designed to provide low suction specific speeds (Nss<11,000) Low NPSHR impellers available Streamlined impeller locknut used for improved suction performance Balance holes are optimized to ensure long bearing and seal life 7 Casing Drain Casing can be fully drained Socket welded flanged drains as standard. Butt weld available Drain valves available as an option 8 Seal Chamber API 610 and API 682 compliant Space for dual seals Easy access for maintenance 9 Throat Bushing Close clearance design helps provide optimum seal chamber environment Pressed in from the high pressure side 101 Radial Bearings Single row, deep groove radial bearings Machined brass cages as standard
7 Bearing Housing Lubrication Dual oil pin provides positive oil flow to both radial and thrust bearings Good oil misting created for excellent bearing lubrication Provisions for optional purge and pure oil mist as standard Oil ring lubrication available when required as an option 12 Bearing Housing Finned for optimum convective heat transfer; twice the surface area of non-finned housings INPRO VBX vapour block bearing isolators protect bearings in both the static and dynamic conditions and are offered as standard Magnetic bearing isolators, expansion chambers and sediment bottles are available as options Magnetic Drain Plug Standard supply on all bearing housings 14 Thrust Bearings Duplex, single row, 40 degree angular contact thrust bearings 7000 series bearings with machined brass cages used as standard PumPac bearings are available for special applications and offered as an option 15 Shaft Rigid design with minimized deflection at the seal faces to below API 610 criteria which provides a longer mechanical seal life 16 Bearing Housing Cooling Large oil sump capacity Bearing housing cooling fins provide optimum heat transfer Standard design up to 200 F (93 C) Outboard fan up to 800 F (426 C) Finned tube water cooler as required and hot standby 17 Materials API 610 material options from S4 to D2 NACE and low temperature options available Other material options available 18 Baseplate API 610 defined baseplate dimensions as standard High rigidity baseplate designs are among the stiffest in the industry Non-grouted or pre-grouted baseplates are available
8 Standard Hydraulic Range coverage charts 60Hz Range Coverage Chart Capacity m 3 /hr CUP-OH2 2 pole CUP-OH2 4 pole Capacity USGpm 50Hz Range Coverage Chart Capacity USGpm CUP-OH2 2 pole CUP-OH2 4 pole Capacity m 3 /hr These charts cover the CUP-OH2 standard pump range. Other engineering designs exist for extreme applications.
9 Global Aftermarket Capability best in service and response Our customer focused aftermarket organization is positioned to provide comprehensive care for our varied and diverse product lines. Heritage and obsolete products benefit from the same level of attention and expertise ensuring that reliability and availability is maximized irrespective of a pump s length of service. GENUINE HIGH QUALITY Original or upgraded specification spare parts, coupled with full engineering design capability, enables longevity of reliable operation. Highly skilled and experienced service engineers ensure accuracy in build and optimized performance. The worldwide presence of CLYDEUNION Pumps offers local service facilities in over 40 countries. SERVICE SOLUTIONS CLYDEUNION Pumps is committed to supporting our installed base wherever it may be. Depending on your location we will provide either direct service support or support via our local authorized service partners. Whichever option is provided, you can be assured of the best attention from fully qualified and experienced engineers. Upgrades & Re-rates Service & Overhaul Installation & Commissioning Technical Support Inventory Management 3rd Party Equipment
10 Worldwide sales contacts Sales: Aftermarket: Manufacturing: Europe Annecy: Penistone, UK: Glasgow, UK: Nordic countries: Moscow: Americas Asia Baton Rouge, LA: Battle Creek, MI: Burlington, ON: Calgary, AB: Downey, CA: Houston, TX: Itapira, SP: Salt Lake City, UT: Beijing: New Delhi: Shanghai: Singapore: Middle East / Africa UAE: Algeria: Tel: + (33) Fax: + (33) Tel: + (44) Fax: + (44) Tel: + (44) Fax: + (44) Tel: + (47) Fax: + (47) Tel: + (7) Fax: + (7) Tel: + (1) Fax: + (1) Tel: + (1) Fax: + (1) Tel: + (1) Fax: + (1) Tel: + (1) Fax: + (1) Tel: + (1) Fax: + (1) Tel: + (1) Fax: + (1) Tel: + (55) Fax: + (55) Tel: + (1) Fax: + (1) Tel: + (86) Fax: + (86) Tel: + (91) Fax: + (91) Tel: + (86) Fax: + (86) Tel: + (65) Fax: + (65) Tel: + (97) Fax: + (97) Tel: + (213) Fax: + (213) annecy@clydeunion.com penistone@clydeunion.com glasgow@clydeunion.com nordic@clydeunion.com moscow@clydeunion.com batonrouge@clydeunion.com battlecreek@clydeunion.com burlington@clydeunion.com calgary@clydeunion.com downey@clydeunion.com houston@clydeunion.com brasil@clydeunion.com saltlake@clydeunion.com beijing@clydeunion.com newdelhi@clydeunion.com shanghai@clydeunion.com singapore@clydeunion.com uae@clydeunion.com algeria@clydeunion.com OUR EXTENSIVE BRAND HERITAGE : *Weir Pumps Mather & Platt Drysdale WH Allen Girdlestone Allen Gwynnes Harland Union Pump David Brown Pumps DB Guinard Pumps American Pump Pumpline * This is a heritage product acquired when the Weir Pumps business transferred to Clyde Pumps in May 2007 We are constantly endeavouring to improve the performance of our equipment and as a result, we reserve the right to make alterations from time to time, and equipment may differ from that detailed in this brochure. Copyright: CLYDEUNION Ltd, 2010 UK CUP-OH2 01/10
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