Vision 2017 Challenge! Company Profile

Transcription

1 Vision 2017 Challenge! Company Profile Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 1

2 Contents 1. Introduction - 1) Business Policy - 2) Brief History - 3) Organization - 4) Business Item - 5) Turnover - 6) Certificates 2. Factory Information - 1) Location - 2) Facilities and Equipment - 3) Testing & Measuring Instruments 3. Major references Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 2

3 1-1) Business Policy For Customer Satisfaction Challenge! Improve! Innovate! Samhong Machinery & EMC are growing steadily with leader of the precision processing of Engine for vessel, Machine tool, Pump, Power plant through challenging to Medium-large processing part since Samhong Machinery & EMC are leading the precision processing industry with the best quality and innovation and challenging sprit, and obtained the ISO9001 and ISO We are pioneering with one target by master craftsman, and all staffs are doing with every efforts to realize a Customer affection by investment on R&D and advanced manufacturing facilities. Thanks Kim Hong-Kyu / CEO of SamHong - EMC Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 3

4 1-2) Brief History * 1995 : Established EMC (Masan city) * 2000 : Extending and relocation to Woogeo-ri Beopsu-myeon Haman-gun * 2001 : Registration on vendor of Doosan Heavy Industry & Hyosung Evara & Hanhwa Techem & Hyundai-rotem * 2002 : Registration on vendor Hyundai-wia & Stx Enpaco Obtained a certificate for FAMILY firm from Industry Bank of Korea(IBK) * 2004 : Obtained a certificate a CLEAN Factory from Ministry of Labor Korea * 2005 : Obtained a ISO9001:2000/ KS A 9001:2001 * 2007 : Construction of a new factory ( EMC Co.,Ltd ) for large parts * 2008 : Obtained a ISO14001:2004/ KS A 14001:2004, & Venture Firm & Innobiz Firm from Government * 2011 : Organization a Task Force team for Oversea Business (Photovoltaic Power Plant & Generator on Land or Vessel) Cooperation company Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 4

5 1-3) Organization - EMC C.E.O HB, KIM 1st.F 2nd.F Total st Factory VicePresident RJ, CHO General Affairs Production Q.C HD, CHOI SW, PARK KH, PARK Director G/Manager A.G/Manager General Affair Tech-Sale team Product'n control Equipment Prodction Support Quality assurance - Purchasing - Personnel affair - Accountancy - General affair - Sales - Customer control - Vendor control - Outsourcing - Production plan - Production - Process control - Schedule control - Production - Equipment maintenance - Tool control - Attachment control - JIG control - ISO - Standard control - Instrument control - Quality record - Inhouse inspection - Independence inspection Development 2nd Factory General Affairs Production Q.C KS, WI KS, KIM HJ, CHOI Director A.G/Manager Manager General Affair - Personnel affair - General affair Quality control Product'n control Equipment Prodction Support Quality assurance Quality control - Production plan - Production - Tool control - ISO - Inhouse inspection - Production - Equipment - Attachment control - Standard control - Independence - Process control maintenance - JIG control - Instrument control inspection - Schedule control - Quality record Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 5

6 1-3) Organization Samhong 1st Factory CEO HK, C.E.O KIM 1st.F 2nd.F Total Sales YB, KIM Executive Director G/Affairment G/Affairs YK, BYUN Director Production SB, JUNG G/Manager Q.C JH, KIM Director General Affairs Operation Equipment Quality Assurance Quality Control 2nd Factory - Sales - Outsourcing Management - General affairs - Manufacturing management - ISO - In-house inspection - Standard control - Independence - Instrument control inspection - Quality record Oversea sales KW, PARK Vice President General Manager RJ, CHO Vice President Sales management G/Affairs Project Manager Q.C SC, KIM GM, HAN IW, AN GH, MA Deputy Manager Deputy Manager Director G/Affairment Production Managing Director.C R&D SH, KWAN Deputy Manager General Affairs - Sales - Quotation - Project management Operation - General affairs Boilermaker JY, LEE Manager Operation Machining WY, KIM A/Manager Operation Production MH, YOO Manager Equipment Quality Assurance & Quality management -In-house inspection -Instrument control -NCR control Technology - Design - Drawing management - CAD -Welding -Jig Manufacturing -Machining -Tool management -Manufacturing management -Grinding and Beveling Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 6

7 1-4) Business Item Nuclear Power Facilities Steel Mill & Wind Power Facilities Packaging body, Outer shell Primary lid, Secondary Lid Tube sheet, Top plate, IGA plate Lower support flange, Lower flange Construct Productive Facilities & Equipments Establish QCLDM Assessment System Rotor hub Pump & Vessel Engine Compressor casing, Pump casing, Valve casing Engine block, Crankcase (for 2-stroke & 4- stroke) ITER [International Thermonuclear Experimental Reactor] Thermal shield (On going-mock up and order) Shield block, Transfer coil (Potential-Quotation stage) 7 Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 7

