Innoket KL Perfect Coldmelt Labeling at Top Speed

Transcription

1 Innoket KL 2000 Perfect Coldmelt Labeling at Top Speed

2 Innoket KL 2000 Coldmelt Labelers from KHS 2

3 Innoket KL 2000 Center of your Labeling Area 4 Inspection After 20,000 Hours of Operation and More 6 Considerably Improved Labeling Quality 8 Automatic Cleanliness Through Integrated Cleaning Systems 10 Significantly Simplified Operating 12 Nearly No Maintenance 18 Innoket VarioDrive A New Drive Perfecty Positions Each Label 20 Foil and Tax Revenue Stamp Labeling Two More Specialties of the Innoket KL Innoket KL 2000 The Vertical Takeoff Labeler in the High-Performance, APL Sector 24 Innoket KL 2000 Increased Service Life and Optimum Availability 26 Further Cost Savings 28 Your Choice of the Right Capacity Class From Four Different Labeler Types 30 3Innoket KL

4 Innoket KL 2000 The Heart of Your Labeling Area However you would like to dress your bottles or containers, the KHS Innoket KL 2000 offers you the right solution. Flexibly by using a variety of labeling stations. With precision labeling quality for all adhesive methods, for all types of label. High performance at up to 72,000 bph. 4 Personified reliability!

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6 Innoket KL 2000 Inspection After 20,000 Hours of Operation and More Several advantages are responsible for the long service life of this labeling station. Unequalled smooth operation Unlike other systems where the gluing segments swing erratically back and forth, the segments of the Innoket KL 2000 always rotate in the same direction. Advantages: No vibrations in the labeling station, no overloads, no premature component wear. Direct drive without gearbox stages The drive of the Innoket KL 2000 is mounted directly underneath the segment shafts. The segment shafts are rotated by an external double-cam race and hardened steel rollers running in an enclosed oil bath. The advantage: No additional gearbox stages, no gear wheel step-up, no play!

7 Coupling without play The Innoket KL 2000 has five segment shafts to which the gluing segments are permanently attached. A coupling device newly developed by KHS makes it possible for the first time to make wear-resistant connection between the segment shafts and the labeling station. Absolutely without play. Unlike conventional square couplings, the KHS coupling is conically shaped. The advantage: The segment shafts can be removed and installed simply by lifting them out or putting them back in place - quickly and without play. Neither dirt nor broken glass can fall into the conical holes. The segment shafts can be positioned as required. No more effort invested in numbering and allocating segment shafts. High peel-off angle The size of the peel-off angle is decisive for fast, intact, and exact label transfer from the gluing segment to the gripper cylinder. The Innoket KL 2000 has a peeling angle of 45! The advantage: Gentlest possible but fast label transfer of even extremely sensitive labeling materials. Quadruple sealing The station housings of the Innoket KL 2000 are equipped with multiple labyrinth covers. The advantage: The station interior is reliably protected against water. No corrosion Unlike other labeling systems, the Innoket KL 2000 features an external, electrically powered oil circulation lubrication system. The amount and distribution of lubricant is exactly defined. All lubrication points are automatically monitored. The advantage: This system ensures permanent lubrication - regardless if the station is rotating or at a standstill. This effectively prevents corrosion and lengthens the life of the machine. Rely on this concept that offers you these and many more advantages. 7Innoket KL 2000

8 Innoket KL 2000 Considerably Improved Labeling Quality The sequences of motion of the labeling station are controlled by an external double-cam race. The perfectly synchronous sequences of motion uniform glue distribution, gentle label removal from the label box and transfer to gripper cylinders are the result of the defined cam race. All parts of the machine are easily accessible. This saves time and increases labeler availability. 8

9 Before transferring the labels to the gripper cylinder, the gluing segment presents the labels completely exposed towards the outside. This gives you the opportunity to apply a date anywhere on the label by means of a mask, dot matrix, or vector laser. 9Innoket KL 2000

10 Innoket KL 2000 Automatic Cleanliness Through Integrated Cleaning Systems The bottle turrets are automatically flushed off with hot water by an integrated cleaning system after selecting the appropriate cleaning program. No operator intervention required during cleaning. The cleaning system cleans the brush channels automatically. Saves you the effort of removing the brushes. The labeling station is also equipped with an integrated hot water cleaning facility. A cleaning program automatically cleans the gluing drum and the segments at the end of production. 10

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12 Innoket KL 2000 Significantly Simplified Operating The labeling station is adjusted by means of a differential gear equipped with a handwheel and meter. You can infinitely adjust the position of the labels while the labeler is in operation. No machine standstill. Optimum machine efficiency. Perfect labeling quality. Each setting is stored in a meter and is thus repeatable for each bottle dressing. 0 12

