Medium speed generator sets Products and applications
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1 Medium speed generator sets Products and applications 1
2 Why invest in medium speed engines? Quick ramp up and ramp down times to support grid fluctuations and variable renewables generation Continuous power supply Ability to locate in remote places to support incomplete grids or in high demand areas such as big cities Ideal for back-up power and grid balancing Minimal derating due to variations in temperature, altitude and part load operation Cost efficient maintenance with trained service engineers Quick delivery and installation Low capital investment cost and short payback time High efficiency (beyond 95% with CHP) and low emissions 2
3 Integrated Power Solutions (IPS) Generating set Fuel treatment Engineering & Project Management Financial Services Building Aftermarket Support Heat Recovery System Electrical System The modular and pre-fabricated Integrated Power Solutions (IPS) concept gives you the benefits of a highly efficient, environmentally friendly and cost-effective power plant design. Whether you need a complete power plant, auxiliary power supply or a pumping set, anywhere in the world, we can develop the ideal solution for you. Power plants from 2 MW to 200 MW and beyond can be configured for your application needs. The IPS concept facilitates a decentralised power production concept which minimizes transmission and distribution losses, reduces costs and maximises power availability. High reliability and availability 3
4 Integrated Power Solutions Applications Our modularised IPS concept is the best option for many applications as lead time is short, and no extensive on-site construction is required. Power ramp-up and ramp-down times are short, and it is easy to adjust the total power output to support a fluctuating energy demand. As the concept is modular, additional generator sets can quickly be added if the total power demand should stabilise on a higher level. Base load Peak shaving and RES* balancing CHP and Trigeneration Greenhouse CHP and CO 2 Emergency power Mechanical drives *Renewable Energy Systems Total life-cycle performance We understand your focus on total life-cycle performance. To help you, we have the infrastructure in place to provide total aftermarket service and support for the entire life of your installation. We provide free technical support through our 24/7 telephone service, to ensure that any unexpected events are taken care of immediately. We offer our expertise from initial technical and economic evaluations through to a fully customised systems design 4
5 General conditions for stationary engines and generating sets Definition of engine power and performance data are in accordance with ISO , ISO and ISO Engine and generator performance may be adjusted in accordance with application, site conditions, load profile and fuel type. Natural gas operation Reference fuel for gas engines has a lower heating value (LHV) of 36MJ/ Nm3 and methane number of >80. Liquid fuel operation Specific fuel oil consumption is based on marine diesel oil (MDO) with a net calorific value of 42,7 MJ/kg and two engine driven pumps. Heavy fuel oil operation The engines are designed for operations on heavy fuel oil with viscosity up to 700 cst at 50 C within ISO Emissions Engine exhaust emission levels are below the limits for engine driven power plants, as stated in the World Bank Group s Pollution Prevention and Abatement Handbook. Heat recovery Data for arranging heat recovery is available upon request. Dimensions All dimensions are in mm. Dimensions and weights are given for guidance purposes only and are based on a typical specification. For detailed information please contact Bergen Engines. Note Due to continuous development, some data may change. 5