8 1-4) Business Item- Vessel engine part Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 8

9 1-4) Business Item- Machine tool and Nuclear power Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 9

10 1-4) Business Item Steel mill, Pump and Wind power Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 10

11 1-5) Turnover (Year 2013) Customer 12,000 10,000 8,000 1,000US$ Dongshin 3% STX 4% Posco 8% Others 22% Doosan 46% 6,000 STX 20% 4,000 Products 2,000 0 EMC Samhong Others 16% Chamber 5% Steel mill 10% Nuclear-1 26% Engine 19% Nuclear-2 24% Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 11

12 1-6) Certificates Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 12

13 2-1) Location Seoul Masan Haman Chagwon Samhong 1st workshop (Beopsu) Samhong 2nd workshop (Jinbuk) EMC 1 st workshop (Sanin) EMC 2nd workshop (Chagwon) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 13

14 2-2) Facilities and Equipment M/C NAME SIZE ( X x Y x Z ) MAKER Q ty Installation Remark CNC Plano Miller 14000x4500x5000 SNK(JAPAN) x4000x4500 Hanmachine x3000x3320 SNK(JAPAN) x2400x1800 Kotobuki (JAPAN) x 3900 x 4000 Ingersoll CNC Floor Boring 10000x4000x2000 Mitsubishi (JAPAN) Radial Drill Machine H=2500mm BongShin Overhead Crane TON, 50+20TON, 50TON Bando CNC Plano Miller 9000 x 2500 x 1500 OIGO x 2500 x 1500 WMW D * 8000 SNK(JAPAN) CNC Floor Boring 6000x3200x450 Toshiba(JAPAN) CNC Plano Miller 4850ⅹ2900ⅹ1800 H.H.I ⅹ2900ⅹ1800 H.H.I ⅹ2000ⅹ1500 H.H.I ⅹ3850ⅹ3500 Hanmachine ⅹ3000ⅹ3320 SNK(JAPAN) x 3000 x 3320 SNK(JAPAN) Radial Drill Machine H=2000mm DOOSAN Arc Welding Machine Overhead Crane TON Bando EMC 1 st Factory EMC 2 nd Factory SAMHONG MACHINERY 1 st Factory Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 14

15 2-2) Facilities and Equipment M/C NAME SIZE ( X x Y x Z ) MAKER Q ty Installation Remark CNC Plano Miller X 4500 X 1500 SNK(JAPAN) Radial Drill Machine H=3447mm BONG SHIN Vertical Miller DMB-U5 DOOSAN Lathe TIPL-5 MODEL. 530 X 1050 TONGIL Welding Machine (Tig, Mig, Arc) Overhead Crane Tig-14ea,Co2-10ea, Mig-2ea, others-4ea A-50+20TON / TON, B-50+20TON / 70+30TON, C-50+20TON / 70+30TON, D-50+20TON Miller, Pro-tech, Daewoo Bando SAMHONG MACHINERY 2 nd Factory Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 15

16 2-2) Facilities and Equipment EMC 1 st Factory HF8M (X13500*Y4500*W5000) HF5M (X8000*Y2900*W2950) CNC Boring (X10000*Y4000*W2000) PME40 (X10500*Y4000*W4500) KMC (X6000*Y2600*W1300) Ingersoll (X12000*Y4000*W4500) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 16

17 2-2) Facilities and Equipment EMC 2 nd Factory Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 17

18 2-2) Facilities and Equipment Samhong 1 st Factory HF5M (X8500*Y3000*W3320) HF5M (X8500*Y3000*W3320) HPM30L (X11000*Y3850*W3500) HF3M (X7000*Y2000*W1500) RB4N-4M (X4850*Y2900*W1800) RB4N-7M (X7500*Y2900*W1800) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 18

19 2-2) Facilities and Equipment Samhong 2 nd Factory HF7M (X12000*Y4500*W4700) Overhead Crane Radial Drill M/C (H=3447) Vertical Miller Lathe Welding M/C(TIG,MIG,CO2,ARC) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 19

