MEDO LA BLOWER INSTRUCTION MANUAL INSTALLATION & MAINTENANCE LA-28B/ LA-45B LA-60B/ LA-80B LA-100/ LA-120

Transcription

1 MEDO LA BLOWER INSTRUCTION MANUAL INSTALLATION & MAINTENANCE LA-8B/ LA-5B LA-60B/ LA-80B LA-00/ LA-0 This instruction manual should be read and understood thoroughly before any installation and maintenance work is executed. After reading this instruction manual, please keep it handy for reference.

2 CONTENTS. Model and Specifications. Dimensions. Safety Instruction. Installation (Septic tank application) 5. Maintenance 5 Parts List (LA-8B/ LA - 5B) 8 Parts List (LA-60B/ LA -80B) Parts List (LA-00/ LA - 0) 0 Phone: mail@goodies.net.au Web:

3 . Model and Specifications Model LA -8B LA -5B LA -60B LA -80B LA -00 LA -0 Standard Voltage * 0V AC Rated Frequency 50Hz Rated Pressure 0mbar 50mbar 80mbar Operating Pressure 50-80mbar 0,05-0,8 bar 00-00mbar 0, - 0, bar 00-50mbar 0, - 0,5 bar Rated Airflow 8l/min. 5l/min. 60l/min. 80l/min. 00l/min. 0l/min. Power Consumption W 7 W 6 W 86 W 00 W 0 W Weight.kg.0kg 5.0kg 5.kg.kg.kg IP Class * The unit must only be operated at the voltage as indicated on the outer casing of the blower.. Dimensions LA-8B/LA-5B Label D H L=07mm W=8mm H=05mm D=8mmOD L W LA-60B/LA-80B Label D L W H L=07mm L=05mm W=mm W=0mm H=08mm H=88mm D=8mmOD D=8mmAD LA-00/LA-0 Label D H L=08mm W=0mm H=mm D=6mmAD L W Phone: mail@goodies.net.au Web:

4 . Safety Instruction Explanation of Diagrammatic Expressions The term Attention used in this manual is to alert you to dangers such as the following; Degree of Danger Indicated by The Term Term This term indicates the possibility that continuing to work while ignoring ATTENTION this Attention, or working incorrectly without full understanding, may cause personal injury or physical damage. The Meaning of the Symbols Symbols This symbol advises you of an item which should BE NOTED (including Danger and Warning) and the general notes will be shown by a picture, word or explanatory text inside or along the symbol mark. This symbol advises you of an action which must NOT BE TAKEN (IS PROHIBITED) in order to avoid danger. The general actions which must not be taken will be shown by a picture or explanatory text inside or along the symbol mark. This symbol advises you of an action which must BE TAKEN (IS MANDATORY) in order to avoid danger and the general emphasis of the action which must be taken will be shown by a picture or explanatory text inside or along the symbol mark. Safety and Operating Instructions The following safety precautions should always be followed to reduce the risk of breakdown and/or accident. ATTENTION To Prevent Electric Shock And Fire Don, t install the blower where it will be flooded with water. Electrical work must be done by a qualified electrician. The power supply should be the rated voltage shown on the label on the blower and be fitted with an earth leakage breaker and over current breaker. The power outlet used should be waterproof and include an earth connected to ground. 5 If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid a hazard. 6 Don, t place any objects on the electric cable. 7 Be sure to unplug the blower before starting maintenance. 8 Be sure to put the Upper Case back after maintenance. Don, t touch the metal part of the blower until it is cooled down as the blower runs very hot. Ignoring any of the above may cause an electric shock, a fire or a burn. Phone: mail@goodies.net.au Web:

