MADE IN RUSSIA FROM 1996 IT IS AT PETROCHEMICAL MARKET OF RUSSIA

Transcription

1 MADE IN RUSSIA FROM 1996 IT IS AT PETROCHEMICAL MARKET OF RUSSIA

2 Dear colleagues! In 2016 our factory celebrates its 20th anniversary from the day of its foundation. Our enterprise may rightly count itself a veteran of a new economy. Today in Russia and abroad «HYDROGAS» is widely known as a manufacturer of pumps, shutoff and control valves, water treatment systems and other high-technology equipment for energetics, oil and gas processing, chemical and other branches of industry. Successful work of our equipment at many Atomic Power Stations, at Plesetsk Cosmodrome and at oil platform «Prirazlomnaya» in the production of microelectronics in Open Joint-Stock Company «Angstrem» speaks for itself. Our company has achieved great success and steadily dominates in designing and manufacturing of chemical pumps and valves for pumping out of highly hazardous and aggressive substances. During the last 5-7 years the enterprise significantly increased manufacture and broadened pump range for the oil-extracting and oilprocessing industries for a short period of time. During the early 2000s the company began to work actively in the field of import substitution. Hundreds of projects were implemented in this direction during this time. The enterprise responds quickly and efficiently to the market change, meeting customers needs in modern high-technology equipment due to the presence of the closed production cycle at the enterprise, provided with the most advanced technological equipment; due to the presence of three specialized construction departments, a preproduction center and a research experimental center in the structure. Peculiarity and pride of the enterprise is the ability to create quickly a unique product taking into consideration analysis of the requirements and operating conditions using most advanced, including patented technical solutions. Our equipment is completely manufactured at the enterprise using the minimum amount of import component parts. One of the last inventions in stages of the factory in the sphere of import substitution is modern pumping equipment that is manufactured according to the standards API610 \ ISO 13709, that is used at the largest enterprises: «Tatneft» «Rosneft», «Gazprom neft» and others. During the recent years the factory played a leading role in the sphere of designing and manufacturing of industrial water treatment systems with the use of baromembrane technologies. It is enough to give the following example: the largest industrial building site of the country, project Open Joint-Stock Company «Novatek «Yamal LNG» will use water, received at our mini-factory. Today «Hydrogas» is investing its money in designing of new membrane technologies. Rich experience gained during the years of work connected with import equipment substitution allows us even today, when many factories only start this work, to offer the product which is as good as the best world analogues and which corresponds with the highest standards of reliability, efficiency and environmental disposal. Work in a team, creative approach to offbeat task solution, high professionalism and developed corporate spirit are the factors that are necessary for efficient and successful company s work. Such an approach has been allowing our company to be a leader in quality, prices and project implementation already for 20 years. Summarizing everything said above a new anniversary product catalogue is offered for your familiarization. Here you will find everything what we have designed and what we manufacture now. You will find all the recent inventions and the main enterprise competences. The most important factor for us is a constant dialogue, search of a better way of work organization and technical solutions with design engineers, users and distributers of our product. Marketing service, repair and operational center, test center of the enterprise are always glad to help you in everything you need: from creating of a new or upgraded item to installation, engineering support, maintenance service and on-line repair of the manufactured equipment. In conclusion, I want to assure all of you that the factory team will do their best to justify your confidence. Director General of «HYDROGAS», JSC Markov D.V.

3 СОДЕРЖАНИЕ TABLE OF CONTENTS...4 Chemical shutoff and control valves...40 Industrial water treatment equipment...51 Non-standard equipment...52 ACS (Automatic Control Systems) of technical processes...53 Contact information...54 INSTRUMENTATION SYMBOLS OIL-EXTRACTING INDUSTRY NUCLEAR INDUSTRY OIL-PROCESSING INDUSTRY CHEMICAL INDUSTRY MECHANICAL ENGINEERING PHARMACEUTICAL INDUSTRY LIGHT INDUSTRY MILITARY-INDUSTRIAL COMPLEX FOOD-MANUFACTURING INDUSTRY EXTRACTION OF MINERALS PULP-AND-PAPER INDUSTRY POWER INDUSTRY NANOTECHNOLOGIES METALLURGY HOUSING AND PUBLIC UTILITIES CONSTRUCTION MATERIALS INDUSTRY FURNITURE INDUSTRY

4 PUMPS DESIGNED UNDER API REQUIREMENTS HYDROGAS Company has been manufacturing a line of oil pumps designed IN ACCORDANCE WITH API requirements since Production of chemical pumps has been one of the manufacturing priorities. The needs of oil and petrochemical companies for state-of-the-art pumping equipment that would meet the highest requirements of domestic and international standards (API 610\ISO13709\GOST ) have shaped a new priority: development and manufacture of centrifugal pumps designed under the requirements of the API/ISO standards for the technological processes used in oil, petrochemical and gas industries. The main function of these pumps is to ensure operational safety which defines the development and manufacturing characteristics. The major tasks solved by these pumps are: - Safety of oil-refining processes; - Reliability of pumps; - Compatibility of pumps designed by different manufacturers (body materials, structural features, etc); - Standardization of pump units (end face mechanical seal chambers, etc); - Simplification of development and design of pumps and systems. NA 25/100 Motor Pump Flow 25 m 3 per hour; Head 100 meters; Material of Construction: Stainless Steel Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm NA 1,5/70 1,5 70 two-stage 2950 NA 3/ two-stage 2950 NA 6,3/32 6, NA 6,3/50 6, NA 6,3/80 6,3 80 two-stage 2950 NA 6,3/100 6,3 100 two-stage NA 12,5/32 12, NA 12,5/50 12, NA 12,5/80 12,5 80 two-stage NA 25/ NA 25/ NA 25/ two-stage NA 25/ two-stage NA 50/ NA 50/ NA 50/ NA 50/ two-stage NA 70/ NA 100/ NA 100/ NA 100/ NA 100/ NA 50/ two-stage NA 50/ three-stage 2950 NA 50/ four-stage 2950 NA 50/ five-stage 2950 NA 50/ six-stage 2950 NA 50/ seven-stg

5 PUMPS DESIGNED UNDER API REQUIREMENTS NA 25/100 Motor Pump Flow 25 m 3 per hour; Head 100 meters; Material of Construction: Stainless Steel NA 35/250 Motor Pump Flow 35 m 3 per hour; Head 250 meters; Material of Construction: Carbon Steel Selected properties of pumps designed under API 610\ISO13709\GOST include: - pump barrel withstands pressure over 4 MPa. Wall thickness of the barrel is designed to ensure allowable corrosion wear up to 3 mm over the pump s service life; - bearing system service life over hours of continuous operation; - materials used in the pumps conform to grades as defined by the standards; - mechanical seals and seal flush systems under API 610\ISO13709\GOST standards; - use of spark-proof labyrinth seals; - pump shafts and motor are connected by a steel diaphragm coupling with a spacer to ensure the possibility of replacing the sealing without disconnecting the pump from the piping systems; - pump frame is fitted with a pan to collect leakage liquid. All leakages are localized within the span of the baseplate; - minimum vibration level root mean square value of speed 3 mm/s or less; - rotor dynamic balancing balance grade G2.5 GOST/ISO

6 NVD SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - recommended for updating items associated with pumps NV, NV-E, 12 NA9x4, etc; - principal application is handling impure water and petroleum products (and mixtures thereof) with viscosity up to 100 cst from underground drainage vessels; - volume content of solid inclusions in handled media up to 3%, size up to 10 mm; - working temperature: 60 C to +80 C: - immersion depth up to 9 m; - no need for maintenance and control, including additional protective automation; - stationed outdoors without sheds (climatic version CT1); - fitted with explosion-proof motor; - immersible part and liquid end materials 35ХМЛ (C 0.35% max, Cr, Mo) and 09Г2С (C 0.9%, Mn up to 2%, Si); - two end face mechanical seals with an intermediate chamber filled with barrier fluid; - control device detecting barrier fluid leakage from the chamber between the mechanical seals; - leak-proof dry column with ball-bearing supports filled with lubrication; - manufactured in accordance with TDFA TU specifications; - compliant to the Customs Union Technical Regulations TR TS 004, 010, 012; Type ISO Marking Flow, m 3 /h Head, m NVD 50/ NVD 50/ Innovative solutions and original design of the NVD semi-submersible pump are protected by the RF Patent. included in the JSC TRANSNEFT Technical Specifications and Infrastructure Upgrade Project. 6