20 2-3) Testing & Measuring Instruments Equipments Measuring Range Q ty Vendor Calibration Cylinder Bore Gauge Min. Bore Size : 10~18.5mm Max. Bore Size : 600~800mm 31 sets MITUTOYO 1 time / year Dial Gauge 0 ~ 10 mm / 0.01 mm 17 sets MITUTOYO 1 time / year Vernier Calipers Min. : 0 ~ 300 mm / 0.05 mm Max. : 0 ~ 1000 mm / 0.05 mm 8 sets MITUTOYO 1 time / year Outside Micrometer Min. : 0 ~ 25 mm / 0.01 mm Max. : 800 ~ 900 mm / 0.01 mm 25 sets MITUTOYO 1 time / year Height Gauge 0 ~ 600 mm / 0.01 mm 2 sets MITUTOYO 1 time / year Stick Micro Meter 50 ~ 1500 mm / 0.01 mm 3 sets MITUTOYO 1 time / year Test Indicator 0 ~ 1.0 mm / 0.01 mm MITUTOYO 1 time / year Torque Wrench 100 ~ 750 N.m TOHNICHI Pressure Gauge 0 ~ 250 Mpa DAITO Depth Micrometer 0 ~ 10 mm / 0.01 mm MITUTOYO Dial Caliper Gauge 55 ~ 135 mm / 0.01mm MITUTOYO Surface Roughness gauge 0 ~ 5.6 mm / 2 μm MITUTOYO Calibration of Machine tool - 1 time / year ; Correction of Straightness, Pitch compensation, Perpendicularness of each axis by Laser leveller & Micro-leveller. Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 20

21 3. References by Customer Customer Item Remarks STX METAL - Medium engine Crank case (L16/24,L23/30,L21/31,L32/40, V28/32, V32/40) - Components for Large Engine (35MC,42MC,50MC,60MC, 70MC Bed Plate, Frame Box, Cylinder Frame) - High speed Engine ( V 26/26) Vessel engine Part Wartsila-Hyundai Doosan Heavy Industry HYUNDAI-WIA - 50DF Engine Crank Case - Nuclear energy (Tokyo CASK, CHANNEL COVER, FM BRIDGE) - Power plant (ADAPTER HOUSING) components - Fresh water plant (Water Box, Inter Piece) - Machine tool Bed, Column, Saddle, Head, Rotary Table Vessel Engine Part Nuclear energy,power Plant, Fresh water Plan Machine tool Part Firm of Wind Power - Components for Wind power plant(hub) Wind power Part Hyundai-rotem - Segment facility (HADEED, BSC, IMEXSA, COSIPA) - Horizontal Segment, Straight Segment etc. Steel plant Part Posmec Hyosung Evara - ERDEMIR/CGL Brush Scrubber Frame(KAWASAKI) - Machining of Deflector Pinch Roll Threading Table - PUMP & PUMP BED Steel plant Part High pressure pump Part Hanhwa Machinery / Doosan Infracore - Machining center Bed, Column, Table Machine tool Part Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 21

22 3. Production References List ( Engine Block ) References for Marine Engine Medium speed Engine Low speed Engine DESCRIPTION Cylinder 5L~8L 16/ Crankcase 5L~8L 21/ (L-Type) 6L~8L 23/ L~9L 32/ Sub-total Cylinder 12V~18V 32/ Crankcase 18V 28/ (V-Type) Sub-total TOTAL BED Plate 5S~8S 50MC-C S~7S 60MC-C Sub-total FRAME BOX 6S~8S 35MC-MK Sub-total CYL. FRAME 5S~8S 50MC-C S70MC-C 4 1 S80,S90,K98,RTX Sub-total TOTAL GRAND TOTAL Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 22

23 3. Major References- Vessel Engine Part Customer : Wartsilla-Hyundai Item : Crankcase Engine Type - L 50 DF, 4 stroke & Medium speed Customer : STX Item : Crankcase Engine Type - V18 32/40, 4 stroke & Medium speed Customer : STX & Doosan Engine Item : Crankcase Engine Type - L18 28/32, 4 stroke & Medium speed Customer : STX & Doosan Engine Item : Crankcase Engine Type - V18 28/32, 4 stroke & Medium speed Customer : STX Item : Crankcase Engine Type - 6L 21/31, 4 stroke & Medium speed Customer : STX Item : Bed Frame, Frame Box, Cylinder Frame Engine Type - 4 stroke & Lower speed Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 23

24 3. Production References List ( Nuclear Power Plant ) No PROJECT ITEM DELIVERY Q ty 1 Jinsan#2 Major heat exchangers, Channel cover,etc Jinsan#1 PZR& D/Condenser, Angle support,etc Uljin#5 Fuel rack, Base plate,etc Uljin#5 Steam generator, Divider plate,etc Uljin#5/6 Internal Lift RIG, LINK BLOCK,etc Jinsan#2 F/M Bridge Uljin#5 RCS Support, LINK,etc Uljin#5/6 INR Male & Female Support Uljin#5/6 INR Divider Plate Uljin#6 R.C.S Support column ass'y Uljin#6 RCS, ICI Support column Uljin#5/6 RCS CLEVIS Shin Gori #3,4 Tube sheet ( FAP & LSF ) Shin Gori3 4 Support column Shin Gori#4 Embed plate Shin Gori#4 EM Bed plate AP1000 CHINA M/C-IGA Plate HaiYang#1 AP1000 China M/C-IGA Plate Shin Gori 3.4 RV Support structure ShinUljin 1 Tube sheet (Fuel alignment plate) ShinUljin1,2 Tube sheet (Lower support flange) ShinUljin1,2 Lower flange TOKYO CASK Expension chamber Shin Gori#4 RVI Top Plate ass'y TOKYO CASK Shock absorber ~ 6 26 TOKYO CASK Packaging body ~ TOKYO CASK Primary Lid ~ TOKYO CASK Secondary Lid ~ 4 29 TOKYO CASK Outer shell ~ ShinUljin 1/2# Support column (ongoing) 4 31 BNPP #1,2 Support column (ongoing) 8 Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 24

