Producing to plan Special lubricants for cutting machine tools. Lubrication is our world

Transcription

1 Producing to plan Special lubricants for cutting machine tools Lubrication is our world The company Industrial sector Special knowledge Detailed information

2 Klüber speciality lubricants always a good choice Greases for the lubrication of spindle bearings Oils for the lubrication of spindle bearings Paste for the lubrication of clamping devices Greases for the lubrication of gears in drilling and milling heads Anticorrosion fluid for gears in drilling and milling heads Greases for the lubrication of drive and guide systems B / Edition 08.08, replaces Cover picture FORKARDT DEUTSCHLAND GmbH 2

3 Klüber special lubricants always a good choice Quality put to the test Klüber has more than 110 test rigs, which include standardised equipment as well as tools Klüber has developed to regularly test the quality of its products. Test results prove the high quality level and provide you with a solid basis for selecting the right lubricant. You can obtain Klüber products of consistent quality made at our production plants worldwide. All-around service Comprehensive consulting and technical support Development of plant lubrication charts Automatic lube point monitoring by means of Klüber Maintenance Software (KMS) Analysis of your used lubricants and components Tailor-made training for your staff Benefit from experience Time is money we help to save you both by enabling Optimised processes Higher productivity Compliance with legal requirements and quality standards Reduction of maintenance times and repair costs Development partnerships giving you a head-start in innovation and differentiating yourself from the competition Humans and the environment what really counts Products that last a lifetime and enable minimumquantity lubrication to be used help to save resources and reduce disposal quantities. Speciality lubricants optimised for higher efficiency reduce energy consumption and hence CO 2 emission. Clean, safe products that are easy to handle are the fundamental criteria used in the lubricant development by the Klüber experts. Close cooperation with OEMs and operators since 1929 Series supplier to many OEMs on all continents OEMs in all industries recommend Klüber lubricants for their components Alliances with partner companies for maximum user benefit The product range comprises oils, greases, pastes, waxes and bonded coatings, so the right lubricant for any application can be selected. 3

4 Greases for the lubrication of spindle bearings Application/ requirement Speed factor 1) n x d m [min -1 mm], Bearings in indirectly driven spindles Spindle bearings with medium speeds Spindle bearings with high speeds Thickener Corrosion protection (EMCOR test) DIN Synthetic hydrocarbon oil Ester oil / synthetic hydrocarbon oil / mineral oil Apparent dynamic, Klüber grade 2) Worked penetration DIN ISO 2137 [0.1 mm] Barium complex 1 M/S 265 to soap 3) Barium complex 1 M 265 to soap 3) at 40 C, Spindle bearings with high to very high speeds Ester oil / synthetic hydrocarbon oil Special lithium soap 1 L 265 to Spindle bearings with very high speeds Ester oil / synthetic hydrocarbon oil Polyurea 1 L/M 250 to Spindle bearings with very high speeds Ester oil / synthetic hydrocarbon oil Polyurea 1 L/M 220 to Spindle bearings with very high speeds Ester oil Lithium soap 1 L/M 250 to Bearings in directly driven spindles Spindle bearings of motor spindles or / and high temperatures Ester oil / synthetic hydrocarbon oil Polyurea 1 L/M 220 to ) Speed factors are guide values which depend on the type and size of the rolling bearing type and the local operating conditions, which is why they have to be confirmed in tests carried out by the user in each individual case. 2) Klüber grades: EL = extra light lubricating grease; L = light lubricating grease; M = medium lubricating grease; S = heavy lubricating grease; ES = extra heavy lubricating grease 4

5 at 100 C, Product Article number Benefits 14.5 ISOFLEX TOPAS NB Long component life due to high load-carrying capacity and corrosion protection Long-term or for-life lubrication due to good resistance to water, cooling lubricants and aging 4.5 ISOFLEX NBU Longer component life due to high load-carrying capacity and corrosion protection. For long-term or for-life lubrication due to good resistance to water and cooling lubricants as well as good resistance to aging Tried and tested for many years, especially in angular contact ball bearings Numerous OEM recommendations 5 Klüberspeed BF Klüberspeed BF Klüberspeed BF Longer component life due to good corrosion protection, running-in properties and good grease distribution in the bearing Good resistance to water and aging Dynamically light grease, especially for tapered roller bearings Longer component life due to good corrosion protection, running-in properties and good grease distribution in the bearing Good resistance to water and aging Especially for angular contact ball bearings Meets increasing requirements in terms of speeds Longer component life due to good corrosion protection, running-in properties and good grease distribution in the bearing Good resistance to water and aging Especially for angular contact ball bearings Meets increasing requirements in terms of speeds High consistency, particularly for vertical mounting positions 6 Klüberspeed BFP Longer component life due to high corrosion protection Long-term or for-life lubrication due to good water resistance Meets increasing requirements in terms of speeds 10 Klüberquiet BQ N Wide service temperature range allows easy start even under difficult conditions Longer component life due to good corrosion protection Good resistance to water and aging for motor spindle bearings subject to elevated bearing temperatures, long-term or for-life lubrication High consistency, particularly for vertical mounting positions 3) Upon thorough toxicological analysis, the European Chemicals Agency assessed the potential environmental risk of barium complex soaps as follows: It found that the barium complex soap used by Klüber does not pose a danger to human health and subsequently is not listed as declarable substance. It does not require any further REACH registration, as ELINCS substances automatically become REACH-registered substances. Therefore, the barium complex soap used by Klüber continues to be a safe and reliable thickener. 5

