Continuous Weighing. 2/2 Product Overview

Transcription

1 / Product Overview /5 Belt Scales /9 Milltronics MLC /1 Milltronics MUS /16 Milltronics MCS /19 Milltronics MSI and MMI /3 Milltronics MWL Weight Lifter /8 Speed Sensors /8 Milltronics TSS /30 Milltronics RBSS /3 Milltronics MD-36 /35 Milltronics MD-56 /40 Weighfeeders /43 Milltronics Weighfeeder 400 Series /45 Milltronics Weighfeeder 600 Series /47 Milltronics Weighfeeder 800 Series /49 Milltronics Weighfeeder 100 Series /51 Milltronics VG Series Control Gate /53 Solids Flowmeters /57 Milltronics Millflo /6 Milltronics E, V, Series /68 Milltronics C Series /71 Milltronics ILE Sensing Heads /76 Milltronics L, M, and M Series /81 Integrators /8 CompuScale III /85 Milltronics BW 100 /88 Milltronics BW 500 /9 Milltronics SF 500 /96 Communications /96 SmartLinx Modules /97 External Modem Kit /99 Dolphin Plus software Siemens WT 0 004

2 Product Overview Dynamic Weighing pplication Device description Catalog page Belt Scales Low-capacity belt scale for light belt loading Milltronics MLC Compact and easy to install Fast reaction to vertical forces, ensuring instant response to product loading /9 Modular designed medium-duty belt scale for process indication Milltronics MUS Simple installation Low cost, easy retrofit /1 Compact, rugged belt scale with stainless steel load cells for use in mobile crushers and aggregate screening plants Milltronics MCS Rugged design includes stainless steel load cells /16 MSI: Heavy-duty, high-accuracy single idler belt scale for process and load-out control MMI: Heavy-duty, high-accuracy multiple idler belt scale for critical process and load-out control Milltronics MSI/MMI Fast reaction compared to pivoted scales for more accurate weighing with fewer idlers MMI can be legal for trade /19 Mechanical calibration weight lifter for MSI, MMI, and MUS belt scales Milltronics MWL Modular construction, easily adaptable for different conveyor widths Easy to install and apply /3 Speed Sensors Compact, low-profile, wheel-driven return belt speed sensor Milltronics TSS Rugged design /8 Easy low-cost installation High resolution, wheel-driven return belt speed sensor Milltronics RBSS IP65 rated ccurate belt speed detection /30 MD-36: General purpose and hazardous rated shaft-driven speed sensor MD-56: High resolution, shaft-driven speed sensor Milltronics MD-36/MD-56 Pulley shaft or motor shaft-driven Bi-directional for clockwise or anti-clockwise belt travel /3, /35 Weighfeeders 400 Series: High-accuracy, low-capacity for minor ingredient additives 600 Series: Low- to medium-capacity for minor ingredient additives 800 Series: Medium- to high-capacity for macro ingredient additives Milltronics Weighfeeders 400, 600, 800, 100 Series Field-proven, customized weighfeeders suit low- to high-capacity applications with high accuracy /43, /45, /47 / Series: High-capacity, heavy-duty for macro ingredient additives Volumetric gate for rate control in blending, batching, or loading operations Milltronics VG Series Less space required than belt or vibratory pan feeders Motor and speed reducer mounted for easy access /51 Solids Flowmeters Low- to medium-capacity flowmeter for various product sizes, densities, and fluidity in restricted spaces Milltronics Millflo Dust-tight continuous weighing Compact rugged design for restricted space installation /57 Milltronics is a registered trademark of Siemens Milltronics Process Instruments Inc. / Siemens WT 0 004

3 Product Overview pplication Device description Catalog page Solids Flowmeters (con t) Low- to medium capacity flowmeters for various product sizes, densities, and fluidities Milltronics E, V,, and C Series E Series: Low- to medium-capacity flowmeter V Series: Compact vertical flow, low- to medium capacity flowmeter Series: erated heavy-duty low- to mediumcapacity flowmeters C Series: Low- to medium-capacity flowmeter designed to NFP Code 8503 requirements for pulverized coal and coke /6, /68 Out-of-the-process sensing element for series E, V,, and C solids flowmeters Milltronics ILE-37 and ILE-61 ±1 % accuracy with high repeatability; no zero drift due to unique sensing mechanism Low maintenance with only sensing plate in the process /71 Medium- to high-capacity flowmeters for various product sizes, densities and fluidities Milltronics L, M, and M Series L Series: medium-capacity flowmeter with maximum flowrate of 300 t/h (330 STPH) M Series: high-capacity flowmeter with maximum flowrate of 900 t/h (990 STPH) M Series: high-capacity flowmeter with maximum flowrate of 900 t/h (990 STPH) for use with aerated gravity conveyor pre-feed /76 Integrators Versatile integrator for use with belt scales CompuScale III Simple, automatic calibration nalog m output, and relay contact for rate alarm NTEP and Measurement Canada approved when used with MMI- belt scale and MD-36 speed sensor /8 Economical integrator for use with belt scales Milltronics BW 100 larms for either rate, load, speed, or diagnostic error Multi-point linearizer function /85 BW 500: Full feature integrator for use with both belt scales and weighfeeders SF 500: Full feature integrator for use with solids flowmeters Communications Milltronics BW 500/SF 500 Up to 8 multi-spans for application of more than one feed/flow condition and material Multi-point linearizer function PID control with optional analog I/O card SmartLinx compatible Measurement Canada approved (BW 500) SmartLinx Module SmartLinx modules provide direct digital connection to popular industrial fieldbus systems and telephone lines External Modem Kit Quick and easy installation and configuration using industrial modem and comprehensive instruction manual Dolphin Plus software Dolphin Plus for quick and easy configuring, monitoring, tuning and diagnostics of Siemens Milltronics devices /88, /9 /96 /97 /99 Siemens WT /3

4 Product Overview /4 Siemens WT 0 004

5 RUN PR LT RESET DISP TOTL M ZERO SPN CLER ENTER Continuous Weighing Belt Scales Introduction Introduction Installation Tips Belt scales help maximize the use of raw materials, control 7 Position the scale inventories, and aid in the manufacturing of a consistent product. Milltronics belt scales from Siemens are easy to install, and require little maintenance. They produce repeatable, accurate results. These belt scales show minimal hysteresis and superior linearity, and ignore side loading. Load cell overload protection is a feature of the belt scale design. With use of approved intrinsically safe barrier strips, all belt scales can be used in hazardous locations. Typical System typical belt scale system has a weigh bridge structure supported on load cells, an electronic integrator, and a belt speed sensor. The load cells measure the material weight on the belt, and send a signal to the integrator. The integrator also receives input in the form of electrical pulses from a belt speed sensor connected to a tail or bend pulley. Using these two sources of data, the integrator calculates the rate of material transferred along the belt using the equation weight x speed = rate.. Fig. /1 Belt scale system Principle of Operation Siemens Milltronics belt scales only measure the vertical component of the applied force. s material moves down the conveyor belt and travels over the belt scale, it exerts a force proportional to the material load through the suspended idler directly to the load cells. The resulting force applied in each load cell is sensed by its strain gauges. When the strain gauges are excited by voltage from the electronic integrator, they produce an electrical signal proportional to belt loading, which is then applied to the integrator. The vertical movement of the load cells is limited by the positive overload stop incorporated into the design of the belt scale or load cells. The stops protect the load cells from failure in the event of extreme overload forces. Locate the scale close to the tail section of the conveyor belt where tension is minimal. Mount the scale on rigid mountings, away from equipment that may produce measurement disturbing vibrations. void variable tension points, transition points, or slope change. The ideal location is a horizontal, even belt section, but you can achieve good results on slopes if the idlers are properly aligned. If the conveyor curves, locate the scale a proper distance from the tangent points of the curve. For concave curved conveyors, the recommended minimum distance is 1 m (40 ft.) from the tangent points of the curve. With convex conveyors, the minimum distance is 60 m (00 ft.) on the approach side, and 9 m (30 ft.) on the retreat side. Be sure to install the scale a sufficient distance from the infeed section (at least 1 idler space) so the material has time to settle properly on the belt. 7 Reduce variable belt tension With temperature variations, load, and other circumstances, the belt tension will change. To maintain proper tension, a gravity take-up is recommended. This is a weight designed to take up slack on the belt. gravity take-up should move freely and place consistent tension on the belt. The use of screw takeups should be limited to conveyors with pulley centers to 18.3 m (60 ft.) or less. The amount of weight should conform to the conveyor design specifications. 7 lign the idlers Precise idler alignment is essential. t least two idlers on each side of the scale should be aligned with the belt scale; use three or more for high accuracy applications. To check alignment, use wire, string, or fishing line across the top outer edges of the rollers and tighten enough to eliminate sag. djust the height of the rollers with shims until they are all even, or at least within ±0.8 mm (1/3 ). ll of the scale-area idlers should be the same type (size, diameter, style, trough angle, and manufacture) and should be spaced at equal distances. Locate training idlers a minimum of 9 m (30 ft.) from the belt scale idler. 7 Install speed sensors The speed sensor should be attached to the tail pulley or bend pulley shaft so the connection does not slip. It is important that the speed sensor be properly mounted as described in the instruction manual and free of excessive vibration. Whenever possible, mount the speed sensor on a solid face pulley. The use of wing- or beater-type pulleys is not recommended. 7 Wire the scale Follow good instrumentation wiring practices to protect the load cell and speed sensor signals from radio frequency interference and induction. Use terminal blocks, shielded cable, and grounded metal conduit for all wiring. material load belt travel weighing idler belt scale speed sensor load speed integrator rate total load speed analog output remote total output Fig. / Belt scale operation Siemens WT /5

6 Belt Scales Introduction Belt Scale Selection Guide Criteria Milltronics MLC Milltronics MUS Milltronics MCS Milltronics MSI Milltronics MMI Typical industries Typical applications Maximum capacity Maximum belt speed Loading range nimal feed, fertilizers, food processing, tobacco Secondary industries ggregates, agricultural, mining ggregates, mediumduty 50 t/h (55 STPH) 5000 t/h (5500 STPH) at max. belt speed ggregates Mobile crushers, aggregates, screening plates, heavy-duty Cement, chemicals, coal, food processing, mineral processing, mining Industrial heavy-duty, SBS approval 100 t/h (130 STPH) 5000 t/h (5500 STPH) at max. belt speed Cement, chemicals, coal, food processing, mineral processing, mining Industrial heavy-duty, NTEP, Measurement Canada approval 5000 t/h (5500 STPH) at max. belt speed 3.5 m/s (700 fpm) 3.0 m/s (600 fpm) 3.0 m/s (600 fpm) 4.0 m/s (800 fpm) 4.0 m/s (800 fpm) Light to moderate Moderate Moderate to heavy Moderate to heavy Moderate to heavy ccuracy ±1 % or better ±1 % to 0.5 % ±1 % to % ±0.5 % or better ±0.5 % or better Turn down 5:1 3:1 4:1 5:1 5:1 pprovals CE CE CE SBS, Measurement Canada, CE NTEP, Measurement Canada, CE /6 Siemens WT 0 004

7 Belt Scales Introduction Belt Scale pplication Data Sheet Belt Scale pplication Data Sheet Customer Information Contact: Company: ddress: City: Country: Zip/Postal Code: Phone: ( ) Fax: ( ) Prepared By: Date: Notes on the pplication: Material Material being measured: Particle size: mm / inch / mesh Corrosive state of material: High Moderate Not corrosive Conveyor (Supply sketch where possible) Sketch attached pplication: Inventory Load out Control Blending Legal for trade Feed rate: minimum t/hr or kg/hr or lb/hr or LTPH or STPH ccuracy required: +/- % maximum t/hr or kg/hr or lb/hr or LTPH or STPH Constant feed rate Yes No ccess side (looking in direction of belt travel): Left Right Both Electrical classification at scale location: Profile: Belt speed: Horizontal Incline / Decline Degrees minimum m/sec. or ft/min. maximum m/sec. or ft/min. Variable Incline Trough ngle Degrees Y Curved Idler Dia. Belt length: Idler diameter: Trough angle: m/ft. mm / in. Degrees Belt width: Tail pulley dia.: Idler spacing: mm / in. mm / in. mm / in. Y Idler Mounting Centers mm / in. mm / in. Integrator Requirements (indicate all that apply) Inputs required: 4-0 m (specify) PID LVDT Load Cells (#): Power available: Outputs required: 4-0 m PID Remote totalizer Relays (#): Communications: B Remote I/O DeviceNet Profibus-DP RS-3 / RS-485 Modbus Products suggested: Preferred Construction: Painted mild steel 304 SS 316 SS Other (specify) Siemens Milltronics Process Instruments Inc. Form# -406R7 Siemens WT /7

8 Belt Scales Introduction /8 Siemens WT 0 004

9 Belt Scales Milltronics MLC Technical data Mode of operation Measuring principle Typical application Strain gauge load cell measuring load on flat belt conveyor idler Monitor fertilizer, tobacco, animal feed pellets, sugar, cereal Performance ccuracy ±1.0 % of totalization over 5 to 1 operating range Medium conditions Max. material temperature 85 C (185 F) Belt design Belt width Belt speed 450 to 100 mm in metric sizes 18 to 48 in Imperial sizes.0 m/s (400 fpm) maximum Fig. /3 Milltronics MLC Belt Scale Capacity Up to 50 t/h pplication Milltronics MLC belt scale is a low-capacity scale for light belt loading. The MLC is suitable for monitoring such products as fertilizer, tobacco, animal feed pellets, or sugar. The MLC's patented use of parallelogram style load cells results in fast reaction to vertical forces, ensuring instant response to product loading. This enables it to provide outstanding accuracy and repeatability even with very light loading. The MLC may be easily installed in existing flat belt conveyors or belt feeders. Operating with the Milltronics BW 100 or BW 500 microprocessor-based integrators, the MLC provides indication of flow rate, total weight, belt load and belt speed of bulk solids materials on a belt conveyor. speed sensor monitors conveyor belt speed for input to the integrator. When used in conjunction with the Milltronics BW 500 integrator with PID controller, the MLC may also be used in the food industry as part of a pre-feed control system for extruders, cookers and de-hydrators. Benefits 7 Unique parallelogram style load cell design 7 Designed for light product loading 7 Compact and easy to install 7 System includes weighing idler and test weights 7 Stainless steel option 7 Low cost of ownership Conveyor incline Idlers Conveyor idler Idler diameter Idler spacing Load cell Construction Excitation Output Non-linearity Hysteresis Non-repeatability Capacity Overload Temperature Mounting dimensions Hazardous locations pprovals ± 0 from horizontal, fixed incline Up to ± 30 with reduced accuracy Horizontal 50 or 60 mm or to 1.5 m (1.6 to 5.0 ft.) Stainless steel 10 V DC nominal, 15 V DC maximum mv/v excitation at rated load cell capacity 0.03 % of rated output 0.05 % of rated output 0.03 % of rated output 10 or 0 lbs 150 % of rated capacity, ultimate 300 % of rated capacity -40 to 85 C (-40 to 185 F) operating range -10 to 60 C (14 to 140 F) compensated Identical for all capacities With use of intrinsically safe barrier strips CE Siemens WT /9

10 Belt Scales Milltronics MLC Dimensional drawings Installation MLC belt scale idler diameter C (location of removed idler) D 64 mm (.5 ) 4 x dia. 11 mm (0.44 ) E * 0.6 mm (0.81 ) * for pan supported belts, the belt should be cut out to allow the MLC and at least two (preferably four) other idlers to be installed. Plan View Front View B Fig. /4 MLC dimensions Imperial Designs Scale Size Roller Width B Dimension C Dimension D Dimension E Dimension 18 (457 mm) 18 (457 mm) 19 (483 mm) 1.90 (48.3 mm ) 6.19 (157 mm) 3.5 (89 mm) 4 (610 mm) 4 (610 mm) 5 (635 mm) 1.90 (48.3 mm ) 6.19 (157 mm) 3.5 (89 mm) 30 (76 mm) 30 (76 mm) 31 (787 mm) 1.90 (48.3 mm ) 6.19 (157 mm) 3.5 (89 mm) 36 (914 mm) 36 (914 mm) 37 (940 mm) 1.90 (48.3 mm ) 6.19 (157 mm) 3.5 (89 mm) 4 (1067 mm) 4 (1067 mm) 43 (109 mm) 1.90 (48.3 mm ) 6.19 (157 mm) 3.5 (89 mm) 48 (119 mm) 48 (119 mm) 49 (145 mm) 1.90 (48.3 mm ) 6.19 (157 mm) 3.5 (89 mm) Metric Designs Scale Size Roller Width B Dimension C Dimension D Dimension E Dimension 450 mm (17.7 ) 450 mm (17.7 ) 500 (19.69 ) 50 mm (1.97 ) 158 mm (6. ) 96 mm (3.78 ) 500 mm (19.69 ) 500 mm (19.69 ) 550 mm (1.65 ) 50 mm (1.97 ) 158 mm (6. ) 96 mm (3.78 ) 650 mm (5.59 ) 650 mm (5.59 ) 700 mm (7.56 ) 50 mm (1.97 ) 158 mm (6. ) 96 mm (3.78 ) 800 mm (31.50 ) 800 mm (31.50 ) 850 mm (33.46 ) 50 mm (1.97 ) 158 mm (6. ) 96 mm (3.78 ) 1000 mm (39.37 ) 1000 mm (39.37 ) 1050 mm (41.34 ) 60 mm (.36 ) 163 mm (6.4 ) 96 mm (3.78 ) 100 mm (47.4 ) 100 mm (47.4 ) 150 mm (49.1 ) 60 mm (.36 ) 163 mm (6.4 ) 96 mm (3.78 ) /10 Siemens WT 0 004

11 Belt Scales Milltronics MLC Connections load cell load cell B Ordering data Milltronics MLC Belt Scale low-capacity scale for light belt loading Belt Width/Scale Construction Painted mild steel 18 (457 mm) 1 4 (610 mm) 1 B 30 (76 mm) 1 C Order No. ) 7 M H r e d + ex c Fig. /5 r e d B b lk B - e xc b lk - sig w ht g r n + si g - s i g B to integrator MLC connections w ht B + si g B g r n B s s h h l l d d B s h i e l d customer junction box 36 (914 mm) 1 D 4 (1067 mm) 1 E 48 (119 mm) 1 F 500 mm 1 G 650 mm 1 H 800 mm 1 J 1000 mm 1 K 100 mm 1 L 450 mm 1 M Stainless steel 18 (457 mm) 4 (610 mm) B 30 (76 mm) C 36 (914 mm) D 4 (1067 mm) E 48 (119 mm) F 500 mm G 650 mm H 800 mm J 1000 mm K 100 mm L 450 mm M Load Cell Capacity 10 lb 0 lb B not specified X Weighing Idler DImensions 50 mm (1.96 ) 1 60 mm (.4 ) 1.90 (48. mm) 5 Instruction Manual English ) 7ML1998-5FF01 German ) 7ML1998-5FF31 Note: The instruction manual should be ordered as a separate item on the order. Spare Parts Load cell, 10 lb Load cell, 0 lb ) PBD ) PBD ) Subject to export regulations L: N, ECCN: ER99 Note: Calibration weights are included with MLC belt scale. Siemens WT /11

12 Continuous Weighing Belt Scales Milltronics MUS Fig. /6 Milltronics MUS Belt Scale pplication Milltronics MUS belt scale is a modular-designed medium-duty belt scale for process indication. It operates with such products as aggregates, sand, or minerals, providing continuous in-line weighing at a minimal cost. With no cross bridge, this versatile unit will fit most conveyor widths and standard idlers, and product build-up is reduced. The construction and easy assembly of the MUS ensure quick delivery to meet even the tightest of schedules. Where scales are moved from conveyor to conveyor, the MUS also provides unmatched flexibility. Operating with the Milltronics BW 100 or BW 500 microprocessor-based integrators, the MUS provides indication of flow rate, total weight, belt load, and speed of bulk solids materials on a belt conveyor. speed sensor monitors conveyor belt speed for input to the integrator. Benefits 7 Unique modular design 7 Simple installation 7 Low cost 7 Easy retrofit Technical data Mode of operation Measuring principle Typical applications Performance ccuracy Non-repeatability Non-linearity Medium conditions Max. material temperature Belt design Belt width Belt speed Capacity Conveyor incline Idlers Idler profile Idler diameter Idler spacing Load cell Construction Excitation Output Non-linearity and hysteresis Non-repeatability Capacity standard duty ranges heavy-duty ranges Overload Temperature Weight Interconnection wiring (to integrator) Hazardous locations pprovals Strain gauge load cells measuring load on belt conveyor idlers Monitor fractionated stone on secondary surge belts and recirculating loads Track daily production totals ± 0.5 to 1 % of totalization over 3 to 1 operating range, application dependent 0.01 % of rated output 0.0 % of rated output 65 C (150 F) Standard duty up to 1000 mm (CEM width up to 4 ) Heavy-duty 100 mm and up (CEM width 48 and up) although can be applied to narrower conveyors Refer to outline dimension section Up to 3 m/s (600 fpm) Up to 5000 t/h at maximum belt speed ± 0 from horizontal, fixed incline Up to ± 30 with reduced accuracy Flat to 35 To 45 with reduced accuracy 50 to 180 mm ( to 7 ) 0.6 to 1.5 m (.0 to 5.0 ft.) luminum 10 V DC nominal, 15 V DC max. mv/v excitation at rated load cell capacity 0.0 % of rated output 0.01 % of rated output 0, 30, 50, 75, 100 kg 50, 100, 150, 00, 500 kg 150 % of rated capacity, ultimate 300 % of rated capacity -40 to 65 C (-40 to 150 F) operating range -10 to 40 C (15 to 105 F) compensated Standard duty up to 44 lbs (0 kg), lbs (10 kg) per side Heavy-duty up to 64 lbs (30 kg), 3 lbs (15 kg) per side <150 m (500 ft) 18 WG (0.75 mm ) 6 conductor shielded cable >150 m (500 ft.) to 300 m (1000 ft.) 18 to WG (0.75 to 0.34 mm ) 8 conductor shielded cable With use of intrinsically safe barrier strips CE /1 Siemens WT 0 004

13 Belt Scales Milltronics MUS Dimensional drawings Standard Duty Heavy Duty side view Belt direction for all flat or inclined conveyors ½ (M1) mounting bolts calibration bar support (test weight) side view Belt direction for all flat or inclined conveyors ½ (M1) mounting bolts shipping brackets calibration bar support (test weight) 184 mm (7.5 ) 186 mm (7.31 ) 19 mm (0.75 ) 168 mm (6.63 ) 5 mm (0.56 ) 140 mm (5.50 ) LC weigh idler Note: () approach and () retreat idlers should be aligned with the weigh idler to within 0.8 mm (+1/3 ) to 0 mm (0 ). 19 mm (0.75 ) 03 mm (8.00 ) 159 mm (6.5 ) 616 mm (4.5 ) LC weigh idler Note: () approach and () retreat idlers should be aligned with the weigh idler to within 0.8 mm (+1/3 ) to 0 mm (0 ). front view shipping brackets front view shipping brackets standard base CEM idler or equivalent (customer supplied) standard base CEM idler or equivalent (customer supplied) 1 mm existing conveyor stringers (4.81 ) 76 mm 143 mm belt width + 30 mm (9 ) (3.00 ) (5.6 ) (or to suit) Fig. /7 MUS dimensions existing conveyor stringers belt width + 30 mm (9 ) (or to suit) 89 mm (3.50 ) B load cells, complete with cable and ½ NPT conduit connection r e d B r e d b lk b lk B w ht B g w r ht n B g r n s h i e l d B s h i e l d belt travel customer junction box + ex c + se n - e xc - s e n - + s si i g g B B - s i g + si g s h i e l d Fig. /8 MUS connections Siemens WT /13

14 Belt Scales Milltronics MUS Ordering data Order No. Milltronics MUS Belt Scale Modular-designed medium-duty scale for process indication ) 7 M H Scale Construction Standard duty [up to 1067 mm (4 ) belt width] 1 Heavy-duty [over 1067 mm (4 ) belt width] Load Cell Capacity Standard Duty Scale Load Cell 0 kg 1) 30 kg 1) B 50 kg 1) C 75 kg 1) D 100 kg 1) E not specified X X Heavy-Duty Scale Load Cell 50 kg ) B 100 kg ) B B 150 kg ) B C 00 kg ) B D 300 kg ) B E 500 kg ) B F Fabrication Mild steel with epoxy paint 1 Instruction Manual English ) 7ML1998-5CQ01 German ) 7ML1998-5CQ31 Belt Scale pplication Guidelines English ) 7ML1998-5G01 French ) 7ML1998-5G11 German ) 7ML1998-5G31 Spanish ) 7ML1998-5G1 Note: The instruction manual and application guidelines manual should be ordered as separate items on the order. Spare Parts Standard Duty Scale Load Cell 0 kg PBD kg PBD kg PBD kg PBD kg PBD Heavy-Duty Scale Load Cell 50 kg PBD kg PBD kg PBD kg PBD kg PBD kg PBD ) for use with scale construction option 1 only ) for use with scale construction option only ) Subject to export regulations L: N, ECCN: ER99 /14 Siemens WT 0 004