7 NVD SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS immersible PARTS AND LIQUID END materials: 35ХМЛ steel (C 0.35% max, Cr, Mo); 09Г2С steel (C 0.9%, Mn up to 2%, Si). Counterialnge Minimum level of liquid at start-up Overall and coupling dimensions of the baseplate according to GOST DN 600 1,000 mm, standard PN 0.6 MPa, custom versions PN up to 1.6 MPA, sealing surfaces versions

8 VND SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS Q H CHARACTERISTICS DESIGN FEATURES AND SCOPE OF APPLICATION: - recommended for updating the items associated with the pumps MOU, N1V, NV, NV-E, NVN, NVM, NCSG, 12NA9x4, etc; - principal application is handling impure water and petroleum products (and mixtures thereof) with viscosity up to 100 cst from underground drainage vessels; - volume content of solid inclusions in handled media up to 3%, size up to 10 mm; - working temperature: 60 C to +150 C: - immersion depth 1 to 11 m; - require minimum maintenance and control, including additional protective automation; - stationed outdoors without sheds (climatic version CT1); - two end face mechanical seals with an intermediate chamber filled with barrier fluid; - control device detecting barrier fluid leakage; - leak-proof dry column with ball-bearing supports filled with lubrication; - manufactured in accordance with TDFA TU specifications; - compliant to the Customs Union Technical Regulations TR TS 004, 010, 012; - optional delivery package includes a pump box; - optional delivery package includes an SBTU vessel for mechanical seal. Head, m Flow, m 3 /h included in the JSC TRANSNEFT Technical Specifications and Infrastructure Upgrade Project. 8

9 VND SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS immersed parts and liquid endmaterials: - 35ХМЛ steel (C 0.35% max, Cr, Mo); - 12X18H10T steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 10X17H13M2T steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%); - 09Г2С steel (C 0.9%, Mn up to 2%, Si); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti). Overall and coupling dimensions of the baseplate according to GOST DN 600 1,000 mm, standard PN 0.6 MPa, custom versions PN up to 1.6 MPA, sealing surfaces versions 1-5. Low-Head VND-type Pumps are custom-made to fit the Customer s requirements in terms of flow/head within the following ranges: - flow 3 to 200 m 3 /h; - head 8 to 120 meters. Low-Head Pumps Type Flow, m 3 /h Head, m VND 3/ VND 3/ VND 3/ VND 3,6/40 3,6 40 VND 6,3/12,5 6,3 12,5 VND 6,3/25 6,3 25 VND 6,3/32 6,3 32 VND 6,3/40 6,3 40 VND 6,3/50 6,3 50 VND 6,3/60 6,3 60 VND 6,3/80 6,3 80 VND 6,3/100 6,3 100 VND 8/ VND 8/ VND 8/ VND 12,5/12,5 12,5 12,5 VND 12,5/40 12,5 40 VND 12,5/50 12,5 50 VND 12,5/60 12,5 60 VND 12,5/80 12,5 80 VND 12,5/100 12,5 100 VND 15/ VND 20/ VND 25/12, ,5 VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 30/ VND 35/ VND 35/ VND 50/12, ,5 VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 80/ VND 90/ VND 100/12, ,5 VND 100/ VND 100/ VND 150/ VND 150/ VND 200/ VND 200/

10 VND SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS (HIGH-HEAD PUMPS) High-head multi-stage pumps of the VND50/ series are a new generation of semi-submersible centrifugal pumps for oil transportation and petroleum industry. The structural design of the pump rotor shaft is a between bearing system on roller bearings isolated from the handled medium by a system of double end face mechanical seals of the Tandem design. The condition of the barrier fluid can be visually controlled. These pumps can provide maximum operation periods while handling heavily contaminated petroleum products without the need to clean the filters. High-Head Pumps Type Flow, m 3 /h Head, m VND 12,5/150 12,5 150 VND 12,5/200 12,5 200 VND 12,5/250 12,5 250 VND 12,5/300 12,5 300 VND 12,5/320 12,5 320 VND 12,5/350 12,5 350 VND 12,5/400 12,5 400 VND 12,5/450 12,5 450 VND 12,5/500 12,5 500 VND 12,5/550 12,5 550 VND 12,5/600 12,5 600 VND 12,5/640 12,5 640 VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 25/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/ VND 50/

11 VND SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS (HIGH-HEAD PUMPS) DESIGN FEATURES AND SCOPE OF APPLICATION: Type VS4 VND motor pump (with a wet column for pumping liquids up to 200 C and more) meets the API 610 requirements. - suspension shaft structures on roller bearings with a coolant inlet and flushing with the pumping fluid; - upper shaft is hinged to the motor shaft by means of a diaphragm coupling; - mechanical seal used: CAPI A1 DUAL; - end face mechanical seal unit located on the pump baseplate; - mechanical seal piping is designed without stub junctions. immersed and flow parts materials: - 35ХМЛ steel (C 0.35% max, Cr, Mo); - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%); - 09Г2С steel (C 0.9%, Mn up to 2%, Si); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti). VND50/50A, fully compliant to the API 610 type VS4 (with a wet column for pumping liquids up to 200 C and more) requirements, is a development of the basic VND type pump design and differs from the previously manufactured VND series: - suspension shaft bearings on roller bearings with a coolant inlet and flushing with the pumping fluid; - suction and outlet joints have the same diameter (DN 80); - upper and lower shafts are connected by means of key joints with the lens-shaped Woodruff key excluding intermediate nonmetallic parts such as ring gears; - upper shaft is hinged to the motor shaft by means of the RADEX (KTR) diaphragm coupling; - mechanical seal used: CAPI A1 DUAL compliant to API610 and API682 requirements; - end face mechanical seal unit located on the pump s baseplate; - mechanical seal piping is designed without stub junctions and makes use of flanges; - AES15 vessel is used; - using counterfalnge of the pressure line for 4.0 MPa (PN40). The pump is designed to handle clean liquids. If necessary, it can be fitted with a filter for pumping contaminated media. 11

12 AH SERIES METAL MOTOR PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - liquid end of the pump is made of stainless steels and alloys; - to be used in hazardous facilities, handling explosive, combustible, chemically active and toxic media and petroleum products; - volume content of solid non-abrasive inclusions in the working fluid up to 1.5%, size up to 1 mm; - working fluid density up to 1,850 kg/m 3 ; - operational temperature 40 C to +250 C; - high anti-cavitation properties, including pre-started axial stage (inducer); - manufactured in accordance with TDFA TU; - compliant to the Customs Union Technical Regulations TR TS 004, 010, 012; - certificates for design and manufacturing nuclear power plant equipment (nuclear power plants). liquid end materials: - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - ХН65МВ alloy (Cr, Ni 65%, Mo, W); - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%). Single mechanical seal with an auxiliary cartridge seal Sealing Options: Tandem type mechanical seal Q-H CHARACTERISTICS: Double mechanical seal with neutral medium washing Double mechanical seal with neutral medium washing Head, m Hydrodynamic seal with a centrifugal device* Flow, m 3 /h 12

13 AH SERIES METAL MOTOR PUMPS Frame Размеры Dimensions рамы acc. по ISO to ISO (E) (E) Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm Weight, D 1 D 2 d 1 d 2 n 1 n 2 a h 1 h 2 L mах L 1 B max H max kg, up to AH 1,5/50 1,5 50 two-stage AH 1,5/70 1,5 70 two-stage AH 3/ AH 3/ two-stage AH 6,3/32 6, AH 6,3/12,5 6,3 12, AH 6,3/50 6, AH 6,3/80 6,3 80 two-stage AH 6,3/100 6,3 100 two-stage AH 12,5/12,5 12,5 12, AH 12,5/32 12, AH 12,5/50 12, AH 12,5/80 12,5 80 two-stage AH 25/12, , AH 25/ AH 25/ AH 25/ two-stage AH 25/ two-stage AH 50/12, , AH 50/ AH 50/ AH 50/ AH 50/ two-stage AH 100/12, , AH 100/ AH 100/ AH 100/ AH 200/ AH 200/ AH 400/ AH 400/ Pumps of this series have the widest range of shaft seals: double gland seal (with a flushing option), hydrodynamic, single mechanical, including cartridge type seal, double mechanical seal, including cartridge type. The choice of the seal type is prescribed by GOST General Safety Requirements (analog to EN809:1998) and Federal Norms and Regulations. The pump unit package can optionally include a diaphragm coupling with spacer. The AH series pumps provide reliable operation and handling of aggressive media with a higher content of foreign impurities. Can be manufactured with an open-type impeller. * This type of seal remains efficient during start-up and dry run. Hydrodynamic seal requires no maintenance for the entire period of service life of the pump, it was developed by and protected by the Federal Patent No

