HRC06 OWNER S MANUAL HYDROXYL ROOM CURTAIN

Transcription

1 HRC06 HYDROXYL ROOM CURTAIN OWNER S MANUAL

2 TABLE OF CONTENTS SAFETY INFORMATION... 1 CONTENTS LIST... 2 ODOROX HRC06 UNIT OPERATIONAL GUIDELINES... 3 INSTALLATION INSTRUCTIONS... 4 OPERATING THE ODOROX HRC06 UNIT... 8 CARE INSTRUCTIONS OPTIC REPLACEMENT INSTRUCTIONS FILTER MAINTENANCE INSTRUCTIONS TROUBLESHOOTING GUIDE REPLACEMENT PARTS SPECIFICATIONS AND WARRANTY HRCUserManual

3 SAFETY INFORMATION WARNING! Use this Hydroxyl Generator only for its intended purpose as described in this Owner s Manual. PLEASE READ AND SAVE THESE IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFEGUARDS When using this system, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to persons, including the following: Read all instructions before using this Hydroxyl Generator. To avoid fire or shock hazard, ensure the electrical service to this system is installed by a qualified electrician according to local, state and federal electrical safety regulations. Remove packaging material before use. To protect against electrical hazards, DO NOT immerse in water or other liquids. Do not use near water. WARNING! Always disconnect electrical power to the system before moving it, cleaning, or performing maintenance tasks. Local LOCKOUT TAGOUT procedures must be followed prior to performing maintenance or cleaning tasks. NEVER drop or insert any object into any openings. DO NOT operate any generator with a damaged electrical service, if motor fan fails to rotate, after the generator malfunctions, or if it has been dropped or damaged in any manner. Contact local authorized repair facility for examination, electrical or mechanical adjustment, or repair. Use generator only for intended use as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons. The use of attachments not recommended may cause hazards. Direct exposure to the Hydroxyl generating optics utilized in this system may cause eye and/or skin irritation/ damage. Never bypass the safety switches or otherwise operate the system with optic covers/panels removed. INDOOR USE ONLY! Follow clearance requirements in this manual when installing the system to ensure unrestricted airflow. Do not install system where vents/grills will be restricted or may become blocked. Keep unit away from heated surfaces and open flames. CAUTION: For General Ventilating Use Only. Do Not Use to Exhaust Hazardous or Explosive Materials and Vapors. DO NOT attempt to repair or adjust any electrical or mechanical functions on this unit. Doing so will void your warranty. The inside of the unit contains no user serviceable parts. All servicing should be performed by qualified personnel only. DO NOT place anything on top of generator. DO NOT operate the controls with wet hands: electric shock could result. NEVER use detergents, gasoline, glass cleaner, furniture polish, paint thinner or other household solvents to clean any part of the generator. 1

4 CONTENTS LIST The Odorox HRC06 Hydroxyl Room Curtain is shipped with the following: 1. Odorox HRC06 Hydroxyl Generator w/control Panel 2. Washable Filters x 4 3. Owner s Manual 4. Warranty Card 5. Wall mount bracket w/hardware 2

5 ODOROX HRCO6 OPERATIONAL GUIDELINES The Odorox HRC06 Unit (Hydroxyl Room Curtain) is ideal for large area odor abatement. It will eliminate many types of odors caused by sources such as chemical fumes, smoke, volatile organic compounds (VOCs), bacteria, mold, sewage and several more. The Odorox HRC06 Unit will remove these odors from not only the air, but also from any contents that have absorbed them. The Odorox HRC06 will provide a heavy concentration of Odorox hydroxyls to treat large areas affected by decomposition, mold, sewage, chemical off gassing and any other odor problem you may encounter. The HRC06 unit is equipped with a selector switch for either 3 or 6 Odorox hydroxyl generating optics and a switch for selecting three blower/fan speeds. This provides the flexibility to tailor the output of the HRC06 unit based on the concentrations of volatile organic compounds (VOCs) and odor levels present. Recommended treatment area per HRC06 Unit 3