6 Stationary engines Gas Bergen B35:40V AG2 60 Hz GAS Principal dimensions Cylinder diameter 350 mm. Piston stroke 400 mm. Engine type A B C Weight genset B35:40V12AG kg B35:40V16AG kg B35:40V20AG kg Technical data B35:40V12AG2 B35:40V16AG2 B35:40V20AG2 Number of cylinders Engine speed r/min Electrical output kw Mechanical output kw Mean effective pressure (BMEP) bar Specific fuel gas consumption kj/kwh Fuel gas consumption kw Specific lube oil consumption g/kwh Thermal output kw Nom. el. efficiency % Note: Depending on type of generator the weight and dimensions may change. Weight includes lubricating oil and cooling water. The performance data is based on: All technical data is valid at 100% load, including two engine driven pumps (lube oil and jacket water) Engine power definition and fuel gas consumption are according to ISO (ICFN) Generator standard IEC 34-1, power factor = 1 Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80 Minimum fuel gas pressure to the gas regulating module: 4,5 barg Due to continuous development, some data may change 6
7 Stationary engines Gas Bergen B35:40V AG2 50 Hz Principal dimensions Cylinder diameter 350 mm. Piston stroke 400 mm. Engine type A B C Weight genset B35:40V12AG kg B35:40V16AG kg B35:40V20AG kg Technical data B35:40V12AG2 B35:40V16AG2 B35:40V20AG2 Number of cylinders Engine speed r/min Electrical output kw Mechanical output kw Mean effective pressure (BMEP) bar Specific fuel gas consumption kj/kwh Fuel gas consumption kw Specific lube oil consumption g/kwh Thermal output kw Nom. el. efficiency % GAS Note: Depending on type of generator the weight and dimensions may change. Weight includes lubricating oil and cooling water. The performance data is based on: All technical data is valid at 100% load, including two engine driven pumps (lube oil and jacket water) Engine power definition and fuel gas consumption are according to ISO (ICFN) Generator standard IEC 34-1, power factor = 1 Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80 Minimum fuel gas pressure to the gas regulating module: 4,5 barg Due to continuous development, some data may change 7
8 Stationary engines Gas Bergen B35:40L AG* 60 Hz Principal dimensions Cylinder diameter 350 mm. Piston stroke 400 mm. GAS Engine type A B C Weight genset B35:40L9AG* kg Technical data B35:40L9AG* Number of cylinders 9 Engine speed r/min 720 Electrical output kw 3685 Electrical frequency Hz 60 Mechanical output kw 3780 Mean effective pressure (BMEP) bar 18.2 Specific fuel gas consumption kj/kwh 7550 Fuel gas consumption kw 7925 Specific lube oil consumption g/kwh 0.4 Thermal output kw 3940 Nom. el. efficiency % 46.5 Note: Depending on type of generator the weight and dimensions may change. Weight includes lubricating oil and cooling water. *Availability subject to approval The performance data is based on: All technical data is valid at 100% load, including two engine driven pumps (lube oil and jacket water) Engine power definition and fuel gas consumption are according to ISO (ICFN) Generator standard IEC 34-1, power factor = 1 Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80 Minimum fuel gas pressure to the gas regulating module: 3,5 barg Due to continuous development, some data may change 8
9 Stationary engines Gas Bergen B35:40L AG* 50 Hz Principal dimensions Cylinder diameter 350 mm. Piston stroke 400 mm. Engine type A B C Weight genset B35:40L9AG* kg Technical data B35:40L9AG* Number of cylinders 9 Engine speed r/min 750 Electrical output kw 3840 Electrical frequency Hz 50 Mechanical output kw 3940 Mean effective pressure (BMEP) bar 18.2 Specific fuel gas consumption kj/kwh 7550 Fuel gas consumption kw 8260 Specific lube oil consumption g/kwh 0.4 Thermal output kw 4100 Nom. el. efficiency % 46.5 GAS Note: Depending on type of generator the weight and dimensions may change. Weight includes lubricating oil and cooling water. * Availability subject to approval The performance data is based on: All technical data is valid at 100% load, including two engine driven pumps (lube oil and jacket water) Engine power definition and fuel gas consumption are according to ISO (ICFN) Generator standard IEC 34-1, power factor = 1 Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80 Minimum fuel gas pressure to the gas regulating module: 3,5 barg Due to continuous development, some data may change 9