14 AH SERIES LINED MOTOR PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - handling chemically active liquids (acids, alkali, organic solvents) and toxic liquids; - working fluid density up to kg/m 3 ; - optional features include the choice of any type of shaft seal, start protection unit, explosion-proof motor; - high anti-cavitation properties; - exceptional chemical resistance of the liquid end parts is achieved by using leading-edge plastopolymeric materials and a special lining technology, lining thickness 4 6 mm (up to 8 mm); - volume content of solid inclusions in the working fluid up to 0.5%, size up to 1 mm; - operational temperature 40 C to +100 C; - to be used in hazardous facilities, handling explosion/ fire hazardous, chemically active and toxic media and petroleum products; - manufactured in accordance with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012. LINING materials: - Armlen PPGF; - PVDF Solef; - Teflon PVA. Single mechanical seal with an auxiliary cartridge type seal Sealing Options: Double mechanical seal with neutral medium washing Q-H CHARACTERISTICS: Double mechanical seal with neutral medium washing Hydrodynamic seal with a centrifugal device* Head, m Flow, m 3 /h 14

15 AH SERIES LINED MOTOR PUMPS Frame Dimensions acc. to ISO (E) Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm Weight, D 1 D 2 d 1 d 2 d 3 n a b h 1 h 2 L max L 1max B max H max kg, up to AH 6,3/12,5 6,3 12, М AH12,5/12,5 12,5 12, М AH 12,5/32 12, М AH 12,5/50 12, М AH 12,5/80 12,5 80 двухступ AH 25/12, , М AH 25/ М AH 25/ М AH 50/12, , М AH 50/ М AH 50/ М AH 100/ М AH 100/ М AH 200/ М AH 200/ М Lined AH pumps fit severe operating conditions of metallurgic, petroleum, petrochemical and power engineering facilities. Designed with any type of shaft sealing: - double gland seal (with a flushing option); - hydrodynamic with a centrifugal device; - single mechanical seal; - double mechanical seal. The choice of the seal type is prescribed by GOST General Safety Requirements (analog to EN809:1998) and Federal Norms and Regulations. Lower price as compared to similar pumps designed with stainless steel and alloy liquid end without compromising the performance. * This type of seal remains efficient during start-up and dry run. Hydrodynamic seal requires no maintenance for the entire period of service life of the pump, was developed by and protected by the Federal Patent No

16 AHM SERIES METAL UNIT CONSTRUCTION PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - used in hazardous facilities to handle combustible, aggressive, toxic media and oil products; - liquid end made of stainless steels and alloys; - volume content of non-abrasive solids (up to 1 mm) in the pumped medium up to 1.5%; - density of pumped media up to kg/m 3 ; - working temperature from - 40 to C; - excellent anti-cavitaion properties; - small size and light weight; - heating (cooling) jacket available on demand; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012. Head, m Q-H CHARACTERISTICS: TYPES OF SEALS: - double gland seal; - single mechanical seal; - double mechanical seal. Flow, m 3 /h 16

17 AHM SERIES METAL UNIT CONSTRUCTION PUMPS liquid end materials: - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - ХН65МВ alloy (Cr, Ni 65%, Mo, W); - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%). Chemical pumps of this type combine reliability with compact dimensions, thus reducing material intensity and weight. Extended service life without the need for repairs. All rotating parts of the pump are subject to balancing which improves the noise and vibration characteristics. Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm D Weight, D 1 2 d 1 d 2 n 1 n 2 a h 1 h 2 L max L 1max B max H max kg, up to АHM 1,5/32 1, АHM 3/ АHM 3/ АHM 6,3/12,5 6,3 12, АHM 6,3/32 6, АHM 6,3/42 6, АHM 6,3/50 6, АHM12,5/12,5 12,5 12, АHM 12,5/32 12, АHM 25/12, , АHM 25/ АHM 25/ АHM 50/12, , АHM 50/ АHM 100/

18 AHI SERIES VERTICAL SEMI-SUBMERSIBLE MOTOR PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION:: - principal application is to pump acids, alkali and contaminated liquids from tanks and pits; - volume content of solids (up to 2 mm) in the pumped medium up to 1.5%; - working temperature from - 40 to + 90 C; - immersion depth from 0.8 to 1.3 m (not including optional installation of a suction nozzle with a check valve); - require no maintenance or control, including additional protection controllers; - bearings removed from the area of contact with the pumped media and equipped with additional protection from exposure to their vapors; - base plate shielded with stainless steel to prevent corrosion caused by exposure to the pumped medium; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010; - certificates for design and manufacturing nuclear power plant equipment. LIQUID END MATERIALS: - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - 12X18H10T steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 10X17H13M2T steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%); - 09Г2С steel (C 0.9%, Mn up to 2%, Si); - 35ХМЛ steel (C 0.35% max, Cr, Mo); 18

19 AHI SERIES VERTICAL SEMI-SUBMERSIBLE MOTOR PUMPS Q-H CHARACTERISTICS: Head, m Flow, m 3 /h A suction nozzle (of a specified length) with a filter can be fitted on customer s demand. Available with a check valve, which is highly advisable when the residual level of the pumped medium is below the impeller. Modern equipment is used to balance the rotor. A solid shaft gives rigidity to the cantilever structure, which, together with strengthened bearings, guarantees a long service life of the pumps. Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm D 1 D 2 L max L 1 L 2 L 3 B B 1 n Weight*, kg, up to AHI 3/ AHI 6,3/12,5 6,3 12, AHI 6,3/32 6, AHI 12,5/12,5 12,5 12, AHI 12,5/32 12, AHI 12,5/50 12, AHI 25/12, , AHI 25/ AHI 25/ AHI 50/12, , AHI 50/ AHI 50/ AHI 100/ AHI 100/ * pump weight given for immersion depth L 2 = 1 meter. 19

20 GH SERIES HERMETIC METAL MOTOR PUMPS (HORIZONTAL DESIGN) DESIGN FEATURES AND SCOPE OF APPLICATION: - leakage elimination, working chamber separated from environment by a stationary shield made of stainless steels, alloys and technical ceramics; - recommended to replace pumps with shaft mechanical seals with complex piping, to be used with combustible, explosive and toxic media; - torque transfer via SmCo and NdFeB permanent magnets; - minimum maintenance required during the entire service life, does not require barrier fluid; - liquid end made of stainless steels and alloys; - volume content of non-abrasive solids (up to 0.2 mm) in the pumped medium up to 0.5%; - used to handle aggressive and toxic liquids, and oil products; - working temperature from 40 to +250 С; - excellent anti-cavitaion properties, optional designs include pre-started axial stage (inducer); - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012; - certificates for design and manufacturing nuclear power plant equipment. Innovative solutions and original design of the GH hermetic pumps are protected by RF Patent No Q-H CHARACTERISTICS: Head, m Flow, m 3 /h 20

21 GH SERIES HERMETIC METAL MOTOR PUMPS (HORIZONTAL DESIGN) liquid end materials: - ХН65МВ alloy (Cr, Ni 65%, Mo, W); - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%); - 15X18H12С4ТЮ type steel (C 0.15%, Cr 18%, Ni 12%, Si 4%, Ti, Al). MAGNETIC COUPLING Frame Dimensions acc. to ISO (E) Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm D 1 / D 2 d 1 / d 2 n 1 / n 2 a h 1 /h 2 f L max L 1max B max H max Motor max GH 6,3/12,5 6,3 12, / / 100 4/ / L4 180 GH 12,5/12,5 12,5 12, / / 110 4/ / S4 200 GH 12,5/50 12, / / 100 4/ / S2 300 GH 12,5/100 12,5 100 двухступ / / 100 4/ / M2 340 GH 25/12, , / / 125 4/ / L4 200 GH 25/ / / 125 4/ / M2 250 GH 25/ / / 110 4/ / M2 330 GH 25/ двухступ / / 110 4/ / M2 300 GH 50/12, , / / 145 8/ / M4 240 GH 50/ / / 145 8/ / M2 310 GH 50/ / / 125 8/ / M2 330 GH 50/ / / 125 8/ / M2 400 GH 70/ / / 125 8/ / M2 400 GH 100/12, , / / 180 8/ / M4 400 GH 100/ / / 160 8/ / M2 450 GH 100/ / / 145 8/ / M2 560 GH 100/ / / 145 8/ / S GH 200/ / / 180 8/ / S2 540 GH 200/ / / 180 8/ / M2 560 GH 400/ / / 240 8/ / M GH 400/ / / 240 8/ / M GH 400/ / / 240 8/ / M Weight, kg, up to 21

