An exchange that pays off. Mercedes-Benz Genuine Remanufactured Parts.

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1 An exchange that pays off. Mercedes-Benz Genuine Remanufactured Parts.

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3 Introduction Mercedes-Benz Genuine Remanufactured Parts. The economical alternative to a new part. Mercedes-Benz Genuine Remanufactured Parts are the attractive alternative to new parts. By replacing an eligible old part with a Mercedes-Benz Genuine Remanufactured Part, you can save up to 50% compared with the price of a new Mercedes-Benz Genuine Part without having to compromise on quality. In fact the opposite is true: a Mercedes-Benz Genuine Remanufactured Part is just as good as a new Mercedes-Benz Genuine Part. Mercedes-Benz Genuine Remanufactured Parts are remanufactured to the same stringent Mercedes-Benz quality standards as in the series production of new parts. Mercedes-Benz Genuine Remanufactured Parts are therefore also issued with the same warranty as new Mercedes-Benz Genuine Parts. In addition, the remanufacturing of used parts is much cheaper and better for sustainability. The remanufactured part cycle. customer/dealer used parts plant six-stage processing of Mercedes-Benz Genuine Remanufactured Part (see page 4) remanufactured parts 3

4 Remanufacturing Process Remanufactured is just as good as new: The remanufacturing process for Mercedes-Benz Genuine Remanufactured Parts. All used parts have to go through several stages of a strict remanufacturing process before being approved as Mercedes-Benz Genuine Remanufactured Parts. Mercedes-Benz remanufacturing process based on the example of a Mercedes-Benz Genuine Remanufactured Engine: 1. Disassembly 2. Cleaning 3. Inspection and replacement As a first step, the used engine is disassembled into its individual components. The oil and dirt are then removed from all parts during an intensive cleaning process. Heavily soiled and corroded parts are subjected to further cleaning using various blasting processes (shot blasting, wet blasting). Even the smallest part is either visually inspected or function tested so that any damage can be quickly identified. 4. Remanufacturing 5. Assembly 6. Quality control All the reusable components are professionally remanufactured and therefore comply fully with the manufacturer s specification. All of the checked parts are then put together in accordance with series production requirements to create a complete, fully functional Mercedes-Benz Genuine Remanufactured Engine. Quality-related modifications are automatically incorporated into the engine assembly. On the series production test benches, the Mercedes-Benz Genuine Remanufactured Engines are subjected to exactly the same function tests based on the same test criteria as new Mercedes-Benz Genuine Engines. 4

5 Benefits The benefits of Mercedes-Benz Genuine Remanufactured Parts at a glance. Quality Mercedes-Benz Genuine Remanufactured Parts are remanufactured in several steps according to strict specifications: from complete disassembly into individual components through to cleaning and professional processing, everything is inspected in close detail. All wearing parts are replaced with new ones. Each Mercedes-Benz Genuine Remanufactured Part then undergoes a final inspection during which it has to satisfy the same stringent series production standards as a new part. Individuality Whether you drive a brand-new Mercedes-Benz or an older model, with Mercedes-Benz Genuine Remanufactured Parts you have the perfect option for your vehicle. Cost effectiveness By using Mercedes-Benz Genuine Remanufactured Parts and returning an eligible old part, you can save up to 50% compared with the price of a new Mercedes-Benz Genuine Part. Due to the attractive price benefits, you can therefore drive more efficiently for longer. Warranty The same warranty applies to Mercedes-Benz Genuine Remanufactured Parts as to new Mercedes-Benz Genuine Parts they are so good that we are completely happy to issue the same warranty conditions as for new parts. This covers the functional reliability, service life and performance of the remanufactured parts. Warranty cover for Mercedes-Benz Genuine Passenger Car Parts and Van Parts is 2 years, unlimited kilometres and Mercedes-Benz Genuine Truck Parts is 1 year, unlimited kilometres and Mercedes-Benz Genuine Bus and Coach Parts is 1 year/100,000km, whichever occurs first. 5