6 INSTALLATION INSTRUCTIONS The Odorox HRC06 Unit can be wall mounted using the supplied angle brackets, or suspended from the ceiling (mounting hardware not supplied). Wall Installation STEP 1 - Determine the desired location. Ensure wall construction is capable of supporting the HRC06 unit with a minimum 2.5 safety factor or as per local and national code (2.5 times the weight of the HRC06 unit). The wall should be able to support a minimum of 300lbs (136.08kg). Note: As regular cleaning/maintenance will be required, ensure minimum unit clearances of 36 inches (914.40mm) is maintained when considering final placement (see Figure 1) Figure 1 STEP 2 - Using the included wall mount brackets, mark out the anchor points on the wall with the correct spacing (see Figure 2). Figure 2 STEP 3 - Install wall brackets with the appropriate anchors/hardware for the construction type (not included). Note: If installing on a framed wall, additional structural support may be necessary to meet the requirements of Step 1 4

7 INSTALLATION INSTRUCTIONS STEP 4 - Prep the HRC06 unit for installation; remove packaging materials, remove the temporary plastic straps on the steel flex, carefully uncoil the steel flex while supporting the control panel, remove the end filter access panels and remove the end filters. STEP 5 - Using an approved lifting means (forklift, cable hoist, etc), safely lift the HRC06 unit onto the brackets and secure using the provided hardware (see Figure 3). Figure 3 STEP 6 - Locate desired control panel location and secure panel using appropriate anchors/hardware for construction type (not supplied). STEP 7 - Secure steel flex to wall as per local code using an approved means. Note: Electrical service to be installed by a qualified electrician and must conform to local and national electrical codes and ordinances STEP 8 - Install main 120 Volt, 15 Amp, 60 Hz electrical service and make connections in the control panel as follows (see Figure 4): Ground to Ground Block Neutral to Terminal Block 11 Line 1 to Terminal Block 10 GROUND NEUTRAL LINE Figure 4

8 INSTALLATION INSTRUCTIONS Ceiling Installation STEP 1 - Determine the desired location. Ensure ceiling construction is capable of supporting the HRC06 unit with a minimum 2.5 safety factor or as per local and national code (2.5 times the weight of the HRC06 unit). The ceiling should be able to support a minimum of 300lbs (136.08kg). Note: As regular cleaning/maintenance will be required, ensure minimum unit clearances of 36 inches (914.40mm) is maintained when considering final placement (see Figure 5) Figure 5 STEP 2 - Use Figure 6 as a guide to mark out the ceiling anchor points with the correct spacing. Figure 6 STEP 3 - Install threaded rods from the ceiling with the appropriate anchors/ hardware for the construction type (not included). STEP 4 - Prepare the HRC06 unit for installation; remove packaging materials, remove the temporary plastic straps on the steel flex, carefully uncoil the steel flex while supporting the control panel, remove the end filter access panels and remove the end filters. 6

9 INSTALLATION INSTRUCTIONS STEP 5 - Using an approved lifting means (forklift, cable hoist, etc), safely lift the HRC06 unit into position and secure to the threaded rods using the appropriate hardware (see Figure 7). Figure 7 STEP 6 - Locate desired control panel location and secure panel using appropriate anchors/hardware for construction type (not supplied). STEP 7 - Secure steel flex to wall as per local code using an approved means. Note: Electrical service to be installed by a qualified electrician and must conform to local and national electrical codes and ordinances STEP 8 - Install main 120 Volt, 15 Amp, 60 Hz electrical service and make connections in the control panel as follows (see Figure 8): Ground to Ground Block Neutral to Terminal Block 11 Line 1 to Terminal Block 10 GROUND NEUTRAL LINE Figure 8 7