5 . Installation (Septic Tank Application). Installation site selection Install our blower near the septic tank. If the pipeline is long, the sewage treatment may not perform well due to an insufficient airflow. Install in a place which is convenient for maintenance. Don, t install over a manhole or on soft ground. Avoid areas where wind-blown leaves and dust gathers. Install in a well ventilated place. Install at least 0cm away from the wall of a house. Installation in the shade is recommended to suppress heat generation of the blower. Don, t install the blower where it will be flooded with water. Make sure that the blower is installed over the water level ot the sewage tank/aquarium to avoid any backflow of the water. If the blower is installed under the water level a backflow valve must be used. Don, t install where there is excess moisture or humidity.. Method of Installation The base should be made of concrete strong enough to bear the weight and block vibration from the blower. The base should be at least 0cm above the ground level and 5cm larger than the external dimensions of the blower. Provide a separate power outlet to be only used for the blower. Electrical work must be done by a qualified electrician. 5 The power supply should be the rated voltage shown on the label on the blower and be fitted with an earth leakage breaker and over-current breaker. 6 The power outlet used should be waterproof and include an earth connected to ground. 7 Place the blower horizontally on the base. 8 A soft rubber hose must be used for connection between the air outlet of the blower and the pipe. The rubber hose must be fastened with hose clamps. 0 When making the connection, level the air outlet and the pipe to ensure the hose is not kinked or blocked. Before starting the operation of the blower, ensure that the water level in the septic tank is appropriate and the valves on the pipeline are properly opened.. Start operation Insert the power plug into the power outlet with full contact so that the plug itself does not wobble. Incomplete connection may cause an electric shock or a fire. After starting operation ensure that there is; No air leakage from the hose and the pipe connection. No abnormal noise from the blower. No vibration transmitted to the ground due to strained piping. Water level Hose Hose clamp Blower Base Air outlet of Blower Hose Hose clamp Over Current Breaker Earth Leakage Breaker Power Distribution Line Waterproof Power Outlet with grounding Blower Water tank or Pond Aerobic Sewage Treatment Tank Base Phone: mail@goodies.net.au Web:

6 5. Maintenance (Refer the sketches on the next page). Cautions MEDO blowers are OILLESS. Never lubricate them. All blowers have already been precisely adjusted. Never disassemble them. (Do not try to loosen the Hex. bolts on the Endcap). Safety Instruction. Replacement of Filter Element Be sure to unplug the blower before starting the replacement work. Loosen the Bind Screw and remove the Filter Cover. Remove the Filter Element(s) 5 from the Upper Case 6 and replace with new One(s). At the same time, clean the air inlet of the Filter Cover and the Upper Case 6. Assemble the Filter Cover with the Filter Cover Gasket securely positioned. 5 Mount the Filter Cover to the Upper Case 6, then tighten with the Bind Screw(s). 6 Time to replace the Filter Element It is recommended that the Filter Element(s) is cleaned or replaced with new one(s) depending on the extent of its deterioration as determined by the atomospheric conditions around the application. The filter element(s) should be checked every three months and should be replaced jearly.. Replacement of Piston Set Assy Be sure to unplug the blower before starting the maintenance work. Remove the Upper Case 6, loosen all the Hex. Bolts on the Headcover 0 and remove it. In case it is hard to remove the Headcover 0 insert a flat head screwdriver to the slot(s) on the edge of the Headcover 0 and twist the screwdriver gently to open. Take out the Piston Set Assy(s). Replace all Piston Set Assys, Gasket A and Gasket B with new ones. Be sure to keep the Teflon Seal of the Piston away from any dust, swarf, water, oil or grease. Try not to touch the Teflon Seal of the Piston with your fingers. 5 Insert the Piston Set Assy(s) into the Pump Body. Install Gasket A on the Headcover 0 and Gasket B on the Pump Body, then fasten the Headcover 0 with the Hex. Bolts.Tighten the Hex. Bolts evenly and alternately then gradually fully tighten. 6 Before putting the Upper Case 6 back, start the blower and check if there is any air leakage along the Headcover 0 or the Nozzle Seal(s) by briefly blocking the air outlet. In case there is an air leakage along the Headcover 0, re-position Gasket A and Gasket B then re-fasten the Hex Bolts. In case there is an air leakage along the Nozzle Seal(s) chec k if the nozzle seal is installed on the airtank properly and press the pump body down to allow the outlet port of the Headcover to catch the Nozzle Seal(s) correctly. 7 Put the Upper Case 6 back after installing GasketC 8 on the Bottom Case properly. Fasten the Bind Screws/Torx Screws 7 evenly and alternately. Piston Slot 8 Piston Set Assembly replacement period It is suggested that the Piston Set Assembly is replaced every months resp. after h depending on the extent of the blower s pressure and airflow deterioration. There is a groove on each Teflon Seal of the Piston indicating the degree of wear. If one or both grooves are worn away, replacement of the Piston Set Assembly is recommended. Teflon Seal Phone: mail@goodies.net.au Web: 5

