Bär Cargolift original spare parts

Transcription

1 Bär Cargolift original spare parts Bär Cargolift - Lifting Performance. Bär Cargolift represents highest quality and reliability. In this context regular service with original spare parts is imperative for a maximum availability. As the manufacturer of your Cargolift, Bär knows each part and may assure an easy change of parts as well as accuracy in fit. As each repair or exchange of parts starts with the identification of the damaged part, you will find in the following a selection of the most common pieces out of the Bär original spare parts portfolio.

2 Bär Cargolift - Lifting Performance. With your Bär Cargolift you have decided on a high-performance tail lift. In order to maintain its performance, Bär recommends the utilization of original spare parts. Because you receive original spare parts that comply with the serial part in characteristics and in quality. As manufacturer Bär just delivers proven spare parts. You take advantage from derivatives as well as from the 24 months warranty on original spare parts. With the help of the serial number of your Cargolift Bär provides you with the exactly fitting original spare part for the highest reliability and availability - throughout the product life cycle. Bär recommends the utilization of the Bär Cargolift WebShop for orders. There you may select the part out of the Cargolift s specific original parts list and order it quickly online. In addition you benefit from the additional WebShop discount and the repeal of the packing charge. You are missing login data? Contact login@baer-cargolift.de Choose part % Order including WebShop discount Log in WebShop Enter serial number As an alternative to the WebShop you may identify the required original spare part with this catalogue and order it by phone, fax or . Please indicate the serial number of your Cargolift also in this case. As the catalogue just includes a selection of Bär s original spare parts portfolio, Bär validates the order by means of the supplied serial number. In case of questions on the original spare parts and their use the Service parts team may answer. Part identification in catalogue Consultation Bär if necessary Order with serial number and transmission to Tel.: Fax: spareparts@baer-cargolift.de You want to repair, convert or upgrade your Cargolift or build up a parts stock adapted to your requirements? In all these occasions you benefit from the experience and the competence of Bär s Service technical team. Contact data of Bär Cargolift service partners, contact persons at Bär, current on warranty and order processing (delivery time, dispatch types, etc.) as well as conditions for repair and parts delivery are available on the website page 2 / 76 - V05/16

3 Table of contents Page Electrics 4 Control elements 5 Flashing lights 14 Solenoid coils 15 Relays & fuses 16 Controls 19 SmartCharge & BatteryBox 24 Other electric parts 28 Mechanics 32 Lifting mechanism 33 Platform 34 Trolley stop 37 Sliding mechanism 39 Bolts, bearing bushs 40 CargoSeal 47 Warning flags 48 Other mechanical parts 49 Hydraulics 50 Power packs 51 Electric motors, pumps 52 Cylinders, piston rods, sealing kits 54 Protective tubes, bellows 58 Valves, tubes 60 Other hydraulic parts 64 Signs, documents 65 Upgrades 68 Diagnostic software CargoCheck 69 List of abbreviations 70 Cargolift type key 71 Localisation of serial number 72 Order form 73 page 3 / 76 - V05/16

4 Electrics The parts category Electrics includes the following part groups: Control elements Flashing lights Solenoid coils Relays & fuses Controls ebc controller Electronic control Central electric circuit SmartCharge, BatteryBox Other electric parts

5 Control elements control box with lever switches control box with lever switches and key switch suitable for BC S2/S4/Falt suitable for BC Standard S2/S4/Falt lever switch kit left hand side lever switch kit right hand side function function 2 positions 2 positions lever switch mechanism handle for lever switch function suitable for 2 positions control box (S4, Falt, Ret/HydFalt) key switch kit - electric unlocking key kit with ring suitable for 12 / 24 V page 5 / 76 - V05/16

6 Control elements control box with lever switches lever switches kit suitable for BC R42/H42 right hand traffic function 4 positions cross lever switch left hand side cross lever switch right hand side function function 4 positions 4 positions lever switch mechanism handle for lever switch function suitable for 4 positions control box (S4, Falt, Ret/HydFalt) dry bag x 90 holder for control box holder for control box Ret/HydFalt x 200 x x 220 x page 6 / 76 - V05/16