13 The labeling station is swung out for various bottle diameters by means of a handwheel extending out of the machine. An easily readable scale is used to reproduce each setting and thus provide repeatable settings for each bottle diameter. This saves you time and money, particularly for multiple product lines, and ensures high labeling quality. You can automate this process by replacing the handwheel with an electric drive. All settings are displayed in a visualization (control menu) for format changeover. Operational reliability, short changeover times. 13Innoket KL 2000

14 Innoket KL 2000 Significantly Simplified Operating A newly developed glue scraper control ensures a uniform glue application thickness. Regardless of the machine speed. The labels are applied to each bottle absolutely exactly and with maximum quality. The glue scraper and thus the glue thickness is adjusted exactly and reproducibly by a position indicator. This enables you to simply and optimally adjust the thickness of the glue for various grades of paper and film. Other advantages: Capabilities for monitoring settings to eliminate unnecessary glue consumption. 14

15 A jackscrew gear is used to adjust the height of the centering hood. The drive is located above the center column. The centering hood is secured by pneumatic clamps. The result is an automatic, program-selected height adjustment for each bottle style. The infeed conveyor belt is equipped with a separate frequency-controlled drive. This enables you to optimally regulate the speed of the conveyor belts regardless of the labeler speed. Increased line efficiency thanks to flexible controls. 15Innoket KL 2000

16 Innoket KL 2000 Significantly Simplified Operating The new labeling station is equipped with push-on segment shafts with bearings at each end and permanently attached gluing segments. This avoids errors, saves time when changing format parts, and makes them easily reproducible. Tool-less segment shaft replacement. The new generation of KHS coldmelt labelers can accommodate up to four coldmelt labeling stations. This means flexibility in adapting to your requirements to bottle and dressing options. Minimum setup times since redundant labeling stations can be changed over while the labeler is running. 16

17 The labeling station is equipped with an external circulation oil lubrication system. The amount and distribution of lubricant is exactly defined. All lubrication points are automatically monitored. This system ensures lubrication quality regardless of station rotation. PLC-controlled lubrication even during machine standstill is a given. A multiple labyrinth gasket is used to seal the station. This durable watertight solution allows stations to be easily cleaned by flushing them off with water. 17Innoket KL 2000

18 Innoket KL 2000 Nearly No Maintenance The machine is equipped with an automatic central lubrication system. The closed lubrication system returns the used grease to a receiving tank. Minimum servicing effort. No excess grease on the labeler table. The machine remains clean. The bottle turrets are rotated by push-on gears. They are maintenance-free thanks to lifetime lubrication. Benefits you should take advantage of: Lifetime grease lubrication, stainless steel upper parts, free of aluminum, double roller cam lever, no changing of roller direction of rotation, reserve capacities in the upper capacity range, monitored lubrication points, reliable lubrication system, PLC-controlled oil circulation lubrication of cam levers and cams. 18

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20 Innoket VarioDrive A New Drive Perfectly Positions Each Label Vario-Drive the ideal high-performance system for programmable container rotation according to various container shapes, dressing specifications, and label placement (option). For you, even more freedom in choosing container styles and design. Bottle turret, motor, and electronic equipment contained in a plug & play unit. You save on wiring, have fewer interfaces, and thus fewer sources of error. Significantly fewer mechanical components. No grooved cams. No bottle turret gears. Saves you installation effort, time, and money. Increases machine availability considerably. VarioDrive is waterproof. Predestined for combined wet glue and adhesive-pressure labeling in a one machine. No constraints for normal machine cleaning. 20

21 Alignment markings are registered by a camera or sensory equipment without contact. Free of performance-degrading locking mechanisms, the VarioDrive puts containers in any required position. The best prerequisites for individual label dressings even in the high-capacity range. Flexible adaptation of rotation to container properties (embossed glass seals, shape, graphics, champagne capsules, etc.) Each style of container is perfectly positioned for labeling. All alignment criteria are stored in the program. Simple switching to other container styles. Little effort. The VarioDrive offers the best prerequisites for individual label dressings even in the high-capacity range. The perfect solution to your labeling tasks. Bottle for bottle. Labels are applied exactly at the prespecified position. Outputs of up to 60,000 bph. You can rest assured! 21Innoket KL 2000

22 Foil and Tax Revenue Stamp Labeling Two More Specialties of the Innoket KL 2000 The tips of pointed foils are folded in prior to the application process. This process also keeps the structure of the foil visibly intact. This system operates without rotating brushes and without additional bottle rotation. The structure of the foil remains perfectly intact. When processing foils, an applicator bell presses the foils around the area of the crown cork. The result is top-quality foil dressing. 22