15 Ordering data Order No. Flat bar calibration weights ) 7 M H Designed for use with the MUS belt scale. Length of bar weight is dimension minus 3 (76 mm). Listed weight is an approximation Bar width, Belt width and dimension 3, 18, =7 (686 mm), 4.63 kg 1 3, 19, =8 (711 mm), 4.8 kg 1 B 3, 0, =9 (737 mm), 5.0 kg 1 C 3, 1, =30 (76 mm), 5.1 kg 1 D 3,, =31 (787 mm), 5.40 kg 1 E 3, 3, =3 (813 mm), 5.59 kg 1 F 3, 4, =33 (838 mm), 5.78 kg 1 G 3, 5, =34 (864 mm), 5.98 kg 1 H 3, 6, =35 (889 mm), 6.17 kg 1 J 3, 7, =36 (914 mm), 6.36 kg 1 K 3, 8, =37 (940 mm), 6.56 kg 1 L 3, 9, =38 (965 mm), 6.75 kg 1 M 3, 30, =39 (991 mm), 6.94 kg 1 N 3, 31, =40 (1016 mm), 7.13 kg 1 P 3, 3, =41 (1041 mm), 7.3 kg 1 Q 3, 33, =4 (1067 mm), 7.5 kg 1 R 3, 34, =43 (109 mm), 7.71 kg 1 S 3, 35, =44 (1118 mm), 7.91 kg 1 T 3, 36, =45 (1143 mm), 8.10 kg 1 U 3, 37, =46 (1168 mm), 8.9 kg 1 V 3, 38, =47 (1194 mm), 8.49 kg 1 W 3, 39, =48 (119 mm), 8.68 kg 1 B 3, 40, =49 (145 mm), 8.87 kg 1 B B 3, 41, =50 (170 mm), 9.07 kg 1 B C 3, 4, =51 (195 mm), 9.5 kg 1 B D 3, 43, =5 (131 mm), 9.45 kg 1 B E 3, 44, =53 (1346 mm), 9.64 kg 1 B F 3, 45, =54 (137 mm), 9.84 kg 1 B G 3, 46, =55 (1397 mm), kg 1 B H 3, 47, =56 (14 mm), 10. kg 1 B J 3, 48, =57 (1448 mm), kg 1 B K 3, 49, =58 (1473 mm), kg 1 B L 3, 50, =59 (1499 mm), kg 1 B M 3, 51, =60 (154 mm), kg 1 B N 3, 5, =61 (1549 mm), kg 1 B P 3, 53, =6 (1575 mm), kg 1 B Q 3, 54, =63 (1600 mm), kg 1 B R 3, 55, =64 (166 mm), kg 1 B S 3, 56, =65 (1651 mm), kg 1 B T 3, 57, =66 (1676 mm), 1.15 kg 1 B U 3, 58, =67 (170 mm), 1.34 kg 1 B V 3, 59, =68 (177 mm), 1.53 kg 1 BW 3, 60, =69 (1753 mm), 1.73 kg 1 C 4, 18, =7 (686 mm), 6.17 kg 4, 19, =8 (711 mm), 6.43 kg B 4, 0, =9 (737 mm), 6.69 kg C 4, 1, =30 (76 mm), 6.94 kg D 4,, =31 (787 mm), 7.19 kg E 4, 3, =3 (813 mm), 7.46 kg F 4, 4, =33 (838 mm), 7.71 kg G 4, 5, =34 (864 mm), 7.97 kg H 4, 6, =35 (889 mm), 8.3 kg J 4, 7, =36 (914 mm), 8.48 kg K 4, 8, =37 (940 mm), 8.74 kg L 4, 9, =38 (965 mm), 9.00 kg M 4, 30, =39 (991 mm), 9.6 kg N 4, 31, =40 (1016 mm), 9.51 kg P Continuous Weighing Belt Scales ) Subject to export regulations L: N, ECCN: ER99 Milltronics MUS Ordering data Order No. Flat bar calibration weights ) 7 M H Designed for use with the MUS belt scale. Length of bar weight is dimension minus 3 (76 mm). Listed weight is an approximation , 3, =41 (1041 mm), 9.77 kg Q 4, 33, =4 (1067 mm), kg R 4, 34, =43 (109 mm), 10.8 kg S 4, 35, =44 (1118 mm), kg T 4, 36, =45 (1143 mm), kg U 4, 37, =46 (1168 mm), kg V 4, 38, =47 (1194 mm), kg W 4, 39, =48 (119 mm), kg B 4, 40, =49 (145 mm), kg B B 4, 41, =50 (170 mm), 1.08 kg B C 4, 4, =51 (195 mm), 1.34 kg B D 4, 43, =5 (131 mm), 1.60 kg B E 4, 44, =53 (1346 mm), 1.85 kg B F 4, 45, =54 (137 mm), 13.1 kg B G 4, 46, =55 (1397 mm), kg B H 4, 47, =56 (14 mm), 13.6 kg B J 4, 48, =57 (1448 mm), kg B K 4, 49, =58 (1473 mm), kg B L 4, 50, =59 (1499 mm), kg B M 4, 51, =60 (154 mm), kg B N 4, 5, =61 (1549 mm), kg B P 4, 53, =6 (1575 mm), kg B Q 4, 54, =63 (1600 mm), 15.4 kg B R 4, 55, =64 (166 mm), kg B S 4, 56, =65 (1651 mm), kg B T 4, 57, =66 (1676 mm), kg B U 4, 58, =67 (170 mm), kg B V 4, 59, =68 (177 mm), kg BW 4, 60, =69 (1753 mm), kg C Fabrication Standard, painted mild steel 1 Siemens WT /15

16 Continuous Weighing Belt Scales Milltronics MCS Fig. /9 Milltronics MCS Belt Scale pplication Milltronics MCS belt scale is a compact, rugged belt scale with stainless steel load cells for use in mobile crushers and aggregate screening plants. It provides continuous, in-line weighing at minimal cost. The MCS stainless steel load cells ensure longterm, consistent, reliable measurement. The modular construction and easy assembly of the MCS ensures quick delivery to meet even the tightest of schedules. Operating with the Milltronics BW 100 or BW 500 microprocessor-based integrators, the MCS provides indication of flow rate, total weight, belt load, and belt speed of bulk solids materials on a belt conveyor. To complete the weighing system, include a speed sensor to monitor conveyor belt speed for input to the integrator. On mobile crushing equipment, the TSS speed sensor is a compact, rugged speed sensor designed for use with the MCS. Benefits 7 Rugged design 7 Low profile 7 Easy retrofit 7 Low cost 7 Stainless steel load cells 7 Calibration weight included Technical data Mode of operation Measuring principle Typical application Performance ccuracy Non-repeatability Non-linearity Belt design Belt width Belt speed Capacity Conveyor incline Idlers Idler profile Idler diameter Idler spacing Load cell Construction Excitation Output Non-linearity and hysteresis Non-repeatability Capacity Overload Temperature Weight Interconnection wiring (to integrator) Hazardous locations pprovals Strain gauge load cells measuring load on belt conveyor idlers Mobile crusher systems ± 0.5 to 1 % of totalization over 4 to 1 operating range, application dependent 0.01 % of rated output 0.0 % of rated output Up to 100 mm (48 CEM) width Refer to the outline dimension section Up to 3 m/s (600 fpm) Up to 100 t/h (130 STPH) at maximum belt speed ± 0 from horizontal, fixed incline up to ± 30 with reduced accuracy Flat to 35 To 45 with reduced accuracy 100 to 150 mm (4 to 6 ) 0.6 to 1. m (.0 to 4.0 ft.) Stainless steel 10 V DC nominal, 15 V DC maximum mv/v excitation at rated load cell capacity 0.0 % of rated output 0.01 % of rated output 50, 100, 50 lb stainless steel 150 % of rated capacity, ultimate 300 % of rated capacity -40 to 65 C (-40 to 150 F) operating range -10 to 40 C (15 to 105 F) compensated Up to 0 kg (44 lbs), 10 kg ( lb) per side < 150 m (500 ft.) 18 WG (0.75 mm ) 6 conductor shielded cable > 150 m (500 ft.) to 300m (1000 ft.) 18 to WG (0.75 to 0.34 mm ), 8 conductor shielded cable With use of intrinsically safe barrier strips CE /16 Siemens WT 0 004

17 Belt Scales Milltronics MCS Dimensional drawings Plan View Side View Front View standard base CEM idler or equivalent (customer supplied) 75 mm (.95 ) 10 mm (0.38 ) customer supplied stringer shipping brackets to suit up to 100 mm (48 ) belt width 150 mm (5.91 ) 95 mm (3.74 ) belt direction idler clamp mounting flange 160 mm (6.30 ) 75 mm (.95 ) 150 mm (5.91 ) View mm (11.81 ) View - 14 mm (4.9 ) Fig. /10 MCS dimensions belt travel load cell load cell B load cell load cell B red black white green white green shield red black white green shield shield red black white green - sig - exc +exc + sig B - sig B + sig shield stringer mounted junction box (by customer) Fig. /11 MCS connections Siemens WT /17

18 Belt Scales Milltronics MCS Ordering data Order No. Milltronics MCS Belt Scale 7 M H compact, rugged belt scale with stainless steel 7 7 load cells for use in mobile crushers and aggregate 770 screening plants Scale Construction Standard duty [up to 1067 mm (4 ) belt width] 1 Load Cell Capacity Load cell, 50 lb, stainless steel (use not recommended for mobile crushers) Load cell, 100 lb, stainless steel (use not recommended for mobile crushers) B Load cell, 50 lb, stainless steel C Not specified B B Fabrication Painted mild steel 1 Instruction Manual English ) 7ML1998-5HN01 German (Pending) ) 7ML1998-5HN31 French (Pending) ) 7ML1998-5HN11 Spanish (Pending) ) 7ML1998-5HN1 Note: The instruction manual should be ordered as a separate item on the order. Spare Parts Load cell, 50 lb, stainless steel ) PBD Load cell, 100 lb, stainless steel ) PBD Load cell, 50 lb, stainless steel ) PBD Note: Calibration weight and calibration weight bracket are included in MCS belt scale. ) Subject to export regulations L: N, ECCN: ER99 /18 Siemens WT 0 004

19 Belt Scales Milltronics MSI / MMI Fig. /1 Milltronics MSI Belt Scale Fig. /14 Milltronics MMI Belt Scale pplication The Milltronics MSI belt scale is a heavy-duty high-accuracy single idler scale for process and load-out control. It provides continuous in-line weighing on a variety of products in primary and secondary industries. It is proven in a wide range of tough applications from extraction - in mines, quarries and pits - to power generation, iron and steel, food processing and chemicals. The MSI is suitable for monitoring such diverse products as sand, flour, coal, or sugar. The MSI's patented use of parallelogram-style load cells results in fast reaction to vertical forces, ensuring instant response to product loading. This enables it to provide outstanding accuracy and repeatability even with uneven loading and fast belt speeds. Operating with the Milltronics BW 100 or BW 500 microprocessor-based integrators, the MSI provides indication of flow rate, totalised weight, belt load, and belt speed of bulk solid materials. speed sensor monitors conveyor belt speed for input to the integrator. The MSI is installed in a simple drop-in operation and may be secured with just four bolts. n existing idler is then attached to the MSI dynamic beam. With no moving parts, maintenance is kept to a minimum, with just periodic calibration checks required. Benefits 7 Outstanding accuracy and repeatability 7 Unique parallelogram style load cell design 7 Fast reaction to product loading; capable of monitoring fastmoving belts 7 Rugged construction 7 SBS approval (South frica) pplication Milltronics MMI belt scale is a heavy-duty, high-accuracy multiple idler scale for critical process and load-out control. The MMI consists of two or more MSI single idler belt scales installed in series. It provides high accuracy continuous in-line weighing on a variety of products in primary and secondary industries. The MMI system is proven in a wide range of tough applications from extraction to power generation, iron and steel, food processing and chemicals. The MMI is suitable for monitoring such diverse products as fertilizer, sand, grain, flour, coal, or sugar. The MMI's patented use of parallelogram-style load cells results in fast reaction to vertical forces, ensuring instant response to product loading. This enables it to provide outstanding accuracy and repeatability even with uneven or light loading, short idler spacing and fast belt speeds. Operating with the Milltronics BW 500 integrator or CompuScale III (for custody transfer applications), the MMI provides indication of flow rate, total weight, belt load and belt speed of bulk solids materials on a belt conveyor. speed sensor monitors conveyor belt speed for input to the integrator. The MMI is installed in a simple drop-in operation and may be secured with just eight bolts and existing idler sets, secured to the dynamic beam. With no moving parts, maintenance is kept to a minimum, with just periodic calibration checks required. Benefits 7 Exceptional accuracy and repeatability 7 Unique parallelogram style load cell design 7 Suitable for uneven or light product loading 7 Capable of monitoring fast moving belts 7 Low cost of ownership 7 NTEP and Measurement Canada approved Mounting force idler clip idler mounting bracket test weigh bar idler frame } scale mounting bracket weigh dynamic beam bridge static beam Fig. /13 MSI/MMI mounting Siemens WT /19

20 Belt Scales Milltronics MSI / MMI Technical data Mode of operation Measuring principle Typical application MSI MMI Performance ccuracy MSI MMI Medium conditions Material temperature Belt design Belt width Belt speed Capacity Conveyor incline Idlers Idler profile Idler diameter Idler spacing Load cell Construction Excitation Output Non-linearity and hysteresis Non-repeatability Capacity maximum ranges Overload Temperature Weight Hazardous locations pprovals Strain gauge load cells measuring load on belt conveyor idler(s) Control in fractionated stone blending tunnels Custody transfer ± 0.5 % of totalization over 5 to 1 operating range ± 0.5 % of totalization over 5 to 1 operating range -40 to 85 C (-40 to 185 F) 18 to 96 in CEM sizes Equivalent to 500 mm to 000 mm in metric size Refer to dimensions section Up to 4 m/s (800 fpm) Up to 5000 t/h at maximum belt speed ± 0 from horizontal, fixed incline Up to ± 30 with reduced accuracy Flat to 35, up to 45 with reduced accuracy 50 to 180 mm ( to 7 ) 0.5 to 1.5 m (1.5 to 5.0 ft.) Stainless steel with superior moisture protection 10 V DC nominal, 15 V DC maximum mv/v excitation (nominal) at rated load cell capacity 0.0 % of rated output 0.01 % of rated output 50, 100, 50, 500, 750, 1000 lbs 150 % of rated capacity, ultimate 300 % of rated capacity -40 to 85 C (-40 to 185 F) operating range -18 to 65 C (0 to 150 F) compensated See dimensions section With use of intrinsically safe barrier strips CE Dimensional drawings Fig. /15 Conveyor belt width D 18 (457 mm ) 0 (508 mm) 4 (610 mm) 30 (76 mm) 36 (914 mm) 4 (1067 mm) 48 (119 mm) 54 (137 mm) 60 (154 mm) 66 (1676 mm) 7 (189 mm) E MSI dimensions Mounting scale width 7 (686 mm) 9 (737 mm) 33 (838 mm) 39 (991 mm) 45 (1143 mm) 51 (195mm) 57 (1448 mm) 63 (1600 mm) 69 (1753 mm) 75 (1905 mm) 81 (057 mm) Minimum drop-in width B 3.5 (591 mm ) 5.5 (641 mm) 9.5 (743 mm) 35.5 (895 mm) 41.5 (1048 mm) 47.5 (100 mm) 53.5 (1353 mm) 59.5 (1505 mm) 65.5 (1657 mm) 71.5 (1810 mm) 77.5 (196 mm) C D E Weight (approx.) 9.5 (41 mm) 9.5 (41 mm) 9.5 (41 mm) 9.5 (41 mm) 9.5 (41 mm) 9.5 (41 mm) 9.5 (41 mm) 1 (305 mm) 1 (305 mm) 1 (305 mm) 1 (305 mm) 5.5 (140 mm) 5.5 (140 mm) 5.5 (140 mm) 5.5 (140 mm) 5.5 (140 mm) 5.5 (140 mm) 5.5 (140 mm) 8 (03 mm) 8 (03 mm) 8 * (03 mm) 8 (03 mm) 7 (178mm ) 7 (178 mm) 7 (178 mm) 7 (178 mm) 7 (178 mm) 7 (178 mm) 7 (178 mm) 7 (178 mm) 7 (178 mm) 8 * (03 mm) 8 * (03 mm) 8 lbs (37 kg) 85 lbs (39 kg) 90 lbs (41 kg) 99 lbs (45 kg) 107 lbs (49 kg) 116 lbs (53 kg) 15 lbs (57 kg) 175 lbs (79 kg) 193 lbs (88 kg) 9 lbs (104 kg) 47 lbs (11 kg) Other widths available - check configuration information. Sizes are from 18 (457 mm) to 96 (438 mm ) in 1 (5.4 mm) increments. ll sizes are nominal. Note: Dimension B must be approx. 3/8 or 10 mm less than Y dimension of the conveyor (see application data sheet on page 7). * s shown for North merica; 8.5 (16 mm) Europe. B C /0 Siemens WT 0 004

21 Belt Scales Milltronics MSI / MMI Dimensional drawings (con t) pplications with MSIs 450 to 155 mm (18 to 60 ) idler spacing belt travel pplications with 3 MSIs 450 to 155 mm (18 to 60 ) idler spacing belt travel Fig. /16 Mounting (two or more MSI units) Connections load cell belt direction load cell B conduit and box connector Detail see detail load cell load cell B Note: Conduit and cable arrangement may differ from example shown. r r e e d d B b lk b lk B w ht g r n w ht B g r n B s h l d s h l d B customer junction box + ex - e xc - sig + si - + si c g s i g g B B to integrator Fig. /17 MSI/MMI connections Siemens WT /1

22 Continuous Weighing Belt Scales Milltronics MSI / MMI Ordering data Order No. Milltronics MSI Belt Scale heavy-duty high-accuracy single idler scale for process and load-out control. For MMI belt scale ) 7 M H system, two or more MSI belt scales are required. Scale Construction Standard duty 1 Belt Width and dimension 18, '' = 7 (686 mm) 19, '' = 8 (711 mm) B 0, '' = 9 (737 mm) C 1, '' = 30 (76 mm) D, '' = 31 (787 mm) E 3, '' = 3 (813 mm) F 4, '' = 33 (838 mm) G 5, '' = 34 (864 mm) H 6, '' = 35 (889 mm) J 7, '' = 36 (914 mm) K 8, '' = 37 (940 mm) L 9, '' = 38 (965 mm) M 30, '' = 39 (991 mm) N 31, '' = 40 (1016 mm) P 3, '' = 41 (1041 mm) Q 33, '' = 4 (1067 mm) R 34, '' = 43 (109 mm) S 35, '' = 44 (1118 mm) T 36, '' = 45 (1143 mm) U 37, '' = 46 (1168 mm) V 38, '' = 47 (1194 mm) W 39, '' = 48 (119 mm) B 40, '' = 49 (145 mm) B B 41, '' = 50 (170 mm) B C 4, '' = 51 (195 mm) B D 43, '' = 5 (131 mm) B E 44, '' = 53 (1346 mm) B F 45, '' = 54 (137 mm) B G 46, '' = 55 (1397 mm) B H 47, '' = 56 (14 mm) B J 48, '' = 57 (1448 mm) B K 49, '' = 58 (1473 mm) B L 50, '' = 59 (1499 mm) B M 51, '' = 60 (154 mm) B N 5, '' = 61 (1549 mm) B P 53, '' = 6 (1575 mm) B Q 54, '' = 63 (1600 mm) B R 55, '' = 64 (166 mm) B S 56, '' = 65 (1651 mm) B T 57, '' = 66 (1676 mm) B U 58, '' = 67 (170 mm) B V 59, '' = 68 (177 mm) BW 60, '' = 69 (1753 mm) C 61, '' = 70 (1778 mm) C B 6, '' = 71 (1803 mm) C C 63, '' = 7 (189 mm) C D 64, '' = 73 (1854 mm) C E 65, '' = 74 (1880 mm) C F 66, '' = 75 (1905 mm) C G 67, '' = 76 (1930 mm) C H 68, '' = 77 (1956 mm) C J 69, '' = 78 (1981 mm) C K 70, '' = 79 (007 mm) C L 71, '' = 80 (03 mm) C M Ordering data Order No. Milltronics MSI Belt Scale ) 7 M H heavy-duty high-accuracy single idler scale for process and load-out control. For MMI belt scale system, two or more MSI belt scales are required. 7, '' = 81 (057 mm) C N 73, '' = 8 (083 mm) C P 74, '' = 83 (108 mm) C Q 75, '' = 84 (134 mm) C R 76, '' = 85 (159 mm) C S 77, '' = 86 (184 mm) C T 78, '' = 87 (10 mm) C U Other sizes available upon request. Stainless Steel Load Cell not specified 0 50 lb (.7 kg) lb (45.4 kg) 50 lb (113.4 kg) lb (6.8 kg) lb (340. kg) lb (453.6 kg) 6 Fabrication Standard, mild steel with epoxy paint 1 1 ISI 304 (1.4301), for 18 to 9 belt width scales 1 ISI 304 (1.4301), for 30 to 41 belt width scales ISI 304 (1.4301), for 4 to 53 belt width scales 3 ISI 304 (1.4301), for 54 to 65 belt width scales 4 ISI 304 (1.4301), for 66 to 77 belt width scales 5 ISI 304 (1.4301), for 78 to 89 belt width scales 6 Standard, mild steel with epoxy paint (compatible 4 1 with MWL weight calibration system) Other sizes and materials available upon request. Instruction Manual English, MSI manual ) 7ML1998-5CY01 German, MSI manual ) 7ML1998-5CY31 English, MMI manual ) 7ML1998-5DR01 Belt Scale pplication Guidelines English ) 7ML1998-5G01 French ) 7ML1998-5G11 German ) 7ML1998-5G31 Spanish ) 7ML1998-5G1 Note: The instruction manual and application guidelines manual should be ordered as separate items on the order. Spare Parts Stainless steel load cell 50 lb (.7 kg) ) PBD lb (45.4 kg) ) PBD lb (113.4 kg) ) PBD lb (6.8 kg) ) PBD lb (340. kg) ) PBD lb (453.6 kg) ) PBD Calibration weight 6.0 lb (.7 kg) ) 7MH774-1B 18.0 lb (8. kg) ) 7MH774-1 ) Subject to export regulations L: N, ECCN: ER99 / Siemens WT 0 004

23 Belt Scales Milltronics MWL Weight Lifter Technical data Mode of operation Principle of operation Typical application Mechanical gear drive Belt scale calibration Medium conditions Max. ambient temperature Belt Design Belt width 65 C (150 F) MUS-STD Standard Duty: up to 1000 mm or 4 CEM width MUS-HD Heavy-Duty: 100 mm or 48 CEM width and up, although the MUS-HD can be applied to narrower conveyors MSI: 18 to 84 CEM belt width Fig. /18 Milltronics MWL Weight Lifter Idlers 0 or more troughed idlers Idler spacing Minimum of 610 mm (4 ) pplication Milltronics MWL weight lifter is a mechanical calibration weight lifter for MSI, MMI, and MUS belt scales. The MWL mechanically raises and lowers the static weights and then stores the weights securely above the belt scale calibration arms, and allows the operator to lower and apply them safely without having to lean into the conveyor. The MWL is manually operated, and uses a high mechanical advantage to enable weights up to 5 kg (500 lbs.) to be applied with very limited effort. The crank handle uses four rotations for full range of motion, and can be removed and stored for safety with the locking ball-pin which secures the MWL when it is not in use. Two lifting pads support a base-bar weight above the testweight brackets of the belt scale: either flat bar or horseshoe style calibration weights are applicable. Locating notches in the base-bar weight engage the calibration weights securely on the lifting pads in the stored position, and the worm gear drive locks the lifting pads in place. Installation is easy, just four bolt holes to drill after locating the MWL gear modules (LH and RH) on the conveyor with respect to the belt scale. fter running the MWL empty to ensure proper alignment, and then tightening mounting bolts, you are ready for the loading of the test weights. This is the last time that they will have to be lifted by hand. Test weight capacity MUS-STD MUS-HD MSI Crank arm Mechanical advantage Number of revolutions required for raising or lowering Mounting dimensions pprovals Up to 80 kg (175 lbs) Up to 160 kg (350 lbs Up to 5 kg (500 lbs)) 0:1 4 See reverse for standard and heavy-duty MUS and MSI/MMI belt scales The MWL is in compliance with Directive 98/37/EC Benefits 7 Safe and easy application of belt scale reference weights with the operator remaining external to the conveyor 7 Modular construction, easily adaptable to different conveyor widths 7 Low profile allowing easy fit into belt conveyor 7 Easy to install and apply 7 Easy to store drive handle that can be applied to left or right side of MWL 7 Security pin used to ensure safe storage of weight 7 Can be used with new and existing applications Siemens WT /3

24 Belt Scales Milltronics MWL Weight Lifter Dimensional drawings MWL with MUS - STD Standard Duty Belt Scale MWL with MUS - HD Heavy Duty Belt Scale 133 mm (5. ) 14 mm (0.56 ) dia. holes (typ.) 14 mm (8.43 ) 516 mm (0.30 ) C 133 mm (5. ) 14 mm (0.56 ) dia. holes (typ.) 46 mm (9.67 ) 608 mm (3.9 ) C belt width + 9 mm (9 ) or to suit (dimension ) belt belt width + 9 mm (9 ) or to suit belt width + 9 mm (9 ) or to suit (dimension ) belt width + 9 mm (9 ) or to suit belt base-bar weight centered on guide-pin belt base-bar weight centered on guide-pin belt 10 mm (0.38 ) minimum clearance from vertical arm to weights 10 mm (0.38 ) minimum clearance from vertical arm to weights MWL with MSI/MMI Belt Scale 133 mm (5. ) 14 mm (0.56 ) dia. holes (typ.) 65 mm (10.4 ) C belt width + 9 mm (9 ) or to suit (dimension ) belt width + 9 mm (9 ) or to suit belt base-bar weight centered on guide-pin belt 1.5 mm (0.5 ) minimum clearance from vertical arm to base bar Fig. /19 MWL dimensions /4 Siemens WT 0 004

25 Ordering data Order No. Milltronics MWL Weight Lifter mechanical calibration weight lifter for MSI, MMI, and MUS belt scales ) 7 M H Belt Width and dimension 18, '' = 7 (686 mm) 19, '' = 8 (711 mm) B 0, '' = 9 (737 mm) C 1, '' = 30 (76 mm) D, '' = 31 (787 mm) E 3, '' = 3 (813 mm) F 4, '' = 33 (838 mm) G 5, '' = 34 (864 mm) H 6, '' = 35 (889 mm) J 7, '' = 36 (914 mm) K 8, '' = 37 (940 mm) L 9, '' = 38 (965 mm) M 30, '' = 39 (991 mm) N 31, '' = 40 (1016 mm) P 3, '' = 41 (1041 mm) Q 33, '' = 4 (1067 mm) R 34, '' = 43 (109 mm) S 35, '' = 44 (1118 mm) T 36, '' = 45 (1143 mm) U 37, '' = 46 (1168 mm) V 38, '' = 47 (1194 mm) W 39, '' = 48 (119 mm) B 40, '' = 49 (145 mm) B B 41, '' = 50 (170 mm) B C 4, '' = 51 (195 mm) B D 43, '' = 5 (131 mm) B E 44, '' = 53 (1346 mm) B F 45, '' = 54 (137 mm) B G 46, '' = 55 (1397 mm) B H 47, '' = 56 (14 mm) B J 48, '' = 57 (1448 mm) B K 49, '' = 58 (1473 mm) B L 50, '' = 59 (1499 mm) B M 51, '' = 60 (154 mm) B N 5, '' = 61 (1549 mm) B P 53, '' = 6 (1575 mm) B Q 54, '' = 63 (1600 mm) B R 55, '' = 64 (166 mm) B S 56, '' = 65 (1651 mm) B T 57, '' = 66 (1676 mm) B U 58, '' = 67 (170 mm) B V 59, '' = 68 (177 mm) BW 60, '' = 69 (1753 mm) C 61, '' = 70 (1778 mm) C B 6, '' = 71 (1803 mm) C C 63, '' = 7 (189 mm) C D 64, '' = 73 (1854 mm) C E 65, '' = 74 (1880 mm) C F 66, '' = 75 (1905 mm) C G 67, '' = 76 (1930 mm) C H 68, '' = 77 (1956 mm) C J 69, '' = 78 (1981 mm) C K 70, '' = 79 (007 mm) C L 71, '' = 80 (03 mm) C M 7, '' = 81 (057 mm) C N 73, '' = 8 (083 mm) C P 74, '' = 83 (108 mm) C Q Continuous Weighing Belt Scales ) Subject to export regulations L: N, ECCN: ER99 Milltronics MWL Weight Lifter Ordering data Order No. Milltronics MWL Weight Lifter ) 7 M H mechanical calibration weight lifter for MSI, MMI, and MUS belt scales , '' = 84 (134 mm) C R 76, '' = 85 (159 mm) C S 77, '' = 86 (184 mm) C T 78, '' = 87 (10 mm) C U 79, '' = 88 (35 mm) C V 80, '' = 89 (61 mm) CW 9, '' = 101 (565 mm) D M 93, '' = 10 (591 mm) D N 94, '' = 103 (616 mm) D P 95, '' = 104 (64 mm) D Q 96, '' = 105 (667 mm) D R 97, '' = 106 (69 mm) D S 98, '' = 107 (718 mm) D T Customer s Scale Type MUS, new scale purchase, flat bar weights 1 MUS, retrofit existing scale, flat bar weights MUS, heavy-duty, new scale purchase, flat bar 3 weights MUS, heavy-duty, retrofit existing scale, flat bar 4 weights MSI, new scale purchase, block weights 5 MSI, retrofit existing scale, block weights 6 MSI, new scale purchase, flat bar weights 7 MSI, retrofit existing scale, flat bar weights 8 Fabrication Painted mild steel 1 Other materials available upon request. Instruction Manual English ) 7ML1998-5CR01 German (Pending) ) 7ML1998-5CR31 Note: The instruction manual should be ordered as a separate line on the order. Siemens WT /5