7 Control elements contact block kit contact block kit KL 31/32/43/44 KL 11/12/23/24 contact block contact block KL 71/72/83/84 KL 51/52/63/64 contact block for lever switch KL 31/32/43/44 page 7 / 76 - V05/16

8 Control elements control box handle for control box suitable for BC S2 suitable for control box (S2, A2L) operating sign Standard/FreeAccess holder for control box suitable for x 160 x 60 pushbutton plate button x 100 x 22 page 8 / 76 - V05/16

9 Control elements foot control triangle shaped buttons S foot control triangle shaped buttons H cable length 500 mm cable length 500 mm hexagon screw with inside hexagon socket M6 x 12 suitable for / rubber button S for foot control rubber button H for foot control suitable for suitable for foot control case, cast part micro switch with superseal plug suitable for / pole / cable length 500 mm suitable for / page 9 / 76 - V05/16

10 Control elements foot control unit kit rubber button foot control unit suitable for cable length 800 mm pushbutton foot for control unit suitable for page 10 / 76 - V05/16

11 Control elements foot control electronics CAN ARC1 foot control electronics CAN ARC suitable for BC S2, S4, R2T, R21 with ebc Controller suitable for BC H42 with ebc Controller tilt sensor tilt sensor foot control electronics kit foot control electronics kit suitable for BC A2L with central electric circuit tilt sensor 0-90 / 360 suitable for BC A2V / S2 / S4 / R21 / R2T with central electric circuit / electronic tilt sensor 0-90, 7 pin foot control electronics kit foot control electronics kit suitable for BC S4 / R41 / R4S with central electric circuit / electronic suitable for BC H42 / R42 / Falt with central electric circuit / electronic control tilt sensor 0-90, 5 pole tilt sensor foot control electronics kit bracket suitable for BC F2 with central electric circuit / electronic control tilt sensor suitable for foot control electronic page 11 / 76 - V05/16

12 Control elements cable remote control kit 2 functions cable remote control kit 4 functions plug 7 pin plug 7 pin cable remote control kit emergency operation VanLift wander lead with 4 functions x 62 x x 62 x 55 x 1800 content out of / socket kit with holder suitable for remote control pushbutton plate 2 functions x 84 x 10 page 12 / 76 - V05/16

13 Control elements Bär SmartControl remote control kit Bär SmartControl radio remote hand-held consists of transmitter, receiver, holder 128 x 64 x 28 Bär SmartControl radio remote receiver holder for Bär SmartControl receiver x 50 x 19, without holder x 96 x 20 suitable for For retrofit please see Upgrades radio remote control handheld transmitter 4 functions (SafetyPoint) radio remote control handheld transmitter 4 functions x 45 x x 45 x 25 radio remote control receiver 4 functions (SafetyPoint) radio remote control receiver 4 functions x 75 x x 75 x 55 suitable for suitable for plate SafetyPoint x 100 x 4 page 13 / 76 - V05/16

14 Flashing lights flashing light CargoFlash 2.0 flashing light Hula diode with screws V + 24 V 24 V extension cable flashing light protective angle for CargoFlash x 0,75 mm² x page 14 / 76 - V05/16

15 Solenoid coils solenoid coil with cable 24 V solenoid coil with cable 12 V suitable for BC with ebc suitable for BC with ebc Controller Controller 2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm bush bearing Molex female pin Molex pole 0,5-0,75 mm² solenoid coil with cable 24 V solenoid coil with cable 12 V suitable for BC with central suitable for BC with central electric circuit / electronic electric circuit / electronic control control 2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm solenoid coil with adapter from Kostal cable with Kostal plug, neutral end suitable for BC with central electric circuit / electronic control 12 V / 24 V - Ø 18 mm 3500 mm suitable for BC with central electric circuit / electronic control See Hydraulics - Valves, tubes for solenoid valves page 15 / 76 - V05/16