10 OPERATING THE ODOROX HRC06 UNIT All operator controls are located in the HRC06 Control Panel (see Figure 9) Figure 9 1) MAIN POWER SWITCH a. This switch must be in the ON position for normal HRC06 system operation. b. Turning this switch to the OFF position will de-energize the HRC06 system. 2) FAN SPEED SWITCH a. Turn switch to the 1 position for low speed, 2 position for medium speed and 3 position for high speed. b. Turning switch to the OFF position will turn off the fan/blower unit and the optics (optics are connected through a pressure switch and will only operate with the FAN SPEED switch in position 1, 2, or 3 ). 3) OPTICS SWITCH a. Turning the switch to the LOW position will energize three Odorox optics. b. Turning the switch to the HIGH position will energize six Odorox optics. c. Turning the switch to the OFF position will de-energize all optics. Note: Fan/blower must be turned on in order for optics to be energized. 4) PROCESSOR ON LED a. The LED will be on when the system is operating normally with the OPTICS switch in either the LOW or HIGH positions. b. Turning the FAN SPEED switch or MAIN POWER switch to the OFF position will turn off the LED. c. A duplicate LED is also located on the front of the HRC06 Unit and functions the same as the PROCESSOR ON LED. 8

11 OPERATING THE ODOROX HRC06 UNIT 5) HOUR METER The meter will function whenever the Odorox optics are energized and is designed to monitor the optics usage. 6) POWER ON LED The LED will be on when the MAIN POWER switch is in the ON position and there is an energized electrical service provided to the HRC06 Control Panel. 7) CB1 MOTOR POWER BREAKER a. 10 Amp breaker provides protection for the motor circuit. b. If tripped, push to reset. 8) CB2 MOTOR POWER BREAKER a. 5 Amp breaker provides protection for the Odorox optics circuit. b. If tripped, push to reset. 9

12 CARE INSTRUCTIONS CAUTION: DISCONNECT the unit from an electrical power source before performing any maintenance or cleaning on the unit. STEP 1 - Turn MAIN POWER switch to the OFF position STEP 2 - Install an approved safety lockout device on the MAIN POWER switch (see Figure 10) STEP 3 - Proceed with cleaning instructions below: SYSTEM CASE CLEANING EXTERIOR The exterior of the Odorox product can be cleaned with mild dishwashing detergent and a clean cloth. DO NOT use any all-purpose cleaners with harsh detergents or abrasives, as these may damage the exterior of the equipment and void any warranty. Care should also be taken to avoid spraying or otherwise directing detergent or water into or around electrical components. INTERIOR The interior of the Odorox product can be cleaned in the same manner as the exterior with the exception of the optics and optics housing. OPTIC CLEANING Cleaning of the Odorox optics is recommended to maintain peak processing efficiency. Fingerprints, smudges, dirt, dust particles, etc. will interfere with the hydroxyl production and should be avoided. Figure 10 Note: Remove the optics from the optic chamber prior to cleaning to avoid any damage to the optics during the cleaning process (refer to the Optic Replacement Instructions for proper removal). To clean the optics, use a solution of 10% Isopropyl Alcohol and 90% filtered/distilled water on a clean lint-free cloth and wipe gently. Do not use any type of commercial glass cleaner. Using another lint-free cloth, gently wipe the optic until completely dry. 10

13 OPTIC REPLACEMENT INSTRUCTIONS CAUTION: DISCONNECT the unit from an electrical power source before performing any maintenance or cleaning on the unit. Step 1 Turn MAIN POWER switch to the OFF position Step 2 Install an approved safety lockout device on the MAIN POWER switch (see Figure 10) Step 3 Using a flat head screwdriver turn the three quarter turn fasteners counter clockwise on the black filter intake/optic shield Step 4 Slide forward and remove the black filter intake/optic shield Step 5 Install new optic following these instructions: With a firm grip on the upper porcelain end of the optic, use your other hand to grip the optic connector. Gently wiggle connector while pulling from the optic base Gently pull optic from three lamp supports (Do not put any pressure on the side of the optic without support) Caution: Optics contain Mercury. Dispose of optics in accordance with local regulations. Step 6 Install new optic following these instructions: Remove new optic from packaging and gently insert into the three optic clips. With a firm grip on the upper porcelain end of the optic, use your other hand to grip the optic connector. Gently connect the optic connector to the optic. Note: Optic connector is keyed with the optic base and will connect in one direction only Ensure optic connector and optic base are firmly pressed together. Step 7 Re-install black filter intake/optic shield. Step 8 Remove lockout device on the MAIN POWER switch (see Figure 10). Step 9 Test unit for proper operation. 11