26 Continuous Weighing Belt Scales Incline Compensator/Test Chains Ordering data Order No. Incline Compensator ) 7 M H Load cell signal compensation for variable incline conveyor mounted belt scales Note: this device is not CE compliant Input Voltage 115 V C 1 30 V C 0 Enclosure none NEM 4 B Instruction Manual English ) 7ML1998-1ER01 Note: The instruction manual should be ordered as a separate item on the order. Ordering data Belt Scale peripheral equipment Junction Box, use with MUS or MSI Nema 4 Enclosure ) Subject to export regulations L: N, ECCN: ER99 Order No. ) PBD Ordering data Order No. Test Chains Belt scale calibration reference when material tests are not practical. Minimum length is 4 feet (1.m). 7 M H Weight/foot Standard construction 5 lb/ft. (7.45 kg/m) 0 B 7.5 lb/ft. (11. kg/m) 0 C 10 lb/ft. (14.9 kg/m) 0 D 15 lb/ft. (.4 kg/m) 0 E 0 lb/ft. (9.8 kg/m) 0 F 5 lb/ft. (37.3 kg/m) 0 G 30 lb/ft. (44.7 kg/m) 0 H 35 lb/ft. (5. kg/m) 0 J 40 lb/ft. (60 kg/m) 0 K 50 lb/ft. (75 kg/m) 0 L 60 lb/ft. (90 kg/m) 0 M 70 lb/ft. (104 kg/m) 0 N 80 lb/ft. (119 kg/m) 0 P 90 lb/ft. (134 kg/m) 0 Q Zinc plated construction 1.65 lb/ft. (.46 kg/m) 1 5 lb/ft. (7.45 kg/m) 1 B 7.5 lb/ft. (11. kg/m) 1 C 10 lb/ft. (14.9 kg/m) 1 D 15 lb/ft. (.4 kg/m) 1 E 0 lb/ft. (9.8 kg/m) 1 F 5 lb/ft. (37.3 kg/m) 1 G 30 lb/ft. (44.7 kg/m) 1 H 35 lb/ft. (5. kg/m) 1 J 40 lb/ft. (60 kg/m) 1 K 50 lb/ft. (75 kg/m) 1 L 60 lb/ft. (90 kg/m) 1 M 70 lb/ft. (104 kg/m) 1 N 80 lb/ft. (119 kg/m) 1 P 90 lb/ft. (134 kg/m) 1 Q dditional information Please add Z to Order No. and specifiy Order code(s). Length of the chain, specify in plain text: Y01 Y01: Total length... ft. Test chain storage reels and racks are also available upon request. /6 Siemens WT 0 004

27 Ordering data Order No. Flat bar calibration weights Designed for use with the MUS belt scale. Length of bar weight is dimension minus 3 (76 mm). ) 7 M H Listed weight is an approximation. Note: Flat bar weights can also be used with the MWL weight calibration system and the MSI. When ordering the MSI, select fabrication option that is compatible with MWL calibration system. Bar width, Belt width and dimension 3, 18, =7 (686 mm), 4.63 kg 1 3, 19, =8 (711 mm), 4.8 kg 1 B 3, 0, =9 (737 mm), 5.0 kg 1 C 3, 1, =30 (76 mm), 5.1 kg 1 D 3,, =31 (787 mm), 5.40 kg 1 E 3, 3, =3 (813 mm), 5.59 kg 1 F 3, 4, = mm), 5.78 kg 1 G 3, 5, =34 (864 mm), 5.98 kg 1 H 3, 6, =35 (889 mm), 6.17 kg 1 J 3, 7, =36 (914 mm), 6.36 kg 1 K 3, 8, =37 (940 mm), 6.56 kg 1 L 3, 9, =38 (965 mm), 6.75 kg 1 M 3, 30, =39 (991 mm), 6.94 kg 1 N 3, 31, =40 (1016 mm), 7.13 kg 1 P 3, 3, =41 (1041 mm), 7.3 kg 1 Q 3, 33, =4 (1067 mm), 7.5 kg 1 R 3, 34, =43 (109 mm), 7.71 kg 1 S 3, 35, =44 (1118 mm), 7.91 kg 1 T 3, 36, =45 (1143 mm), 8.10 kg 1 U 3, 37, =46 (1168 mm), 8.9 kg 1 V 3, 38, =47 (1194 mm), 8.49 kg 1 W 3, 39, =48 (119 mm), 8.68 kg 1 B 3, 40, =49 (145 mm), 8.87 kg 1 B B 3, 41, =50 (170 mm), 9.07 kg 1 B C 3, 4, =51 (195 mm), 9.5 kg 1 B D 3, 43, =5 (131 mm), 9.45 kg 1 B E 3, 44, =53 (1346 mm), 9.64 kg 1 B F 3, 45, =54 (137 mm), 9.84 kg 1 B G 3, 46, =55 (1397 mm), kg 1 B H 3, 47, =56 (14 mm), 10. kg 1 B J 3, 48, =57 (1448 mm), kg 1 B K 3, 49, =58 (1473 mm), kg 1 B L 3, 50, =59 (1499 mm), kg 1 B M 3, 51, =60 (154 mm), kg 1 B N 3, 5, =61 (1549 mm), kg 1 B P 3, 53, =6 (1575 mm), kg 1 B Q 3, 54, =63 (1600 mm), kg 1 B R 3, 55, =64 (166 mm), kg 1 B S 3, 56, =65 (1651 mm), kg 1 B T 3, 57, =66 (1676 mm), 1.15 kg 1 B U 3, 58, =67 (170 mm), 1.34 kg 1 B V 3, 59, =68 (177 mm), 1.53 kg 1 BW 3, 60, =69 (1753 mm), 1.73 kg 1 C 4, 18, =7 (686 mm), 6.17 kg 4, 19, =8 (711 mm), 6.43 kg B 4, 0, =9 (737 mm), 6.69 kg C 4, 1, =30 (76 mm), 6.94 kg D 4,, =31 (787 mm), 7.19 kg E 4, 3, =3 (813 mm), 7.46 kg F 4, 4, =33 (838 mm), 7.71 kg G 4, 5, =34 (864 mm), 7.97 kg H 4, 6, =35 (889 mm), 8.3 kg J 4, 7, =36 (914 mm), 8.48 kg K 4, 8, =37 (940 mm), 8.74 kg L Continuous Weighing Belt Scales ) Subject to export regulations L: N, ECCN: ER99 Belt Scale Peripherals Ordering data Order No. Flat bar calibration weights Designed for use with the MUS belt scale. Length of bar weight is dimension minus 3 (76 mm). ) 7 M H Listed weight is an approximation. Note: Flat bar weights can also be used with the MWL weight calibration system and the MSI. When ordering the MSI, select fabrication option that is compatible with MWL calibration system. 4, 9, =38 (965 mm), 9.00 kg M 4, 30, =39 (991 mm), 9.6 kg N 4, 31, =40 (1016 mm), 9.51 kg P 4, 3, =41 (1041 mm), 9.77 kg Q 4, 33, =4 (1067 mm), kg R 4, 34, =43 (109 mm), 10.8 kg S 4, 35, =44 (1118 mm), kg T 4, 36, =45 (1143 mm), kg U 4, 37, =46 (1168 mm), kg V 4, 38, =47 (1194 mm), kg W 4, 39, =48 (119 mm), kg B 4, 40, =49 (145 mm), kg B B 4, 41, =50 (170 mm), 1.08 kg BC 4, 4, =51 (195 mm), 1.34 kg B D 4, 43, =5 (131 mm), 1.60 kg B E 4, 44, =53 (1346 mm), 1.85 kg B F 4, 45, =54 (137 mm), 13.1 kg B G 4, 46, =55 (1397 mm), kg B H 4, 47, =56 (14 mm), 13.6 kg B J 4, 48, =57 (1448 mm), kg B K 4, 49, =58 (1473 mm), kg B L 4, 50, =59 (1499 mm), kg B M 4, 51, =60 (154 mm), kg B N 4, 5, =61 (1549 mm), kg B P 4, 53, =6 (1575 mm), kg B Q 4, 54, =63 (1600 mm), 15.4 kg B R 4, 55, =64 (166 mm), kg B S 4, 56, =65 (1651 mm), kg B T 4, 57, =66 (1676 mm), kg B U 4, 58, =67 (170 mm), kg B V 4, 59, =68 (177 mm), kg BW 4, 60, =69 (1753 mm), kg C Fabrication Standard, painted mild steel 1 Siemens WT /7

28 Continuous Weighing Speed Sensors Milltronics TSS Fig. /0 Milltronics TSS Speed Sensor pplication The Milltronics TSS speed sensor is a compact, low-profile, wheel-driven return belt speed sensor. It operates in conjunction with a conveyor belt scale, providing signals to an integrator which computes the rate of material being conveyed. The trailing arm speed sensor monitors conveyor belt speed, with the output signal transmitted by cable connection to the integrator. Easily installed close to the belt scale assembly, the TSS provides a signal generated as the wheel rotates on the return belt. Pulses are generated by the internal proximity switch detecting the rotation of the five spoked wheel. The TSS is mounted to the static beam of the belt scale or to a structural cross member via a pivoting bracket assembly. The TSS is a compact, low-profile, rugged speed sensor, most often used on mobile crusher applications where space is limited. The TSS output can be applied to any Milltronics belt scale integrator. Benefits 7 Rugged design 7 Easy, low cost installation 7 Compact, low-profile speed sensor 7 IP65 rated Technical data Mode of operation Measuring principle Typical application Input Output Rated operating conditions Operating temperature Design Trailing arm assembly Wheel Power supply Wiring Brown Black Blue Cable Option pprovals Proximity sensor provides pulse to integrator Mobile crusher Bi-directional wheel rotation 5 to 350 rpm Magnetic proximity sensor Open collector, NPN, sinking output, max. 00 m Pulses: 5 per revolution pulses/m, 3.03 pulses/ft. -5 to 70 C (-13 to 158 F) Painted mild steel 160 mm (6.3 ) diameter cast aluminum with polyurethane tread 10 to 35 V DC, 15 m at 4 V DC maximum + excitation (+15 V DC) + signal - common m, 3 condutor shielded PVC cable, 3 x 0.5 mm (3 WG), protected with 1000 mm of flexible conduit 300 m (1000 ft.) maximum cable run CE /8 Siemens WT 0 004

29 Speed Sensors Milltronics TSS Dimensional drawings TSS 158 mm (6. ) Mounting Bracket 0 mm (0.79 ) 9 mm (0.35 ), places 567 mm (.3 ) conduit fitting M mm (0 ) 60 mm (.36 ) 48 mm (1.89 ) 6 mm (0.4 ), places 5 mm (0.89 ) 534 mm (1.0 ) 1 mm (0.48 ), places 66 mm (.6 ) 53 mm (.09 ) 160 mm (6.3 ) dia. 50 mm (1.97 ) 40 mm (1.57 ) 40 mm (1.57 ) 105 mm (4.13 ) 10 mm (4.7 ) Fig. /1 TSS dimensions Installation Note: The TSS can be mounted to the belt scale static beam as shown, or to a conveyor cross member or to a non-weighing ilder frame. Ordering data Order No. Milltronics TSS Speed Sensor 7 M H Compact, low-profile, wheel driven return belt 7 7 speed sensor 770 Model 5 pulses per revolution 1 Fabrication Painted mild steel Mounting Options Complete with standard mounting kit pprovals CE 1 TSS Siemens Milltronics belt scale Instruction Manual English ) 7ML1998-5HL01 Note: The instruction manual should be ordered as a separate item on the order. Spare Parts TSS Wheel ) 7MH773-1N TSS Proximity Switch ) 7MH773-1P Fig. / TSS Installation ) Subject to export regulations L: N, ECCN: ER99 Siemens WT /9

30 Speed Sensors Milltronics RBSS Fig. /3 Milltronics RBSS Speed Sensor pplication The Milltronics RBSS speed sensor is a high resolution wheeldriven return belt speed sensor. The RBSS monitors conveyor belt speed, with the output signal transmitted by cable connection to the integrator. Easily installed close to the belt scale assembly, the RBSS provides a signal generated as the wheel on the sensor rotates on the return belt. To secure this cost-effective unit in place, position a cross bar between stringers - either just before or after a return belt idler, or use the optional mounting bracket. The weight of the RBSS ensures positive rotation of the wheel in the middle of the return belt, and pulses from the magnetic sensor are generated by the rotation of the 60 toothed speed sprocket driven by the wheel. The RBSS output can be applied to any Milltronics belt scale integrator. Benefits 7 Rugged design 7 IP65 rated 7 Easy, low cost installation 7 ccurate belt speed detection Technical data Mode of operation Measuring principle Typical application Input Output Rated operating conditions mbient temperature Design Trailing arm Sensor wheel Power supply Cable Option pprovals RBSS CE ) RBSS IS (with suitable IS switch isolator or Switch mplifier) 1) Proximity Switch pproval Ratings (Pepperl+Fuchs #NJ0.8-5GM-N) Optional Switch Isolator (required for RBSS IS) 3) Pepperl+Fuchs #KF5-SOT-Ex or #KF6-SOT-Ex Proximity sensor provides pulse to integrator ggregate belt conveyors Wheel rotation to 450 rpm, bidirectional 60 pulses per revolution, to 450 Hz, pulses/m (4.58 pulses/ft.) RBSS: open collector sinking output, max. 17 m RBSS IS: load current, 0 to 15 m RBSS: -40 to 105 C (-40 to 0 F) RBSS IS: -5 to 100 C (-14 to 1 F) Painted mild steel 17 mm (5 ) diameter, polyurethane tread RBSS: 5 to 18 V DC, 10 m RBSS IS: 5 to 5 V DC from IS Switch Isolator RBSS: 3 m, 3 conductor WG shielded cable m (1000 ft.) maximum cable run RBSS IS: m, conductor 6 WG PVC covered cable m (1000 ft.) maximum cable run to IS switch isolator m (1000 ft.) maximum cable run from IS switch isolator and integrator TEX II G EEx ia IIC T6 CS/FM Class I, Div. 1, Groups, B, C, and D, Class II, Div. 1, Groups E, F, and G (system approval) CE ) TEX II G EEx ia IIC T6 CS/FM Class I, Div. 1, Groups, B, C, and D, Class II, Div. 1, Groups E, F, and G (system approval) TEX II (1) G [EEX ia] IIC CS/FM: Class 1, Div. 1, Groups, B, C, and D. Class II, Div. 1, Groups E, F, and G 1) pprovals for RBSS IS are based on internally mounted NMUR slotted proximity switch (Pepperl+Fuchs #NJ0.8-5GM-N) and use of suitable IS Switch Isolator (mplifier). Please see RBSS instruction manual for more information. ) EMC performance available upon request. 3) pproval ratings for the Proximity Switch and IS Switch Isolator are the property of Pepperl+Fuchs. Copies of these pproval Certificates may be obtained at /30 Siemens WT 0 004

31 Speed Sensors Milltronics RBSS Dimensional drawings RBSS ø 5 mm (1 ) through both walls Optional Mounting Bracket ½ NPT cable gland 10 mm (4 ) 51 mm ( ) 3 mm (1.5 ) 610 mm (4 ) 648 mm (5.5 ) 3 m (10 ft) shielded cable sensor ø17 mm (5 ) 60 tooth gear 10 mm (4 ) 10 mm (4 ) 5 mm (1 ) 105 mm (4.13 ) 114 mm (4.5 ) ref. 5 mm (0.19 ) 5 mm (1 ) 51 mm ( ) 9 mm (1.13 ) 57 mm (.5 ) ø 11 mm (0.44 ), places ø 5 mm (1 ) through both sides 5 mm (1 ) Fig. /4 RBSS Dimensions Installation RBSS Standard Mounting stringer cable belt RBSS wheel return belt travel RBSS with Optional Mounting Bracket 4 mm (1 ) washers, places (customer supplied) 4 mm (1 ) dia. cross bar (customer supplied) stringer Ordering data Order No. Milltronics RBSS Speed Sensor ) 7 M H high resolution wheel-driven return belt speed 7 7 sensor 770 Model 60 pulses per revolution 1 Fabrication Painted mild steel Mounting Options No mounting kit With mounting kit B pprovals CE 1 CE, TEX II G, EEx ia IIC and CS/FM Class I, Div. 1, Groups, B, C & D, Class II Div. 1, Groups E, F & G 1) Instruction Manual English ) 7ML1998-5GX01 Note: The instruction manual should be ordered as a separate item on the order. Optional Equipment P & F Switch Isolator, 115 V C, required with PBD RBSS IS P & F Switch Isolator, 30 V C, required with PBD RBSS IS Spare Parts Milltronics RBSS Wheel, 17 dia, polyurethane ) 7MH773-1Q Milltronics RBSS Proximity Switch, 54ZT ) 7MH773-1R Switch, inductive, NJ0.8-5GM-N for RBSS IS ) 7MH773-1S (pprovals option ) 1) pprovals option requires use of Switch Isolator to interface with the beltscale integrator. ) Subject to export regulations L: N, ECCN: ER99 RBSS Siemens Milltronics belt scale Fig. /5 RBSS Installation Siemens WT /31

32 Speed Sensors Milltronics MD-36 Fig. /6 Milltronics MD-36 Speed Sensor pplication The Milltronics MD-36 speed sensor is a general purpose and hazardous rated shaft-driven speed sensor. It operates in conjunction with a conveyor belt scale, providing a signal to an integrator which computes the rate of material being conveyed. The sensor is directly coupled to the motor or pulley shaft to ensure accurate belt-travel readout, eliminating problems caused by belt slippage or material build-up. The MD-36 converts shaft rotation into a pulse train of 36 pulses per revolution using high precision dual optocouplers. The digital signal is transmitted as speed input to any Milltronics integrator for calculation of belt speed, flow rate and totalized weight. This high resolution speed sensor provides a frequency signal proportional to the shaft speed, enabling low or varying shaft speeds to be read accurately. The quadrature type circuitry in the MD-36 non-is models prevents erroneous speed signals due to vibration or shaft oscillation. The MD-36 is easily mounted and is bi-directional for either clockwise or anti-clockwise rotation. Benefits 7 Standard aluminium or optional stainless steel versions available for corrosive environments 7 Hazardous area approved (MD-36 and MD-36 IS aluminum) 7 Reading errors due to vibration are eliminated 7 High resolution, suitable for low or varying shaft speeds 7 Bi-directional for either clockwise or anti-clockwise belt travel 7 Pulley shaft or motor shaft-driven Technical data Mode of operation Measuring principle Typical application Input Output Input:output Rated operating conditions mbient temperature Design Enclosure Power supply Cable Option Pulse from shaft rotation using slotted optical switch General purpose speed sensor Shaft rotation 0 to,000 rpm, bidirectional MD-36: open collector sinking output, max. 5 m at 15 V DC 36 pulses/revolution: 0 to,000 rpm = 0 to 100 Hz MD-36 IS: load current 0 to 15 m 1:1 (speed ratio) -40 to 55 C (-40 to 130 F) MD-36 and MD-36 IS: painted aluminum rating Type 4/ NEM 4/ IP65 MD-36: painted aluminum - general purpose MD-36SS: 304 stainless steel - corrosive applications MD-36/MD-36/MD-36SS: +15 V DC, 5 m from integrator MD-36 IS: +5 to 5 V DC from IS switch isolator Belden 8770, 3-wire shielded, 18 WG (0.75 mm ) or equivalent Max. run 305 m (1000 ft.) pprovals MD-36 CS & FM : Class II, Gr. E, F & G, Class III CE ) MD-36 IS (with suitable IS switch isolator) 1) MD-36, MD-36SS: CE ) Optional Switch Isolator (required for MD-36 IS) 3) Pepperl+Fuchs #KF5-SOT-Ex (115 V C) or #KF6-SOT-Ex (30 V C) TEX: II G, EEx ia IIC T6 CS/FM: Class I, Div. 1, Groups, B, C, and D, Class II, Div. 1, Groups E, F, and G (system approval) CE ) TEX: II (1) G, [EEx ia] IIC CS/FM: Class 1, Div. 1, Groups, B, C, and D, Class II, Div. 1, Groups E, F, and G (system approval) 1) pprovals for MD-36 IS are based on internally mounted NMUR slotted proximity switch (Pepperl+Fuchs #SJ3.5N) and use of suitable IS Switch Isolator (mplifier). Please see MD-36 instruction manual for more information. ) EMC performance available upon request. 3) pproval ratings for the Proximity Switch and IS Switch Isolator are the property of Pepperl+Fuchs. Copies of these pproval Certificates may be obtained at Belden is a registered trademark of Belden Wire and Cable Company. /3 Siemens WT 0 004

33 Speed Sensors Milltronics MD-36 Dimensional drawings 71 mm (.8 ) 14 mm (5.6 ) 117 mm (4.6 ) 61 mm (.4 ) 71 mm (.8 ) 14 mm (5.6 ) ½ NPT ( places) 16 mm (0.63 ) ø shaft 18 mm (8.6 ) 84 mm (3.3 ) 14 mm (4.9 ) (ref) 61 mm (.4 ) 1 mm (0.8 ) Fig. /7 MD-36 dimensions 56 mm (. ) 11 mm (4.4 ) 13 mm (8.4 ) 114 mm (4.5 ) 6 mm (0.4 ) ø shaft ( places) Dimensions for stainless steel versions are available upon request Connections Description Terminal +15 V DC (red) 1 speed out-cw (white) speed out-ccw (blue) 3 common (black) 4 ground G (See instruction manual for MD-36 IS wiring details) Determine the pulley shaft rotation on the end of the pulley shaft to which the MD-36 is attached. If the pulley shaft is rotating clockwise, connect the appropriate wire to terminal. If the pulley shaft is rotating counter clockwise, connect the appropriate wire to terminal 3. Do not common terminals two or three at the same time. Ground shield of cable at integrator only. Mounting* Machining on tail/bend pulley shaft per Detail (by customer) to accommodate Siemens Milltronics speed sensor when tail or bend pulley is not supplied by Siemens Milltronics. rresting bracket is an antirotation device only and must not secure or support the speed sensor. Bearing life would be greatly reduced if speed sensor is not free to float. Use anti-rotation spring to prevent mechanical oscillation of speed sensor. Grease mating surfaces to prevent seizing. Detail pulley shaft M8 or 5/16-18 UNC set screw (by customer) see Detail B B 64 mm (.5 ) 5 mm (1 ) arresting bracket spring angle iron (by customer) 16 mm (0.63 ) dia mm (0.633 ).54mm (.010") Detail B 17 mm (5 ) approx. secure with hook or bolt angle iron anti rotation spring arresting bracket Fig. /8 MD-36 mounting * Can also be mounted to motor shaft with rubber connector. Siemens WT /33

34 Speed Sensors Milltronics MD-36 Ordering data Order No. MD-36 Speed Sensor ) 7 M H general purpose and hazardous rated shaft-driven speed sensor Model MD-36, CE approval, 36 pulses per revolution 1 MD-36 with CE & CS Class II approval, 36 pulses per revolution MD-000, not CE compliant, 048 pulses per 3 revolution MD-36 IS, CE, 36 pulses/revolution, II G, EEx ia 4 IIC and Class I, Div 1, Groups, B, C & D, Class II Div. 1, Groups E, F & G Note: MD-36 IS requires IS switch isolator to interface with belt scale integrator. Enclosure Painted cast aluminum, 1/ NPT connection Stainless steel, 304 (1.4301), cable connector for 3 B to 9 mm cable Coating None Epoxy paint, for cast aluminum enclosure only B Circuit Board Standard 1 Conformal coating (tropical package), not available for MD-36 IS Instruction Manual MD-36/MD-36, English ) 7ML1998-5DB01 MD-36/MD-36, German ) 7ML1998-5DB31 MD-000, English ) 7ML1998-5EC01 Note: The instruction manual should be ordered as a separate item on the order. Optional Equipment P+F IS switch isolator, 115 V C, required with PBD MD-36 IS P+F IS switch isolator, 30 V C, required with PBD MD-36 IS Spare Parts MD-36 bearing housing assembly PBD MD-36 stainless steel bearing housing assembly PBD MD-36/MD-000 bearing housing assembly PBD MD-000 stainless steel bearing housing PBD assembly MD-36/MD-36 circuit card ) PBD MD-36/MD-36 toothed disc PBD MD-000 circuit card, without encoder ) PBD MD-000 encoder PBD Switch, inductive, SJ3.5-N for MD-36 IS PBD ) Subject to export regulations L: N, ECCN: ER99 /34 Siemens WT 0 004

35 Speed Sensors Milltronics MD-56 Fig. /9 Milltronics MD-56 Speed Sensor pplication The Milltronics MD-56 speed sensor is a high resolution shaftdriven speed sensor that operates in conjunction with a conveyor belt scale, providing a signal to an integrator which computes the rate of material being conveyed. t only 1. kg (.68 lbs.), it is one of the lightest and most durable units ever developed for monitoring conveyor belt speed. With its rugged cast aluminium housing, it is suitable for outdoor installation, and its low weight prolongs bearing life. It is directly coupled to a rotating tail or bend pulley shaft to ensure accurate belt-travel readout, eliminating problems caused by belt slippage or material build-up. The MD-56 converts shaft rotation into a pulse train of 56 pulses per revolution using a high precision rotary optical encoder. The digital signal is transmitted as speed input to any Milltronics integrator for calculation of belt speed, flow rate and totalized weight. This high resolution speed sensor provides a frequency signal proportional to the shaft speed, enabling low or varying shaft speeds to be read accurately. The quadrature type shaft encoder prevents erroneous speed signals due to vibration or shaft oscillation. The MD-56 is easily mounted and is bidirectional for either clockwise or anti-clockwise belt travel. Benefits 7 Light and rugged design, IP65 rated 7 Compact and economical 7 Easy, low-cost installation 7 ccurate belt speed detection 7 High resolution, suitable for low or varying shaft speeds 7 Bi-directional for either clockwise or counter-clockwise shaft rotation Technical data Mode of operation Measuring principle Typical application Input Output Rated operating conditions mbient temperature Design Enclosure Power supply Pulse from shaft rotation using high precision rotary optical encoder When a high resolution speed sensor is required Shaft rotation 0.5 to 470 rpm, bidirectional Unidirectional open collector sinking output +5 V DC, 5m max. (to integrator) 56 pulses per revolution to 000 Hz -40 to 55 C (-40 to 131 F) General purpose Painted aluminum +10 to +15 V DC, 30 m (from integrator) Cable Option 3-wire shielded, 0.75 mm (18 WG) Max. run 305 m (1000 ft.) pprovals NEM 4X, IP65, CE Dimensional drawings 50 mm (1.96 ) 305 mm (1.0 ) 131 mm (5.16 ) rod ø: 8.0 mm (5/16 ) shaft ø: 15.9 mm (5/8 ) 10 mm (4.00 ) ½ NPT conduit entrance (optional PG13.5 adapter available) 89 mm (3.5 ) 60 mm (.38 ) 10 mm (4.00 ) 111 mm (4.36 ) 159 mm (6.5 ) ½ NPT conduit entrance (optional PG13.5 adapter available) Fig. /30 MD-56 dimensions Siemens WT /35