16 Relays, fuses power relay with big holder power relay V / 100 A 12 V / 100 A power relay - SACO power relay - SACO V 12 V micro relay micro relay V 12 V page 16 / 76 - V05/16

17 Relays, fuses main feed fuse kit cube main feed fuse kit cube mm² / 200 A 25 mm² / 150 A main feed fuse kit SmartCharge charging system sealing insert measure 35 mm² 6 mm² / 50 A content out of main feed fuse kit minus mm² / 50 A main feed fuse CF8 - cube A, CF A, CF A, CF A, CF A, CF A, CF8 fuse holder kit suitable for electronic control page 17 / 76 - V05/16

18 Relays, fuses main feed fuse main feed fuse MegaFuse suitable for Mercedes-Benz Actros new 50 mm² / 200 A 200 A main fuse kit main feed fuse MegaFuse suitable for Mercedes-Benz Actros new 25 mm² / 150 A 150 A, Content out of Main feed fuse kit main fuse additional kit suitable for Mercedes-Benz Atego, additional kit necessary 25 mm² / 150 A suitable for , 25 mm² / 150 A main fuse additional kit main feed fuse MidiFuse suitable for mm² / 100 A 50 A page 18 / 76 - V05/16

19 Controls - ebc Controller (from 2012 on) ebc Controller Maxi ebc Controller Mini x 150 x x 150 x 20 + software update + software update protection cover USB cover x 160,5 x 103,3 26 x 14 x15 sign emergency mode ebc Controller hinge for ebc Controller adapter Molex control box BED1 adapter cable BED measure 2 x 10 x 0,5 mm² x 150 mm 6 x 0,5 mm² x 150 mm adapter Molex 6/6/6 adapter Molex x 6 x 0,5 mm² x 150 mm 2 x 4 x 1,5 mm² x page 19 / 76 - V05/16

20 Controls - ebc Controller (from 2012 on) connector kit ebc Controller bush bearing Molex consists of 1 x , 3 x , 10 x , 14 x , 96 x , 1 x , 2 x pole bush bearing Molex bush bearing Molex pole 4 pole bush bearing Molex butt connector with heatshrinkable tube pole 1,5-2,5 mm² female pin Molex female pin molex ,5-0,75 mm² 1,0-1,5 mm² extraction tool Molex Minifit jr. crimp tool Molex Minifit Jr page 20 / 76 - V05/16

21 Controls - electronic control (up to year 2012) electronic control kit with protection cover electronic control 12 V + 24 V V + 24 V content out of and others sign emergency operation protection cover for central electric circuit suitable for electronic control electronic control suitable for R4T/R4U The material number of your electronic control may differ as it also represents the BC type and its software. Please mention the material number written on your electronic control when ordering it. page 21 / 76 - V05/16

22 Controls - central electric circuit (up to year 2012) central electric circuit central electric circuit V suitable for BC S2 and BC 1500F2-L 12 V suitable for BC S2 and BC 1500F2-L central electric circuit central electric circuit V suitable for BC Standard, BC 750SX1 / BC 1000SX1 12 V suitable for BC S2 / A2L central electric circuit central electric circuit V suitable for BC S4 12 V suitable for BC S4 central electric circuit optional equipment central electric circuit optional equipment V suitable for BC S4 12 V suitable for BC S4 page 22 / 76 - V05/16

23 Controls - central electric circuit (up to year 2012) central electric circuit hinge for central electric circuit V suitable for BC R21/R2T-P2 protection cover for central electric circuit sign emergency operation page 23 / 76 - V05/16