25 3. Major References Parts for Nuclear power plant Customer : Doosan Heavy Industries Project : TOKYO CASK Part : Packaging Body ( Oct.2011) Customer : Doosan Heavy Industries Project : TOKYO CASK Part : Primary Lid ( Oct.2011) Customer : Doosan Heavy Industries Project : TOKYO CASK Part : Shock absorber (Oct.2011) Customer : Doosan Heavy Industries Project : TOKYO CASK Part : Out Shell ( Oct.2011) Customer : Doosan Heavy Industries Project : TOKYO CASK Part : Tube Sheet ( Oct.2011) Customer : KHIC Project : Uljin #6 RCS Part : Support Column ( Oct.2002) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 25

26 3. Major References Parts for Nuclear power plant Customer : Doosan Heavy Industries Project : Shin Gori #4 RVI Part : Top Plate ( Mar. 2011) Customer : KHIC Project : HaiYang #1 AP100 Part : IGA Plate (Sept.2010) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 26

27 3. Major References Compressor component Customer : Burckhardt compression Project : LP 250 Part : Bed plate, Frame, Bearing cap, Flywheel (2015) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 27

28 3. Major References Compressor Customer : Gould Part : 4 x stage & 4 x stage Delivery : Feb Customer : Hyundai Heavy Industry Part : Inner Casing Delivery : Feb Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 28

29 3. Major References Parts for Machine tool Customer : Hyundai Wia Place : Hwacheon, Korea Part : WH63TM Customer : Hyundai Wia Place : Hwacheon, Korea Part : KBN 135 BED Customer : Hyundai Wia Place : Hwacheon, Korea Part : HS500 BED Customer : Hyundai Wia Place : Hwacheon, Korea Part : VM1000 Customer : Hyundai Wia Place : Hwacheon, Korea Part : 50TFC BED & FRAME Customer : Hyundai Wia Place : Hwacheon, Korea Part : HS500i BED Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 29

30 3. Major References Press parts and Chamber Customer : Hyundai Heavy Industry Place : Ulsan, Korea Part : Bolster Plate Customer : Daemyung Place : Korea Part : Chamber Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 30

31 3. Major References ITER (Thermal Shield ) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 31

32 3. Major References ITER (Thermal Shield ) ITER PROJECT - Thermal Shield Purpose : The ITER project is an international Research and Development Project whose goal is to demonstrate the scientific and technical feasibility of nuclear fusion as a future source of commercially useable energy on earth The partners in the project the ITER Parties-are the European, Japan, China, India, South Korea, the Russian Federation and the US. Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 32

33 1. ITER Project - Thermal Shield (On going) In Korea, Samhong Machinery manufacture the thermal shield inserted between the toroidal field magnets and the vacuum vessel Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 33

34 1. ITER Project - Thermal Shield (On going) Thermal Shield Thermal Shield PFC TFC Vacuum Vessel Cryostat Thermal Shield Function : The Thermal Shield minimizes heat loads transferred by thermal radiation from the warm components to the superconducting magnet. Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 34

35 1. ITER Project - Thermal Shield (On going) Production Plan : a. Mock up : July, 2013 Mar, 2014 b. Order : Jan, 2014 Feb, 2017 (34 month) c. Ton : Total 1300 ton (panel and tube), SUS 304LN, etc Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 35

36 1) Thermal Shield (TS) Main Components Main components; Upper Cryostat TS (UCTS) Equatorial TS (ETS) - Vacuum Vessel TS (VVTS) - Equatorial Cryostat TS (ECTS) Support TS (STS) Lower Cryostat TS (LCTS) UCTS 117 ton VVTS 384 ton ECTS 285 ton 15 m STS 28 ton LCTS 102 ton 5 m 21 m Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 36

37 2) Photos - ITER organizer visited at Jinbuk workshop VVTS prototype check-up and Kick-off meeting of Thermal Shield by ITER organizer from France (July, 2014) Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 37

38 Thank you! Address : 38,Shinsan-ro,Sanin-myeon, Gyeongnam, Korea,, TEL : , FAX : , sales12@shemc.co.kr 38