36 Speed Sensors Milltronics MD-56 Mounting Mounting to a Tail Pulley angle bracket slotted for arrestor rod > or = 10 mm (0.375 ) d tension spring (supplied) belt Mounting to a Bend or Snub Pulley tension spring (supplied) stringer MD-56 belt MD-56 flexible conduit flexible conduit angle bracket slotted for arrestor rod tension spring (supplied) arrestor rod (cut to suit) stringer 10 mm (3.8 ) drilled hole bend or snub pulley tension spring (supplied) arrestor rod (cut to suit) 90 mm (3.5 ) 90 mm (3.5 ) MD-56 pulley bearing flexible conduit Notes: flexible conduit Distance d is the take-up travel on the tail pulley. When adjusting the belt take-up, ensure that there is play on the arrestor rod. If the arrestor rod is pushed against the end of its travel slot, premature bearing wear may result. Notes: When mounting to a bend or a snub pulley only, a 3/8 (10 mm) drilled hole is required for the arrestor rod. Fig. /31 MD-56 mounting Connections Description Terminal +15 V DC 1 speed out-cw speed out-ccw 3 common 4 ground G Determine the pulley shaft rotation on the end of the pulley shaft to which the MD-56 is attached. If the pulley shaft is rotating clockwise, connect the appropriate wire to terminal. If the pulley shaft is rotating counter-clockwise, connect the appropriate wire to terminal 3. Do not common terminals two or three at the same time. Ground shield of cable at integrator only. /36 Siemens WT 0 004

37 Speed Sensors Milltronics MD-56 Ordering data Order No. Milltronics MD-56 Speed Sensor high resolution shaft-driven speed sensor ) 7 M H Enclosure Epoxy painted aluminum, N4X 1 Conduit Entry 1/ NPT pprovals CE Connections Standard, up to integrators 1 Multiple, up to 10 integrators Instruction Manual English ) 7ML1998-5FJ01 German ) 7ML1998-5FJ31 Note: The instruction manual should be ordered as a separate item on the order. Spare Parts MD-56 circuit card with encoder, up to ) PBD integrators MD-56 circuit card with encoder, up to 10 ) PBD integrators MD-56 encoder ) PBD MD-56 bearing housing assembly ) PBD Rubber coupling PBD Coupling hub ) PBD Enclosure cover PBD Update kit, up to integrators 1) ) PBD Update kit, up to 10 integrators 1) ) PBD ) updates original MD-56 design. Includes card complete with encoder, coupling and hub. ) Subject to export regulations L: N, ECCN: ER99 Siemens WT /37

38 Continuous Weighing Speed Sensors Milltronics Bend Pulleys Ordering data Order No. Bend Pulley, 4.5 and 6 diameter Return belt driven pulley provides rotation for shaftdriven speed sensors. 4.5 size is self-cleaning. ) 7 M H Size 4.5 diameter self cleaning 1 6 diameter Belt width/'' dimension 18 /7, 0 /9, 500 mm/740 mm 4 /33, 650 mm/890 mm B 30 /39, 800 mm/1040 mm C 800 mm/1090 mm D 36 /45 E 1000 mm/140 mm F 4 / 51, 1000 mm/190 mm G 48 /57, 100 mm/1450 mm H 100 mm/1540 mm J 54 /63, 1400 mm/1650 mm, for 6 diameter only K 60 /69, 1400 mm/1740 mm, for 6 diameter only L 66 /75, for 6 diameter only M Finish Standard, painted mild steel ISI 316 (1.4404) stainless steel 1) B ISI 316 (1.4404) stainless steel ) C Epoxy painted 3) D Epoxy painted 4) E Bearings Standard size 0 Metric size 1 No bearings Instruction Manual English ) 7ML1998-5DE01 Note: The instruction manual should be ordered as a separate item on the order. 1) On 4.5 diameter models only the shaft is ISI 316 (1.4404) stainless steel. ) With corrosion resistant bearings. On 4.5 diameter models only the shaft is ISI 316 (1.4404) stainless steel. 3) For 6 diameter models only 4) With corrosion resistant bearings. For 6 diameter models only. ) Subject to export regulations L: N, ECCN: ER99 Ordering data Order No. Bend Pulley, 6 diameter with 1/4 lagging Return belt driven pulley provides rotation for shaftdriven speed sensors ) 7 M H The lagging offers self-cleaning advantages and ensures postive rotation. Size 6 diameter with 1/4 lagging 3 Belt width/'' dimension 18 /7, 0 /9, 500 mm/740 mm 4 /33, 650 mm/890 mm B 30 /39, 800 mm/1040 mm C 800 mm/1090 mm D 36 /45 E 1000 mm/140 mm F 4 / 51, 1000 mm/190 mm G 48 /57, 100 mm/1450 mm H 100 mm/1540 mm J 54 /63, 1400 mm/1650 mm K 60 /69, 1400 mm/1740 mm L 66 /75 M Finish Standard, painted mild steel ISI 316 (1.4404) stainless steel B ISI 316 (1.4404) stainless steel with corrosion C resistant bearings Bearings Standard size 0 Metric size 1 No bearings Instruction Manual English ) 7ML1998-5DE01 Note: The instruction manual should be ordered as a separate item on the order. ) Subject to export regulations L: N, ECCN: ER99 /38 Siemens WT 0 004

39 Ordering data Order No. Bend Pulley, 8 diameter Belt driven pulley for MD-36, MD-36, MD-000 & MD-56 belt speed sensors when customer cannot ) 7 M H provide one. Size 8 diameter 4 Belt width/'' dimension 48 /57 H 100 mm/1540 mm J 54 /63, 1400 mm/1650 mm K 60 /69, 1400 mm/1740 mm L 66 /75, 1600 mm/1900 mm, 1600 mm/1940 mm M 7 /81, 1800 mm/100 mm N 1800 mm/140 mm P 000 mm/300 mm, 000 mm/340 mm Q Finish Standard, painted mild steel ISI 316 (1.4404) stainless steel B ISI 316 (1.4404) stainless steel with corrosion C resistant bearings Epoxy painted D Epoxy painted with corrosion resistant bearings E Bearings Standard size 0 Metric size 1 No bearings Instruction Manual English ) 7ML1998-5DE01 Note: The instruction manual should be ordered as a separate item on the order. ) Subject to export regulations L: N, ECCN: ER99 Continuous Weighing Speed Sensors ) Subject to export regulations L: N, ECCN: ER99 Milltronics Bend Pulleys Ordering data Order No. Bend Pulley, 8 diameter with 1/4 lagging Return belt driven pulley provides rotation for shaftdriven speed sensors ) 7 M H The lagging offers self-cleaning advantages and ensures postive rotation. Size 8 diameter with 1/4 lagging 5 Belt width/'' dimension 48 /57 H 100 mm/1540 mm J 54 /63, 1400 mm/1650 mm K 60 /69, 1400 mm/1740 mm L 66 /75, 1600 mm/1900 mm, 1600 mm/1940 mm M 7 /81, 1800 mm/100 mm N 1800 mm/140 mm P 000 mm/300 mm, 000 mm/340 mm Q Finish Standard, painted mild steel ISI 316 (1.4404) stainless steel B ISI 316 (1.4404) stainless steel with corrosion C resistant bearings Bearings Standard size 0 Metric size 1 No bearings Instruction Manual English ) 7ML1998-5DE01 Note: The instruction manual should be ordered as a separate item on the order. Siemens WT /39

40 RUN PR LT RESET DISP TOTL M ZERO SPN CLER ENTER Continuous Weighing Weighfeeders Introduction Introduction Design and pplications Milltronics weighfeeders from Siemens can improve the accuracy of processing, blend consistencies, accountability, and record keeping. ll weighfeeders come standard with belt weigh bridge, speed sensor, and an integrator is required. Principle of Operation The weighfeeder is used to deliver an accurate mass flow rate of material. In the majority of applications, material is profiled by an adjustable mechanical shear gate, which fixes the correct material bed depth for a given particle size. The feed rate is then maintained and adjusted by varying the speed of the belt. However, in some cases the belt speed is constant with rate control (if any) done by a pre-feeding device. The system consists of three components: weight and speed sensing, integration and control, and the mechanical conveying system. Using the belt load and the belt speed signals, small incremental totals of weight per time are measured by the integrator and then the flow rate is calculated. The measured flowrate is compared against the desired flowrate and the on-board PID controller makes necessary corrections to the belt speed. tail pulley speed sensor Fig. /3 infeed shear gate Weighfeeder operation belt scale or weighbridge load speed belt travel PID output integrator M head pulley motor speed controller (optional) rate total load } display speed analog output PID input remote total output 7 Milltronics Weighfeeder 400 The platform weigh bridge mounts directly to a corrosion-resistant platform load cell. The direct load design eliminates all intermediate mechanical suspension and allows material weight to be directly applied to the load cell. This design minimizes zero drift normally caused by intermediary suspension components and allows for the use of a very sensitive precision platform load cell. Load cell size and construction are chosen for each specific application. 7 Milltronics Weighfeeder 600 stainless steel platform weighdeck with a UHMW plastic slider bar assembly mounts directly to corrosion-resistant, sealed platform load cells. The direct load design eliminates all intermediate mechanical suspension and allows material weight to be directly applied to the load cells. The frame of the 600 Series is sturdy and rigid, ensuring stable and repeatable results, maximizing resolution and weighing accuracy. 7 Milltronics Weighfeeder 800 The Milltronics Weighfeeder 800 suspends a single weigh idler on platform load cells. Its design eliminates all moving parts in the weighing process and subsequent maintenance and replacement problems. There are no links or flexures. Two corrosion resistant precision strain gauge load cells provide weight sensing signals to integrators. This design feature minimizes zero drift and maximizes resolution and weighing accuracy. 7 Milltronics Weighfeeder 100/3600 Offering pulley sizes from 300 mm (1 ) to 900 mm (36 ), and with the use of heavy-duty idlers, the 100/3600 Series weighfeeders offer high performance and reliability for heavyduty operation. The 100/3600 Series weighfeeders use the Milltronics MSI single idler belt scale with a patented design for instantaneous reading of changes in belt loading, allowing for higher accuracy and control performance. For applications with lighter loading, a dual idler weigh bridge model, featuring an adjustable tare weight compensation method and encapsulated load cell(s) is available. 7 Milltronics VG Series Volumetric control is also available with Milltronics VG Series volumetric rate control gates. Weighfeeder Selection Guide Criteria Milltronics Weighfeeder 400 Typical Bulk chemicals, industries tobacco, food Typical applications Design rate range High-accuracy, lowcapacity for minor ingredient additives 45 to 9,000 kg/h (100 to 0,000 lbs/h) Milltronics Milltronics Weighfeeder 600 Weighfeeder 800 Bulk chemicals, grain, food, vegetables and paper Low- to mediumcapacity for minor ingredient additives ves 0.45 to 18 t/h 4.5 to 7 t/h (1000 lbs/h to 0 (5 to 80 STPH) STPH) Cement, mineral processing, coal, mining, pulp Medium to high-capacity for macro ingredient additi- Milltronics Weighfeeder 100/3600 ggregates, mining, mineral processing, cement, coal High-capacity, heavy-duty for macro-ingredient additives 100 series: 9 to 70 t/h (10 to 300 STPH) 3600 series: 90 to 75 t/h (30 to 800 STPH) 0.05 to 0.36 m/s (10 to 70 fpm) Milltronics VG Series ggregates, coal, grains Precise control in blending, batching, or loading operations 545 to 1590 t/h (600 to 1750 STPH) Belt speed to 0.0 m/s (1 to 40 fpm) to 0.0 m/s (1 to 40 fpm) to 0.0 m/s (1 to 40 fpm) Not applicable ccuracy ±0.5 to 0.5 % ±0.5 % ±0.5 % ±0.5 % ±3 to 5 % Turn down 10:1 based on load 10:1 based on load 10:1 based on load 10:1 based on load 10:1 volumetrically Up to 30:1 based on Up to 30:1 based on Up to 30:1 based on speed Up to 30:1 based on speed speed speed Sensing element pprovals Long length platform weigh bridge Single load cell Meets USD and FD requirements for food processing, CE Platform weigh bridge Dual load cells Meets USD and FD requirements for food processing, CE Single idler scale Dual idler scale torque shaft or MSI belt scale Dual load cells CE CE CE Flow detector paddle or acoustic flow sensor /40 Siemens WT 0 004

41 Weighfeeders Introduction Weighfeeder pplication Data Sheet Weighfeeder pplication Data Sheet Customer information Contact: Company: ddress: City: Country: Zip/Postal Code: Phone: ( ) Fax: ( ) Prepared By: Date: Notes on the pplication: Material Material being measured: Particle size: mm/inch/mesh 3 Bulk density: Kg/m or lb/cu. ft. Moisture content: % Temperature: C/F ngle of repose: Degrees Surcharge angle: Degrees Pre-Feed (Supply sketch where possible) Sketch attached pplication: Load, Speed, Rate and Total Batch control Ratio controlled blending Feed type: Rotary valve Belt Screw Vibratory pan Other Feed rate: t/hr or kg/hr or lb/hr or LTPH or STPH min. max. Nominal ccuracy required: +/- % Electrical classification at scale location: Condition of operating environment: Wash down Sanitary Corrosive Duty cycle: Weighfeeder Hours per day Space limitations: Length: Width: Height: mm/inches Construction: Open Closed ccess side looking in direction of belt travel: Left Right Both Inlet dimensions: (L x W) mm/inches Centerline length: mm/inches inlet to discharge Installation (indicate all that apply) Inputs required: 4-0 m LVDT Variable speed PID Load Cells (#): Products recommended: Power available: Outputs required: 4-0 m PID Remote totalizer Relays (#): Communications: B Remote I/O DeviceNet Profibus-DP RS-3 / RS-485 Modbus Siemens Milltronics Process Instruments Inc. Form# -773R0 Siemens WT /41

42 Weighfeeders Introduction /4 Siemens WT 0 004

43 Weighfeeders Milltronics Weighfeeder 400 Technical data Mode of operation Measuring principle Typical application Strain gauge load cells and digital speed sensor Control and monitor feed rates and blending in cereals, seeds, or minerals Performance ccuracy ± 0.5 % to 0.5 % Medium conditions Operating temperature -10 to 40 C (14 to 104 F) Fig. /33 Milltronics Weighfeeder 400 pplication The Milltronics Weighfeeder 400 is a high-accuracy, low capacity weighfeeder for minor ingredient additives. s one of the most accurate in-motion weighing systems on the market, it is specially designed for high accuracy on light loading processes. The design eliminates material build-up to ensure accurate, reliable measurement. The unique long length platform weigh bridge mounts directly to a corrosion-resistant platform load cell. n adjustable mechanical shear gate profiles the material and fixes the correct material bed depth for a given material particle size. The belt speed can be automatically adjusted to attain the correct feed rate. Standard components include the belt weigh bridge, speed sensor, and test chains supported by Milltronics BW100 or BW 500 microprocessor-based integrators for easy blending, batching and feed rate control. Benefits 7 High accuracy for low capacity loads 7 Standard and sanitary models available 7 Unique belt tension device 7 Easy belt removal for replacement or cleaning 7 Fast installation, easy to clean and maintain Design Material Load Cells non-linearity non-repeatability Speed Sensor Framework Pulleys Belt support Belting Belt tension Belt cleaning Drive motor Shipping weight pprovals Mild steel or stainless steel contact surfaces One (1) single point, aluminium platform (standard) Stainless steel for corrosive and washdown environments (optional) ± 0.03 % ± 0.0 % Optical encoder, driven pulley mounted Precision machined, stainless or mild steel Cantilevered design for easy belt replacement 115 mm (4.5 ) diameter, crowned and lagged Slider bed frame Polyester carcass with polyurethane top cover and endless finger splice for maximum weighing consistency (standard) Variety of different belts for specific applications (optional) Counter weighted stainless steel tensioning idler for consistent tension, required for high accuracy weighing cetal blade type with counterweight at the head pulley for cleaning product side of belt Return plow (optional) 0.19 kw (0.5 hp) C or DC drive motor with direct coupled shaft or flange mounted gear reducer Custom configurations available 140 kg (300 lbs) to 30 kg (500 lbs) maximum For use in hazardous rated areas, consult factory Siemens WT /43

44 Weighfeeders Milltronics Weighfeeder 400 Dimensional drawings Open Construction 838 mm (33 ) inlet mm (18.37 )* 483 mm (19 ) 305 mm (1 ) inlet discharge 343 mm (13.5 ) 17 mm (8.56 ) 454 mm (17.87 ) 406 mm (16 ) mm (6.75 ) mm (6.75 ) 368 mm (14.5 ) Enclosed Construction discharge 839 mm (33 ) 60 mm (10.5 ) inlet 64 mm (4.56 ) 60 mm (10.5 ) inlet 470 mm (18.5 ) 54 mm (10 ) 406 mm (16 ) 15.5 mm (48.5 ) 195 mm (7.67 )* 495 mm (19.5 ) * maximum dimension shown (chain drive version) Fig. /34 Weighfeeder 400 Series dimensions Ordering data Order No. Milltronics Weighfeeder 400 Contact factory for ordering Milltronics Weighfeeder 400 SD information. Instruction Manual English ) 7ML1998-5EL01 Note: The instruction manual should be ordered as a separate item on the order. ) Subject to export regulations L: N, ECCN: ER99 /44 Siemens WT 0 004

45 Weighfeeders Milltronics Weighfeeder 600 Technical data Mode of operation Measuring principle Typical application Strain gauge load cells and digital speed sensor Control and monitor feed rates and blending of minerals or powdered additives into a process Performance ccuracy ± 0.5 % Medium conditions Operating temperature -10 to 40 C (14 to 104 F) Fig. /35 Milltronics Weighfeeder 600 pplication The Milltronics Weighfeeder 600 is a low- to medium-capacity weighfeeder for minor ingredient additives. It has been field tested and proven in hundreds of applications. The unit can be customized to meet exact application needs. Stainless or mild steel units are available in open or enclosed styles. Custom lengths, belt types, inlet configurations, drives, and other options are available to meet your requirements. The MS (mild steel) model is ideal for use with chemicals, powders, or any granular product in applications not requiring washdown. The SD (sanitary duty) model is designed for the food industry where high pressure washdown is required. It meets all USD and FD requirements. Its cantilevered mechanical design provides for quick belt removal and easy maintenance. It's designed to eliminate material build-up, ensuring high accuracy and reliability. The unique weigh system reduces dead load and applies live load directly to two platform load cells. Load cells are externally mounted for easy access and maintenance. Standard components include the belt weigh bridge, speed sensor and test weights, supported by Milltronics BW 100 or BW 500 microprocessor-based integrators for easy blending, batching and feed rate control. Benefits 7 High accuracy 7 Ideal for low- to medium-capacity loads 7 Fast installation, easy to clean and maintain 7 Flexible, rugged design allows configurations to suit many applications 7 Quick delivery on custom units Design Material Load Cells non-linearity non-repeatability Speed Sensor Framework Pulleys Belt support Belting Belt tension Belt cleaning Drive motor Shipping weight pprovals Mild steel or stainless steel Two corrosion resistant platform type with mechanical overload protection (aluminum or stainless steel) ± 0.03 % ± 0.0 % C-flange mounted magnetic pulse generator, adapted between motor flange and reducer input flange Optical encoder (optional) Precision machined, stainless or mild steel Cantilevered design for easy belt replacement 15 mm (6 ) diameter with 6 mm (¼ ) urethane lagging Edge of flatbars eliminates material buildup Polyester carcass with polyurethane top cover and static control with vulcanised endless finger splice for maximum weighing consistency (standard) Variety of different belts for specific applications (optional) Screw type, telescoper module with 150 mm (6 ) travel (mild or stainless steel) UHMW blade type with spring tensioning at head pulley Return plow (optional) 0.5 kw (1/3 HP) TEFC C or DC motor with shaft mounted helical/worm gear reducer Larger motors and motorized pulleys available 140 kg (300 lbs) to 30 kg (500 lbs) maximum For use in hazardous rated areas, consult factory Siemens WT /45

46 Weighfeeders Milltronics Weighfeeder 600 Dimensional drawings Open Construction (nominal) belt width Enclosed Construction (nominal) B belt B/ width C B VIEW - view - C view VIEW- - inlet discharge inlet discharge 131 mm (5 ) 1975 mm (77.75 ) 45 mm 131 mm (5 ) (16.75 ) C/ 74 mm (8.5 ) 908 mm (35.75 ) 9 mm (9 ) 698 mm (7.5 ) 95 mm (3.75 ) 146 mm (5.75 ) 45 mm (16.75 ) 1016 mm (40 ) Fig. /36 Weighfeeder 600 Series dimensions Open Unit Enclosed Unit Belt Width B C Belt Width B C 305 mm (1 ) 660 mm (6 ) 57 mm (10.14 ) 45 mm (16.75 ) 305 mm (1 ) 889 mm (35.38 ) 660 mm (6 ) 711 mm (8 ) 457 mm (18 ) 813 mm (3 ) 333 mm (13.13 ) 578 mm (.75 ) 457 mm (18 ) 1051 mm (41.38 ) 813 mm (3 ) 864 mm (34 ) 610 mm (4 ) 965 mm (38 ) 410 mm (16.13 ) 730 mm (8.75 ) 610 mm (4 ) 103 mm (47.38 ) 965 mm (38 ) 1016 mm (40 ) 76 mm (30 ) 1118 mm (44 ) 486 mm (19.13 ) 883 mm (34.75 ) 76 mm (30 ) 1356 mm (53.38 ) 1118 mm (44 ) 1168 mm (46 ) 914 mm (36 ) 170 mm (50 ) 56 mm (.13 ) 1035 mm (40.75 ) 914 mm (36 ) 1508 mm (59.38 ) 170 mm (50 ) 131 mm (5 ) 1067 mm (4 ) 14 mm (56 ) 635 mm (5 ) 1187 mm (46.75 ) 1067 mm (4 ) 1661 mm (65.38 ) 14 mm (56 ) 1473 mm (58 ) 119 mm (48 ) 1575 mm (6 ) 711 mm (8 ) 1340 mm (5.75 ) 119 mm (48 ) 1813 mm (71.38 ) 1575 mm (6 ) 166 mm (64 ) Ordering data Order No. Milltronics Weighfeeder 600 Contact factory for ordering Milltronics Weighfeeder 600 SD information. Instruction Manual English ) 7ML1998-5EK01 Note: The instruction manual should be ordered as a separate item on the order. ) Subject to export regulations L: N, ECCN: ER99 /46 Siemens WT 0 004

47 Weighfeeders Milltronics Weighfeeder 800 Technical data Mode of operation Measuring principle Typical application Strain gauge load cells and digital speed sensor Industrial and process applications in feeding, blending or ratioing in gypsum manufacturing Performance ccuracy ± 0.5 % Medium conditions Operating temperature -10 to 40 C (14 to 104 F) Fig. /37 Milltronics Weighfeeder 800 pplication The Milltronics Weighfeeder 800 is a medium- to high-capacity weighfeeder for macro ingredient additives. It is designed for industrial applications such as mining, cement, chemical processing, pulp and paper, and other heavy-duty industries. Field tested and proven in hundreds of applications, it enhances profitability by ensuring accuracy, enhancing blend consistency, reducing downtime, and improving accountability and record keeping. The unique weigh system reduces dead load and applies live load directly to load cells for accurate measurement. The dual load cells are externally mounted for easy access and maintenance. It is available in a variety of lengths from 1.5 m (6 ), belt widths from under 0.5 m (18 ) to more than 1 m (4 ), several different inlet configurations and materials of construction. It can be configured to suit various applications. Standard components include the belt weigh bridge, speed sensor and test weights, supported by Milltronics BW 100 or BW 500 microprocessor-based integrators for easy blending, batching and feed rate control. Design Material Load Cells non-linearity non-repeatability Speed Sensor Framework Pulleys Idlers Mild steel with stainless steel contact parts optional Two corrosion resistant platform type with mechanical overload protection ± 0.03 % ± 0.0 % Industrial duty, digital optical encoder, tail shaft mounted Painted structural steel Optional cantilevered mild steel structural frame for quick and easy belt replacement 00 mm (8 ) crowned with 6 mm (¼ ) rubber lagging on drive pulley for maximum traction Heavy-duty 100 mm (4 ) CEM C with precision ground ball bearings and triple labyrinth seals for longer life Belting Black nytrile rubber, 135 PIW 3- ply vulcanised endless with 'B' section (standard) 50 mm ( ) corrugated sidewalls (optional) Belt tension Screw type, telescoper module with 150 mm (6 ) travel Benefits 7 Rugged, durable design for heavy-duty applications 7 Handles medium- to high-capacity loads 7 Standard mild steel open or enclosed construction 7 Heavy-duty 10 mm (4 ) diameter idlers 7 Large 03 mm (8 ) diameter head and tail pulleys for maximum traction 7 Easy to replace endless belt 7 Spring tensioned belt cleaner 7 Fast installation, easy to clean and maintain Belt cleaning Drive motor Shipping weight pprovals Spring tensioned UHMW blade at head pulley Return plow at tail pulley (optional) 0.37 kw (0.5 HP), TEFC, 08/30/460/575 V C, three phase or 90/180 V DC permanent magnet - both with shaft mounted gear reducer, or reducer/chain drive Larger/other motor sizes and voltages available 410 kg (900 lbs) to 80 kg (1800 lbs) maximum For use in hazardous rated areas, consult factory Siemens WT /47

48 Weighfeeders Milltronics Weighfeeder 800 Dimensional drawings Open Construction (nominal) belt width C Enclosed Construction (nominal) B B/ belt width C inlet C B C VIEW view mm (6 ) discharge C inlet 578 mm (.75 ) C C/ C VIEW - view mm (9 ) 1575 mm (6 ) discharge C 616 mm (4.5 ) 718 mm (8.5) 15 mm (6 ) 800 mm (31.5 ) 74 mm (8.5 ) 146 mm (5.75 ) 800 mm (31.5 ) 5 mm (1 ) Fig. /38 Weighfeeder 800 Series dimensions Open Unit Enclosed Unit Belt Width B C Belt Width B C 457 mm (18 ) 889 mm (35 ) 368 mm (14.5 ) 6 mm (4.5 ) 457 mm (18 ) 1100 mm (43.31 ) 870 mm (34.5 ) 76 mm (30 ) 610 mm (4 ) 1041 mm (41 ) 445 mm (17.5 ) 775 mm (30.5 ) 610 mm (4 ) 153 mm (49.31 ) 10 mm (40.5 ) 914 mm (36 ) 76 mm (30 ) 1194 mm (47 ) 51 mm (0.5 ) 97 mm (36.5 ) 76 mm (30 ) 1405 mm (55.31 ) 1175 mm (46.5 ) 1067 mm (4 ) 914 mm (36 ) 1346 mm (53 ) 597 mm (3.5 ) 1080 mm (4.5 ) 914 mm (36 ) 1557 mm (61.31 ) 137 mm (5.5 ) 119 mm (48 ) 1067 mm (4 ) 1499 mm (59 ) 673 mm (6.5 ) 13 mm (48.5 ) 1067 mm (4 ) 1710 mm (67.31 ) 1480 mm (58.5 ) 137 mm (54 ) Ordering data Order No. Milltronics Weighfeeder 800 Contact factory for ordering information. Instruction Manual English ) 7ML1998-5EJ01 Note: The instruction manual should be ordered as a separate item on the order. ) Subject to export regulations L: N, ECCN: ER99 /48 Siemens WT 0 004