6 Product Information Enjoy the benefits of better quality: The remanufacturing of Mercedes-Benz Genuine Remanufactured Parts speaks for itself. Mercedes-Benz Genuine Remanufactured Alternator Details Remanufacturing Benefits Product update of the rear housing cover Prevents penetration of moisture or dirt, thereby protecting against wear and failure Stator fins freed from corrosion and also protected against further corrosion Stator coil checked for performance, shorted winding and ground and winding contact Functionality is maintained Protection against noise generation and failure Avoiding risk of ground and winding contact with further use Rotor balanced to the same quality standards as during the original factory fitting Rotor winding electrically tested, commutator over-revved and replaced with a new one if necessary, complete thread repair Screw locking device available on screw supports 100% replacement of small parts and screws; screw mount with specified torque Ensuring the same durability as a new part Alternator securing screws are locked to prevent loosening or detachment 6

7 Product Information To illustrate the high quality of Mercedes-Benz Genuine Remanufactured Parts, we have examined some important aspects of the remanufacturing process. This clearly shows that in terms of quality, service life, safety and reliability, genuine remanufactured parts are just as good as new parts. We have also put some Mercedes-Benz Genuine Parts to the test. The benefits are clear to see. Mercedes-Benz Genuine Remanufactured Turbocharger Details Remanufacturing Benefits New compressor turbine wheel including balancing Protection against loss of power/failure of turbocharger Remanufacturing of the compressor housing: interior surfaces and hose connections sand blasted and polished Secure connection to engine Bearing housing checked and remanufactured in accordance with series specifications High thermal load capacity of the turbocharger core is maintained Oil connection still available No additional costs for connection, immediate fitting without vehicle standing around for long periods 7

8 Product Information Mercedes-Benz Genuine Remanufactured Air-Conditioning Compressor Details Remanufacturing Benefits Complete disassembly and cleaning of the compressor and checking of individual components Complete replacement of bearings, gaskets, lock washers and screws using genuine part components Checking and, where necessary, remanufactured (roll-finish) of the specified diameter of the cylinder bore Checking for leaks and final function test including checking (measuring and adjusting) the control valve Filling the interior with oxygen during storage and shipment Optimum fit of screw supports for centring bolts Complete fault analysis and removal in the A/C compressor Consequential damage can be avoided Remanufacturing quality complies with series standard Expected service life or mileage is maintained Prevents pressure loss and maintains optimum efficiency Eliminating error sources during installation No additional costs due to extra labour, e. g. no transfer of components from the used part Possible to deliver a realistic cost estimate Prevents moisture penetration (corrosion) Maintained functionality, even after longer periods of storage Full service life maintained Complies with series production standards Poly-V-Belt has the desired alignment 8

9 Product Information Mercedes-Benz Genuine Remanufactured Starter Details Remanufacturing Benefits Replacement of carbon brushes if worn Required service life is achieved Replacement maintained for genuine parts Use of special grease during remanufacturing of the planetary gear (same standard as during original factory fitting) Maintaining a high service life Contact bridge is always replaced irrespective of degree of wear Required mileage and standard of quality is achieved If this is not replaced, it may lead to a voltage drop and therefore to premature failure due to oxidised or burnt contacts Rotor is balanced and commutator is freed from corrosion and treated against further corrosion Prevents noise Solenoid armature does not rub and service life is therefore not reduced 9

10 Conclusion What makes Mercedes-Benz Genuine Remanufactured Parts different to other replacement parts? Mercedes-Benz Genuine Remanufactured Parts are not the only alternative to using a new factory part, but they do offer the best quality for the price. This is because they are brought back to the same standard as a brand new part and come with a full warranty. When using Mercedes-Benz Genuine Remanufactured Parts you can always be confident of the quality and performance from materials and designs that are rigorously tested for durability and safety. Added benefits include: Time-saving through a precise fit every time Peace of mind with a full Mercedes-Benz Genuine Remanufactured Parts Warranty Value for money on all Mercedes-Benz Genuine Remanufactured Parts Mercedes-Benz Genuine Remanufactured Parts should not be confused with those listed below, which will only carry a limited, express manufacturer's warranty, if any at all: Reconditioned parts The process for reconditioning will sometimes include rust removal and replacement of any failed components. These parts do not normally include full disassembly, testing or replacement of wearing items. Second hand / Used parts Typically used or salvaged parts, that are still in an acceptable condition for use, but have no guarantee on how well they will work or for how long. Repaired parts This usually refers to a worn part which has been made operational again by only replacing the failed component part when necessary. 10