7 LA -8B/ LA -5B Bind Screw Filter Cover Gasket Blower Body Filter Cover Never loosen these four () Hex. Bolts on the Endcap. Nozzle Seal Bottom Case 5 Filter Element 6 Upper Case 8 Gasket C 7 Bind Screw Torx Screw Slot for screwdriver Gasket B Air Outlet 8 Spring Seat Spring Piston Set A'ssy Piston Gasket A Outlet Port Hex Bolt 0 Headcover LA-60B/LA-80B A - / 80A Bind Screw Filter Cover Gasket 6 Upper Case Filter Cover 5 Filter Element 7 Bind Screw Torx Screw Nozzle Seal Blower Body Never loosen these eight (8) Hex. Bolts on the Endcap. Bottom Case 8 Gasket C Air Outlet Gasket B Hex Bolt Spring Piston Set A'ssy 0 Headcover Gasket B Piston Gasket A Outlet Port Slot for screwdriver LA -00/ LA -0 Filter Cover 5 Filter Element Filter Cover Gasket Bind Screw Blower Body Never loosen these twelve () Hex. Bolts on the Endcap. 6 Upper Case Nozzle Seal 7 Bind Screw Bottom Case Torx Screw Slot for screwdriver 8 Gasket C Hex Bolt Outlet Port Gasket A 0 Headcover 8 Spring Seat Air Outlet Spring Piston Set A'ssy Piston Gasket B Phone: mail@goodies.net.au Web: 6

8 Piston sectional view Piston Boss Spring Spring Seat Grease Cautions Locat the spring into the piston by rotating it clockwise. Check that grease is present on the convex face of the spring seat. ( If no grease is present, please contact your supplier) Never use standard grease as it may cause a malfunction. Keep the Teflon Seal away from any dust, swarf, water, oil or grease. Teflon Seal. Purchasing suggestion for the maintenance parts Filter Element Model Part No. Quantity LA -8B/LA-5B/LA-00/LA-0 5 LA -60B/LA-80B 5 Repair Parts Kit Model Part No. Quantity LA -8B LB088 set LA-5B LB05 set LA-60B LB05 set LA-80B LB0 set LA -00/LA-0 LB05 set Contents of Repair Parts Kit Parts Included LA -8B/LA-5B LA -60B/LA-80B LA -00/LA-0 5 Filter Element Gasket A Gasket B Piston 8 Spring Seat Spring Phone: mail@goodies.net.au Web: 7

9 Exploded View LA-8B / LA 5B Parts List No. Part Name LA8B Q'ty LA5B Q'ty No. Part Name LA8B Q'ty LA5B Q'ty Bind Screw LP058 LP058 7 Field Core Assy P LB056 LB066 Seal Washer LP065 LP065 Field Core Assy Q Filter Cover Gasket LQ0607 LQ0607 Field Core Assy E LB008 LB008 Filter Cover LQ0575 LQ Endcap LQ005 LQ08 5 Filter Element LQ0605 LQ0605 Hex Bolt LP6 LP6 6 Upper Case LB07 LB07 0 Rubber Feet LQ056 LQ056 7 Bind Screw UL LP058 LP058 Cable Assy UK LB05 LB05 Torx Screw CE LQ008 LQ008 Cable Assy D LB0507 LB Gasket C LQ060 LQ060 Cable Assy A Hex Bolt LP6 LP6 Cable Assy J LQ007 LQ007 0 Headcover LQ0567 LQ006 Cable Assy UL LB0770 LB0770 Gasket A LQ00 LQ00 Nozzle Seal LQ058 LQ058 Gasket B LQ00 LQ00 Air Tank Assy LB087 LB087 Piston LA7065 LB0 Joint Hose LQ060 LQ060 Piston Sub Assy LA7066 LB0 5 Bottom Case LB08 LB08 5 Inlet Valve LP06 LP06 6 Cushion 6 Valve Retainer A LP58 LP58 7 Rubber Plug 7 CS Ring LP8 LP8 OPTION 8 Spring Seat LP55 LP55 8 Hose Assy Spring LP060 LQ07 LA775 LB085 0 Housing LB08 LB08 SE Ring LP75 LP75 Valve Retainer B LP75 LP75 Outlet Valve LP05 LP05 Screw 5 x 0 LP5 LP5 5 Insulation Bush LP055 LP055 6 Rear Cylinder LA78 LA78 Phone: mail@goodies.net.au Web: 8