14 FILTER MAINTENANCE INSTRUCTIONS The Odorox HRC06 Unit comes with four washable filters; two in the black filter intake/optic shield and one on each side (see Figure 11). A periodic cleaning schedule will need to be put in place to ensure the HRC06 Unit remains operating at peak efficiency. This cleaning schedule will depend on the level of airborne dirt/contaminants in the treatment space and should be frequent enough so as to avoid any substantial buildup on the filters. To clean the filters follow these steps: CAUTION: DISCONNECT the unit from an electrical power source before performing any maintenance or cleaning on the unit. STEP 1 - Turn MAIN POWER switch to the OFF position. STEP 2 - Install an approved safety lockout device on the MAIN POWER switch (see Figure 10). STEP 3 - Remove all four filters from the HRC06 Unit. STEP 4 - Wash filters with warm water (avoid using a pressure washer or damage may result). If warm water alone does not clean the filters properly, use of a biodegradable cleaning solution may be necessary. STEP 5 - Ensure clean filters are totally dry prior to re-installing them in the HRC06 Unit. Figure 11 12

15 TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSE SOLUTION White POWER ON LED will not light up Green PROCESSOR ON LED will not light up Optic/Optics not functioning Fan not functioning MAIN POWER switch is in the OFF position. Turn "MAIN POWER" switch to the "ON" position. White LED has failed. Internal component failure. OPTICS switch is in the OFF position. FAN SPEED switch is in the OFF position. MAIN POWER switch is in the OFF position. Electrical service to the HRC06 unit has been interrupted. Circuit breaker 1 (CB1) 10 Amp on side of control panel is tripped. Circuit breaker 2 (CB2) 5 Amp on side of control panel is tripped. Green LED has failed. Internal component failure. Rated life of optic has been met. Optics have been damaged. Internal component failure. FAN SPEED switch is in the OFF position. FAN SPEED switch is in the OFF position. Electrical service to the HRC06 unit has been interrupted. Circuit breaker 1 (CB1) 10 Amp on side of control panel is tripped. Internal component failure. Turn MAIN POWER switch to the ON position. Verify that the electrical supply to the HRC06 unit is energized. Contact local distributor for service. Contact local distributor for service. Turn on OPTICS switch to LOW or HIGH position. Turn on FAN SPEED switch to position 1, 2, or 3. Turn MAIN POWER switch to the ON position. Verify that the electrical supply to the HRC06 unit is energized. Reset CB1. Reset CB2 Contact local distributor for service. Contact local distributor for service. Contact local distributor for replacement optics/service. Contact local distributor for replacement optics/service. Contact local distributor for service. Turn on FAN SPEED switch to position 1, 2, or 3. Turn MAIN POWER switch to the ON position. Verify that the electrical supply to the HRC06 unit is energized. Reset CB1. Contact local distributor for service. 13