6 Oils for the lubrication of spindle bearings Application / requirement Speed factor 1) n x d m [min -1 mm] Copper corrosion DIN EN ISO 2160, 24h/100 C Viscosity at 40 C, Viscosity at 100 C, Demulsifying ability DIN (ASTM D-1401) 54 C, 30 min. [ml] Spindle bearings no data available no data available > Synthetic hydrocarbon oil no data available no data available no data available Spindle bearings no data available no data available no data available no data available Synthetic hydrocarbon oil /37/3 40/37/3 40/37/3 40/37/3 1) Speed factors are guide values which depend on the type and size of the rolling bearing type and the local operating conditions, which is why they have to be confirmed in tests carried out by the user in each individual case. For oil-injection cooling (oil cooling lubrication) there is no technical limit; therefore tests were performed up to a speed factor of

7 Product Article number Benefits CONSTANT OY 32 K OY 46 K OY 68 K High corrosion protection capacity for long component life Good load-carrying capacity ensures smooth running Long component life due to lower steady-state temperature of bearing Low lubricant costs due to good resistance to oxidation and aging Low change in with alternating temperatures increases efficiency Klüber Summit HySyn FG 15 HySyn FG 32 HySyn FG 46 HySyn FG Lower risk potential for machine operators resulting out of incidental, technically unavoidable contact with oil vapors by the use of NSF H1 Food grade lubricant Good environmental compatibility due to low evaporation rate Higher process stability, e.g. due to good foaming characteristic and demulsifying ability 7

8 Paste for the lubrication of clamping devices Application / requirement Lubrication of clamping devices Clamping force loss 1) [%] < 15 Mineral oil Thickener Solid lubricant Four-ball wear test, welding load DIN pt. 04 [N] Corrosion protection (EMCOR test) DIN Apparent dynamic, Klüber grade 2) Worked penetration DIN ISO 2137 [0.1 mm] Barium inorganic > M/S 250 to 270 complex soap 3) 1) Clamping force block KSP 160, 6 bar, max. path feed rate 0.52 m/min. Quasi-stationary operation achieved at: --initial lubrication after 500 clamping cycles --relubrication after 200 clamping cycles 2) Klüber grades: EL = extra light lubricating grease; L = light lubricating grease; M = medium lubricating grease; S = heavy lubricating grease; ES = extra heavy lubricating grease 3) Upon thorough toxicological analysis, the European Chemicals Agency assessed the potential environmental risk of barium complex soaps as follows: It found that the barium complex soap used by Klüber does not pose a danger to human health and subsequently is not listed as declarable substance. It does not require any further REACH registration, as ELINCS substances automatically become REACH-registered substances. Therefore, the barium complex soap used by Klüber continues to be a safe and reliable thickener. 8

9 at 40 C, at 100 C, Product 46 7 ALTEMP Q NB 50 Article number Benefits Low lubricant costs for initial and relubrication due to long service life of water- and media-resistant product Good wear and corrosion protection help to reduce assembly forces and screw torques and prevent tribo- and fretting corrosion High pressure absorption capacity enables constant clamping forces and consequently ensures properly fixed tools or workpiece in machine tool chucks 9