10 Stationary engines Gas Bergen B36:45VA 60 Hz 1120 Main dimensions - cylinder diameter 360 mm, piston stroke 450 mm GAS Engine type Weight kg Lenght Width Height B33:45V12A B33:45V16A B33:45V20A Technical data Unit B33:45V12A B33:45V16A B33:45V20A Number of cylinders Engine speed r/min Electrical output kw Charge air cooler HT kw Charge air cooler LT kw Lube oil cooler kw Jacket water cooler kw Exhaust mass kg/h Exhaust gas temperature C Nom. el. efficiency % ~49-50 Depending on type of generator the weight, performance and dimensions may change All technical data is valid at 100% load. Engine power definition is according to ISO (ICFN) Generator standard IEC , power factor 1 Fuel cons.reference 42,7MJ/kg, ISO3046 Ambient: 5-35C turbocharger air suction temperature, <100m, 60% relative 400mmWG exhaust backpressure Due to continuous development some data may change 10
11 Stationary engines Gas Bergen B36:45VA 50 Hz Main dimensions - cylinder diameter 360 mm, piston stroke 450 mm Engine type Weight kg Lenght Width Height B33:45V12A B33:45V16A B33:45V20A Technical data Unit B33:45V12A B33:45V16A B33:45V20A Number of cylinders Engine speed r/min Electrical output kw Charge air cooler HT kw Charge air cooler LT kw Lube oil cooler kw Jacket water cooler kw Exhaust mass kg/h Exhaust gas temperature C Nom. el. efficiency % ~49-50 LIQUID GAS FUEL Depending on type of generator the weight, performance and dimensions may change All technical data is valid at 100% load. Engine power definition is according to ISO (ICFN) Generator standard IEC , power factor 1 Fuel cons.reference 42,7MJ/kg, ISO3046 Ambient: 5-35C turbocharger air suction temperature, <100m, 60% relative 400mmWG exhaust backpressure Due to continuous development some data may change 11
12 Stationary engines Gas Bergen B36:45LA 60 Hz Main dimensions - cylinder diameter 360 mm, piston stroke 450 mm Engine type Weight kg Lenght Width Height B36:45L6A B33:45L9A LIQUID GAS FUEL Technical data Unit B36:45L6AG B36:45L9AG Number of cylinders 6 9 Engine speed r/min Electrical output kw Charge air cooler HT kw Charge air cooler LT kw Lube oil cooler kw Jacket water cooler kw Exhaust mass kg/h Exhaust gas temperature C Nom. el. efficiency % Depending on type of generator the weight, performance and dimensions may change All technical data is valid at 100% load. Engine power definition is according to ISO (ICFN) Generator standard IEC , power factor 1 Fuel cons.reference 42,7MJ/kg, ISO3046 Ambient: 5-35C turbocharger air suction temperature, <100m, 60% relative 400mmWG exhaust backpressure Due to continuous development some data may change 12
13 Stationary engines Gas Bergen B36:45LA 50 Hz Main dimensions - cylinder diameter 360 mm, piston stroke 450 mm Engine type Weight kg Lenght Width Height B36:45L6A B33:45L9A Technical data Unit B33:45L6A B33:45L9A Number of cylinders 6 9 Engine speed r/min Electrical output kw Charge air cooler HT kw Charge air cooler LT kw Lube oil cooler kw Jacket water cooler kw Exhaust mass kg/h Exhaust gas temperature C Nom. el. efficiency % LIQUID GAS FUEL Depending on type of generator the weight, performance and dimensions may change All technical data is valid at 100% load. Engine power definition is according to ISO (ICFN) Generator standard IEC , power factor 1 Fuel cons.reference 42,7MJ/kg, ISO3046 Ambient: 5-35C turbocharger air suction temperature, <100m, 60% relative 400mmWG exhaust backpressure Due to continuous development some data may change 13