49 Weighfeeders Milltronics Weighfeeder 100 / 3600 Technical data Mode of operation Measuring principle Typical applications Strain gauge load cells and digital speed detectors Control feed rate or blending in steel manufacturing Performance ccuracy ± 0.5 % Medium conditions Operating temperature -10 C to 60 C (14 F to 140 F) with higher temperatures available Fig. /39 Milltronics Weighfeeder 100 pplication The Milltronics Weighfeeder 100/3600 Series are high-capacity heavy-duty weighfeeders for macro ingredient additives. These units provide solid performance in rugged operating environments common to mining, aggregates, cement, minerals, and other process industries. They help improve profitability as they improve blend consistency, reduce downtime, and improve accountability and record keeping. The 100/3600 Series weighfeeders use the Milltronics MSI single idler belt scale with its patented design, which allows instantaneous reading of changes in belt loading allowing for higher accuracy and control performance. For applications with very light loading, a dual idler weigh bridge model, featuring an adjustable tare weight compensation method and encapsulated load cell(s) is available. The 100/3600 Series can be configured to suit various applications. It is available in a range of belt widths from 460 mm (18 ) to 1830 mm (7 ), lengths from 1.98 m (78 ), and with various inlet configurations and materials of construction. Options include a cantilevered frame for easier endless belt replacement, mechanical skirting, return belt ploughs, belt misalignment switches, emergency pull-cords, de-dusting hoods, sample gates, special belt construction, and belt flanging. Standard components include belt weigh bridge, speed sensor, and test weights, all supported by Milltronics BW 100 or BW 500 microprocessor-based integrators for easy blending, batching, and feed rate control. Benefits 7 Heavy-duty design for high feeding capacity 7 Heavy-duty 17 mm (5 ) diameter idlers 7 Large 305 mm (1 ) diameter (100 Series) to 914 mm (36 ) diameter (3600 Series) head and tail pulleys to maximize traction 7 Heavy-duty pillow block and take-up bearings 7 Spring-tensioned belt cleaner 7 Fast installation, easy maintenance Design Material Load Cells non-linearity non-repeatability Speed Sensor Framework Pulleys Idlers Mild steel with stainless steel contact parts optional Stainless steel strain gauge load cell(s) with mechanical overload protection (MSI belt scale) ± 0.03 % ± 0.0 % Industrial duty, digital optical encoder, tail shaft mounted Painted structural steel Optional cantilevered mild steel structural frame for quick and easy belt replacement 305 mm (1 ) crowned with 10 mm (3/8 ) rubber lagging on drive pulley for maximum traction and minimum belt tensions Heavy-duty 17 mm (5 ) CEM C with precision ground ball bearings and triple labyrinth seals for longer life Belting SBR rubber belting, 5 PIW - ply 3 mm (1/8 ) x mm (1/16 ) covers vulcanized endless with 5 mm (1 ) flanged walls as standard Many other types available Belt tension Screw type, telescoper module with 03 mm (8 ) to 305 mm (1 ) travel depending on application Belt cleaning Spring tension UHMW blade at head pulley Return plow (optional) Drive motor 0.75 kw (1 HP), TEFC, 08/30/460 V C, three phase or 90/180 V DC permanent magnet - both with helical gear reducer, sprocket and chain drive combination Larger motor sizes and other drive packages available Shipping weight 80 kg (1800 lbs.) to 1455 kg (300 lbs.) typical pprovals For use in hazardous rated areas, consult factory Siemens WT /49

50 Weighfeeders Milltronics Weighfeeder 100 / 3600 Dimensional drawings Open Construction Enclosed Construction / 15 mm (6 ) / belt width 15 mm (6 ) 914 mm (36 ) 118 mm (46.55 ) 1016 mm (40 ) 711 mm (8 ) loading area 5 mm (1 ) inlet belt width B/ B 1980 mm (78 ) discharge 914 mm (36 ) B/ 51 mm ( ) B inlet 3175 mm (15 ) 1980 mm (78 ) 838 mm (33 ) 537mm (1.14 ) 1016 mm (40 ) 03 mm (8 ) 156 mm (61.5 ) 368 mm (14.5 ) 104 mm (4 ) 714 mm (8.14 ) 03 mm (8 ) 156 mm (61.5 ) discharge 51 mm ( ) Fig. /40 Weighfeeder 100 Series dimensions Open Unit Enclosed Unit Belt Width B Belt Width B 457 mm (18 ) 686 mm (7 ) 635 mm (5 ) 457 mm (18 ) 788 mm (31 ) 737 mm (9 ) 610 mm (4 ) 839 m (33 ) 788 mm (31 ) 610 mm (4 ) 940 mm (37 ) 889 mm (35 ) 76 mm (30 ) 991 mm (39 ) 940 mm (37 ) 76 mm (30 ) 1093 mm (37 ) 104 mm (41 ) 914 mm (36 ) 1143 mm (45 ) 1093 mm (43 ) 914 mm (36 ) 145 mm (49 ) 1194 mm (47 ) 1067 mm (4 ) 196 mm (51 ) 145 mm (49 ) 1067 mm (4 ) 1397 mm (55 ) 1347 mm (53 ) 119 mm (48 ) 1448 mm (57 ) 1397 mm (55 ) 119 mm (48 ) 1550 mm (61 ) 1499 mm (59 ) Note: lso available in 1370 mm (54 ) and 155 mm (60 ) belt widths. Ordering data Order No. Milltronics Weighfeeder 100 Contact factory for ordering Milltronics Weighfeeder 1400 and larger information. Instruction Manual English ) 7ML1998-5EH01 Note: The instruction manual should be ordered as a separate item on the order. ) Subject to export regulations L: N, ECCN: ER99 /50 Siemens WT 0 004

51 Weighfeeders Milltronics VG Series Volumetric Control Gate Model Model VG600 VG1100 VG1750 Gate Size 1 x x 0 x 8 Flowrate* 545 t/h (600 ton/hr) 1000 t/h (1100 ton/hr) 1590 t/h (1750 ton/hr) * Flowrate is based on 1.6 t/m3 (100 lb/ft 3 ) and a discharge velocity of 0.77 m/sec (150 ft./min.) Technical data Mode of operation Measuring principle Typical application Blending control Blending control of fractionated stone Medium conditions Fig. /41 Milltronics VG Series Volumetric Control Gate pplication The Milltronics VG Series volumetric rate control gate is used for rate control in blending, batching, or loading operations. Its rugged features and precision position sensor help to improve plant efficiency. It is ideal for use with fractionated stone from 8 mesh to 4, as well as sand, gravel, and coal blending operations. The VG costs significantly less than traditional belt or vibratory pan feeders, and allows more feed openings and live storage area. The use of alternating feed points is possible, and segregation of materials is eliminated. With its reduced headroom (at least 0 % less than belt or vibratory pan feeders), the VG is readily fitted in new locations or retrofitted, and is easily cleaned. Motor wear, maintenance, and operating costs are minimised. Its built-in mechanical overload feature helps to prevent motor or speed reducer damage, and unlike belt and vibratory feeders, the VG motor runs only while the gate is being positioned. The VG control gate comes in three standard sizes - 1 x 16, 16 x and 0 x 8 - with other sizes available. Operating temperature Design Hanger Chain Drive Cam follower bearing Reducer Motor -10 to 40 C (14 to 104 F) Hot dipped galvanized 7 gauge plate steel #50 nickel plated roller chain with adjustable take-up 1½ diameter, double sealed 3/4 hp rated: foot mounted C-face coupling to motor 3/4 hp, 30/460 V C, TEFC, C-face Limit switch NEM and UL Type 6P rated; NO NC contacts Position sensor Precision 5 kω, 10 turn potentiometer for gate position feedback Resistance to current converter by others Optional SITRNS S 100 for flow verification Benefits 7 Provides cost reductions 7 Improves control 7 For loading and blending 7 Easy installation and maintenance 7 Heavy-duty construction, minimal wear 7 Interface with PLC 7 Material flow switch verifies flow through gate 7 Drip proof covers protect drive chain area Siemens WT /51

52 Weighfeeders Milltronics VG Series Volumetric Control Gate Dimensional drawings F D C G B E 3/4 dia. mounting holes J flow paddle H L K Fig. /4 Model VG600 VG1100 VG1750 Milltronics Volumetric Control Gate dimensions Gate Number of Holes Opening x B C D E F G H J K L 305 x 406 mm (1 x 16 ) 406 x 559 mm (16 x ) 508 x 711 mm (0 x 8 ) mm (15 ) 4 41 mm (9.5 ) mm (7.63 ) 67 mm (10.5 ) 10 mm (8.5 ) 03 mm (8 ) 483 mm (19 ) 584 mm (3 ) 686 mm (7 ) 1346 mm (53 ) 1499 mm (59 ) 1651 mm (65 ) 70 mm (10.63 ) 70 mm (10.63 ) 70 mm (10.63 ) 16 mm (6.38 ) 16 mm (6.38 ) 16 mm (6.38 ) 65 mm (.56 ) 65 mm (.56 ) 65 mm (.56 ) Ordering data VG600 VG1100 VG1750 Order No. Contact factory for ordering information. /5 Siemens WT 0 004

53 Solids Flowmeters Introduction Introduction Principle of Operation Milltronics solids flowmeters from Siemens accurately measure and control flow rates of product so that quality and plant efficiency are consistently maintained. These flowmeters have a totally enclosed design to eliminate product waste or contamination and reduce plant maintenance. Since the units are dust-tight, they provide a healthier work environment, especially when hazardous substances are monitored.they are specifically designed for minimum plant down-time. Materials Milltronics solids flowmeters monitor dry bulk materials in sizes from powders to granules more than 5 mm (1 ) in diameter. Handling flow rates from 00 kg/h to 000 t/h (440 lbs/hr to 00 STPH). Material density varies from puffed wheat to iron ore while fluidity ranges from fluidized powder such as flyash to sluggish flowing materials such as lathe turnings. Dry bulk solids material enters the flowguide producing a mechanical deflection as it strikes the flowmeter s sensing plate. It then continues on through the process unhindered, ensuring no disruption in the process or production. The horizontal force of this deflection is converted into an electrical signal by either a deflection sensing LVDT (Linear Variable Differential Transformer) or a force sensing strain gauge load cell. The signal is then monitored and processed by the associated electronic integrator, which instantaneously displays the flow rate and integrated total weight. Since only the horizontal force is measured, vertical force due to material build-up in the non-impinging area has no effect. There is no zero drift and the need for frequent recalibration is eliminated. To ensure correct product selection for your application, copy and fill out the Solids Flowmeter pplication Data Sheet on page 55, and return it to your Siemens Milltronics representative. material flow flowguide sensing plate measurement is made only in the horizontal plane horizontal force Fig. /43 Solids flowmeter with sensing plate detail Fig. /45 Principle of operation Circular Flowguide Selection Chart " 4" 6" 8" 10" 50mm 100mm 150mm 00mm 50mm 1" mm " Bulk density lbs/ft 3 Bulk density t/m mm " mm Flowrate in STPH or t/h Flowrate in STPH or t/h (use highest applicable flowrate for size selection) Example: 5 t/h of material 3 at 1.4 t/m, the selection is a 150 mm flowguide. Dimensions are provided as examples only. Fig. /44 Flowguide selection chart Siemens WT /53

54 Solids Flowmeters Introduction Solids Flowmeter Selection Guide Criteria Millflo E-40/V-40 E-300/V-300 L-300 M-500/M-900 Typical industries Typical applications Food, grain, milling, animal feed Chemicals, grain, minerals, cement Grains, seeds or nuts, Fly ash, lime dosing in gold plastic pellet production, pet food blending aerated gravity conveyor (ore processing, cement in Series), pulverized coal in boiler and kiln feed (C-40) Typical capacity 100 to 30 t/h (1 to 50 STPH) Maximum particle size Maximum product temperature 6 to 13 mm (0.5 to 0.5 ) depending on inlet size 0. to 40 t/h (0. to 44 STPH) ggregates, grain, minerals, cement Fly ash, lime dowsing in gold ore processing, cement in aerated gravity conveyor (-Series), gypsum flow for board forming line 0 to 300 t/h ( to 330 STPH) Grain, cement, animal feed, fine aggregates Truck load-out on grains, fly ash load-out 100 to 300 t/h (110 to 330 STPH) Grain, cement, fine aggregates Load-out on grains or seeds, cement in an aerated gravity conveyor system (M- Series) M-500: 00 to 500 t/h (0 to 550 STPH) M-900: 400 to 900 t/h (440 to 990 STPH) 13 mm (0.5 ) 5 mm (1 ) 5 mm (1 ) 5 mm (1 ) 65 C (150 F) 3 C (450 F) 65 C (150 F) C-Series Optional: 400 C (750 F) 3 C (450 F) Optional: 400 C (750 F) Sensing heads ILE-37 ILE-61 Inlet sizes 10 to 305 mm (4 to 1 ) in NSI or DIN flanges 51 to 54 mm ( to 10 ) in NSI or DIN flanges 15 to 406 mm (6 to 16 ) in NSI or DIN flanges 80 C (185 F) 150 C (300 F) 305 x 508 mm (1 x 0 ) ccuracy ±1 % ±1 % ±1 % ±1 % ±1 % Turn down 1) 3:1 3:1 3:1 3:1 3:1 pprovals CE CE, optional CS Class I, Group C and D, Class II Group E, F, G CE, optional CS Class I, Group C and D, Class II Group E, F, G CE CE 1) Turn down can be improved to 5:1 with use of SF 500 integrator linearizer function M-500: 305x533 mm (1 x 1 ) M-500: 405x635 mm (16 x 5 ) M-900: 305x660 mm (1 x 6 ) M-900: 508x940 mm (0 x 37 ) Common Flowmeter Infeed Types solids flowmeter s performance will be as repeatable and consistent as the flow of material it is measuring. The following arrangements are typical of pre-feed chute configurations used to ensure consistent flow patterns. rrangements will vary depending on the upstream equipment or chute work. pplications should be reviewed by a Siemens solids flowmeter specialist to achieve best results. During initial setup, use pre-weighing or post-weighing of material samples to calibrate flowmeter and verify accuracy using the material sample weights. Bucket Elevator Conveyor Belts Feeder / Flowguide Transition baffle plate material discharge baffle Dead Box Short Fall Chute Dogleg max mm (39 ) Fig. /46 Infeed types /54 Siemens WT 0 004

55 Solids Flowmeters Introduction Solids Flowmeter pplication Data Sheet Solids Flowmeter pplication Data Sheet Customer information Contact: Company: ddress: Prepared By: Date: Notes on the pplication: City: Country: Zip/Postal Code: Phone: ( ) Fax: ( ) Material Information Material being measured: Particle size: mm / inch / mesh Bulk density: 3 3 kg/m or lb/ft Moisture content: % ngle of repose: degrees Is material aerated? Yes No Material temperature: C/F Material properties: Hygroscopic Corrosive Easily aerated brasive Other Material flow characteristics: Smooth Sluggish Sticky/Clumping Other pplication Information (Supply sketch where possible showing pre-feed and out-feed device dimensions) Sketch attached Feed rate: ccuracy required: Pre-feed type: maximum t/hr or kg/hr or lb/hr or LTPH or STPH normal t/hr or kg/hr or lb/hr or LTPH or STPH minimum t/hr or kg/hr or lb/hr or LTPH or STPH +/- % Rotary valve Belt Screw Vibratory pan Flow rate: Constant Variable Pulsing Sensing plate subjected to air flow: None Material test can be performed: Yes No Some Estimated distance from pre-feed discharge to flowmeter: Integrator Requirements Inputs required: 4-0 m (specify) PID LVDT Load Cells (#): (indicate all that apply) Power available: Outputs required: 4-0 m PID Remote totalizer Relays (#): erated gravity conveyor Flowmeter will discharge into: Headroom available: ft/m Temperature at flowmeter: max. min. C/F Electrical classification in flowmeter environment: Bucket elevator Communications: B Remote I/O DeviceNet Other (specify) Profibus-DP RS-3/RS-485 Modbus mm / inches Products suggested: Preferred Construction (flowguide and sensing plate enclosure) : Painted mild steel 304 SS 316 SS Other (specify) Siemens Milltronics Process Instruments Inc. Form# -77R Siemens WT /55

56 Solids Flowmeters Introduction /56 Siemens WT 0 004

57 Solids Flowmeters Milltronics Millflo Fig. /47 Milltronics Millflo Solids Flowmeter pplication The Milltronics Millflo solids flowmeter is a low- to medium-capacity flowmeter for various product sizes, densities, and fluidities in restricted spaces. This low-cost, compact unit improves processing, increases operating efficiency, and helps to provide significant cost savings. Operating with a microprocessor-based integrator package, the Millflo provides a display of flow rate, totalized flow and alarms. Outputs are 0/4 to 0 m proportional to rate, and open collector output for remote totalization. Dry bulk solids enter the flowguide producing a mechanical deflection as they strike the flowmeter sensing plate before continuing through the process unhindered. strain gauge load cell converts the horizontal force of the deflection into an electrical signal. The integrator processes this into a display of flow rate and integrated total weight. The process is immune to the effect of product build-up as only the horizontal force is measured. Benefits 7 Dust-tight continuous weighing 7 Compact rugged design for restricted space installation 7 Versatile application 7 Low cost, high reliability 7 Full scale flowrates from 1 to 30 t/h (1 to 50 STPH) 7 Process temperatures to 65 C (150 F) Operation Inlet Size Capacity Range Particle Size 100 mm (4 ) 1 to 14 t/h (1 to 15 STPH) 6 mm (0.5 ) 150 mm (6 ) 4 to 35 t/h (4.38 to 38 STPH) 10 mm (0.38 ) 00 mm (8 ) 18 to 80 t/h (0 to 87 STPH) 10 mm (0.38 ) 50 mm (10 ) 45 to 135 t/h (49 to 147 STPH) 13 mm (0.5 ) 300 mm (1 ) 90 to 30 t/h (98 to 50 STPH) 13 mm (0.5 ) Note: These figures are provided for information purposes only and cannot be used for official definitions. Capacity range may be limited by the bulk density of the product. Values above are based on a bulk density of 1.6 t/m 3. Technical data Mode of operation Measuring principle Typical application Type of material measured Performance ccuracy Repeatability 0. % Medium conditions Max. material temperature 65 C (150 F) Design Material housing sensing plate load cell Connections Fig. /48 Millflo Connections Strain gauge load cell measures impact forces Measuring flow of grains, seeds, nuts, selected powders and granules Fine powder to granules up to 13 mm (0.5 ) ±1 %, 33 to 100 % of maximum admissible flow rate Extended accuracy range with linearization function of integrator Painted mild steel Stainless steel Stainless steel Integrators Milltronics SF 500 Hazardous locations With use of intrinsically safe barrier strips pprovals CE Options ll flowmeter sizes are available in painted mild steel or ISI 304 (1.4306) or 316 (1.4404) NSI or DIN flanges available on request Internal sensing plate available with abrasion resistant and nonstick coating customer shielded cable to integrator wire by color shield green white (+ SIG.) (- SIG.) Millflo junction box black (- EX.) red (- EX.) to Millflo load cell Siemens WT /57

58 Solids Flowmeters Milltronics Millflo Dimensional drawings Millflo Dimensions NSI DIN Size B C D E F E F 100 mm (4 ) 597 mm (3.5 ) 03 mm (8 ) 660 mm (6 ) 413 mm (16 ) 108 mm (4.6 ) 16 mm (6.36 ) 105 mm (4 ) 155 mm (6 ) 150 mm (6 ) 838 mm (33 ) 54 mm (10 ) 914 mm (36 ) 660 mm (6 ) 16 mm (6.38 ) 1 mm (8.33 ) 155 mm (6 ) 06 mm (8 ) 00 mm (8 ) 1168 mm (46 ) 356 mm (14 ) 144 mm (49 ) 711 mm (8 ) 1 mm (8.33 ) 315 mm (1.39 ) 06 mm (8 ) 305 mm (1 ) 50 mm (10 ) 131 mm (5 ) 406 mm (16 ) 1397 mm (55 ) 813 mm (3 ) 65 mm (10.4 ) 343 mm (13.5 ) 60 mm (10 ) 336 mm (13. ) 300 mm (1 ) 1575 mm (6 ) 483 mm (19 ) 1651 mm (65 ) 914 mm (36 ) 315 mm (1.39 ) 394 mm (15.5 ) 305 mm (1 ) 387 mm (15. ) E D junction box B C 60 calibration pulley (store when not in use) material outlet access cover F Installation Dimension D denotes the amount of room necessary to remove the sensing plate for cleaning. Flanges are compatible with DIN 566, 581, 63, or NSI. The Millflo must be installed upright and level to within 1. For further dimensions, request drawings from your Siemens Milltronics representative. Fig. /49 Millflo dimensions Note: sensing plate is included with the Millflo. solids flowmeter integrator and calibration weights are required to complete the measurement system. /58 Siemens WT 0 004

59 Ordering data Order No. Millflo Flowmeter low- to medium-capacity flowmeter for various product sizes, densities in restricted space, NSI ) 7 M H flange patterns Size and Fabrication 4, standard orange paint 1 4, ISI 304 (1.4306) 1 B 4, ISI 304 (1.4306), PTFE liner 1 C 4, ISI 316 (1.4404) 1 E 6, standard orange paint 6, ISI 304 (1.4306) B 6, ISI 304 (1.4306), PTFE liner C 6, ISI 316 (1.4404) E 8, standard orange paint 3 10, standard orange paint 4 1, standard orange paint 5 10, light duty, standard orange paint 6 Load Cell 1 lb. (0.45 kg), stainless steel 1) lbs. (0.91 kg), stainless steel 1) B 5 lbs. (.7 kg), stainless steel ) C 10 lbs. (4.54 kg), stainless steel 3) D 0 lbs. (9.07 kg), stainless steel 4) E 50 lbs. (.68 kg), stainless steel 5) F 100 lbs. (45.36 kg), stainless steel 6) G Not specified X Sensing Plate Fabrication ISI 304 (1.4306) 1) 1 1 ISI 304 (1.4306) 7) 1 ISI 304 (1.4306) 4) 1 3 ISI 304 (1.4306) 5) 1 4 ISI 304 (1.4306) 6) 1 5 ISI 304 (1.4306) 8) 1 6 ISI 304 (1.4306) with PTFE coating 1) 1 ISI 304 (1.4306) with PTFE coating 7) ISI 304 (1.4306) with PTFE coating 4) 3 ISI 304 (1.4306) with PTFE coating 5) 4 ISI 304 (1.4306) with PTFE coating 6) 5 ISI 304 (1.4306) with PTFE coating 8) 6 ISI 304 (1.4306) with Plasma /R liner 1) 3 1 ISI 304 (1.4306) with Plasma /R liner 7) 3 ISI 304 (1.4306) with Plasma /R liner 4) 3 3 ISI 304 (1.4306) with Plasma /R liner ISI 304 (1.4306) with Plasma /R liner 6) 3 5 ISI 304 (1.4306) with polyurethane rubber liner 1) 4 1 ISI 304 (1.4306) with polyurethane rubber liner 4) 4 ISI 304 (1.4306) with polyurethane rubber liner 5) 4 3 ISI 304 (1.4306) with polyurethane rubber liner 5) 4 4 ISI 316 (1.4404) for 4 model 6 1 ISI 316 (1.4404) for 6 model 6 ISI 316 (1.4404) for 8 model 6 3 ISI 316 (1.4404) for 10 model 6 4 ISI 316 (1.4404) for 1 model 6 5 ISI 316 (1.4404) for 10 light model 6 6 ISI 316 (1.4404) with PTFE coating 1) 7 1 ISI 316 (1.4404) with PTFE coating 7) 7 ISI 316 (1.4404) with PTFE coating 4) 7 3 ISI 316 (1.4404) with PTFE coating 5) 7 4 ISI 316 (1.4404) with PTFE coating 6) 7 5 ISI 316 (1.4404) with PTFE coating Continuous Weighing Solids Flowmeters ) Subject to export regulations L: N, ECCN: ER99 Milltronics Millflo Ordering data Order No. Millflo Flowmeter ) 7 M H low- to medium-capacity flowmeter for various product sizes, densities in restricted space, NSI flange patterns Instruction Manual English ) 7ML1998-5CS01 German ) 7ML1998-5CS31 Note: The instruction manual should be ordered as a separate item on the order. 1) Size 1 only ) Size 1 and only 3) Size and 3 only 4) Size 3 only 5) Size 4 only 6) Size 5 only 7) Size only 8) Size 6 only Siemens WT /59

60 Continuous Weighing Solids Flowmeters Milltronics Millflo Ordering data Order No. Millflo Flowmeter low- to medium-capacity flowmeter for various product sizes, densities in restricted space, DIN ) 7 M H flange patterns Size and Fabrication 100 mm, standard orange paint mm, ISI 304 (1.4306) 1 B 100 mm, ISI 304 (1.4306), PTFE liner 1 C 100 mm, ISI 316 (1.4404) 1 E 150 mm, standard orange paint 150 mm, ISI 304 (1.4306) B 150 mm, ISI 304 (1.4306), PTFE liner C 150 mm, ISI 316 (1.4404) E 00 mm, standard orange paint 3 50 mm, standard orange paint mm, standard orange paint 5 50 mm, light duty, standard orange paint 6 Load Cell 1 lb. (0.45 kg), stainless steel 1) lbs. (0.91 kg), stainless steel 1) B 5 lbs. (.7 kg), stainless steel ) C 10 lbs. (4.54 kg), stainless steel 3) D 0 lbs. (9.07 kg), stainless steel 4) E 50 lbs. (.68 kg), stainless steel 5) F 100 lbs. (45.36 kg), stainless steel 6) G Not specified X Sensing Plate Fabrication ISI 304 (1.4306) 1) 1 1 ISI 304 (1.4306) 7) 1 ISI 304 (1.4306) 4) 1 3 ISI 304 (1.4306) 5) 1 4 ISI 304 (1.4306) 6) 1 5 ISI 304 (1.4306) 8) 1 6 ISI 304 (1.4306) with PTFE coating 1 1 ISI 304 (1.4306) with PTFE coating 7) ISI 304 (1.4306) with PTFE coating 4) 3 ISI 304 (1.4306) with PTFE coating 5) 4 ISI 304 (1.4306) with PTFE coating 6) 5 ISI 304 (1.4306) with PTFE coating 8) 6 ISI 304 (1.4306) with Plasma /R liner 1) 3 1 ISI 304 (1.4306) with Plasma /R liner 7) 3 ISI 304 (1.4306) with Plasma /R liner 4) 3 3 ISI 304 (1.4306) with Plasma /R liner ISI 304 (1.4306) with Plasma /R liner 6) 3 5 ISI 304 (1.4306) with polyurethane rubber liner 1) 4 1 ISI 304 (1.4306) with polyurethane rubber liner 4) 4 ISI 304 (1.4306) with polyurethane rubber liner 5) 4 3 ISI 304 (1.4306) with polyurethane rubber liner 5) 4 4 ISI 316 (1.4404) for 100 mm model 6 1 ISI 316 (1.4404) for 150 mm model 6 ISI 316 (1.4404) for 00 mm model 6 3 ISI 316 (1.4404) for 50 mm model 6 4 ISI 316 (1.4404) for 300 mm model 6 5 ISI 316 (1.4404) for 50 mm light mode 6 6 ISI 316 (1.4404) with PTFE coating 1) 7 1 ISI 316 (1.4404) with PTFE coating 7) 7 ISI 316 (1.4404) with PTFE coating 4) 7 3 ISI 316 (1.4404) with PTFE coating 5) 7 4 ISI 316 (1.4404) with PTFE coating 6) 7 5 ISI 316 (1.4404) with PTFE coating Ordering data Order No. Millflo Flowmeter ) 7 M H low- to medium-capacity flowmeter for various product sizes, densities in restricted space, DIN flange patterns Instruction Manual English ) 7ML1998-5CS01 German ) 7ML1998-5CS31 Note: The instruction manual should be ordered as a separate item on the order. 1) Size 1 only ) Size 1 and only 3) Size and 3 only 4) Size 3 only 5) Size 4 only 6) Size 5 only 7) Size only 8) Size 6 only ) Subject to export regulations L: N, ECCN: ER99 /60 Siemens WT 0 004