11 Technical Information Vans Aggregates Viano/Vito/Valente Sprinter Cylinder head, pre-assembled Engine Transfer case Transmission, automatic Transmission, mechanical Mechanical components A/C compressor Clutch Counter shaft Flywheel Main shaft Power steering pump (hydraulic pump) Pressure plate Propeller shaft Shift valve (shift-valve body) Steering Turbo charger Water pump Fuel systems & exhaust systems Catalyst (exhaust pipe) Diesel particulate filter Injection pump Injection nozzle Electric & electronic components Alternator Engine control unit Navigation/COMAND system Radio Starter Availability can not be assured for all models. 11

12 Technical Information Bus O500LE O500RF/2 O500RF/3 OH1228L Aggregates Cylinder head Engine Transmission, mechanical Mechanical components Air compressor Camshaft Connecting rod Crankshaft Flywheel Oil pump Power steering pump (hydraulic pump) Water pump Fuel systems & exhaust systems Injection pump Electric & electronic components Alternator Starter Availability can not be assured for all models. 12

13 Technical Information Trucks Atego Axor Actros Econic Unimog SK Aggregates Cylinder head Engine Transfer case Transmission, automatic Transmission, mechanical Mechanical components Air compressor cylinder head Air compressor Brake valve Brake caliper Camshaft Clutch booster Clutch Connecting rod Counter shaft Crankshaft Drive shaft Flywheel Main shaft Master and slave cylinder (clutch) Oil pump Power steering pump (hydraulic pump) Pressure plate Propeller shaft Retarder (hydraulic braking system) Steering Turbo brake Turbo charger Valve for air suspension Water pump Wheel cylinder (brake cylinder) Fuel systems & exhaust systems AdBlue dosing unit Injection pump Injection nozzle Electric & electronic components Alternator Starter Availability can not be assured for all models. 13

14 Technical Information Passenger Car smart A B C CLK E CLS Aggregates Engine Transfer case Transmission, automatic Transmission, mechanical Cylinder head (pre-assembled) Mechanical components AIRMATIC/ABC Suspension A/C compressor Brake caliper Clutch Counter shaft Flywheel Mainshaft Power steering pump (hydraulic pump) Pressure plate Shift valve (shift-valve body) Steering Torque converter Turbo charger Water pump Fuel systems & exhaust systems Catalyst (exhaust pipe) Diesel particulate filter Injection nozzle Injection pump Electric & electronic components Alternator Engine control unit Instrument cluster Navigation/COMAND system Radio Starter Transmission control unit Vehicle communication Availability can not be assured for all models. 14

15 S CL SL SLK G M R * 15

16 The benefits to you... Mercedes-Benz Genuine Remanufactured Parts deliver quality and high levels of safety to the same standard you would expect from a new part. Mercedes-Benz Genuine Remanufactured Parts are available for almost every vehicle model. The exchange process saves you money: With Mercedes-Benz Genuine Remanufactured Parts you can save up to 50% on the price of a new Mercedes-Benz Genuine Part when exchanged with an eligible old part. Mercedes-Benz Genuine Remanufactured Parts are covered by the same warranty as new Mercedes-Benz Genuine Parts. Q LIT Reman Trade Brochure Information contained in these materials is subject to change or subject to error. While Mercedes-Benz Australia/Pacific Pty Ltd has endeavoured to ensure that all representations, information, prices, illustrations and descriptions contained in these materials are accurate at the time of publication, information and prices are subject to change without notice and Mercedes-Benz Australia/Pacific Pty Ltd makes no commitment as to the availability of any product. The information in these materials should always be read in conjunction with other materials and information from Mercedes-Benz Australia/Pacific Pty Ltd. Mercedes-Benz Australia/Pacific Pty Ltd. 44 Lexia Place, Mulgrave, Victoria, ABN Printed in Australia. September and Mercedes-Benz are registered trademarks of Daimler AG, Stuttgart, Germany

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