14 Combined Heat & Power design and delivery 14
15 Stationary Engines Liquid Fuel 15
16 Stationary engines Liquid Fuel Bergen B32:40V A2 60 Hz Principal dimensions Cylinder diameter 320 mm. Piston stroke 400 mm. LIQUID FUEL Engine type A B C Weight genset B32:40V12A kg B32:40V16A kg Technical data B32:40V12A2 B32:40V16A2 Number of cylinders Engine speed r/min Electrical output kw Mechanical output kw Mean effective pressure (BMEP) bar Specific fuel consumption g/kwh Fuel consumption kw Specific lube oil consumption g/kwh Thermal output kw Nom. el. efficiency % Note: Depending on type of generator the weight and dimensions may change. Weight includes lubricating oil and cooling water. The performance data is based on: All technical data is valid at 100% load, including two engine driven pumps (lube oil and jacket water) Engine power definition is according to ISO Generator standard IEC 34-1, power factor = 1 Specific fuel oil consumption is measured at test bed according to ISO , using diesel oil with a net heating value of 42.7 MJ/kg Due to continuous development some data may change 16
17 Stationary engines Liquid Fuel Bergen B32:40V A2 50 Hz Principal dimensions Cylinder diameter 320 mm. Piston stroke 400 mm. Engine type A B C Weight genset B32:40V12A kg B32:40V16A kg Technical data B32:40V12A2 B32:40V16A2 Number of cylinders Engine speed r/min Electrical output kw Mechanical output kw Mean effective pressure (BMEP) bar Specific fuel consumption g/kwh Fuel consumption kw Specific lube oil consumption g/kwh Thermal output kw Nom. el. efficiency % LIQUID FUEL Note: Depending on type of generator the weight and dimensions may change. Weight includes lubricating oil and cooling water. The performance data is based on: All technical data is valid at 100% load, including two engine driven pumps (lube oil and jacket water) Engine power definition is according to ISO Generator standard IEC 34-1, power factor = 1 Specific fuel oil consumption is measured at test bed according to ISO , using diesel oil with a net heating value of 42.7 MJ/kg Due to continuous development some data may change 17
18 Stationary engines Liquid Fuel Bergen B32:40L A2* 60 Hz Principal dimensions Cylinder diameter 320 mm. Piston stroke 400 mm. LIQUID FUEL Engine type A Weight genset B32:40L9A2* kg Technical data B32:40L9A2* Number of cylinders 9 Engine speed r/min 720 Electrical output kw 3780 Mechanical output kw 3890 Mean effective pressure (BMEP) bar 22.4 Specific fuel consumption g/kwh 185 Fuel consumption kw 8530 Specific lube oil consumption g/kwh 0.8 Thermal output kw 4455 Nom. el. efficiency % 44.3 Note: Depending on type of generator the weight and dimensions may change. Weight includes lubricating oil and cooling water. * Availability subject to approval The performance data is based on: All technical data is valid at 100% load, including two engine driven pumps (lube oil and jacket water) Engine power definition is according to ISO Generator standard IEC 34-1, power factor = 1 Specific fuel oil consumption is measured at test bed according to ISO , using diesel oil with a net heating value of 42.7 MJ/kg Due to continuous development some data may change 18
19 Stationary engines Liquid Fuel Bergen B32:40L A2* 50 Hz Principal dimensions Cylinder diameter 320 mm. Piston stroke 400 mm. Engine type A Weight genset B32:40L9A2* kg Technical data B32:40L9A2* Number of cylinders 9 Engine speed r/min 750 Electrical output kw 3930 Mechanical output kw 4050 Mean effective pressure (BMEP) bar 22.4 Specific fuel consumption g/kwh 186 Fuel consumption kw 8930 Specific lube oil consumption g/kwh 0.8 Thermal output kw 4685 Nom. el. efficiency % 44.0 LIQUID FUEL Note: Depending on type of generator the weight and dimensions may change. Weight includes lubricating oil and cooling water. * Availability subject to approval The performance data is based on: All technical data is valid at 100% load, including two engine driven pumps (lube oil and jacket water) Engine power definition is according to ISO Generator standard IEC 34-1, power factor = 1 Specific fuel oil consumption is measured at test bed according to ISO , using diesel oil with a net heating value of 42.7 MJ/kg Due to continuous development some data may change 19