61 Solids Flowmeters Milltronics Millflo Ordering data Order No. Calibration Weights 0 g ) 7MH774-1C 50 g ) 7MH774-1D 100 g ) 7MH774-1E 00 g ) 7MH774-1F 500 g ) 7MH774-1G 1000 g ) 7MH774-1H 000 g ) 7MH774-1J 5000 g ) 7MH774-1K Spare Parts Stainless Steel Load cells 1 lb. (0.45 kg) ) PBD lbs. (0.91 kg) ) PBD lbs. (.7 kg) ) PBD lbs. (4.54 kg) ) PBD lbs. (9.07 kg) ) PBD lbs. (.68 kg) ) PBD lbs. (45.36 kg) ) PBD Sensing Plate 4 /100mm, ISI 304 (1.4306) ) PBD /150mm, ISI 304 (1.4306) ) PBD /00mm, ISI 304 (1.4306) ) PBD /50mm, ISI 304 (1.4306) ) PBD /300mm, ISI 304 (1.4306) ) PBD /100mm, ISI 304 (1.4306), Plasma /R coated ) PBD /150mm, ISI 304 (1.4306), Plasma /R coated ) PBD /00mm, ISI 304 (1.4306), Plasma /R coated ) PBD /50mm, ISI 304 (1.4306), Plasma /R coated ) PBD /300mm, ISI 304 (1.4306), Plasma /R coated ) PBD /100mm, ISI 304 (1.4306), PTFE coated ) PBD /150mm, ISI 304 (1.4306), PTFE coated ) PBD /00mm, ISI 304 (1.4306), PTFE coated ) PBD /50mm, ISI 304 (1.4306), PTFE coated ) PBD /300mm, ISI 304 (1.4306), PTFE coated ) PBD /100mm, ISI 304 (1.4306), polyurethane lined ) PBD /150mm, ISI 304 (1.4306), polyurethane lined ) PBD /00mm, ISI 304 (1.4306), polyurethane lined ) PBD /50mm, ISI 304 (1.4306), polyurethane lined ) PBD /300mm, ISI 304 (1.4306), polyurethane lined ) PBD /100mm, ISI 316 (1.4404), PTFE coated ) PBD /150mm, ISI 316 (1.4404), PTFE coated ) PBD /00mm, ISI 316 (1.4404), PTFE coated ) PBD /50mm, ISI 316 (1.4404), PTFE coated ) PBD /300mm, ISI 316 (1.4404), PTFE coated ) PBD ) Subject to export regulations L: N, ECCN: ER99 Siemens WT /61

62 Solids Flowmeters Milltronics E, V, and Series Fig. /50 Milltronics E, V, and Series Flowmeters pplication The E, V, and Series solids flowmeters are low- to mediumcapacity flowmeters for various product sizes, densities, and fluidities, particularly fine powders. With weighing mechanics located externally, they are unaffected by corrosive, abrasive, or hot materials. Handling a wide range of product sizes, densities, and fluidities including fine powders such as cement, they operate at process temperatures to 30 C (450 F). The flowmeters help to improve final product, increase operating efficiency, and realize significant cost savings. Operating with the appropriate ILE sensing head and a microprocessor-based integrator package, the E, V, and Series flowmeters provide a display of the flow rate, totalized flow, and alarms. Outputs are 0/4-0 m proportional to rate, and open collector output for remote totalization. Dry bulk solids enter the flow guide producing a mechanical deflection as they strike the flowmeter sensing plate before continuing through the process unhindered. The LVDT in the sensing head converts the deflection of the horizontal force into an electrical signal. The integrator processes this signal into a display of flowrate and integrated total weight. The weighing process is immune to the effect of product build-up as only the horizontal force is measured. E Series flowmeters are totally enclosed, with external weighing mechanics, operating with corrosive, abrasive or hot materials. The Series operates with aerated gravity conveyors, and includes integral vents and baffles for air separation. For applications with little available headroom, the V Series flowmeters provide the answer. Benefits 7 For specialized pre-feed applications 7 Sensing element mounted outside process 7 Flowrates from 0. to 300 t/h (0. to 330 STPH) 7 Process temperature to 3 C (450 F) Technical data Mode of operation Measuring principle Typical application E Series V Series Series Deflection measurement using LVDT (linear variable differential transformer) General purpose for most pre-feed applications Flow input Particle size E-40: Fine powder up to 13 mm (0.5 ) E-300:Fine powder up to 5 mm (1 ) Capacity range* Performance ccuracy Repeatability Medium conditions Product temperature (optional) mbient temperature Design Sensing heads E-V to 40 t/h (0. to 44 STPH) E-V to 300 t/h ( to 330 STPH) *Flowrates are based on material bulk density and flowguide selection Designed for applications requiring a compact construction V-40: Fine powder up to 13 mm (0.5 ) V-300: Fine powder up to 5 mm (1 ) Suitable for flowrate measurements downstream of an aerated gravity conveyor -40: Fine powder up to 3 mm (0.13 ) -300:Fine powder up to 3 mm (0.13 ) ±1 %, 33 to 100 % of design capacity; extended accuracy range with linearization function of integrator ±0. % -40 to 3 C (-40 to 450 F) -40 to 400 C (-40 to 750 F) -40 to 60 C (-40 to 140 F) -40 to 3 C (-40 to 450 F) -40 to 400 C (-40 to 750 F) -40 to 60 C (-40 to 140 F) Standard: Painted mild steel enclosure and ISI 304 (1.4306) stainless steel sensing plate Optional: Special coatings for flowguide and sensing plate E-V--40: ILE-37 E-V--300: ILE-61 Integrator Milltronics SF 500 pprovals See ILE-37 and ILE-61 specifications -40 to 3 C (-40 to 450 F) -40 to 400 C (-40 to 750 F) -40 to 60 C (-40 to 140 F) /6 Siemens WT 0 004

63 Solids Flowmeters Milltronics E, V, and Series Dimensional drawings E Series infeed flange F discharge min. allowance for sensing head installation flowguide housing sensing head G removable access door H sensing head B C D min. allowance for sensing plate E J Fig. /51 E Series dimensions Model B C D E F G H J E-40 Series 686 mm (7 ) E-300 Series 104 mm (41 ) 356 mm (14 ) 457 mm (18 ) 54 mm (10 ) 305 mm (1 ) 457 mm (18 ) 610 mm (4 ) 610 mm (4 ) 610 mm (4 ) 79 mm (11 ) 330 mm (13 ) 5 mm (1 ) 38 mm (1.5 ) 914 mm (36 ) 170 mm (50 ) 457 mm (18 ) 610 mm (4 ) E-40 Inlet Sizes E-300 Inlet Sizes 51 mm ( ) 10 mm (4 ) 15 mm (6 ) 03 mm (8 ) 54 mm (10 ) 15 mm (6 ) 03 mm (8 ) 54 mm (10 ) 305 mm (1 ) 356 mm (14 ) 406 mm (16 ) Siemens WT /63

64 Solids Flowmeters Milltronics E, V, and Series Dimensional drawings (con t) V Series discharge sensing head G flowguide B housing H access door access and bolt holes to suit sensing head sensing head J C D E SQ. min. allowance for sensing plate F K 5 mm (1 ) Fig. /5 V Series dimensions Size B C D E F G H J K V mm (6 ) 686 mm (7 ) 304 mm (1 ) 54 mm (10 ) 508 mm (0 ) 457 mm (18 ) 76 mm (3 ) 03 mm (8 ) 508 mm (0 ) 54 mm (10 ) V mm (10 ) 686 mm (7 ) 304 mm (1 ) 54 mm (10 ) 508 mm (0 ) 457 mm (18 ) 10 mm (4 ) 03 mm (8 ) 508 mm (0 ) 54 mm (10 ) V mm (1 ) 686 mm (7 ) 304 mm (1 ) 54 mm (10 ) 508 mm (0 ) 457 mm (18 ) 17 mm (5 ) 03 mm (8 ) 508 mm (0 ) 54 mm (10 ) V mm (16 ) 1041 mm (41 ) 343 mm (13.5 ) 305 mm (1 ) 610 mm (4 ) 76 mm (30 ) 17 mm (5 ) 54 mm (10 ) 610 mm (4 ) 330 mm (13 ) V mm (0 ) 1041 mm (41 ) 343 mm (13.5 ) 356 mm (14 ) 711 mm (8 ) 76 mm (30 ) 15 mm (6 ) 54 mm (10 ) 610 mm (4 ) 381 mm (15 ) 160 V Series Flowguide Capacity Chart Bulk Density lb/ft x6 4x10 5x1 5x16 6x Bulk Density t/m Flowrate in Tons Per Hour Should the material bulk density and flowrate be near a flowguide upper limit, choose the next larger flowguide. Fig. /53 V Series flowguide capacity chart /64 Siemens WT 0 004

65 Solids Flowmeters Milltronics E, V, and Series Dimensional drawings (con t) F G H J K min. allowance for sensing head installation B flowguide housing L removable access door M sensing head min. allowance for sensing plate installation N C D E P Q sensing head R Fig. /54 Series dimensions Size B C D E F G H J K L M N P Q R mm (8 ) mm (1 ) mm (10 ) mm (14 ) mm (0 ) 686 mm (7 ) 686 mm (7 ) 1041 mm (41 ) 1041 mm (41 ) 1041 mm (41 ) 305 mm (1 ) 305 mm (1 ) 406 mm (16 ) 406 mm (16 ) 406 mm (16 ) 54 mm (10 ) 54 mm (10 ) 356 mm (14 ) 356 mm (14 ) 356 mm (14 ) 711 mm (8 ) 711 mm (8 ) 889 mm (35 ) 889 mm (35 ) 889 mm (35 ) 17 mm (5 ) 17 mm (5 ) 191 mm (7.5 ) 191 mm (7.5 ) 191 mm (7.5 ) 03 mm (8 ) 03 mm (8 ) 9 mm (9 ) 9 mm (9 ) 9 mm (9 ) 10 mm (4 ) 10 mm (4 ) 15 mm (6 ) 15 mm (6 ) 15 mm (6 ) 9 mm (9 ) 9 mm (9 ) 54 mm (10 ) 54 mm (10 ) 54 mm (10 ) 03 mm (8 ) 03 mm (8 ) 305 mm (1 ) 305 mm (1 ) 305 mm (1 ) 76 mm (3 ) 10 mm (4 ) 17 mm (5 ) 15 mm (6 ) 178 mm (7 ) 914 mm (36 ) 914 mm (36 ) 1168mm (46 ) 1168mm (46 ) 1168mm (46 ) 305 mm (1 ) 305 mm (1 ) 419 mm (16.5 ) 419 mm (16.5 ) 419 mm (16.5 ) 9 mm (9 ) 9 mm (9 ) 330 mm (13 ) 330 mm (13 ) 330 mm (13 ) 9 mm (9 ) 9 mm (9 ) 356 mm (14 ) 356 mm (14 ) 356 mm (14 ) 330 mm (13 ) 330 mm (13 ) 406 mm (16 ) 406 mm (16 ) 406 mm (16 ) Connections to LVDT collar flowmeter terminal To the LVDT conditioner card (internally or externally mounted) and Milltronics SF 500 integrator Consult Siemens representative for hazardous rated versions. Fig. /55 E, V, and Series connections Siemens WT /65

66 Continuous Weighing Solids Flowmeters Milltronics E, V, and Series Ordering data Order No. E Series Flowmeters Low- to medium-capacity flowmeters for various product sizes, densities, and fluidities, particularly ) 7 M H fine powders. sensing plate, sensing head and integrator are required to complete the system. Version E-40 base mount 1 E-40 side mount E-300 base mount 3 Flowguide size No flowguide NSI flange pattern 1) B 4 NSI flange pattern 1) C 6 NSI flange pattern ) D 8 NSI flange pattern ) E 10 NSI flange pattern ) F 1 NSI flange pattern 3) G 14 NSI flange pattern 3) H 16 NSI flange pattern 3) J Flowguide Construction No flowguide Mild steel, painted B Mild steel, epoxy painted with zinc primer, for C models 1 & only Mild steel, epoxy painted with zinc primer, for D model 3 ISI 304 (1.4306) 1) E ISI 304 (1.4306) 3) F ISI 316 (1.4404) 1) G ISI 316 (1.4404) 3) H Other flowguide materials available upon request. Cabinet Construction Mild steel, painted 1 Mild steel, epoxy painted with zinc primer 1) Mild steel, epoxy painted with zinc primer 3) 3 ISI 304 (1.4306) 1) 4 ISI 304 (1.4306) 3) 5 ISI 316 (1.4404) 1) 6 ISI 316 (1.4404) 3) 7 Instruction Manual English ) 7ML1998-5CT01 Note: The instruction manual should be ordered as a separate item on the order. 1) for models 1 and only ) for models 1,, or 3 3) for model 3 only ) Subject to export regulations L: N, ECCN: ER99 Ordering data Order No. Series Flowmeters ) 7 M H erated heavy-duty low- to medium-capacity flowmeters for light density powders. sensing plate, sensing head and integrator are required to complete the system. Version -40, 40 t/h maximum design capacity 1-300, 300 t/h maximum design capacity Flowguide size No flowguide 8 (03mm), -40 B 10 (54mm), -300 C 1 (305mm), -40 D 14 (356mm), -300 E 0 (508mm), -300 F Flowguide Construction No flowguide Mild steel, painted B Mild steel, epoxy painted with zinc primer, for C Model 1 only Mild steel, epoxy painted with zinc primer, for J Model only Other flowguide materials available upon request. Cabinet Construction Mild steel, painted 1 Mild steel, epoxy painted with zinc primer, for Model 1 only Mild steel, epoxy painted with zinc primer, for 5 Model only Other cabinet materials available upon request. Venting Flange NSI flange pattern 1 DIN flange pattern Instruction Manual English ) 7ML1998-5CV01 Note: The instruction manual should be ordered as a separate item on the order. ) Subject to export regulations L: N, ECCN: ER99 /66 Siemens WT 0 004

67 Solids Flowmeters Milltronics E, V, and Series Ordering data Order No. V Series Flowmeters Compact vertical flow, low- to medium-capacity flowmeters for various product sizes, densities, and ) 7 M H fluidities. sensing plate, sensing head and integrator are required to complete the system. Version V-40 base mount, 40 t/h max. design capacity 1 V-40 side mount, 40 t/h max. design capacity V-300 base mount, 300 t/h max. design capacity 3 Flowguide size No flowguide 3 x 6 (76 x 15 mm) 1) B 4 x 10 (10 x 54 mm) 1) C 5 x 1 (17 x 305 mm) 1) D 5 x 16 (17 x 406 mm) ) E 6 x 0 (15 x 508 mm) ) F Flowguide Construction No flowguide Mild steel, painted B ISI 304 (1.4306) 1) C ISI 304 (1.4306) ) D ISI 316 (1.4404) 1) E ISI 316 (1.4404) ) F ISI 304 (1.4306), with PTFE liner 1) J ISI 304 (1.4306), with PTFE liner ) K Mild steel, epoxy paint with zinc primer 1) L Mild steel, epoxy paint with zinc primer ) M Other flowguide materials available upon request. Cabinet Construction Mild steel, painted 1 ISI 304 (1.4306) 1) ISI 304 (1.4306) ) 3 ISI 316 (1.4404) 1) 4 ISI 316 (1.4404) ) 5 Mild steel, epoxy paint with zinc primer 1) 6 Mild steel, epoxy paint with zinc primer ) 7 Instruction Manual English ) 7ML1998-5CU01 German ) 7ML1998-5CU31 Note: The instruction manual should be ordered as a separate line on the order. 1) for models 1 and only ) for model 3 only ) Subject to export regulations L: N, ECCN: ER99 Siemens WT /67

68 Solids Flowmeters Milltronics C-40 Flow Rate Inlet Size Capacity Range 50 mm (10 ) 5 to 40 t/h (5.5 to 44 STPH) 150 mm (6 ) to 10 t/h (. to 11 STPH) Fig. /56 C-40 Solids Flowmeter pplication The Milltronics C-40 solids flowmeter is a low- to medium-capacity flowmeter designed to NFP Code 8503 requirements for pulverized coal and coke. It uses a specially modified hazardous-rated ILE-37 sensing head with an NFP Code 8503 rated flowguide assembly. The sensing head is mounted within the high pressure rated assembly, which will contain pressure up to 50 psig generated by an internal explosion. During normal operation, the internal pressure must be less than 1 psig, but the device can handle surges up to 10 psig without damaging the sensing head s inner gasket. Because of the unique design of the C-40, pulverized coal can be accurately monitored in normal running conditions. If an upset condition occurs, the flowmeter design protects the process, requiring only limited repair and maintenance. sensing plate and a solids flowmeter integrator are required to complete the system. Benefits 7 High-pressure rated assembly successfully contains pressure in case of material combustion or explosion 7 NFP Code 8503 rated flowguide assembly 7 Sensing head gasketing handles minor pressure buildup 7 Process temperatures to 65 C (150 F) 7 Cost effective feeding system to suit NFP Code 8503 requirements Technical data Mode of operation Measuring principle Deflection measuring LVDT Typical application Measuring flow of pulverized coal Type of material measured Fine powder up to 1 mm (0.5 ) maximum Performance ccuracy ± 1 % of full scale Repeatability 0. % mbient temperature rating -40 to 65 C (-40 to 150 F) Medium conditions Operating pressure Less than 1 psig (with limited airflow) Minor upsets: 10 psig Pressure rating (upset conditions) 50 psig Operating range 0 to 0.5 t/h min. 0 to 40 t/h max (to suit application) Design Material flowguide and housing Painted mild steel sensing plate sensing head ISI 304 (1.4306) ILE-37 sensing head with PTFE gasket Integrators Milltronics SF 500 pprovals NFP code 8503 ILE 37: CS Class I, Groups C and D; Class II, Groups E, F and G CE Option alumina ceramic abrasion resistant liner for sensing plate /68 Siemens WT 0 004

69 Dimensional drawings C-40 Dimensions NSI Size Max. flowrate at bulk density 50 mm (10 ) 150 mm (6 ) 40 t/h at 0.4 t/m 3 (5 pcf) 10 t/h at 0.4 t/m 3 (5 pcf) 36 mm (14.5 ) 41 mm (9.5 ) = bolt circle diameter B = number of holes C = size of holes flange D = inside E = outside diameter}infeed B (number of holes) 1 5 mm (1 ) 8 mm (0.875 ) F Continuous Weighing Solids Flowmeters Milltronics C-40 C D E F G H J 55 mm (10.0 ) 154 mm (6.07 ) 406 mm (16 ) 79 mm (11 ) mm (49.1 ) mm (49.1 ) 5 mm (8.86 ) 5 mm (8.86 ) 157 mm (49.50 ) 157 mm (49.50 ) H 13 mm (0.5 ) rod junction box 13 mm (0.5 ) rod G J minimum allowance for sensing head access 915 mm (36 ) 483 mm (19 ) 43 mm (17 ) 305 mm (1 ) 557 mm (1.9 ) 15 minimum allowance for sensing head access 405 mm (16 ) 1 holes, 5 mm (1 ) diameter 4 holes, 19 mm (0.75 ) diameter 9.5 mm (0.38 ) typ. 76 mm (3 ) 15 mm (6 ) 305 mm (1 ) 9 mm (11.5 ) mm (8.5 ) 586 mm (3.1 ) 15 mm (6 ) 51 mm ( ) 13 mm (0.5 ) discharge Installation Notes 1. Built to withstand 50 psig internal pressure (NFP code 8503).. Ensure sufficient mechanical support is provided for the flowmeter and chutework for all operating conditions. 3. The discharge center line must be plumb. Shim if necessary. Fig. /57 C-40 dimensions Siemens WT /69

70 Solids Flowmeters Milltronics C-40 Ordering data Order No. C-40 Solids Flowmeter low- to medium-capacity flowmeter designed to NFP Code 8503 requirements for pulverized coal ) 7 M H and coke sensing plate and integrator are required to complete the system. Model Coal scale, 40 t/h maximum design capacity 1 Flowguide size 6" NSI flange pattern 10 NSI flange pattern B DN150 flange pattern C DN 50 flange pattern D Flowguide construction Mild steel, painted Mild steel, epoxy painted with zinc primer B Cabinet construction Mild steel, painted 1 Mild steel, epoxy painted with zinc primer Instruction Manual English ) 7ML1998-5DQ01 Note: The instruction manual should be ordered as a separate line on the order. Calibration Weights 0 g ) 7MH774-1C 50 g ) 7MH774-1D 100 g ) 7MH774-1E 00 g ) 7MH774-1F 500 g ) 7MH774-1G 1000 g ) 7MH774-1H 000 g ) 7MH774-1J 5000 g ) 7MH774-1K ) Subject to export regulations L: N, ECCN: ER99 /70 Siemens WT 0 004

71 Solids Flowmeters Milltronics ILE Sensing Heads Fig. /58 Milltronics ILE Sensing Heads pplication The Milltronics ILE-37 and ILE-61 Sensing Heads are out-of-theprocess sensing elements for series, E, V, and C solids flowmeters. Used in applications such as product ratioing, batch loadout, and process feed rate control, the ILE series of sensing heads has been field-proven in thousands of applications with some units providing over a quarter century of reliable performance. The ILE sensing heads use only the horizontal force created by impact of product upon the sensing plate and then apply the horizontal deflection to a highly reliable Linear Variable Differential Transformer (LVDT). Friction-less pivots exclude the vertical force from the sensing process and the LVDT travel range is controlled by a coil spring selected for the specified full-scale flow rate. viscous fluid damper provides mechanical damping in the event of pulsating flows. The LVDT converts the horizontal movement, proportional to the impact forces into an electrical signal, which is converted by the integrator to time-based flow rate indication and totalling. This method of sensing material flow has been proven best in thousands of applications all over the world. Benefits 7 Easy installation with modular assembly 7 ±1 % accuracy (or better) with high repeatability 7 Totally enclosed, dust-tight, flow metering of bulk solids 7 Sensing mechanism is outside the process, protected from contamination 7 No zero drift, due to unique sensing mechanism 7 Low maintenance; only the sensing plate is in the process 7 No restriction of product flow Technical Data ILE-37 ILE-61 Mode of operation Measuring principle Typical application Deflection measurement using LVDT (linear variable differential transformer) For use in all E,V, and Series flowmeters Flow input Maximum particle size Minimum flow rate Maximum flow rate 13 mm (0.5 ) 0 0. t/h (0 to 0. STPH) 0 40 t/h (0 to 44 STPH) 5 mm (1 ) 0 0 t/h (0 to STPH) t/h (0 to 330 STPH) Performance ccuracy Repeatability Turn down ± 1 % of full scale, higher accuracy with linearizing features offered by integrators ± 0. % 3:1 Medium conditions mbient temperature without internally mounted LVDT card with optional internally mounted LVDT card Maximum product temperature -40 to 60 C (-40 to 140 F) -40 to 50 C (-40 to 1 F) 3 C (450 F) -40 to 60 C (-40 to 140 F) -40 to 50 C (-40 to 1 F) 3 C (450 F) Design Options luminum body, fibreglass cover, ISI 304 (1.4306) SS sensing plate CS certified for Class I, Groups C & D; Class II Groups E, F & G; Class III hazardous areas Epoxy paint, synergistic polymer, or PF coating of external aluminum casting surfaces High temperature, to 400 C (750 F) product temperature Sensing Plate - ISI 316 (1.4404) sensing plate construction - abrasion resistant and non-stick sensing plate coating/liners Internally mounted LVDT Conditioner Card for use with SF 500 integrator Externally mounted LVDT Conditioner Card in NEM 4 (IP65 ) enclosure for use with Milltronics SF 500 integrator when sensing head is mounted in hazardous area or with high ambient temperatures pprovals CE CE Siemens WT /71

72 Solids Flowmeters Milltronics ILE Sensing Heads Dimensional drawings ILE-37 Sensing Head outer gasket conduit entry ½ NPT (internal) fiberglass cover see note 1 8 mm (0.31 ) dia., 18 bolts on 360 mm (14.17 ) B.C.D as required 80 mm (11 ) 385 mm (15.1 ) 60 mm (10.5 ) 56 mm (10.06 ) sensing plate 50 mm (1.97 ) 90 mm (3.54 ) 90 mm (11.5 ) 70 mm (.76 ) 30 mm (1.18 ) support plate (by customer) 10 mm (0.38 ) dia. (4 levelling rods) 180 mm (7.09 ) ILE-61 Sensing Head outer gasket conduit entry ½ NPT (internal) fiberglass cover see note 1 as required 380 mm (14.96 ) 8 mm (0.31 ) dia., 18 bolts on 460 mm (18.11 ) B.C.D. 40 mm (1.57 ) 560 mm (.05 ) 318 mm (1.5 ) 490 mm (19.9 ) 340 mm (13.34 ) sensing plate 60 mm (.36 ) 300 mm (11.81 ) 40 mm (16.54 ) 70 mm (.76 ) support plate (by customer) 16 mm (0.63 ) dia. (4 levelling rods) 500 mm (19.64 ) 560 mm (.05 ) Notes: 1. Refer to flowmeter drawing for sensing head mounting hole to flowguide centerline dimension.. Sensing head support plate should be rigid and independent of flowmeter housing. 3. Ensure outer gasket seals dust tight to flowmeter housing wall. Fig. /59 ILE sensing head dimensions /7 Siemens WT 0 004

73 Ordering data Order No. ILE-37 Sensing Head Out-of-the-process sensing element for E-40, V-40, -40 and C-40 flowguides. ) 7 M H flowguide, sensing plate and integrator are required to complete the system. Mounting Base 0 Side 1 Coal scale, explosion proof, CS Class I Gr. C & D; Class II Gr. E, F & G Base, explosion proof, CS Class I Gr. C & D; 3 Class II Gr. E, F & G Side, explosion proof, CS Class I Gr. C & D; 4 Class II Gr. E, F & G Range C//1000 C3//1000 B C4//1000 C C5//1000 D C6//1000 E C7//1000 F C8//3000 G C9//3000 H C10//3000 J C11/3/5000 K C1/3/5000 L C13/3/5000 M C14/3/5000 N C0//500 P C0/3/500 Q C10/3/3000 R Gasketing Silicone Silicone, light duty B PTFE (mounting option only) E Other gasketing material available upon request. Coating None, standard aluminum 0 Epoxy - white/aluminum, external castings only 1 Synergistic polymer Other coatings available upon request. Sensing head mounted LVDT conditioner 1) Not required 0 Required for use with SF 500 integrator 1) 1 Instruction Manual English ) 7ML1998-5CW01 German ) 7ML1998-5CW31 Note: The instruction manual should be ordered as a separate item on the order. Calibration Weights 0 g ) 7MH774-1C 50 g ) 7MH774-1D 100 g ) 7MH774-1E 00 g ) 7MH774-1F 500 g ) 7MH774-1G 1000 g ) 7MH774-1H 000 g ) 7MH774-1J 5000 g ) 7MH774-1K Spare parts Silicone inner diaphragm ) PBD Silicone outer diaphragm PBD PTFE inner diaphragm ) 7MH773-1B PTFE outer diaphragm ) 7MH773-1BB LVDT transformer, standard PBD LVDT transformer, Class I and II PBD Continuous Weighing Solids Flowmeters ) Subject to export regulations L: N, ECCN: ER99 Milltronics ILE Sensing Heads Ordering data Order No. ILE-37 Sensing Head ) 7 M H Out-of-the-process sensing element for E-40, V-40, -40 and C-40 flowguides flowguide, sensing plate and integrator are required to complete the system. LVDT core PBD Damping fluid, 1000 CS, 1 lb bottle ) PBD Damping fluid, 3000 CS, 1 lb bottle ) PBD Damping fluid, 5000 CS, 1 lb bottle ) PBD Range spring assembly, C ) PBD Range spring assembly, C3 ) PBD Range spring assembly, C4 ) PBD Range spring assembly, C5 ) PBD Range spring assembly, C6 ) PBD Range spring assembly, C7 ) PBD Range spring assembly, C8 ) PBD Range spring assembly, C9 ) PBD Range spring assembly, C10 ) PBD Range spring assembly, C11 ) PBD Range spring assembly, C1 ) PBD Range spring assembly, C13 ) PBD Range spring assembly, C14 ) PBD Leaf spring,, springs required per sensing ) PBD head Leaf spring, 3, springs required per sensing ) PBD head Guide spring, springs required per sensing head ) PBD Circuit card, LVDT, internal mount ) PBD ) not applicable for mounting options, 3, or 4 Siemens WT /73