23 Automated sanitizing. Program-controlled flush-off of segments and the gluing drum with hot water at the end of production. Easily removable glue pan and gluing drum. Facilitates inspection and servicing. Cross-transfer minimizes palette swiveling motion. Smooth, quiet, low-vibration operation. Long service life, virtually no wear. Optimum label transfer. Special independent module for applying "L" and "U" and tamper-evident labels with modern servo drive technology. Electrically engageable and disengageable. All-purpose use. Simple enabling by means of type selection. 23Innoket KL 2000

24 Innoket KL 2000 The Vertical Takeoff Labeler in the High-Performance, Adhesive-Pressure Labeling Sector With its Innoket APL, KHS now presents a new adhesive-pressure labeling station that gives the Innoket KL 2000 additional flexibility coupled with highest possible efficiency and minimized changeover. The key features in detail: Real high-performance technology for adhesive-pressure labeling. At up to 60,000 containers/h. Maximum dispensing speed: 180 m/min. No other is faster! Slender design with a vertically mounted label reel. Extremely space-saving!. Two Innoket adhesive-pressure stations within a minimum amount of space. Thus making station redundancy possible. No machine downtime. Maximum machine efficiency. 24

25 Each labeling station is assigned a permanent space. Station switching is possible but not necessary. Widely retractable units for optimum access to label reels. Simple operating. Fast and easy changeover. Ceramic-coated peeling edge. High-precision labeling and transfer to containers. High-resolution fine adjustment to control the label dispensing process. Prerequisite for perfect label positioning. Label brush-on immediately below the peeling edge. Wrinkle-free, perfectly seated labels. All-purpose use for all types of adhesive-pressure labels. Opaque, no-label look, wash-off labels, etc. Wide range of applications. 25Innoket KL 2000

26 Innoket KL 2000 Increased Service Life and Optimum Availability Maintenance-free drives and bearings wherever possible. This means high operational reliability and long machine service life. The segment shafts in the station are turned by external cams. Direct drive without reduction gears. Fewer moving parts. Less vibration. Low machine load. Corrosion resistant stainless steel and high-quality plastics are used whenever possible labeling station, centering hood, table, etc. For you this means less wear, less susceptibility to breakdown, high machine availability. No cleaning constraints due to the lack of aluminum parts. 26

27 Label magazines can be simply swung out. The labeling station and label magazine are thus easily accessible for format changeover. This saves time, work effort, and increases labeler availability. Label magazine equipped with automatic label loading (AMB). Equipping the labeler with two swing-out magazines provides additional time for flexible operating. In addition, you can easily apply two labels even if closely spaced vertically. Excellent all-round accessibility. 27Innoket KL 2000

28 Innoket KL 2000 Further Cost Savings 28

29 The machine can be completely cleaned with hot water. This means less time required for cleaning. Control cabinet and separate monitor column integrated in the machine paneling. All electrical components are part of the machine equipment. The machine is completely installed and tested at the factory. This saves you cable ducts, requires less time for installation and commissioning. A touchscreen color monitor (man-machine interface) for machine operating and displaying operating conditions. Graphical representation of the machine output and production statistics, display of the parts required for format changeover, online operator help facilities. The new drive concept transmits the driving force by means of gear wheels made of high-quality plastic sprayed directly onto a cast hub. The result: Since no oil or grease lubrication is necessary, the drive under the table remains clean. Lifelong maintenance-free operation. 29Innoket KL 2000

30 Your Choice of the Right Capacity Class From Four Different Labeler Types KL 2040 KL

31 The model range includes four different sizes. The new generation of KHS coldmelt labelers is distinguished by leading-edge technology for perfect labeling quality and maximum machine availability. Profit from these advantages for even better results. Contact us for detailed information. KL 2040 KL 2060 KL 2080 KL 2090 Nominal pitches (mm) 105/120/145/ /120/145/ /120/145/ /120/145/180 Pitch circle (mm) Number of bottle turrets* Label lengths* (mm) Output capacity (bottles/h)* Body and shoulder 48,000 54,000 72,000 72,000 Body, shoulder, and back 40,000 48,000 66,000 66,000 Foils 40,000 48,000 66,000 66,000 Neckring** 40,000 48,000 66,000 66,000 * Pitch 120 ** Depending on label format and properties. KL 2080 KL Innoket KL 2000

32 KHS Maschinen- und Anlagenbau Aktiengesellschaft Juchostrasse 20 D Dortmund, Germany Tel +49 (231) Fax +49 (231) Planiger Strasse D Bad Kreuznach, Germany Tel +49 (671) Fax +49 (671) / HM The information contained in this brochure is non-binding. Only the technical specifications of our quotes are determinative with regard to design and scope of delivery. Subject to design modifications.