22 GH SERIES HERMETIC METAL MOTOR PUMPS (VERTICAL DESIGN) Innovative solutions and original design of the GH hermetic pumps are protected by RF Patent No Q-H CHARACTERISTICS: DESIGN FEATURES AND SCOPE OF APPLICATION: - total leakage elimination, working chamber separated from environment by a stationary shield made of stainless steels, alloys and technical ceramics; - recommended to replace pumps with shaft mechanical seals with complex piping, to be used with combustible, explosive and toxic media; - torque transfer via SmCo and NdFeB permanent magnets; - minimum maintenance required during the entire service life, does not require barrier fluid; - liquid end made of stainless steels and alloys; - volume content of non-abrasive solids (up to 0.2 mm) in the pumped medium up to 0.5%; - used to handle aggressive and toxic liquids, oil products; - working temperature from 40 to +250 С; - excellent anti-cavitaion properties, optional designs include pre-started axial stage (inducer); - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012; - certificates for design and manufacturing nuclear power plant equipment. liquid end materials: - ХН65МВ alloy (Cr, Ni 65%, Mo, W); - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%); - 15X18H12С4ТЮ type steel (C 0.15%, Cr 18%, Ni 12%, Si 4%, Ti, Al). Head, m 22 Flow, m 3 /h

23 GH SERIES HERMETIC METAL MOTOR PUMPS (VERTICAL DESIGN) Option 1 Option 2 Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm D 1 / D 2 d 1 / d 2 n 1 / n 2 В Motor max Weight, kg, up to GH 6,3/12,5 6,3 12, / / 100 4/ L4 180 GH 12,5/12,5 12,5 12, / / 110 4/ S4 200 GH 12,5/50 12, / / 100 4/ S2 300 GH 12,5/100 12,5 100 two-stage / / 100 4/ M2 340 GH 25/12, , / / 125 4/ L4 200 GH 25/ / / 125 4/ M2 250 GH 25/ / / 110 4/ M2 330 GH 25/ two-stage / / 110 4/ M2 300 GH 50/12, , / / 145 8/ M4 240 GH 50/ / / 145 8/ M2 310 GH 50/ / / 125 8/ M2 330 GH 50/ / / 125 8/ M2 400 GH 70/ / / 125 8/ M2 400 GH 100/12, , / / 180 8/ M4 400 GH 100/ / / 160 8/ M2 450 GH 100/ / / 145 8/ M2 560 GH 100/ / / 145 8/ S GH 200/ / / 180 8/ S2 540 GH 200/ / / 180 8/ M

24 GH SERIES LINED HERMETIC MOTOR PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - exceptional chemical resistance of the liquid end parts is achieved by using leading-edge plastopolymeric materials and a special lining technology, lining thickness 4 6 mm (up to 8 mm); - total leakage elimination, working chamber separated from environment by a stationary shield made of stainless steels, alloys and technical ceramics; - torque transfer via a system of SmCo and NdFeB permanent magnets; - handling chemically active liquids (acids, alkali, organic solvents) and toxic liquids; - volume content of non-abrasive solids (up to 0.2 mm) in the pumped medium up to 0.5%; - working temperature from 40 to +130 С; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012. LINING materials: - Armlen PPGF; - PVDF Solef; - Teflon PVA. Innovative solutions and original design of the GH hermetic pumps are protected by RF Patent No Frame Dimensions acc. to ISO (E) Lined hermetic motor pumps manufactured by are one of the best examples of Russian pump equipment engineering. The range of chemical resistance is determined by the wide variety of the polymeric coatings for the liquid end. No need for additional maintenance, adjustments or operation control, as well as high efficiency, significantly reduce the costs of the units service life. Suitable to replace high-cost imported equipment for handling highly hazardous media. 24

25 GH SERIES LINED HERMETIC MOTOR PUMPS Q-H CHARACTERISTICS: Head, m Flow, m 3 /h Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm d D 1 D 2 d 1 d 3, h 1, Motor 2 a b f L d 4 h max L 1max B max H max 2 max Weight, kg, up to GH 6,3/12,5 6,3 12, М L4 150 GH12,5/12,5 12,5 12, М L4 170 GH 12,5/32 12, М M2 175 GH 12,5/50 12, М M2 175 GH 25/12, , М L4 195 GH 25/ М S2 340 GH 25/ М M2 360 GH 50/12, , М M4 250 GH 50/ М M2 340 GH 50/ М S2 390 GH 100/ М M2 410 GH 100/ М M

26 GHM SERIES HERMETIC METAL UNIT CONSTRUCTION PUMPS Q-H CHARACTERISTICS: DESIGN FEATURES AND SCOPE OF APPLICATION: - total leakage elimination, working chamber separated from environment by a stationary shield made of stainless steels, alloys and technical ceramics; - small construction sizes; - torque transfer via a system of SmCo and NdFeB permanent magnets; - liquid end made of stainless steels and alloys; - used to handle aggressive and toxic liquids, and oil products; - volume content of non-abrasive solids (up to 0.2 mm) in the pumped medium up to 0.5%; - working temperature from 40 to +400 С; - to be used in hazardous facilities to handle toxic, combustible and explosive media, including those at high temperatures; - minimum maintenance required during the entire service life, does not require barrier fluid supply piping; - excellent anti-cavitaion properties, optional designs include pre-started axial stage (inducer); - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012; - certificates for design and manufacturing nuclear power plant equipment. liquid end materials: - ХН65МВ alloy (Cr, Ni 65%, Mo, W); - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%); - 15X18H12С4ТЮ type steel (C 0.15%, Cr 18%, Ni 12%, Si 4%, Ti, Al). Innovative solutions and original design of the GHM hermetic pumps are protected by RF Patent No Head, m CERAMIC SHIELD Flow, m 3 /h 26

27 GHM SERIES HERMETIC METAL UNIT CONSTRUCTION PUMPS Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm D 1 /D 2 d 1 /d 2 n 1 /n 2 a h 1 /h 2 f L max L 1max B max H max Motor max GHM 1,5/8 1, /20 100/75 4/ / В4 80 GHM 1,5/32 1, /20 100/75 4/ / S2 100 GHM 1,5/70 1,5 70 two-stage /20 100/85 4/ / L2 170 GHM 3/ /20 100/75 4/ / S2 120 GHM 3/ /20 100/75 4/ / L2 120 GHM 3/ two-stage /20 100/75 4/ / L2 180 GHM 6,3/12,5 6,3 12, /32 125/100 4/ / L4 130 GHM 6,3/32 6, /25 110/85 4/ / S2 130 GHM 6,3/42 6, /25 110/85 4/ / M4 140 GHM 6,3/50 6, /25 110/85 4/ / M2 145 GHM 6,3/80 6,3 80 two-stage /25 110/85 4/ / S2 220 GHM 6,3/100 6,3 100 two-stage /25 110/85 4/ / M2 220 GHM12,5/12,5 12,5 12, /40 145/110 4/ / S4 130 GHM 12,5/32 12, /32 125/100 4/ / L2 130 GHM 12,5/50 12, /32 125/100 4/ / S2 220 GHM 12,5/100 12,5 100 two-stage /32 125/100 4/ / M2 260 GHM 25/12, , /50 160/125 4/ / L4 150 GHM 25/ /50 145/125 4/ / M2 220 GHM 25/ /40 145/110 4/ / M2 280 GHM 25/ two-stage /40 145/110 4/ / M2 270 GHM 50/12, , /65 180/145 8/ / M4 200 GHM 50/ /65 160/145 8/ / M2 270 GHM 50/ /50 160/125 8/ / M2 270 GHM 50/ /50 160/125 8/ / M2 280 GHM 100/ /80 180/160 8/ / M2 270 Weight, kg, up to The pumps in this series have earned a reputation of compact, no-maintenance units. Reliable design, low noise and vibration levels make them one of the most popular choice for petrochemical pumps. These pumps have the widest range of types and sizes, multiplied by modifications* inherent to petrochemical processes. The original thermobarriers design prevents liquid-cooling of the pump and its systems when handling high-temperature media. * see Pump Equipment Modifications section. 27