74 Solids Flowmeters Milltronics ILE Sensing Heads Ordering data Order No. ILE-61 Sensing Head ) 7 M H Out-of-the-process sensing element for use with E-300, -300 and V-300 flowguides. flowguide, sensing plate and integrator are required to complete the system. Classification Non-hazardous 1 Hazardous, CS Class I, Gr. C & D; Class II, Gr. E, F & G Range D1/1000 Position 1 D1/1000 Position B D1/1000 Position 3 C Ordering data ILE-61 Sensing Head Out-of-the-process sensing element for use with E-300, -300 and V-300 flowguides. flowguide, sensing plate and integrator are required to complete the system. Range spring assembly, D3 Range spring assembly, D4 Range spring assembly, D5 Leaf spring, 4 required Circuit card, LVDT, internal mount ) Subject to export regulations L: N, ECCN: ER99 Order No. ) 7 M H ) PBD ) PBD ) PBD ) PBD ) PBD D/1000 Position 1 D D/1000 Position E D/1000 Position 3 F D3/3000 Position 1 G D3/3000 Position H D3/3000 Position 3 J D4/5000 Position 1 K D4/5000 Position L D4/5000 Position 3 M D5/5000 Position 1 N D5/5000 Position P D5/5000 Position 3 Q Gasketing Silicone PTFE Other gasketing available upon request. D Coating None, standard aluminum 0 Epoxy - white/aluminum, external castings only 1 Other coatings available upon request. Sensing head mounted LVDT conditioner 1) Not required 0 required for use with SF 500 integrator (not applicable for Classification 1 ) Instruction Manual English Note: Instruction Manual should be ordered as a separate item on the order. ) 7ML1998-5CX01 Calibration Weights 0 g ) 7MH774-1C 50 g ) 7MH774-1D 100 g ) 7MH774-1E 00 g ) 7MH774-1F 500 g ) 7MH774-1G 1000 g ) 7MH774-1H 000 g ) 7MH774-1J 5000 g ) 7MH774-1K Spare parts Silicone inner diaphragm Silicone outer diaphragm PTFE inner diaphragm PBD PBD ) 7MH773-1L PTFE outer diaphragm LVDT transformer, standard LVDT transformer, class I and II ) 7MH773-1M PBD PBD LVDT core Damping fluid, 1000 CS, 1 lb bottle Damping fluid, 3000 CS, 1 lb bottle PBD ) PBD ) PBD Damping fluid, 5000 CS, 1 lb bottle Range spring assembly, D1 Range spring assembly, D ) PBD ) PBD ) PBD /74 Siemens WT 0 004

75 Ordering data Order No. Flowmeter Sensing Plates The sensing plate transfers the impact force to the sensing head of the flowmeter. ) 7 M H Flowmeter E-40 base mount or side moun 1 E-40 side mount for Canadian customers only V E V C-40 8 Plate Size 18 x 10, for E-40 with, 4 or 6 flowguide, see 7MH710 0 x 1, for E-40 with 8 flowguide, see 7MH710 B 0 x 14, for E-40 with 10 flowguide, see C 7MH710 x 1, for E-300 with 6 or 8 flowguide, see D 7MH710 4 x 16 for E-300 with 10 or 1 flowguide, see E 7MH710 4 x 0 for E-300 with 14 or 16 flowguide, see F 7MH710 1 x 1, for -40 with 8 flowguide, see 7MH7106 G 16 x 14, for -40 with 1 flowguide, see H 7MH x 18 for -300 with 10 flowguide, see J 7MH x 0 for -300 with 14 flowguide, see K 7MH x for -300 with 0 flowguide, see L 7MH x 10, for V-40 with 3x6 flowguide, see M 7MH x 14, for V-40 with 4x10 flowguide, see N 7MH x 16, for V-40 with 5x1 flowguide, see P 7MH x 0, for V-300 with 5x16 flowguide, see Q 7MH x 4, for V-300 with 6x0 flowguide, see R 7MH x 1, for C-40 with 6 flowguide, see 7MH7108 S 1 x 14, for C-40 with 10 flowguide, see T 7MH7108 Plate Material ISI 304 (1.4306), for flowmeter options 1 to 4 and 8 only ISI 304 (1.4306), for flowmeter options 5 to 7 only B ISI 316 (1.4404), for flowmeter options 1 to 4 only C ISI 316 (1.4404), for flowmeter options 5 to 7 only D ISI 304 (1.4306), heavy-duty, for flowmeter options E 1 to 4 only ISI 304 (1.4306), heavy-duty, for flowmeter options F 5 to 7 only ISI 316 (1.4404), light duty, for flowmeter options G 1,, and 3 only Plate Liner No liner 1 Polyurethane, for flowmeter options 1 to 4 only Polyurethane, for flowmeter options 5 to 7 only 3 PTFE, for flowmeter options 1 to 4 only 4 PTFE, for flowmeter options 5 to 7 only 5 lumina ceramic tiles, for flowmeter options 1 to 4 6 only Continuous Weighing Solids Flowmeters Flowmeter Sensing Plates / Peripherals Ordering data Order No. Flowmeter Sensing Plates The sensing plate transfers the impact force to the sensing head of the flowmeter. ) 7 M H lumina ceramic tiles, for flowmeter options 5 to 7 7 only Plasma /R, for flowmeter options 1 to 4 only 8 Plasma /R, for flowmeter options 5 to 7 only 0 ) Subject to export regulations L: N, ECCN: ER99 Siemens WT /75

76 Solids Flowmeters Milltronics L, M and M Series pplication The Milltronics L and M Series solids flowmeters are medium- to high-capacity flowmeters for various product sizes, densities and fluidities. With two load cells and two stainless steel cables, material can be guided onto any part of the sensing plate while maintaining constant moments of force. Even with side-to-side variations in flow and changes in the material depth, the unique parallelogram force sensing mechanism provides highly accurate and repeatable weighing. Operating with a microprocessor based integrator package, the L and M Series flowmeters display flow rate, totalized flow, and rate alarms. Outputs are 0/4 to 0 m proportional to rate and contact closure for remote totalization. Dry bulk solids enter the flowguide producing a mechanical deflection as they strike the flowmeter sensing plate before continuing through the process unhindered. The load cells convert the horizontal force of the deflection into an electrical signal. The integrator processes this into a display of flowrate and integrated total weight. The sensing process is immune to the effect of product build-up as only the horizontal force is measured. The L-300 flowmeter is a medium-capacity flowmeter with a maximum rate of 300 t/h (330 STPH). With load cells external to the process, the M Series flowmeters measure high capacities with a maximum rate of 900 t/h (990 STPH). For high-capacity aerated gravity conveyor pre-feed, the M Series has a maximum rate of 900 t/h (990 STPH). Fig. /60 Milltronics M Series Solids Flowmeter Benefits 7 Unique parallelogram force sensing mechanism 7 Strain gauge load cell force conversion 7 Dust-tight enclosure 7 Replaceable sensing plate surface Technical Data L-300 M-500/M-900 M-500/M-900 Mode of operation Measuring principle Impact force sensing with strain gauge load cells Typical application Chutes and mechanical conveyors Chutes and mechanical conveyors erated gravity conveyors only Flow Input Maximum particle size 5 mm (1 ) 5 mm (1 ) 5 mm (1 ) Minimum flow range t/h (0-110 STPH) M-500: 0-00 t/h (0-0 STPH) M-900: 0-400t/h (0-440 STPH) Maximum flow range t/h (0-330 STPH) M-500: t/h (0-550 STPH) M-900: t/h (0-990 STPH) Performance ccuracy ± 1 % of full scale ± 1 % of full scale Repeatability ± 0. % ± 0. % Volumetric Capacity 300 m 3 /h (10600 ft 3 /hr) M-500: 450 m 3 /h (16000 ft 3 /hr) M-900: 80 m 3 /h (9000 ft 3 /hr) Medium Conditions mbient temperature Maximum product temperature Design Load Cells Construction Excitation Output Operating range -10 to 65 C (14 to 150 F) 85 C (185 F) Stainless steel parallelogram 10 V DC nominal, 15 V DC max. mv/v nominal -40 to 85 C (-40 to 185 F) Integrator Milltronics SF 500 Hazardous pplications With use of suitable intrinsically safe barriers -40 to 65 C (-40 to 150 F) 150 C (300 F) M-500: 0-00 t/h (0-0 STPH) M-900: 0-400t/h (0-440 STPH) M-500: t/h (0-550 STPH) M-900: t/h (0-990 STPH) ± 1 % of full scale ± 0. % M-500: 450 m 3 /h (16000 ft 3 /hr) M-900: 80 m 3 /h (9000 ft 3 /hr) -40 to 65 C (-40 to 150 F) 150 C (300 F) Painted mild steel with stainless steel sensing plate (sensing plate wear liners are optional) Stainless steel parallelogram 10 V DC nominal, 15 V DC max. mv/v nominal -40 to 65 C (-40 to 150 F) With use of suitable intrinsically safe barriers pprovals CE CE CE Stainless steel parallelogram 10 V DC nominal, 15 V DC max. mv/v nominal -40 to 65 C (-40 to 150 F) With use of suitable intrinsically safe barriers /76 Siemens WT 0 004

77 Solids Flowmeters Milltronics L, M and M Series Dimensional drawings D B C ins F E G H F 354 mm (13.9 ) infeed discharge flowguide load cell (x) enclosure 50 access door sensing plate 1000 mm (39.4 ) 585 mm (3 ) 915 mm (36 ) D 400 mm (15.75 ) 800 mm (31.5 ) I J J K J J min. distance 600 mm (4 ) (typ.) 35 mm (1.8 ) 650 mm (5.6 ) N O O P O O H Fig. /61 L-300 dimensions Dimension L mm (3.6 ) B 560 mm (.1 ) 4 equal spaces C 500 mm (19.69 ) D 0 mm (0.79 ) E 400 mm (15.75 ) F 180 mm (7.09 ) G 300 mm (11.81 ) H 14 mm (0.55 ) diameter holes I 900 mm (35.43 ) J 175 mm (6.89 ) K 160 mm (6.3 ) N 750 mm (9.53 ) O 145 mm (5.71 ) P 130 mm (5.1 ) Siemens WT /77

78 Solids Flowmeters Milltronics L, M and M Series Dimensional drawings M G 60 flowguide flowmeter load cell cover junction box B sensing plate C calibration pulley (store when not in use) access door D E H K F L J clearance L clearance Fig. /6 M Series dimensions Dimension M-500 M mm (1 ) 381 mm (15 ) B 1500 mm (59 ) 166 mm (64 ) C 110 mm (43.38 ) 110 mm (43.38 ) D 5 mm (1 ) 5 mm (1 ) E 850 mm (33.5 ) 850 mm (33.5 ) F 1054 mm (41.5 ) 1054 mm (41.5 ) G 533 mm (1 ) 660 mm (6 ) H 734 mm (8.88 ) 886 mm (34.88 ) J 800 mm (31.5 ) 953 mm (37.5 ) K 38 mm (1.5 ) 38 mm (1.5 ) L 406 mm (16 ) 406 mm (16 ) M 305 mm (1 ) 305 mm (1 ) /78 Siemens WT 0 004

79 Solids Flowmeters Milltronics L, M and M Series Dimensional drawings L M B N P R Q flowguide S T load cell junction box E E load cell covers housing F V W calibration pulley (stored when not in use) H J K G W sensing plate Z YX Fig. /63 M Series dimensions Dimension M-500 M mm (5 ) 940 mm (37 ) B 10 mm (4 ) inside 15 mm (6 ) inside E 610 mm (4 ) clearance required 610 mm (4 ) clearance required F 10 mm (4 ) 10 mm (4 ) G 5 mm (1 ) 5 mm (1 ) H 838 mm (33 ) 1143 mm (45 ) J 914 mm (36 ) 119 mm (48 ) K 1007 mm (39.63 ) 1311 mm (51.6 ) L 711 mm (8 ) 76 mm (30 ) M 559 mm ( ) 559 mm ( ) N 89 mm (3.5 ) 89 mm (3.5 ) P 149 mm (5.88 ) 15 mm (6 ) Q 10 mm (4 ) 10 mm (4 ) R 406 mm (16 ) inside 508 mm (0 ) inside S 156 mm (84.88 ) 388 mm (94 ) T 15 mm (6 ) inside 178 mm (7 ) inside V 1010 mm (39.75 ) 1010 mm (39.75 ) W 610 mm (4 ) clearance 610 mm (4 ) clearance X 914 mm (36 ) 914 mm (36 ) Y 1007 mm (39.63 ) 1007 mm (39.63 ) Z 1118 mm (44 ) 1118 mm (44 ) Siemens WT /79

80 Solids Flowmeters Milltronics L, M and M Series Ordering data Order No. Milltronics L and M Series solids flowmeter Medium-capacity (L-300) and high-capacity (M-500, M-900) solids flowmeter for various product ) 7 M H sizes, densities and fluidity. M Series are designed for aerated gravity conveyors. ll models come complete with sensing plate. n integrator is required to complete the system. Model L-300, 300 t/h maximum design capacity 1 M-500, 500 t/h maximum design capacity M-900, 900 t/h maximum design capacity 3 M-500, 500 t/h maximum design capacity 4 M-900, 900 t/h maximum design capacity 5 Construction Painted mild steel Sensing Plate Liner None Polyurethane, for model options 1, or 4 only B Polyurethane, for model options 3 or 5 only C lumina ceramic tiles, for model options 1, or 4 D only lumina ceramic tiles, for model options 3 or 5 only E Load Cell 50 lb lb Instruction Manual L-300, English ) 7ML1998-5EQ01 M-500 & M-500, English ) 7ML1998-5EB01 M-900 & M-900, English ) 7ML1998-5EB01 Note: The instruction manual should be ordered as a separate line on the order. Calibration Weights 0 g ) 7MH774-1C 50 g ) 7MH774-1D 100 g ) 7MH774-1E 00 g ) 7MH774-1F 500 g ) 7MH774-1G 1000 g ) 7MH774-1H 000 g ) 7MH774-1J 5000 g ) 7MH774-1K Spare parts Load cell, 50 lb, stainless steel ) PBD Load cell, 100lb, stainless steel ) PBD L-300, sensing plate support cable PBD M series, sensing plate support cable ) PBD M series, sensing plate support cable ) PBD L/M/M series, test weight calibration cable ) PBD L/M/M series, test weight pulley assembly ) PBD M/M pillow block bearing ) PBD ) Subject to export regulations L: N, ECCN: ER99 /80 Siemens WT 0 004

81 Integrators Introduction Introduction Integrators process sensor signals into operating data for continuous in-line weighing. They can take over basic control functions traditionally handled by other devices, like PID and batch control. Principle of Operation Milltronics integrators from Siemens incorporate patented electronic load cell balancing to perform basic and sophisticated level and flow control functions. Integrators process the speed or load signal from the sensor and perform functions to convert the data into rate or totalization. The integrator displays primary speed and load values, as well as derived values of rate and total on the LCD, or outputs the information as analog m output, alarm relay, or remote totalizer. The Milltronics BW 100 offers basic control functions for use with belt scales. It can be retrofitted for use with previously installed belt scale systems with a maximum of two load cells. The Compuscale III is a versatile integrator for use with a wide range of belt scales. It is NTEP and Measurement Canada certified as legal-for-trade when used with an MMI- belt scale and MD-36 speed sensor. The Milltronics BW 500 and SF 500 offer online calibration so the process does not need to be shut down to calibrate the integrator. The flowmeters also offer linearization, PID and batch control, multi-span and auto zero. Definitions 7 PID Proportional, Integral, Derivative The PID control function combines proportion, integral reset, and derivative rate to consistently control systems. proportioning band creates an area around a setpoint where the controller is controlling the process. If the band is too narrow, the reading will center around the setpoint. If the band is too wide, the control values will take a long time to settle and will be slow to respond adequately to upset conditions. n integral reset corrects for any difference between the desired setpoint and variables altered during the process. derivative rate prevents the control from shifting too dramatically on process upsets or startups. 7 Batch Control predetermined quantity of material is accumulated, and the integrator will alarm, notifying that the batch process is completed. 7 Linearization Locations where the ideal belt scale or flowmeter location has been compromised or where there is a high variety in belt tension or flow cause the belt scale or flowmeter to report non-linearily. The integrator linearization function smooths out the result to provide an accurate report of the process. 7 Multi-span The integrator can be calibrated for up to 8 different feed conditions that would produce varying load characteristics. span correction is added to the measurement to realize maximum accuracy. Integrator Selection Guide Criteria Milltronics BW 100 Milltronics BW 500 CompuScale III Milltronics SF 500 pplications and compatibility Milltronics MLC, MUS, MCS, and MSI belt scales retrofit with other installed belt scale systems with a maximum of two load cells Milltronics Weighfeeder Series 400, 600, 800, 100 Milltronics MLC, MUS, MSI, MMI belt scales Retrofit of most other belt scale or weighfeeder systems Milltronics MMI belt scales in legal-for-trade applications Milltronics Millflo, E, V,, C Series, L-300, M and M Series flowmeters Other 1 or load cell flowmeters LVDT equipped solids flowmeters, with use of optional interface board Display output Rate, totalized weight, belt loading, belt speed Rate, totalized weight, belt loading, belt speed, PID, batching Rate, totalized weight, belt loading, belt speed Rate, totalized weight, PID, batching nalog output Optically isolated 4-0 m scalable Selectable for rate, load, or speed Optically isolated 4-0 m scalable Option: two additional analog inputs and two outputs programmable for PID control Optically isolated 4-0 m scalable Optically isolated 4-0 m scalable Option: two additional analog inputs and two outputs programmable for PID control Remote totalizer Two adjustable pulsed outputs Two adjustable pulsed outputs One adjustable pulsed output Two adjustable pulsed outputs larm relay One programmable form C (SPDT) contact rated 5 at 50 V C non-inductive Five programmable form (SPST) contacts rated 5 at 50 V C non-inductive, reversible Two form C contact relays rated 5 at 30 V C for alarming on rate, load, or speed Five programmable form (SPST) contacts rated 5 at 50 V C noninductive, reversible Power requirements 100/115/00/30 V C ±15 % 50/60 Hz, 15 V Optional 1 V DC and 4 V DC 100/115/00/30 V C ±15 % 50/60 Hz, 31 V 115/30 V C ±10 % 50/60 Hz, 65 V 100/115/00/30 V C ±15 % 50/60 Hz, 31 V pprovals CSNRTL/C, FM CE CSNRTL/C, FM CE Measurement Canada CS general purpose NTEP and Measurement Canada when used with MMI- belt scale and MD-36 speed sensor Not CE compliant CSNRTL/C, FM CE / Siemens WT /81

82 Continuous Weighing Integrators CompuScale III x Fig. /64 CompuScale III pplication The CompuScale III is a versatile integrator for use with conveyor belt scales. It operates with a one, two, or four load cell belt scale system; using an optional load cell pre-amplifier, the CompuScale III can receive six to eight load cell inputs. The CompuScale III provides a digital read-out of load, speed, flow rate, and totalized flow, with outputs for remote rate indication and totalization. The digital display features large, high resolution illuminated characters and graphics. high resolution analog-to-digital conversion scheme for setting zero and span enables quick, simple calibration. material test may then be performed to verify system accuracy and the CompuScale III programmed to correct any deviation. It is simple to commission and easy to maintain. The unit features power loss protected memory, communications link, alarm and a real time clock. Load cells are balanced electronically by the CompuScale III. Benefits 7 Versatile integrator for wide range of belt scales 7 Simple, automatic calibration 7 Quick, low cost access to advanced information 7 nalog m output, and relay contact for rate alarm 7 Provision for remote totalization 7 Low maintenance 7 NTEP and Measurement Canada approved when used with MMI- belt scale and MD-36 speed sensor 7 Communications ports Technical data Mode of operation Measuring principle Typical application Inputs Load cell LVDT Speed sensor Multispan Keypad uto zero Printer Outputs nalog Load cell LVDT Speed sensor Remote totalizer larm Communication Display Performance Resolution ccuracy Rated operating conditions mbient conditions Location ltitude mbient Temperature Relative humidity/ingress protection Installation category Pollution degree Design Material (enclosure) Dimensions Weight Belt scale integrator NTEP weighing systems Load cell: -0 to +45 mv DC per Load cell (4 load cells max.) 0 to 0.75 Vrms, 3 khz 5-15 V DC pulses, -000 Hz 4 contact inputs for up to 8 spans 0 key sealed membrane with tactile feedback Contact input to enable Contact input for print request 4-0 m, (0-5 m scaleable), isolated, proportional to rate 0.1 % resolution 750 Ω max. load 10 V DC, 50 m max. (excitation).0 Vrms, 3 khz, 50 m rms max. (excitation) 15 V DC, 150 m max. (excitation) SPST sealed relay 1 form '' contact rated at 50 V C, 100 V max. 5 msec. minimum contact closure duration 15 closures per second max. multipurpose relays for rate, load or speed 1 Form 'C' SPDT contact per relay, rated 5 at 30 V C 1 relay, 4PDT used for communication loop dropout, rated 1 at 30 V C Illuminated 56 x 18 dot matrix 0.0 % of full scale 0.1 % of full scale Indoor/outdoor 000 m max. -0 to 50 C (-5 to 1 F) Suitable for outdoor/type 4X/NEM 4X/IP65 II 4 NEM 4 style, steel construction with polycarbonate window 330 mm W x 406 mm H x 10 mm D (13 W x 16 H x 4 D) 11.0 kg (4.3 lbs), no options /8 Siemens WT 0 004

83 Integrators CompuScale III Technical data (continued) Power supply Dimensional drawings Standard Fuse main (FU 1) speed sensor (FU ) Controls and displays Displays Communications pprovals 100/115/00/30 V C ±10 %, jumper selectable, 50/60 Hz, 65 V 3/4 mp MDL SLO-BLO or equivalent 1/4 mp MDL SLO-BLO or equivalent Illuminated 56 x 18 dot matrix serial ports RS-3C and ± 0 m current loop CS general purpose NOT CE compliant NTEP, Measurement Canada 330 mm (13 ) 178 mm (7 ) 11 mm (0.4 ) dia. 4 places 406 mm (16 ) 101 mm (4 ) 435 mm (17.1 ) Options Speed sensor: MD series speed sensors LCP-08 interface: for connection to MMI-3 or MMI-4 scale configurations Incline compensator: for variable incline conveyors Barrier Strips: for hazardous location belt scales Enclosure heater: recommended for operating temperatures below -10 C (14 F) or excessive humidity Relay: food grade remote totalizer relay Fig. /66 enclosure bottom plate (for cable/conduit entrance) CompuScale III dimensions Connections TB GR L L1 ONLN RTE XMT RCV N B C D R1 R LVDT M RS3 load cells EXC SEN SEN EXC SHIELD SIG COM current comm. port 1 Cable single load cell, 150 m (500 ft) max. 0 WG (0.5 mm ), 4 wire shielded, Belden 8404 or equivalent single load cell, 300 m (1000 ft) max. 0 WG (0.5 mm ), 6 wire shielded, Belden 846 or equivalent dual load cell, 150 m (500 ft) max. 0 WG (0.5 mm ), 6 wire shielded, Belden 846 or equivalent dual load cell, 300 m (1000 ft) max. 0 WG (0.5 mm ), 8 wire shielded, Belden 8418 or equivalent LVDT, 150 m (500 ft) max. 0 WG (0.5 mm ), 4 wire shielded, Belden 8404 or equivalent speed sensor, 300 m (1000 ft) max. 18 WG (0.75 mm ), 3 wire shielded, Belden 8770 or equivalent EXC SHIELD XMT RCV COM EXC SIG COM CONST ZERO PRINT COM COM spans relays total See Note 1 See Note Notes 1. Refer to Technical Specifications for relay ratings.. Position J1 for 100/115/00/30 Vac operation (50/60 Hz, 65 V) Fig. /65 CompuScale III connections Belden is a registered trademark of Belden Wire and Cable Company. Siemens WT /83

84 Integrators CompuScale III Ordering data Order No. CompuScale III versatile integrator for use with conveyor belt scales ) 7 M H Note: this device is not CE compliant Model standard 0 LCP08 1 Input Voltage 100 V C 115 V C B 00 V C C 30 V C D Barrier None Hazardous, available only with standard model B Language English 1 French Spanish 3 Enclosure None 0 Standard 1 Conformal Coating No 0 Yes 1 Weights and Measures Label None Not legal for Canadian trade label, available only B with standard enclosure Heater None 115 V C, for input voltage options 0 & 1 with standard B enclosure 30 V C, for input voltage options & 3 with standard C enclosure Instruction Manual English ) 7ML1998-1DY01 Note: The instruction manual should be ordered as a separate line on the order. Spare parts Motherboard, 115 V C ) PBD Motherboard, 30 V C ) PBD Display driver board ) PBD Display PBD Programmer board ) PBD Keypad ) PBD Peripheral Equipment LC08, 115V Nema 4 enclosure ) PBD LCP08, 30V, Nema 4 enclosure ) PBD ) Subject to export regulations L: N, ECCN: ER99 /84 Siemens WT 0 004

85 Integrators Milltronics BW 100 Fig. /67 Milltronics BW 100 Output nalog Load cell Speed sensor Remote totalizer 1 Remote totalizer Relay output Performance Optically isolated 0/4 0 m 750 Ω max loading Resolution: 0.1 % of 0 m 10 V DC compensated for strain gauge, cells max. 1 V DC, 50 m max excitation Contact closure 3 88 ms duration Open collector switch rated 30 V DC, 100 m max. Contact closure 3 88 ms duration Open collector switch rated 40 V C/DC, 100 m max. Programmable function 1 form C SPDT relay contact rated 5 at 50 V C, non-inductive pplication The Milltronics BW 100 integrator is an economical integrator for use with belt scales. It works with single or dual strain gauge load cell-based belt scales. With a speed sensor, it measures flow rate and totalized weight of bulk solids. It electronically balances the weigh bridge load cells to provide exceptional accuracy. The system is unaffected by uneven lateral loading so there is no need for load cell matching or mechanical balancing. The large backlit display features a bar graph comparing current rate to full scale, reducing the possibility of human error. The unit has a four-button control pad with tactile feedback keys used to set all parameters, or you can use Dolphin Plus software for programming and downloading through a PC or laptop. Benefits 7 Multi-field backlit LCD 7 two remote totalizer contacts 7 uto zero function 7 Load linearization 7 Isolated m output 7 Programmable relay Technical data Mode of operation Measuring principle Typical applications Inputs Load cell Speed sensor pulse train uto zero Belt scale integrator Integrator for use with Milltronics MLC, MUS, MCS, and MSI belt scales 0-45 mv DC per load cell 0-5 V low, 0-15 V high Hz, or Open collector switch, or Relay dry contact Dry contact from external device Resolution ccuracy Rated operating conditions mbient conditions Location ltitude mbient temperature Relative humidity/ingress protection Installation category Pollution degree Design Material (enclosure) Sealed electronics compartment Integral junction box with terminal block for : 0.0 % of full scale 0.1 % of full scale Indoor/outdoor 000 m max. -0 to 50 C (-5 to 1 F) Suitable for outdoor/ Type 4X/NEM 4X/IP65 II 4 Polypropylene alloy 0. 4 mm solid, or 0..5 mm stranded (1-4 WG) Power supply Standard 100/115/00/30 V C ± 15 %, 50/60 Hz, 15 V Optional V DC, 15 W V DC, 15 W Controls and displays Displays Programming Memory Setup 38 x 100 mm (1.5 x 4 ) multi-field liquid crystal display Via local keypad with silicone boot and/or Dolphin interface program stored in non-volatile FLSH memory, upgradable via Dolphin interface parameters stored in nonvolatile EEPROM Dolphin compatible Siemens WT /85