10 Exploded View LA-60B / LA -80B Parts List No. Part Name LA-60B Q'ty LA-80B Q'ty No. Part Name LA-60B Q'ty LA-80B Q'ty Bind Screw LP058 LP058 Endcap LQ0767 LQ0767 Seal Washer LP065 LP065 Endcap (Thermal) LQ05 LQ05 Filter Cover Gasket LQ0607 LQ0607 Hex Bolt LP6 8 LP6 8 Filter Cover LB060 LB060 Rubber Feet LQ05 LQ05 5 Filter Element LQ070 LQ070 5 Cable Assy UK LB05 LB05 6 Upper Case LB060 LB060 Cable Assy D LB0507 LB Bind Screw UL LP058 6 LP058 6 Cable Assy A LB066 LB066 Torx Screw CE LQ008 6 LQ008 6 Cable Assy J LB00 LB00 8 Gasket C LQ05 LQ05 Cable Assy UL LB0770 LB0770 Hex Bolt LP6 6 LP6 6 6 Bottom Case LB0605 LB Headcover Assy LB0607 LB Joint Hose LQ05 LQ05 Gasket A LQ00 LQ00 8 Clamp LP7 LP7 Gasket B LQ00 LQ00 OPTION Piston Assy LB0 LB0 Hose Assy Spring LP0585 LQ07 LA775 LB085 5 Spring Seat LP55 LP55 6 Housing Assy LB08 LB08 7 Rubber Plug LQ0775 LQ Rear Cylinder LB0 LB0 Insulation Bush LP055 LP055 0 Screw 5 x 0 LP5 LP5 Field Core Assy P LB00 LB005 Field Core Assy Q LB056 LB05 Field Core Assy E LB050 LB0508 LA775 Phone: mail@goodies.net.au Web: LB085

11 Exploded View LA-00 / LA Parts List 0 No. Part Name LA00 Q'ty LA0 Q'ty No. Part Name LA00 Q'ty LA0 Q'ty Bind Screw LP058 LP058 7 Field Core Assy P LB0855 LB00 Seal Washer LP065 LP065 Field Core Assy Q LB080 Filter Cover Gasket LQ00 LQ00 Field Core Assy E LB080 LB07 Filter Cover LB076 LB076 8 Endcap LQ008 LQ008 5 Filter Element LQ0605 LQ0605 Hex Bolt LP6 LP6 6 Upper Case LB076 LB076 0 Rubber Feet LQ008 6 LQ Bind Screw UL LP058 8 LP058 8 Cable Assy UK LB05 LB05 Torx Screw CE LQ008 8 LQ008 8 Cable Assy D LB0507 LB Gasket C LQ00 LQ00 Cable Assy A LB050 Hex Bolt LP6 LP6 Cable Assy J LQ007 LQ007 0 Headcover LB08 LB08 Cable Assy UL LB0770 LB0770 Gasket A LQ0 LQ0 Nozzle Seal LQ058 LQ058 Gasket B LQ000 LQ000 Air Tank Assy LB077 LB077 Piston LB077 LB077 Joint Hose LQ006 LQ006 Piston Sub Assy LB0780 LB Bottom Case LB076 LB076 5 Inlet Valve LQ00 LQ00 6 Cushion LQ0 LQ0 6 Valve Retainer A LP58 LP58 7 Rubber Plug 7 CS Ring LP8 LP8 OPTION 8 Spring Seat LP057 LP057 8 Hose Assy Spring LQ07 LQ07 LB0 LB065 LB Housing LB0778 LB0778 SE Ring LP75 6 LP75 6 Valve Retainer B LP75 6 LP75 6 Outlet Valve LP05 6 LP05 6 Screw 5 x 0 LP5 6 LP5 6 5 Insulation Bush LP055 6 LP Rear Cylinder LB05 LB05 Phone: mail@goodies.net.au l Web: 0