28 GHM SERIES HERMETIC LINED UNIT CONSTRUCTION PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - small size and light weight; - chemical resistance of the liquid end parts is achieved by using leading-edge plastopolymeric materials and a special lining technology, lining thickness 4 6 mm (up to 8 mm); - total leakage elimination, working chamber separated from environment by a stationary shield made of stainless steels, alloys and technical ceramics; - torque transfer via SmCo and NdFeB permanent magnets; - handling chemically active liquids (acids, alkali, organic solvents) and toxic liquids; - volume content of non-abrasive solids (up to 0.2 mm) in the pumped medium up to 0.5%; - working temperature from 40 to +130 С; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012. Innovative solutions and original design of the GH hermetic pumps are protected by RF Patent No

29 GHM SERIES HERMETIC LINED UNIT CONSTRUCTION PUMPS Q-H CHARACTERISTICS: LINING materials: - Armlen PPGF; - PVDF Solef; - Teflon PVA. Head, m Flow, m 3 /h The advantage of these pumps is their high reliability while handling aggressive and toxic media, and the small size and light weight. They are characterized by easy maintenance and high reparability. All lined pumps manufactured by are equipped with the BPZ start protection units (BPZ) designed by the Company to start and stop the pump and help to avoid dry run and overload. Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm d D 1 D 2 d 1 d 3, h 1, Motor 2 a b d 4 h 1 f L mах L 1max B max H max 2 max GHM 6,3/12,5 6,3 12, M L4 100 GHM 6,3/32 6, M M2 135 GHM 6,3/50 6, M M2 135 GHM12,5/12,5 12,5 12, M L4 115 GHM 12,5/32 12, M M2 135 GHM 12,5/50 12, M M2 185 GHM 25/12, , M L4 170 GHM 25/ M S2 215 GHM 25/ M M2 300 GHM 50/12, , M M4 250 GHM 50/ M M2 315 GHM 50/ M M2 315 GHM 100/ M M2 325 Weight, kg, up to 29

30 GHI SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - total leakage elimination, working chamber separated from environment by a stationary shield made of metal or ceramics; - submersion depth 0.8 to 9 m; - liquid end made of stainless steels and alloys; - to be used in hazardous facilities to handle toxic, combustible and explosive media, petrochemical products and liquefied gases, including those at high temperatures; - volume content of non-abrasive solids (up to 0.2 mm) in the pumped medium up to 0.5%; - density of pumped media up to 1,850 kg/m3; - working temperature from 40 to +150 С; - equipped with built-in filter or cyclone separator to clean the pumped liquid (containing up to 3% solid particles up to 2 mm large) and deliver it to the roller bearings; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012; - certificates for design and manufacturing nuclear power plant equipment. liquid end materials: - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%); Overall and coupling dimensions of the base plate according to GOST DN 600 1,000 mm, standard PN 0.6 MPa, custom versions PN up to 1.6 MPA, sealing surfaces versions 1-5. L= м 30

31 GHI SERIES SEMI-SUBMERSIBLE VERTICAL MOTOR PUMPS Q-H CHARACTERISTICS: Head, m Flow, m 3 /h GHI Series semi-submersible pumps designed to fully eliminate leakages from the working chamber have been widely used to handle highly hazardous substances, such as hydrogen fluoride. For extra safety and the possibility to control leakages and mitigate emergency consequences, GHI pumps can be manufactured with a double encapsulation system including pressurizing the suspension cavity with an inert gas. Type of Pump Flow, m 3 /h Head, m ISO Marking Motor Speed, rpm D 1 D 2 l max GHI 3/12,5 3 12, GHI 3/ GHI 6,3/32 6, GHI 6,3/50 6, GHI 6,3/80 6,3 80 two-stage GHI 12,5/32 12, GHI 12,5/50 12, GHI 12,5/100 12,5 100 two-stage GHI 25/ GHI 25/ GHI 25/ two-stage GHI 50/ GHI 50/ GHI 50/ GHI 100/ GHI 100/

32 GHD SERIES CHEMICAL HERMETIC DISK PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - handling high-viscous (up to 10,000 cst) chemically active and toxic liquids, petroleum products with a high content of abrasive and fibrous inclusions in hazardous facilities; - excellent leakage elimination of the working chamber ensured by a system of mechanical seals covered by a stationary heavy-duty engineering ceramics shield; - torque transfer via a system of SmCo and NdFeB permanent magnets; - liquid end made of stainless steels and alloys; - volume content of solids, abrasives and fibers (up to 2 mm) in the pumped medium up to 15%; - working temperature from -40 C to +150 C; - comply with TDFA TU; - the only hermetic disk pumps produced in Russia; - comply with the Customs Union Technical Regulations TR TS 004, 010. Innovative solutions and original design of the AHS selfpriming pumps are protected by RF Patent No Type of Pump Flow, m 3 /h Head, m Shaft speed, RPM liquid end materials: - ХН65МВ alloy (Cr, Ni 65%, Mo, W); - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%). D 1 D 2 d 1 d 2 n 1 n 2 a С h 1 h 2 f L max L 1max B max H max э/дв, max Weight, kg, up to GHD 0,5/25 0, L2 150 GHD 0,5/32 0, L2 150 GHD 6,3/25 6, L

33 SLURRY PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - barrel parts and liquid end units of the AHV pumps are made of ultra-high molecular weight polyethylene; - acceptable concentration of abrasive inclusions (up to 10 mm) in the pumped media is 10%; - density of pumped media up to 1,850 kg/m 3 ; - working temperature from - 40 to +80 C; - shell parts and liquid end blocks of the AHV pumps are made of 35ХМЛ steel (C 0.35% max, Cr, Mo) and 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - suitable for hazardous facilities, handling chemically active slurry-rich substances. Today the AHV slurry pumps are used to pump: - heavily contaminated solutions and water; - chemical products with high suspension content: slurry, emulsions, etc. - mixtures in pulp and paper and tobacco industries, etc. HANDLING CHEMICALLY ACTIVE SLURRY-RICH MEDIA Today is one of the few companies that can offer pumping equipment capable of resisting exposure to aggressive media and abrasive wear. Ultra-high molecular weight polyethylene (PE-UHMW) used to achieve this is different from the regular varieties in that its molecule contains hundreds of thousands of strands while the molecular weight can be as high as a few millions. Depending on the scope of application and PE-UHMW treatment techniques, different kinds of this polymer with varying molecular weight, particle size and supermolecular structure are needed. This is a structural polymeric material that can substitute steel, bronze as well as high-cost polymers such as fluoropolymer. The ultra-high molecular weight of the polymer defines its unique physical and mechanical properties: high wear resistance and toughness, increased rigidity, low friction loss. PE-UHMW can resist exposure to acids, alkali, salt solutions, decontamination agents, aggressive gases, sea water, solar radiation, cyclic temperature changes, and is characterized by very low water absorption. Retains its performance characteristics in the temperature range up to +80 C. PE-UHMW based compounds, such as ceramic and glass beads, etc, display even more attractive properties. Polymers of this series can be widely used in mining and chemical industries, car manufacturing, engineering as well as in the military-industrial complex. Types of seals: -double gland seal; - single mechanical seal (with auxiliary seal); - double mechanical seal. Type of Pump Flow, m 3 /h Head, m ISO Marking AHV 25/ AHV 50/ AHV 50/ AHV 50/ AHV 100/ AHV 110/

34 AHS SERIES CHEMICAL SELF-PRIMING MOTOR PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - chemical resistance of the liquid end parts is achieved by using leading-edge plastopolymeric materials and a special lining technology, lining thickness 4 6 mm (up to 8 mm); - manufactured in accordance with TDFA TU; - pumping concentrated acids, alkali, and other aggressive media during unloading truck or railway tank containers through the upper manhole; - handling emergency spillages of chemical, toxic and explosive substances; - extracting media from buried tanks and pits in hazardous facilities; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012. Innovative solutions and original design of the AHS selfpriming pumps are protected by RF Patent No LINING materials: - Armlen PPGF; - PVDF Solef. liquid end materials: - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%). 34

35 AHS SERIES CHEMICAL SELF-PRIMING MOTOR PUMPS SUCTION DIAGRAMS * AHS 12,5/32, AHS 12,5/50 AHS 25/32, AHS 25/50 AHS 50/32,AHS 50/50 The design of the pump includes an induced jet device. When installing the AHS pumps on top of tanks and pits to replace the semisubmersible pumps prompt maintenance can be performed without the need to open the tanks. Type of Pump Flow, m 3 /h Head, m Мах Suction Lift, m Suction Time from Mах Depth, sec, max Weight, D 1 D 2 d 1 d 2 а a 1 h 1 h 2 h 3 f L mах L 1max B max H max kg, up to AHS 12,5/32 12,5 32 8, AHS 12,5/50 12,5 50 8, AHS 25/ , AHS 25/ , AHS 50/ AHS 50/ * for water at +15 C and suction pipeline length not exceeding 10 m (without suction lift). 35