86 Continuous Weighing Integrators Milltronics BW 100 Technical data (continued) Cable/separation Single load cell non-sensing sensing Dual load cell non-sensing sensing Speed sensor uto zero nalog output Bipolar current (comm.port) Remote total (t1 (dc)) pprovals Options Belden is a registered trademark of Belden Wire and Cable Company. Windows is a registered trademark of Microsoft Corporation. Dimensional drawings Belden 8404, 4 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft.) max. Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft.) max. Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft.) max. Belden 8418, 8 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft.) max. Belden 8770, 3-wire shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft.) Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft.) max Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent Belden 955, pair, twisted/ shielded, 18 WG (0.75 mm ), or equivalent, 3000 m (10,000 ft.) max. loop Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft.)max. CE, CSNRTL/C Speed sensor: MD-36, MD-56, TSS, RBSS, or equivalent Dolphin Plus: Windows based software interface and infrared ComVerter link Incline Compensator, for signal compensation on variable incline conveyors LVDT interface card: for interface with LVDT based scales Connections Terminal Block C Supply Fig. /69 TB1 UPPER 1 SIG B 17 EXC + SIG B load 18 SEN 3 SIG cell 19 +SEN 4 + SIG 0 + EXC 5 CNST. SPD. 1 shield 6 COM. TX1 7 + SIG speed 3 TX comm 8 + EXC 4 RX1 port 9 + auto 5 RX 10 zero 6 dc 11 shield 7 + total (1) dc/ac m 13 total () 9 output 14 N.O. 30 TB1 LOWER 15 COM alarm 31 L/N 16 N.C. 3 L1 load cell Milltronics BW 100 connections 31 4 V V 3 + Interconnection ll field wiring must have insulation for at least 50 V. DC terminals shall be supplied from an SELV source in accordance with IEC nnex H. For DC versions TB#31 is used for negative (-) and TB#3 is used for positive (+) connection. Non-metallic enclosure does not provide grounding between connections. Use grounding type bushings and jumpers. MILLTRONICS BW mm (10.6 ) 55 mm (10 ) Conduit entry area. Recommended drilling the enclosure with a hole saw and using suitable cable glands to maintain ingress rating. Ø 69 mm (.7 ) 138 mm (5.4 ) 74 mm (.9 ) sealed enclosure integral junction box (cover removed) with terminal block and voltage selection switch power selection switch (ac unit only) mounting hole diameter 6.4 mm (0.5 ) 5 mm (0. ) Fig. /68 /86 Milltronics BW 100 dimensions Siemens WT 0 004

87 Integrators Milltronics BW 100 Ordering data Order No. Milltronics BW 100 ) 7 M H n economical integrator for use with belt scales Input Voltage C voltage 1 1 volts DC 4 volts DC 3 Feature Software Standard Data Communications Bi-polar current 1 Enclosure Standard enclosure, no entry holes 1 4 drilled and tapped M0 entry holes 3 Trade pproval Sticker No trade approval sticker 0 Not legal for Canadian trade sticker 1 pprovals CSNRTL/C, CE (EN6136), FM D Instruction Manual English ) 7ML1998-5DJ01 German ) 7ML1998-5DJ31 Note: The instruction manual should be ordered as a separate item on the order. Optional Equipment LVDT Conditioner in Nema 4 enclosure (to interface ) 7MH773-1J LVDT belt scale without internal pre-amplifier) LVDT Conditioner Card Instruction Manual, English ) 7ML1998-5EF01 ) Subject to export regulations L: N, ECCN: ER99 Siemens WT /87

88 Continuous Weighing Integrators Milltronics BW 500 Fig. /70 Milltronics BW 500 pplication The Milltronics BW 500 is a powerful integrator designed for use with both belt scales and weighfeeders. Operating with any belt scale with up to four strain gauge load cells, it processes belt load and speed signals for accurate flow rate and totalized weight of bulk solids. It can take on lower level control functions traditionally handled by other devices, and it supports popular industrial communication buses. Its patented load cell balance function eliminates matching of load cells. The PID function may be used for rate control on shearing weighfeeders - where belt loading is constant - but can also control pre-feeding devices. Operating in tandem with two or more weighfeeders, the BW 500 may be used for ratio blending and controlling additives. Batching, load out, and alarm functions are also provided by the BW 500. Dolphin Plus software may be used for programming the unit on a PC. Benefits 7 utomatic zero and electronic span calibration 7 larms for rate, load, speed, or diagnostic error 7 On-board Modbus, optional PROFIBUS DP, llen-bradley RIO and DeviceNet TM 7 Comprehensive weighfeeder control functions 7 PID control and on-line calibration with optional analog I/O card 7 Suitable for belt scale custody approval 7 Measurement Canada approved Modbus is a registered trademark of Schneider Electric. llen-bradley is a registered trademark of Rockwell utomation. DeviceNet TM is a trademark of Open DeviceNet Vendor ssociation Technical data Mode of operation Measuring principle Typical application Inputs Load cell Speed sensor pulse train uto zero m uxiliary Outputs (load and speed) m Load cell Speed sensor Remote totalizer 1 Remote totalizer Relay output Performance Resolution ccuracy Rated operating conditions mbient conditions Location ltitude mbient temperature Relative humidity/ingress protection Installation category Pollution degree Design Material (enclosure) Dimensions Weight Belt scale integrator Compatible with Milltronics belt scales or equivalent 1,, or 4 load cell scales Compatible with LVDT equipped scales, with use of optional interface board (remotely mounted) 0-45 mv DC per load cell 0-5 V low, 5-15 V high Hz, or Open collector switch, or Relay dry contact Dry contact from external device See optional m I/O board 5 discrete inputs for external contacts, each programmable for either: display scrolling, totalizer 1 reset, zero, span, multispan, print, batch reset, PID function or on-line calibration Programmable 0/4 to 0 m, for rate, optically isolated, 0.1 % of 0 m resolution, 750 Ω load max. (see optional m I/O board) 10 V DC compensated excitation for strain gauge type, 4 cells max, 150 m max. 1 V DC, 150 m max. excitation Contact closure 10 to 300 ms duration, open collector switch rated 30 V DC, 100 m max. Remote totalizer : contact closure 10 to 300 ms duration, open collector switch rated 40 V C/DC, 100 m max. 5 alarm/control relays, 1 form '' SPST relay contact per relay, rated 5 at 50 V C, noninductive or 30 V DC 0.0 % of full scale 0.1 % of full scale Indoor/outdoor 000 m max. -0 to 50 C (-5 to 1 F) Suitable for outdoor/type 4X/NEM 4X/IP65 II 4 Polycarbonate 85 W x 09 H x 9 mm D (11. W x 8. H x 3.6 D).6 kg (5.7 lbs) /88 Siemens WT 0 004

89 Integrators Milltronics BW 500 Technical data (continued) Power supply Standard 100/115/00/30 V C ±15 %, 50/60 Hz, 31 V fuse, FU1: G, Slo Blo,, 50 V or equivalent Controls and displays Displays Illuminated 5x7 dot matrix liquid crystal display with lines of 40 characters each Programming Via local keypad and/or Dolphin Plus interface Memory program stored in non-volatile FLSH memory, upgradable via Dolphin Plus interface parameters stored in battery backed RM, 3 V NED 5003LC or equivalent, 10 year life Communications Two RS-3 ports One RS-485 port SmartLinx compatible m I/O board Inputs programmable 0/4-0 m for PID control and on-line calibration, optically isolated, 0.1 % of 0 m resolution, 00 Ω input impedance Outputs programmable 0/4-0 m for PID control, rate, load and speed output, optically isolated, 0.1 % of 0 m resolution, 750 Ω load max Output supply Isolated 4 V DC at 50 m, short circuit protected pprovals CE, CSNRTL/C Options Speed sensor: MD-36/36, MD- 56 or 000, TSS, or RBSS, or compatible Dolphin Plus: Windows based software interface. Refer to associated product documentation SmartLinx Modules: protocol specific modules for interface with popular industrial communications systems. Refer to product documentation. Incline compensator: for load cell excitation compensation on variable incline conveyors LVDT interface card: for interface with LVDT based scales Windows is a registered trademark of Microsoft Corporation. Siemens WT /89

90 Integrators Milltronics BW 500 Dimensional drawings 16 mm (0.6 ) 09 mm (8. ) 17 mm (6.8 ) lid screws (6 places) 9 mm (3.6 ) 85 mm (11. ) Non-metallic enclosure does not provide grounding between connections. Use grounding type bushings and jumpers M RUN LT DISP PR ZERO RESET TOTL CLER SPN ENTER 67 mm (10.5 ) conduit entry lid mounting hole (4 places) enclosure customer supplied mounting screws Fig. /71 Milltronics BW 500 dimensions Connections 9 10 SHLD LOD CELL EXCITTION LOD CELL INPUTS SPEED SENSOR V+ 11 S+ 1 S- 13 V- 14 SHLD 15 SIG. 16 COM 17 CNST 18 +EXC 19 SHLD M+ SHLD UX1 UX UX3 UX4 UX5 COM -Z RS-3 1 LC+ LC- 3 LCB+ 4 LCB- 5 SHLD 6 LCC+ 7 LCC- 8 LCD+ LCD- M- TX 31 COM 3 RX 33 SHLD 34 T1+ 35 T1-36 SHLD 37 T+ 38 T- 39 SHLD RLY COM SHLD 47 RLY1 48 RS-485 RLY4 RLY5 SHLD 49 L/N RLY 50 L Cable one load cell - non-sensing: Belden 8404, 4 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft) max. - sensing: Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft) max. two / four* load cells: * for four load cell scale, run two separate cables of two load cell configuration - non-sensing: Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft) max. - sensing: Belden 8418, 8 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft) max. speed sensor: Belden 8770, 3 wire shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) auto zero: Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) max. remote total: Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) max. Fig. /7 Milltronics BW 500 connections Belden is a registered trademark of Belden Wire and Cable Company. /90 Siemens WT 0 004

91 Integrators Milltronics BW 500 Ordering data Order No. Milltronics BW 500 powerful integrator designed for use with both belt scales and weighfeeders ) 7 M H Input Voltage C voltage 1 uxiliary Input/Output Board None analog inputs and analog outputs B Feature Software Standard uxiliary Memory none 0 Data Communications SmartLinx Ready 0 Smartlinx -B RIO module 1 Smartlinx PROFIBUS DP module Smartlinx DeviceNet TM module 3 Enclosure Standard enclosure, no entry holes 1 Standard enclosure, 4 entries, M0 Trade pproval Sticker No trade approval sticker Not legal for Canadian trade sticker B Legal for Canadian trade C pprovals CE, CSUS/C, FM Instruction Manual BW 500, English ) 7ML1998-5DK01 BW 500, German ) 7ML1998-5DK31 Note: The instruction manual should be ordered as a separate item on the order. Smartlinx llen-bradley Remote I/O, English ) 7ML1998-1P03 Smartlinx PROFIBUS DP, English ) 7ML1998-1Q03 Smartlinx PROFIBUS DP, German ) 7ML1998-1Q3 Smartlinx PROFIBUS DP, French ) 7ML1998-1Q1 Smartlinx DeviceNet TM, English ) 7ML1998-1BH0 Note: The appropriate Smartlinx instruction manual should be ordered as a separate line on the order. Optional Equipment Milltronics analog I/O card ) PBD LVDT Conditioner in Nema 4 enclosure (to interface ) 7MH773-1J LVDT belt scale without internal pre-amplifier) LVDT Conditioner Card Instruction Manual, English ) 7ML1998-5EF01 Spare parts Display ) 7MH773-1F Lid with overlay and keypad ) 7MH773-1G Motherboard ) 7MH773-1H Battery, 3V, lithium ) PBD ) Subject to export regulations L: N, ECCN: ER99 Siemens WT /91

92 Continuous Weighing Integrators Milltronics SF 500 Fig. /73 Milltronics SF 500 pplication The Milltronics SF 500 is a powerful integrator designed for use with solids flowmeters. Operating with any solids flowmeter with up to two strain gauge load cells or LVDT sensor, it processes sensor signals for accurate flow rate and totalized weight of bulk solids. It can take on lower level control functions traditionally handled by other devices, and it supports popular industrial communication buses. Its patented load cell balance function eliminates matching of load cells. The PID function may be used for rate control of pre-feeding devices and/or control of additives with two internal PID controllers. Operating in tandem with two or more solids flowmeters or weighfeeders, the SF 500 may be used for ratio blending and controlling additives. Batching, load out, and alarm functions are also provided by the SF 500. Dolphin Plus software may be used for programming the unit with a PC. Benefits 7 utomatic zero and electronic span calibration 7 larms for rate or diagnostic error 7 On-board Modbus, optional PROFIBUS DP, llen-bradley RIO and DeviceNet TM 7 On-line calibration and dual PID control with optional analog I/O card 7 Multi-point linearizer for high turndown accuracy 7 Up to 8 multi-spans for application of more than one flow condition and/or material Technical data Mode of operation Measuring principle Typical application Input Load cell/lvdt uto zero m uxiliary Output m Load cell/lvdt conditioner card Remote totalizer 1 Remote totalizer Relay output Performance Resolution ccuracy Rated operating conditions mbient conditions Location ltitude mbient temperature Relative humidity/ingress protection Installation category Pollution degree Design Material (enclosure) Dimensions Weight Flowmeter integrator Compatible with Siemens Milltronics solids flowmeters or equivalent 1 or load cell models Compatible with LVDT equipped solids flowmeters, with use of optional interface board (remotely mounted) 0-45 mv DC per load cell or LVDT interface card Dry contact from external device See optional m I/O board 5 discrete inputs for external contacts, each programmable for either: display scrolling, totalizer 1 reset, zero, span, multispan, print, batch reset, PID function, or on-line calibration Programmable 0/4-0 m, for rate, optically isolated, 0.1 % of 0 m resolution, 750 Ω load max. (see optional m I/O board) 10 V DC compensated excitation for strain gauge type, cells max, 150 m max. Contact closure ms duration, open collector switch rated 30 V DC, 100 m max. Contact closure ms duration, open collector switch rated 40 V C/DC, 100 m max. 5 alarm/control relays, 1 form '' SPST relay contact per relay, rated 5 at 50 V C, noninductive or 30 V DC 0.0 % of full scale 0.1 % of full scale Indoor/outdoor 000 m max. -0 to 50 C (-5 to 1 F) Suitable for outdoor/type 4X/NEM 4X/IP65 II 4 Polycarbonate 85 W x 09 H x 9 mm D (11. W x 8. H x 3.6 D).6 kg (5.7 lbs) Modbus is a registered trademark of Schneider Electric. llen-bradley is a registered trademark of Rockwell utomation. DeviceNet TM is a trademark of Open DeviceNet Vendor ssociation /9 Siemens WT 0 004

93 Integrators Milltronics SF 500 Technical data (continued) Power supply Standard 100/115/00/30 V C ±15 %, 50/60 Hz, 31 V Fuse, FU1: G, Slo Blo,, 50 V or equivalent Controls and displays Display Illuminated 5 x 7 dot matrix liquid crystal display with lines of 40 characters each Programming Via local keypad and/or Dolphin Plus interface Memory program stored in non-volatile FLSH ROM, upgradable via Dolphin Plus interface parameters stored in battery backed RM, 3 V NED 5003LC or equivalent, 10 year life Communications Two RS-3 ports One RS-485 port SmartLinx compatible pprovals CE, CSNRTL/C Options Dolphin Plus: Windows based software interface. Refer to associated product documentation. SmartLinx modules: protocol specific modules for interface with popular industrial communications systems. Refer to associated product documentation. LVDT interface card: for interface with LVDT based solids flowmeters m I/O board - inputs: programmable 0/4-0 m for PID control or online calibration, optically isolated, 0.1 % of 0 m resolution, 00 Ω input impedance - outputs: programmable 0/4-0 m for PID control or rate output, optically isolated, 0.1 % of 0 m resolution, 750 Ω load max - output supply: isolated 4 V DC at 50 m, short circuit protected Windows is a registered trademark of Microsoft Corporation. Siemens WT /93

94 Integrators Milltronics SF 500 Dimensional drawings 16 mm (0.6 ) 09 mm (8. ) 17 mm (6.8 ) lid screws (6 places) 9 mm (3.6 ) Non-metallic enclosure does not provide grounding between connections. Use grounding type bushings and jumpers. 85 mm (11. ) mm (10.5 ) M RUN PR ZERO SPN LT DISP RESET TOTL CLER ENTER conduit entry lid mounting hole (4 places) enclosure customer supplied mounting screws Fig. /74 Milltronics SF 500 dimensions Connections 9 10 SHLD LOD CELL EXCITTION LOD CELL INPUTS SPEED SENSOR V+ 11 S+ 1 S- 13 V- 14 SHLD 15 SIG. 16 COM 17 CNST 18 +EXC 19 SHLD M+ SHLD UX1 UX UX3 UX4 UX5 COM -Z RS-3 1 LC+ LC- 3 LCB+ 4 LCB- 5 SHLD 6 LCC+ 7 LCC- 8 LCD+ LCD- M- TX 31 COM 3 RX 33 SHLD 34 T1+ 35 T1-36 SHLD 37 T+ 38 T- 39 SHLD RLY COM SHLD 47 RLY1 48 RS-485 RLY4 RLY5 SHLD 49 L/N RLY 50 L Cable one load cell input for single load cell or LVDT application - non-sensing: Belden 8404, 4 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft) max. - sensing: Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft) max. two load cells: - non-sensing: Belden 960, 6 wire shielded, 0 WG (0.5 mm ) or equivalent, 150 m (500 ft) max. - sensing: Belden 8418, 8 wire shielded, 0 WG (0.5 mm ) or equivalent, 300 m (1000 ft) max. auto zero: Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) max. remote total: Belden 8760, 1 pair, twisted/shielded, 18 WG (0.75 mm ) or equivalent, 300 m (1000 ft) max. Fig. /75 Milltronics SF 500 connections Belden is a registered trademark of Belden Wire and Cable Company. /94 Siemens WT 0 004

95 Integrators Milltronics SF 500 Ordering data Order No. Milltronics SF 500 ) 7 M H powerful integrator designed for use with solids flowmeters Input Voltage C voltage 1 uxiliary Input/Output Board None analog inputs and analog outputs B Feature Software Standard uxiliary Memory none 0 Data Communications SmartLinx Ready 0 Smartlinx -B RIO module 1 Smartlinx PROFIBUS DP module Smartlinx DeviceNet TM module 3 Enclosure Standard enclosure, no entry holes 1 Standard enclosure, 4 entries, M0 Trade pproval Sticker No trade approval sticker Not legal for Canadian trade sticker B pprovals CE, CSUS/C, FM Instruction Manual SF 500, English ) 7ML1998-5CN01 SF 500, German ) 7ML1998-5CN31 Note: The instruction manual should be ordered as a separate item on the order. Smartlinx llen-bradley Remote I/O, English ) 7ML1998-1P03 Smartlinx PROFIBUS DP, English ) 7ML1998-1Q03 Smartlinx PROFIBUS DP, German ) 7ML1998-1Q3 Smartlinx PROFIBUS DP, French ) 7ML1998-1Q1 Smartlinx DeviceNet TM, English ) 7ML1998-1BH0 Note: The appropriate Smartlinx instruction manual should be ordered as a separate line on the order. Optional Equipment Milltronics analog I/O card ) PBD LVDT Conditioner in Nema 4 enclosure (to interface ) 7MH773-1J LVDT belt scale without internal pre-amplifier) LVDT Conditioner Card Instruction Manual, English ) 7ML1998-5EF01 Spare parts Display ) 7MH773-1F Lid with overlay and keypad ) 7MH773-1G Motherboard ) 7MH773-1H Battery, 3V, lithium ) PBD ) Subject to export regulations L: N, ECCN: ER99 Siemens WT /95

96 Communications SmartLinx modules Fig. /76 SmartLinx module pplication SmartLinx modules provide direct digital connection to popular industrial communications buses and telephone lines with true plug-and-play compatibility with products manufactured by Siemens Milltronics. They're fast and easy to install, and can be added at any time. The module simply plugs into the socket on any SmartLinx-enabled product. They require no secondary private buses or gateways and no separate wiring. There are no extra boxes to connect to your network so there's a minimum load on engineering and maintenance staff. SmartLinx provides all data from the instrument, including measurement and status, and allows changes to operation parameters to be done over the bus or telemetry link. The user can select which data in the application layer to transfer over the bus. This selection saves bandwidth and memory, and optimizes data throughput and speeds up the network, enabling you to connect more instruments to your network. Benefits 7 Fast, easy installation 7 Direct connection: no additional installation required 7 Scaleable application layer allows for optimized network bandwidth and memory requirements 7 Modules available for PROFIBUS DP, llen-bradley Remote I/O, and DeviceNet TM Technical data Module type llen-bradley Remote I/O Interface RIO Transmission rate 57.6, 115. or 30.4 kbps Rack address 1 to 73, 1/4 to full rack Connection RIO slave SmartLinx module compatibility Milltronics BW 500 Milltronics SF 500 Module type PROFIBUS DP Interface RS-485 (PROFIBUS standard) Transmission rate ll valid PROFIBUS DP rates from 9600 kbps to 1 Mbps Rack address 0 to 99 Connection Slave SmartLinx module compatibility Milltronics BW 500 Milltronics SF 500 Module type DeviceNet TM Interface DeviceNet TM physical layer Transmission rate in kbps 15, 50, 500 Rack address 0 to 63 Connection Slave (group ) SmartLinx module compatibility Milltronics BW 500 Milltronics SF 500 Ordering data SmartLinx Software SmartLinx module llen-bradley Remote I/O module PROFIBUS DP module DeviceNet TM module Instruction Manuals llen-bradley Remote I/O communications module, English PROFIBUS communications module English French German DeviceNet TM, English Order No. ) 7ML1830-1HS ) 7ML1830-1HR 7ML1830-1HT ) 7ML1998-1P03 ) 7ML1998-1Q03 ) 7ML1998-1Q1 ) 7ML1998-1Q3 ) 7ML1998-1BH0 ) Subject to export regulations L: N, ECCN: ER99 llen-bradley is a registered trademark of Rockwell utomation DeviceNet TM is a trademark of Open DeviceNet Vendor ssociation /96 Siemens WT 0 004

97 Communications Milltronics External Modem Kit Benefits 7 Siemens Milltronics approved industrial modem 7 Detailed instruction manual 7 ll required cables included 7 Speed-up commissioning of remote communications 7 Reliable dial-up communications Fig. /77 External Modem Kit pplication In industrial installations, the External Modem Kit allows you to communicate quickly and easily with many Siemens Milltronics products. The industrial dial-up modem is connected through an RS-3 or an RS-485 port on the product. Containing an external industrial modem, power supply, connection cables, and a detailed instruction manual, the External Modem Kit allows quick and easy setup and communications. The instruction manual describes how to configure the modem and each of the compatible instruments, saving time and frustration in trying to determine the correct modem settings. The kit can be mounted using screws or a DIN rail. ll components are industrial grade and can stand up to the industrial environment. ssembly Technical data Model RS-3 RS-485 Mounting Operating Temperature Power Supply Compatible Instruments RS 3 RS-485 VT-Modem-1 WW, SIXNET external modem VT-Modem-3 WW, SIXNET external modem DIN rail or flat panel mountable Refer to SIXNET modem manual -0 to 70 C (-4 to 158 F) Siemens logo power supply 10 V C/30 V C input 4V/1.3 output DIN rail or flat panel mountable Milltronics BW 500, Milltronics SF 500 Milltronics BW 500, Milltronics SF N L1 + + N L1 -- BLCK CLER WHITE BLCK BLCK CLER WHITE BLCK power connection power connection Fig. /78 RS-3 Modem Kit assembly Fig. /79 RS-485 Modem Kit assembly Siemens WT /97

98 Communications Milltronics External Modem Kit Dimensional drawings Power Supply RS-3 Modem RJ-11 jack DB-9 connector 57. mm (.5 ) power terminal block 80.5 mm (3.11 ) 88.9 mm (3.50 ) 69.8 mm (.75 ) RS-485 Modem 74. mm (.9 ) 10.7 mm (4.75 ) RJ-11 jack RS-485 terminal block power terminal block DB-9 connector dip switches 80.5 mm (3.11 ) 74. mm (.9 ) 10.7 mm (4.75 ) Fig. /80 Modem kit dimensions Ordering data Order No. RS-3 External Modem Kit B) 7ML RS-485 External Modem Kit B) 7ML1831-1B Instruction Manual, English ) 7ML1998-1DP0 Note: The instruction manual should be ordered as a separate item on the order. ) Subject to export regulations L: N, ECCN: ER99 B) Subject to export regulations L: N, ECCN: 5991 /98 Siemens WT 0 004

99 Fig. /81 Dolphin Plus software pplication The Dolphin Plus software allows you to quickly and easily configure, monitor, tune and diagnose most Siemens Milltronics devices using your desktop PC, or connected directly in the field using a laptop. Dolphin Plus is easy to install and use. Just load the software from the CD. In minutes, you re ready to set up or modify complete parameter configurations for one or more devices. Following configuration, several functions can be selected: fast calling of parameters, saving parameter sets on diskette, downloading parameter sets from diskette, use of parameter sets from other devices. Reading of echo profiles permits fine tuning without the need for special instruments. Quick-start wizards and help functions guide you through the entire process. Benefits 7 Real-time monitoring and adjustment of parameters 7 On-screen visualization of process values 7 Saving and visualization of echo profiles for a wide range of Siemens Milltronics level meters 7 Copying of data for programming several devices 7 Fast setup and commissioning of device 7 Generation of configuration reports within seconds Note: The Dolphin Plus software is only available in English. Continuous Weighing Communications ) Subject to export regulations L: N, ECCN: ER99 7 Dolphin Plus software Ordering data Order No. Dolphin Plus ) 7 M L Software to monitor, configure, tune, and diagnose most Siemens Milltronics instruments remotely at your desktop or laptop RS-485 to RS-3 Converter No 0 Yes 1 Comverter No 0 Yes 1 Instruction Manual Connection manual, English: Included on Dolphin Plus CD and available at Spare Parts Converter, RS 485 to RS 3 (D-Sub) ) 7ML1830-1H Kit containing one 9-pin D-Sub to RJ11 adaptor PBD and one 3 meter telephone cable with two male jacks Comverter, Infrared link PBD Disk Dolphin Software ) PBD Carrying Case ) PBD Siemens WT /99