10 Greases for the lubrication of gears in drilling and milling heads Application / requirement Grease lubrication of gears in drilling and milling heads Grease lubrication of gears in drilling and milling heads Grease lubrication of gears in drilling and milling heads Loaddependent max. circumferential speed in intermittent operation [m/s] Thickener Corrosion protection (EMCOR test) DIN < 4 Synthetic hydrocarbon oil / mineral oil < 8 Polyalkylene glycol < 20 Ester oil / synthetic hydrocarbon oil/ mineral oil Special calcium soap / polyurea Apparent dynamic, Klüber grade 1) Worked penetration DIN ISO 2137 [0.1 mm] at 40 C, 1 EL/L 355 to Lithium soap 1 EL 400 to Barium complex soap 2) 1 M 265 to at 100 C, Grease lubrication of gears in drilling and milling heads Grease lubrication of gears in drilling and milling heads > 20 Synthetic hydrocarbon oil Barium complex soap 2) 1 M 265 to > 20 Synthetic hydrocarbon oil Barium complex soap 2) 1 EL 385 to Grease lubrication of gears in drilling and milling heads > 20 Ester oil / synthetic hydrocarbon oil Polyurea 1 L/M 250 to As the gears of drilling and milling heads can be lubricated with the same grease as the spindle bearing, gear lubrication is an additional lubrication application of these products which may not be explicitly mentioned in the product information leaflet. 1) Klüber grades: EL = extra light lubricating grease; L = light lubricating grease; M = medium lubricating grease; S = heavy lubricating grease; ES = extra heavy lubricating grease 2) Upon thorough toxicological analysis, the European Chemicals Agency assessed the potential environmental risk of barium complex soaps as follows: It found that the barium complex soap used by Klüber does not pose a danger to human health and subsequently is not listed as declarable substance. It does not require any further REACH registration, as ELINCS substances automatically become REACH-registered substances. Therefore, the barium complex soap used by Klüber continues to be a safe and reliable thickener. 10

11 Product Article number Benefits Notes Klübersynth G High protection against corrosion - especially tribocorrosion - long component life Good resistance to water and aging, long-term lubrication Low consistency allows application by means of automatic metering systems Particularly for fluid lubrication Klübersynth GE Longer component life due to good load-carrying capacity and wear protection (FZG > 12) Low consistency allows application by means of automatic metering systems ISOFLEX NBU Longer component life due to good load-carrying capacity Good resistance to water and cooling lubricants Long-term lubrication due to high aging stability Tried and tested for many years Particularly for fluid lubrication or for spiral bevel (palloid) gears ISOFLEX TOPAS NB Longer component life due to good load-carrying capacity and corrosion protection Long-term or for-life lubrication due to good resistance to water and cooling lubricants as well as aging stability ISOFLEX TOPAS NB Longer component life due to good corrosion protection Long-term or for-life lubrication due to good resistance to water and cooling lubricants as well as aging stability Dynamically light grease for high accelerations Particularly for fluid lubrication or for spiral bevel (palloid) gears Klüberspeed BF Longer component life due to good corrosion protection, running-in properties and good grease distribution in the gear Long-term lubrication due to good resistance to water and aging Meets increasing requirements in terms of peripheral speed 11

12 Anticorrosion fluid for gears in drilling and milling heads Application / requirement Conservation and / or corrosion protection of gears in milling heads as well as other metal surfaces Corrosion protection properties of oils DIN ISO 7120, steel 24h/60 C no rust Synthetic hydrocarbon oil / mineral oil Thickener Lithium soap 12

13 Product Article number Benefits Klübersynth BZ Longer component life due to good resistance to water and corrosion protection Compatible with many lubricating greases Increases the corrosion protection properties of lubricating greases 13

14 Greases for the lubrication of drive and guide systems Application/ requirement Initial lubrication or relubrication via grease nipple / grease gun Thickener Linear speed [m/min] Ester oil / synthetic hydrocarbon oil / mineral oil Barium complex soap 2) Worked penetration DIN ISO 2137 [0.1 mm] Apparent dynamic, Klüber grade 1) at 40 C, > to 295 M at 100 C, Initial lubrication or relubrication via grease nipple / grease gun Initial lubrication or relubrication via grease nipple / grease gun Mineral oil Special calcium soap to 295 no data available Synthetic hydrocarbon oil / mineral oil Special calcium soap to 295 L/M Initial lubrication or relubrication via grease nipple / grease gun Mineral oil Special lithium soap < to 295 no data available ) Klüber grades: EL = extra light lubricating grease; L = light lubricating grease; M = medium lubricating grease; S = heavy lubricating grease; ES = extra heavy lubricating grease 2) Upon thorough toxicological analysis, the European Chemicals Agency assessed the potential environmental risk of barium complex soaps as follows: It found that the barium complex soap used by Klüber does not pose a danger to human health and subsequently is not listed as declarable substance. It does not require any further REACH registration, as ELINCS substances automatically become REACH-registered substances. Therefore, the barium complex soap used by Klüber continues to be a safe and reliable thickener. 14