36 GHS SERIES CHEMICAL SELF-PRIMING MOTOR PUMPS DESIGN FEATURES AND SCOPE OF APPLICATION: - handling an emergency spillage of chemical, toxic and explosive substances; - extracting media from buried tanks and pits in hazardous facilities; - liquid end made of stainless steels and alloys; - torque transfer via a system of SmCo and NdFeB permanent magnets; - manufactured in accordance with TDFA TU; - handling concentrated acids, alkali, and other aggressive media during unloading truck or railway tank containers through the upper manhole; - comply with the Customs Union Technical Regulations TR TS 004, 010, 012. Type of Pump Flow, m 3 /h Head, m Мах Suction Lift, m Suction Time from Mах Depth, sec, max D 1 D 2 d 1 d 2 a a 1 h 1 h 2 h 3 f L max L 1max B max H max Weight, kg, up to GHS 6,3/32 6,3 32 9, GHS 12,5/32 12,5 32 8, GHS 25/ , GHS 50/ ,

37 GHS SERIES CHEMICAL SELF-PRIMING MOTOR PUMPS liquid end materials: - 12X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%); - 06XH28MДT alloy (C 0.06%, Cr, Ni 28%, Mo, Cu, Ti); - 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%). Innovative solutions and original design of the GHS self-priming pumps are protected by RF Patent No SUCTION DIAGRAMS * GHS 50/32 GHS 12.5/32 GHS 6,3/32 GHS 25/32 Activities undertaken to simplify starting, operation and maintenance of commercially available chemical self-priming pumps have led to the accumulation of a vast body of research by the company s engineers. Design and development research carried out in the area of self-priming centrifugal pumps paved the way for introduction of a number of original design solutions. The results of these activities are: - high efficiency; - low power consumption; - reduction of the unit s life-cycle cost; - no need for in-operation maintenance; - small size and weight; - permanent self-priming characteristics over entire service life. * for water at +15 C and suction pipeline length not exceeding 10 m (without suction lift). Pumps in this series have no moving mechanical seals which ensures stability of suction characteristics over entire service life. 37

38 MODIFICATION OF PUMPING EQUIPMENT In order to meet the growing customer demands our team has been doing their best since was founded in Introducing new modifications to the domestic market every year, a broad wealth of experience in designing unique pumping equipment has been gained, and a large number of complex technical challenges have been solved. Below are some of the most common modifications of chemical and petrochemical pumps. screw PUMPS WITH V-BELT DRIVES The main direction of modern pump engineering development defined by the needs of the petrochemical industry and nuclear power engineering is perfect compliance with existing technical and safety regulations, unification of equipment, nonstandard H-Q characteristics, operation in explosive areas and seismic resistance. Equipping the standard pump with a V-belt drive gives the following advantages: - head increase by 80% and flow increase by 30% over the nominal value; - frame (base) dimensions remain the same; - no need for pump or motor axles centering, which guarantees easy maintenance and repairs; - damping the impact of start-up torque on the rotor during direct start-up of the motor; - no dangerous consequences to the maintenance personnel and no loss of the power transmission capacity in case of the disintegration of any of the belts; - easy alteration of the pump characteristics by changing the motor rpm (replacing the band wheel); - all necessary adjustments (including belt tension) can be done at the site of mounting; - belts by the best manufacturers guarantee continuous performance throughout the pump s life cycle. Pumps for high-temperature media Due to technological specifics oil-processing companies often have to deal with high-temperature petroleum products ( C). The companies usually use expensive oil pumps with double face seals and a complex liquid-cooling system. However, a more reasonable alternative would be to use hermetic pumps with magnetic couplings with an original design of thermobarriers including ceramic parts, extra ribbing, forced convection, etc. Temperature stabilized SmCo magnets guarantee reliable work of magnetic couplings throughout the entire life cycle of the pump. OTHER MODIFICATIONS: - rotor speed regulation; - heating (cooling) of the liquid end parts; - excellent anti-cavitation properties due to the use of inducer, etc. HIGH INLET PRESSURE PUMPS manufactures hermetic pumps which can be operated at high inlet pressure (up to 63 atm.), ambient temperature from -60 to +50 C and pumped medium temperature up to +250 C. The pumps have an in-built cyclone separator, which prevents the solid inclusions from getting in the bushings. The pumps can be installed in oil trunk pipelines and other technological positions. 38

39 PUMP STATIONS Pump stations are used in especially important processes when liquid supply should not be interrupted or the main pump must be supported by instantly available back-up pumps, as well as in highly variable supply schedule systems. Generally, pump stations provide the option to enable a standby mode for one of the standby pumps. The control system sends a signal to start a back-up pump if the main pump cannot perform its functions fully or there is a need in a capacity increase. Pump stations can be designed as series of pumps installed one after another to increase the station s overall head. Pumping liquids in the context of varying inlet flows requires pump stations with cascade or rpm regulation and process control, for example, to maintain pressure in variable flow networks. In doing so, the system either switches the pumps or changes the Q-H characteristics by regulating the shaft rpm of the pump. PUMP STATION HYDRAULIC DIAGRAM: 1- Storage tank 2- Butterfly valve 3- Pump 4- Check valve 5- Butterfly valve 6- Pressure gauge 7- Ball valve 8- Accumulator 9- Turbine flowmeter 10- Butterfly valve with electric motor 11- Diaphragm DESIGN FEATURES: - fully closed cycle of design and production using the company s materials; - microprocessor-based control; - hermetic pumps or pumps with mechanical seals of the shaft and selection of liquid end materials to suit the conditions of the pumped media; - rpm control. 39

40 KShH SERIES CHEMICAL BALL VALVES Chemical shutoff and control valves DESIGN FEATURES AND SCOPE OF APPLICATION: - lining of liquid end parts with chemically resistant plastic polymers (lining thickness 4 5 mm); - valve leak-proof capacity equivalent to class A acc. to GOST R ; - flanges acc. to GOST (PN 6 and 16 kg/cm2), version 1, 2, 8 or DIN3202; - volume content of solid mechanic inclusions (up to 0.2 mm) in the pumped medium up to 0.5%; - working temperature from -40 to +140 C; - no elastomeric parts or lubrication in the structure; - fitted with actuators, including those compliant with DIN/ ISO 5211: - general purpose industrial and explosion-proof versions of the actuators; - two-position and adjustable-speed actuators; - double-acting and spring-return actuators; - connecting to the consumer s actuator. - additional fittings: - positioners; - distributors; - starters; - end switches, etc. - the main application of this type of valves is in hazardous facilities using active media in technological processes; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 010, 032. The Company s quality management system has repeatedly proven its efficiency, displaying consistent quality indicators of the produced equipment. Commercially available KShH chemical ball valves are characterized by: - valve design perfected over years of experience and executed with regard to customers needs and requirements of existing regulations and safety rules; - minimum friction loss; - functional versatility in terms of potential working media; - long life cycle in demanding operational conditions; - positive feedback and recommendations from chemical and petroleum industry experts. LINING materials: - Armlen PPGF; - PVDF Solef; - Teflon PVA. 40

41 KShH SERIES CHEMICAL BALL VALVES BALL VALVE KShH 25/6.М BALL VALVEs KShH 50/16, 50/25 BALL VALVE KShH 25/6 BALL VALVEs KShH 80/16, 100/16 BALL VALVEs KShH 15/25, 20/25, 25/16, 25/25, 32/16, 32/25, 40/25 Chemical shutoff and control valves Model d=dn PN, МПа d 1 D D 1 L L 1 H H 1 d 2 n Working Temperature, C Weight, kg KShH 25/6.M 25 0, ,56 KShH 25/6 25 0, ,73 KShH 15/ , , /М * ,2 KShH 20/ , /М * ,5 KShH 25/ , * ,5 KShH 25/ , /М * ,5 KShH 32/ , * ,0 KShH 32/ , /М * ,0 KShH 40/ , /М * ,0 KShH 50/ , * ,5 KShH 50/ , * ,5 KShH 80/ , * ,0 KShH 100/ , * ,0 * - special version for- 50 to C temperature range 41