20 Stationary engines Liquid Fuel Bergen B33:45VA 60 Hz LIQUID FUEL Engine type Weight kg Lenght Width Height B33:45V12A B33:45V16A B33:45V20A Technical data Unit B33:45V12A B33:45V16A B33:45V20A Number of cylinders Engine speed r/min Electrical output kw Charge air cooler HT kw Charge air cooler LT kw Lube oil cooler kw Jacket water cooler kw Exhaust mass kg/h Exhaust gas temperature C Nom. el. efficiency % Depending on type of generator the weight, performance and dimensions may change All technical data is valid at 100% load. Engine power definition is according to ISO (ICFN) Generator standard IEC , power factor 1 Fuel cons.reference 42,7MJ/kg, ISO3046 Ambient: 5-35C turbocharger air suction temperature, <100m, 60% relative 400mmWG exhaust backpressure Due to continuous development some data may change 20
21 Stationary engines Liquid Fuel Bergen B33:45VA 50 Hz Engine type Weight kg Lenght Width Height B33:45V12A B33:45V16A B33:45V20A Technical data Unit B33:45V12A B33:45V16A B33:45V20A Number of cylinders Engine speed r/min Electrical output kw Charge air cooler HT kw Charge air cooler LT kw Lube oil cooler kw Jacket water cooler kw Exhaust mass kg/h Exhaust gas temperature C Nom. el. efficiency % LIQUID FUEL Depending on type of generator the weight, performance and dimensions may change All technical data is valid at 100% load. Engine power definition is according to ISO (ICFN) Generator standard IEC , power factor 1 Fuel cons.reference 42,7MJ/kg, ISO3046 Ambient: 5-35C turbocharger air suction temperature, <100m, 60% relative 400mmWG exhaust backpressure Due to continuous development some data may change 21
22 Stationary engines Liquid Fuel Bergen B33:45LA 60 Hz LIQUID FUEL Engine type Weight kg Lenght Width Height B33:45L6A B33:45L8A B33:45L9A Technical data Unit B33:45L6A B33:45L8A B33:45L9A Number of cylinders Engine speed r/min Electrical output kw Charge air cooler HT kw Charge air cooler LT kw Lube oil cooler kw Jacket water cooler kw Exhaust mass kg/h Exhaust gas temperature C Nom. el. efficiency % Depending on type of generator the weight, performance and dimensions may change All technical data is valid at 100% load. Engine power definition is according to ISO (ICFN) Generator standard IEC , power factor 1 Fuel cons.reference 42,7MJ/kg, ISO3046 Ambient: 5-35C turbocharger air suction temperature, <100m, 60% relative 400mmWG exhaust backpressure Due to continuous development some data may change 22
23 Stationary engines Liquid Fuel Bergen B33:45LA 50 Hz Engine type Weight kg Lenght Width Height B33:45L6A B33:45L8A B33:45L9A Technical data Unit B33:45L6A B33:45L8A B33:45L9A Number of cylinders Engine speed r/min Electrical output kw Charge air cooler HT kw Charge air cooler LT kw Lube oil cooler kw Jacket water cooler kw Exhaust mass kg/h Exhaust gas temperature C Nom. el. efficiency % LIQUID FUEL Depending on type of generator the weight, performance and dimensions may change All technical data is valid at 100% load. Engine power definition is according to ISO (ICFN) Generator standard IEC , power factor 1 Fuel cons.reference 42,7MJ/kg, ISO3046 Ambient: 5-35C turbocharger air suction temperature, <100m, 60% relative 400mmWG exhaust backpressure Due to continuous development some data may change 23
24 Bergen Engines AS A Rolls-Royce Power Systems Company PO Box 3, N-5108 Hylkje, Norway Tel: sales.land.bergen@rolls-royce.com
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