16 REPLACEMENT PARTS Figure 12 ITEM # HGI PART # QUANTITY IN EACH HRC06 UNIT (SEE FIGURE 12) PART DESCRIPTION 1 HRC06MA010 1 LIGHT BOX W/SWITCH & FILTER ASSEMBLY 2 HRC06MD370 2 FILTER COVER, LIGHT BOX 3 FIL-XB FILTER, 17-3/4" X 12" X 1", BLUE 4 FIL-XA FILTER, 17-3/4" X 14-3/4" X 1", BLUE 5 HRC06MD400 4 FILTER GUARD 6 CON-MX CONNECTOR, 90 DEG, NON INSULATED, 1/2", ZINC 7 EPC-IL GREEN DOME 8 EPC-IL COLLAR, MOUNTING FOR PUSHBUTTON, TYPE: XB4 9 EPC-IL GREEN LED, 120VAC 10 HRC06MA040 1 ASSEMBLY, FRONT COVER WITH COMPONENTS 11 HRC06MA020 1 TOP COVER W/FILTER & ANGLE BRACKET ASSEMBLY 12 HDW-SP RETAINER, STEEL 13 HDW-SP STUD, STEEL, PHILLIPS RECESS #2 HEAD, 6 MM DIA, 15 MM LG 14 HDW-SP RETAINER FOR SPRING, BLACK, PLASTIC 15 HRC06MD380 2 FILTER DOOR, SIDE 16 OPT-XX ODOROX OPTICS, U-LAMP, BROWN 17 HRC06EA100 6 OPTIC POWER CABLE 18 HRC06EA150 6 ODOROX BALLAST ASSEMBLY 19 HRC06EA110 1 VACUUM SWITCH ASSEMBLY 14

17 REPLACEMENT PARTS Figure 13 Figure 14 15

18 REPLACEMENT PARTS ITEM # HGI PART # QUANTITY IN EACH PART DESCRIPTION HRC06 CONTROL PANEL (SEE FIGURES 13 & 14) 1 EPC-IL WHITE LED ASSEMBLY, VAC 2 EPC-HM HOUR METER, VAC, 50/60 HZ, FLUSH CLIP MOUNT, RECTANGULAR, TOTALLY SEALED 3 EPC-IL GREEN DOME 4 EPC-IL COLLAR, MOUNTING FOR PUSHBUTTON, TYPE: XB4 5 EPC-IL GREEN LED, 120VAC 6 ESW-XX SWITCH, 3 POSITION 7 ESW-XX SWITCH, MOUNTING BASE WITH 1 N.O. AND 1 N.C. CONTACT BLOCKS 8 ESW-CS SWITCH, MULTI-STEP CAM, 4 POS. 1 POLE/2 STAGES, 25A 9 ESW-CS SWITCH, CAM, 1 POLE/1 STAGE, 25A 10 EPC-CB CIRCUIT BREAKER, 10A, 250/50VAC/VDC 11 EPC-CB CIRCUIT BREAKER, 5A, 250/50VAC/VDC 12 EPC-XX RETAINING RING, KD SERIES 13 EPC-XX ROUND PANEL SEAL BOOT, SWITCH, FUSE 14 EPC-XX FRONT MOUNTING CLIP FOR KD1 SERIES 15 EPC-RY CONTACTOR, 2 POLE, 25A, 120VAC COIL 16 CON-MX CONNECTOR, SQUEEZE, STRAIGHT, NON INSULATED, 1/2", ZINC 17 HRC06EA120 1 HRC06 INTERCONNECT CABLE (NOT SHOWN) 16

19 SPECIFICATIONS AND WARRANTY SPECIFICATIONS Dimensions: 44.5 x x 28 (1130.3mm x 385.5mm x 711.2mm) Weight: 120lbs (54.43kg) Power Requirements: 120 Volt AC, 8 Amp, 60Hz Odorox Optics Control: Selector Switch for 3 or 6 Optics Hour Meter: 1/10 Quartz Hour Meter Fan Control: Selector Switch for 1, 2 or 3 speed - Min 600 CFM, Max 1500 Feet Per Minute Noise Level: 10 ft. From the Unit LIMITED WARRANTY HGI Industries Inc. warrants that this Odorox product (excluding spare parts and consumables) shall be free from defects in workmanship or materials for a period of one (1) year from the delivery thereof to the customer. 17

20 CONTACTING YOUR LOCAL DISTRIBUTOR For replacement parts, warranty service, or any questions regarding the operation and maintenance of your Odorox product, please contact your local Odorox distributor. Odorox Hydroxyl Generators are proudly manufactured in the USA. Copyright 2011, HGI Industries Incorporated Odorox and Boss XL3 are trademarks or registered trademarks of HGI Industries Incorporated, Boynton Beach, Florida USA.