42 VDH SERIES MEMBRANE CHEMICAL VALVES Chemical shutoff and control valves DESIGN FEATURES AND SCOPE OF APPLICATION: - lining of liquid end parts with chemically resistant plastic polymers (lining thickness 4 12 mm); - valve leak-proof capacity equivalent to class A acc. to GOST R ; - flanges acc. to GOST (PN 6 and 16 kg/cm2) version 1, 2, 8 or DIN3202; - volume content of solid mechanic inclusions (up to 2 mm) in the pumped medium up to 0.5%; - working temperature from -40 to +120 C; - any version acc. to actuator type, including those compliant with DIN/ISO 5211; - ability to control membrane integrity; - the sprocket pressing the membrane to the saddle has an articulated suspension and is protected with lining against exposure to environment in case of membrane disintegration; - non-rising stem; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 010, 032. LINING materials: - Armlen PPGF; - PVDF Solef; - Teflon PVA. 42

43 VDH SERIES MEMBRANE CHEMICAL VALVES VDH 25/10.С VDH 40/16, 50/16, 65/16, 80/16, 100/16 VDH 25/10.М VDH 125/16, 150/16 VDH 25/10, 32/6, 40/6, 50/10 VDH 50/10 VALVE WITH PNEUMATIC DRIVE. MONOBLOCK VERSION Chemical shutoff and control valves Model d=dn PN, МПа D D 1 D 2 d 1 n L H Travel Range, mm (rpm) Weight, kg VDH 25/ , ,5 (4,5) 1,25 VDH 32/6 32 0, (6,5) 1,8 VDH 40/6 40 0, (6,5) 2,0 VDH 40/ , (6,5) 7,4 VDH 50/ , (7) 5,4 VDH 50/ , (7) 10,0 VDH 65/ , (10) 21,0 VDH 80/ , (9,5) 22,0 VDH 100/ , ,5 (10,5) 40,0 VDH 125/ , (12,5) 67,5 VDH 150/ , (13) 85,5 43

44 KOH SERIES CHEMICAL CHECK VALVES AND PLUGS Chemical shutoff and control valves DESIGN FEATURES AND SCOPE OF APPLICATION: - lining of liquid end parts with chemically resistant plastic polymers (lining thickness 4 5 mm); - manufactured with two types of plugs to take into consideration operation specifics; - glove valve characterized by quick response and extended service life; - butterfly valve least sensitive to working fluid contamination and can be installed on pipeline horizontal sections* - valve leak-proof capacity equivalent to class A acc. to GOST R ; - flanges acc. to GOST (PN 6 and 16 kg/cm2) version 1, 2, 8 or DIN3202; - volume content of solid mechanic inclusions (up to 2 mm) in the pumped medium up to 0.5%; - working temperature from - 40 to C; - the main application of this type of valves (plugs) is in hazardous facilities using chemically active media in technological processes to prevent liquid backflow; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 010, 032. LINING materials: - Armlen PPGF; - PVDF Solef; - Teflon PVA. CHECK VALVES KOH 50/6, KOH 80/10 44

45 KOH SERIES CHEMICAL CHECK VALVES AND PLUGS CHECK VALVE KOH 25/6, 40/6 CHECK VALVE KOH 50/16, 80/16, 150/10 CHECK VALVE KOH 50/16 CHECK VALVE KOH 20/25, КОH 25/25, 32/25, 50/25 CHECK VALVE KOH 80/16, 100/16 CHECK VALVE KOH 150/16 Chemical shutoff and control valves Model d=dn PN, МПа D D 1 D 2 Н d 1 n Working Temperature, C Weight, kg KOH 25/6 25 0, ,8 KOH 20/ , ,3 KOH 25/25 25/20 2, ,9 KOH 32/ , ,8 KOH 40/6 40 0, ,7 KOH 50/6 50 0, ,7 KOH 50/ , KOH 50/ , KOH 80/ , KOH 80/ , KOH 100/ , ,7 KOH 150/ , KOH 150/ ,

46 ZPH SERIES CHEMICAL BUTTERFLY VALVES Chemical shutoff and control valves DESIGN FEATURES AND SCOPE OF APPLICATION: - lining of liquid end parts with chemically resistant plastic polymers (lining thickness 4 5 mm); - valve leak-proof capacity equivalent to class A acc. to GOST R ; - smallest dimensions and weight compared to any other type of valves; - low friction loss; - mounted between version 1 and 3 flanges acc. to GOST (PN 10 and 16 kg/cm2) for any spatial configuration; - volume content of solid mechanic inclusions (up to 0.2 mm) in the pumped medium up to 0.5%; - working temperature from - 40 to C; - fitted with actuators, including those compliant with DIN/ ISO 5211; - general purpose industrial and explosion-proof versions of the actuators; - two-position and adjustable-speed actuators; - double-acting and spring-return pneumatic actuators; - connecting to the consumer s actuator. - fitting with additional units: - positioners; - distributors; - starters; - end switches, etc. - the main application of this type of valves is in hazardous facilities using active media in technological processes; optional antistatic version; - comply with TDFA TU; - comply with the Customs Union Technical Regulations TR TS 010,

47 ZPH SERIES CHEMICAL BUTTERFLY VALVES ZPH 50/16, 65/16, 80/16, 100/16, 125/16, 150/16 BUTTERFLY VALVES. SIZES AND MOUNTING DIMENSIONS Model d=dn PN, МПа d d 1 d 2 d 3 L L 1 B B 1 H a Weight, kg ZPH 50/ , ,4 ZPH 65/ , ,4 ZPH 80/ , ,8 ZPH 100/ , ,5 ZPH 125/16* 125 1, ** 45 7,5 ZPH 150/16* 150 1, ** 45 8,5 ZPH 200/10* 200 1, , *** ZPH 250/ , , *** ZPH 300/ , *** ZPH 350/ , М ,5 74*** ZPH 400/ , M ,5 135*** ZPH 400/ , M ,5 135*** ZPH Series disk valves have a double sealing for plug axles and a fluoropolymer sealing ring which significantly increases the application range in terms of chemical resistance and temperature. * Optional handle or gearbox ** For valves with a handle *** With a gearbox ZPH 200/10, 250/10 ZPH 300/10, 350/10, 400/10 LINING materials: - Armlen PPGF; - PVDF Solef; - Teflon PVA. 47 Chemical shutoff and control valves

48 KShH SERIES VALVES FOR CHLORINE VALVE CLOSED POSITION Chemical shutoff and control valves DESIGN FEATURES AND SCOPE OF APPLICATION: - suitable for facilities that store, handle and process liquid chlorine, chlorine gas and chlorinated media; - lining of liquid end parts with chemically resistant plastic polymers; - working temperature from -50 to +90 C; - valve leak-proof capacity equivalent to class A acc. to GOST R ; - fully open flow area; - the valve design provides for free passage of the working media through the cavities between the saddles in the closed position; - flanges acc. to GOST (PN 6 and 16 kgf/cm2), versions 2, 8; - optional actuator type specific version; - comply with TDFA TU; - certificate of compliance with the Customs Union Technical Regulations TR TS 010 for the certification guidelines applicable to handling chlorinated media. VALVE OPEN POSITION This type of valves is suitable for the facilities whose technological process involves using chlorine and other toxic and aggressive media. Chemical, chlorine, pulp and paper, textile, mining and processing industries, municipal engineering, etc. Model d=dn PN, МПа d 1 D D 1 L L 1 H H 1 d 2 n Weight, kg KShH 15/ , , /М12 4 4,2 KShH 20/ , /М12 4 4,5 KShH 25/ , /М12 4 6,5 KShH 32/ , /М16 4 7,2 KShH 40/ , /M KShH 50/ , KShH 80/ , ,8 KShH 100/ , ,3 48

49 VALVES AND FITTINGS FOR NUCLEAR POWER STATIONS A special series of valves and fittings designed for nuclear power station applications (safety class 4, 2nd quality assurance category). This series includes KShH chemical ball valves, ZPH chemical check valves, KOH chemical check valves. The valves and fittings are manufactured in accordance with the specifications agreed with JSC Atomproekt. DESIGN FEATURES AND SCOPE OF APPLICATION: - lining of liquid end parts with chemically resistant plastic polymers (lining thickness 4 5 mm) or made of corrosion-resistant steels and alloys; - valve leak-proof capacity equivalent to class A acc. to GOST R ; - flanges acc. to GOST 12815, versions 1, 2, 8; or acc. to GOST R , versions B, E, L; - volume content of solid mechanic inclusions (up to 0.2 mm) in the pumped medium up to 0.5%; - fitted with various types of actuators designed for nuclear industry applications; - two-position and adjustable-speed actuators; - comply with TDFA TU, TDFA TU, TDFA TU; - comply with the Customs Union Technical Regulations TR TS 010, 032. LINING materials: - Armlen PPGF; - PVDF Solef; - Teflon PVA. - Fluoropolymer-4 (PTFE). Chemical shutoff and control valves Valve Type Diameter Nominal Pressure Nominal, kgf/cm 2 Working Temperature, 0 С KShH , KOH , 10, ZPH ,