15 Corrosion protection properties (EMCOR test) DIN Product Article number Benefits 1 ISOFLEX NBU Smooth running even under difficult conditions, therefore lower increase of temperature Longer component life due to good wear and corrosion protection Longer service life due to good resistance to water and cooling lubricants Product streamlining because also suitable for spindle bearings, gears in drilling and milling heads no data available Klüberplex BE Very good long-term experience Longer component life due to good wear protection and good media resistance Longer service life due to good sealing effect and good adhesion 1 Klüberplex BEM Longer component life due to very good tribocorrosion protection even when exposed to micromotion Long relubrication intervals due to good wear protection Long service life due to good media resistance 1 MICROLUBE GL Longer component life due to good protection against tribocorrosion Long relubrication intervals due to good wear protection. Especially for high loads or vibrations Higher consistency than MICROLUBE GL 261, for vertical mounting positions 15

16 Greases for the lubrication of drive and guide systems Application/ requirement Initial lubrication or relubrication via central lubrication system / lubricant dispenser Initial lubrication or relubrication via central lubrication system / lubricant dispenser Thickener Linear speed [m/min] Mineral oil Mineral oil Special lithium soap Special lithium soap / silicate Worked penetration DIN ISO 2137 [0.1 mm] Apparent dynamic, Klüber grade 1) at 40 C, < to 340 L/M < to 385 no data available 590 (calculated) at 100 C, 31.5 (calculated) Initial lubrication or relubrication via central lubrication system / lubricant dispenser Synthetic hydrocarbon oil / mineral oil Special lithium soap to 340 L Initial lubrication or relubrication via central lubrication system / lubricant dispenser Synthetic hydrocarbon oil Barium complex soap 2) > to 415 EL ) Klüber grades: EL = extra light lubricating grease; L = light lubricating grease; M = medium lubricating grease; S = heavy lubricating grease; ES = extra heavy lubricating grease 2) Upon thorough toxicological analysis, the European Chemicals Agency assessed the potential environmental risk of barium complex soaps as follows: It found that the barium complex soap used by Klüber does not pose a danger to human health and subsequently is not listed as declarable substance. It does not require any further REACH registration, as ELINCS substances automatically become REACH-registered substances. Therefore, the barium complex soap used by Klüber continues to be a safe and reliable thickener. 16

17 Corrosion protection properties (EMCOR test) DIN Product Article number Benefits 1 MICROLUBE GL Longer component life due to very good protection against tribocorrosion Long relubrication intervals due to good wear protection Especially for high loads or vibrations no data available MICROLUBE GB Longer component life due to excellent protection against corrosion Long relubrication intervals due to very good wear protection (Brugger frictional wear specific surface pressure >50 N/mm 2 ) Especially for high loads or micromotions 1 Klüberplex BEM Longer component life due to good corrosion protection, even when exposed to vibrations Longer availability due to good corrosion protection Longer service life due to good aging resistance 1 ISOFLEX TOPAS NB Smooth running even under difficult conditions, therefore lower increase of temperature Longer component life due to good wear and corrosion protection Longer service life due to good adhesion and resistance to water and cooling lubricants 17

18 Notes 18

19 Publisher and Copyright: Klüber Lubrication München KG Reprints, total or in part, are permitted only prior consultation with Klüber Lubrication München KG and if source is indicated and voucher copy is forwarded. The data in this brochure is based on our general experience and knowledge at the time of printing and is intended to give information of possible applications to a reader with technical experience. It constitutes neither an assurance of product properties nor does it release the user from the obligation of performing preliminary tests with the selected product. We recommend contacting our Technical Consulting Staff to discuss your specific application. If required and possible we will be pleased to provide a sample for testing. Klüber products are continually improved. Therefore, Klüber Lubrication reserves the right to change all the technical data in this brochure at any time without notice. Klüber Lubrication München KG Geisenhausenerstraße München Germany Local first-instance court Munich, Germany Certificate of registration

20 We are where you are: Klüber Lubrication the world market leader in speciality lubricants subsidiaries in over 30 countries more than staff products available worldwide Klüber Lubrication offers expert tribological solutions. Through our worldwide presence, we meet customers needs reliably and on time. We supply tailor-made speciality lubricants to customers from nearly all branches of industry and around the world oils, greases, bonded coatings, pastes and many more. Over 75 years of experience, industry-specific know-how, and exceptional test facilities all help to optimise our solutions. Klüber Lubrication München KG A company of the Freudenberg Group