50 SPECIAL-PURPOSE CHEMICAL EQUIPMENT THREE-WAY PLUG VALVE DESIGN FEATURES AND SCOPE OF APPLICATION: Chemical shutoff and control valves Three-way plug valves are designed to rearrange the flow of chemical fluids for operation in microclimatic regions with temperate climate T, placement category 2 acc. to GOST with the lowest service capability air temperature at minus 30 C. Nominal pressure PN 16 kgf/cm 2. Working pressure P 7.5 kgf/cm 2. Gate sealability class B acc. to GOST R Working media requirements: - temperature from 30 C to +95 C; - solid inclusions not allowed. Model d=dn PN, МПа Weight, kg Liquid End Material KPT 80/ ,6 75 KPT 100/ ,6 110 KPT 150/ , X18H10T type steel (C 0.12%, Cr 18%, Ni 10%, Ti up to 1.5%) 10X17H13M2T type steel (C 0.10%, Cr 17%, Ni 13%, Mo 2%, Ti up to 1.5%) Steel 200 KTP 100 THREE-WAY VALVE DESIGN FEATURES AND SCOPE OF APPLICATION: Three-way valves with pneumatic control (further on referred to as valves) are designed to distribute the flow of liquid aggressive media at pressures not exceeding 0.63 MPa (6.3 kgf/cm 2 ). The working temperature range: -10 to +90 C. The valves are designed for operation in macroclimatic regions with temperate and cold climate CT, placement category 3.1 acc. to GOST Обозначение DN, мм PN, МПа KTP 50/6 50 0,6 KTP 80/6 80 0,6 KTP 100/ ,6 KTP 150/ ,6 50

51 INDUSTRIAL WATER TREATMENT EQUIPMENT - is one of the leading designer and manufacturer of industrial water treatment systems. Our company offers a wide range of services for uninterrupted and ecologically clean water supply for power engineering, industrial and municipal engineering water supply systems. Technological systems and units designed by our company utilize state-of-the-art technologies of purification, desalinization and separation of liquids using baromembrane (ultrafiltration, reverse osmosis) and electromembrane (electrodeionization) technologies. The scope of activities of the company includes: - manufacturing and supply of equipment; - installation, commissioning and personnel training (issuing required turnover documentation in accordance with the Federal regulatory documents); - warranty services and technical support; - consultations; - designing; - upgrading and reconstruction of existing water treatment systems. Completed projects: Closed JSC Metanol I Azotnye Processy, OJSC Angstrem, LLC SK Feliks, OJSC Corporation NPO RIF, OJSC Kvadra, OJSC VZPP-S, LLC NOVATEK-YURKHAROVNEFTEGAZ, Novomoskovsk Thermal Power Station, OJSC NLMK, Gubkin Thermal Power Station, JSC Electrovipryamitel, OJSC Gruppa E4, OJSC Arktikgaz, Izhevsk Thermal Power Station 1, etc. Technological processes: - water decontamination, clarification, deferrization; - desalinization and disinfection; - softening and desalting; - reclamation of water solutions; - treatment of industrial and technological waste water; - generating potable quality water; - dechlorination and degassing; - generating high-resistivity (up to 18MOhm/cm) water for microelectronics. The company s profile: - dozens of completed projects; - availability of in-house production facilities and engineering capacities of the plant; - we manufacture a significant share of the parts used in production; - all equipment is fully automated; - customized approach to each project; - developed dealership network in the major Russian regions; - company s staff includes over 700 personnel; - long-term follow-up support of each project; - production in accordance with ISO 9001 quality management system; - Rostekhnadzor certificates of compliance and permits; - post-warranty service; - certificate permitting installation and commissioning at construction sites, hazardous and technically complex construction sites No С-130 of March 24, 2014; - certified central plant laboratory (certificate No. 64A040403); - complies with the Customs Union Technical Regulations TR TS 004, 010, 020. Industrial water treatment equipment 51

52 Plants for Chemical and Petrochemical Industries Non-standard equipment HYDROGAS has gained experience in designing and production of complex technological lines of pilot plants for chemical, petrochemical and oil and gas industries. The plants are designed for developing technological modes in the production of synthetic materials, such as rubbers, develop test series and lowvolume production. According to project requirements and working norms and regulations : - prepares technical documentation; - selects parts, and manufactures special-purpose pumps, capacitive equipment, valves and fittings; - assembles equipment and piping in units with unified dimensions; - assembles field instrumentation units and electric connections; - installs industrial control systems and power cabinets; - performs the whole range of required tests of equipment and systems; - provides delivery and logistical services; executes installation and commissioning. Today Hydrogas has design and production facilities that allow for solving tasks involving calculation, modeling, designing and manufacturing ready-touse plants, as well as subsequent technical support and guarantee servicing. The company provides the quality of the abovementioned plants on par with best Russian and international manufacturers. is looking forward to cooperating with research centers and project companies to act as an associate contractor and manufacturer of certain units and facilities. Customer-focused approach, finding the most efficient project implementation strategies, contemporary project management methods and advanced production practice allow our customers to reduce expenses and save time. All our equipment is integrated into functional technological modules that consist of unified units which allows them to be transported and assembled separately. 52

53 SCOPE OF APPLICATION: START PROTECTION UNITS FOR MOTOR PUMPS INDUSTRAL CONTROL SYSTEMS Control and protection of motor pumps in power engineering, chemical, steelmaking, petrochemical and other industries. Design Features: - 7 types of start protection units (BPZ) according to the electric capacity of the connected equipment; - microprocessor-based control; - an option of remote start-up/shut-down from remote control (optional); - remote alarm modes operation / emergency ; - power switching element starter; - in-built automatic switch protecting the electric motors from short circuit; - strong steel body with IP54 protection from dust and water; - optional BPZ version with an explosion-proof platform during shipping. Start protection unit has the following functions: - start-up and shut-down of the motor pump directly from the BPZ or external remote control; - LED indication of start-up and operation modes; - automatic adjustment to the equipment s nominal power in the calibration mode; - automatic disconnection of the unit from the mains in case of loss of phase; - automatic disconnection of the unit from the mains in case of overreaching the designated power range (protection from dry run and overload). Manufactured in compliance with TDFA TU; Complies with the Customs Union s Technical Regulations TR TS 004, 020. MOTOR PUMP START AND CONTROL SYSTEM Design Features: - power capacity of the connected pump kw; protection of pumps by controlling the process parameters (pressure, flow, temperature, level, vibration, etc.); - various options for start-up/shut-down of motor pumps: direct start, star-delta, soft starter and frequency inverters manufactured by Schneider Electric, ABB, Fuji Electric, Danffos; - the option to adjust the electric motor rpm and change process parameters when used with frequency inverters; - floor- or wall-mounted steel body with protection level IP54 or higher; - intrinsic safety barriers for operation in facilities with fire and explosion hazards; - depending on the Customer s requirements, the control system can be executed in various versions: from the least complex relay version to systems assembled on the basis of industrial controllers with displays, keyboard, interface, RS-485 for connection to the Customer s upper level system by the Modbus RTU protocol; - use of sensors, warning devices, actuator mechanism and other electronic equipment from leading international manufacturers; - user-friendly human-machine interface; - warranty servicing, providing the Customer with all the necessary information on circuit designs, structure and software. - Manufactured acc. to SPK TU. ACS POWER CABINETS Design Features: - floor- or wall-mounted version; - steel body with protection level IP54 from dust and water; - ShS has modified versions depending on the type and number of motor control devices installed inside of it (frequency inverter, soft starter). Power cabinet has the following functions: controlling motor pumps and other motor units (mixers, valves, etc) of JSC Hydrogas and other manufacturers; start-up/shut-down, rpm adjustment of electric motors, protection from overloading, and the remote control option. Manufactured acc. to ShS TU Certificate of compliance No. ROSS RU.MH04.B