24 SmartCharge, BatteryBox Tractor Semitrailer Fitment for semitrailer Kit SmartCharge semitrailer (Mat. no ), including: 1 SmartCharge tractor ( ) 2 feedback light ( ) 3 feedback cable ( ) 4 main feed fuse ( ) 5 parking socket ( ) as well as 6 spiral cable SmartCharge ( ) 7 SmartCharge semitrailer ( ) 8 BatteryBox ( ) SmartCharge charging system kit for tractor SmartCharge charging system kit for tractor measure 16 mm² x 7,5 m consists of je 1 x: SC tractor, socket SC, main feed fuse, feedback signal measure 16 mm² x 7,5 m suitable for Mercedes-Benz Actros; Consists of plus fitment parts instead of spiral cable kit adaptor SmartCharge charging system SmartCharge charging system kit for semitrailer pin, uncompressed length 3-4,5 m consists of SC with cable 17 m, main feed fuse page 24 / 76 - V05/16

25 SmartCharge, BatteryBox Truck Trailer Fitment for truck and trailer Kit SmartCharge truck ( ), including: 9 SmartCharge truck ( ) 10 feedback cable ( ) 11 main feed fuse ( ) as well as 12 kit SmartCharge trailer 12 m ( ) kit SmartCharge trailer 15 m ( ) each incl. 4 main feed fuse and 5 parking socket 8 BatteryBox ( ) SmartCharge charging system kit for truck SmartCharge charging system truck consists of je 1 x: measure 2 x 16 mm² x 12 m SC truck, content out of main feed fuse cable feedback signal SmartCharge charging system kit for trailer SmartCharge charging system kit for trailer consists of je 1 x: consists of je 1 x: SC with cable SC with cable 12 m, socket 15 m, socket SC, main feed fuse SC, main feed fuse page 25 / 76 - V05/16

26 SmartCharge, BatteryBox plug for SmartCharge charging system socket SmartCharge charging system pin 7 pin holder for SmartCharge socket suitable for Bär recommends the retrofit to SmartCharge! adapter cable SmartCharge - CEKON spiral cable kit with CEKON plug measure Ø 55 mm uncompressed length 3 m 4 pin Plug Cekon socket 4 pin CEKON pin 4 pin page 26 / 76 - V05/16

27 SmartCharge, BatteryBox BatteryBox kit without batteries battery case upper part with Bär logo V BatteryBox kit lower part battery case on underrun bar without batteries suitable for BC S4 page 27 / 76 - V05/16

28 Other electric parts platform cable bush bearing Molex measure 6 x 0,75 mm² x 3 m suitable for BC Standard with ebc Controller 6 pole platform cable kit platform cable kit measure 7 x 0,75 mm² x 1,5 m suitable for BC Standard with central electric circuit / electronic control measure 7 x 0,75 mm² x 1,8 m suitable for BC Standard with central electric circuit platform cable kit platform cable kit measure 7 x 0,75 mm² x 2,2 m suitable for BC Standard with central electric circuit measure 7 x 0,75 mm² x 3 m suitable for BC S4 and S2 with central electric circuit platform cable kit connector plug APD measure 7 x 0,75 mm² x 4 m suitable for BC H42 / R42 with central electric circuit 7 pin page 28 / 76 - V05/16

29 Other electric parts socket enclosure APD for counter nut single conductor sealing pin 7 pin 1,9-2,1 mm ISOL.DIAM. blind plug contact bush pin 7 pin connector plug APD red socket enclosure APD pole 1 pole contact bush screw-down nut hexagon head - conical pin page 29 / 76 - V05/16

30 Other electric parts cable seal cable seal pole Ø 8 mm 1 pole Ø 10 mm connector plug APD blue socket enclosure APD pole 1 pole pin contact pole main feed cable kit battery plus main feed cable kit battery minus mm² x mm² x mainfeed cable kit mm² x page 30 / 76 - V05/16

31 Other electric parts cabin switch push-button cabin switch push-button V 12 V proximity switch PNP NC angle edging part suitable for BC measure 30 x 40 x 3 x 40 S4U/R42/H42 mm with ebc Controller receiver proximity switch proximity switch PNP NC magnet locking cap with magnet x 35 x 20; 3 m cable proximity switch PNP NC M12 x 54; 3 m cable pressure switch kit lifting cylinder plug kit for interior body light x 1 mm² x 3100 plug 4 pole page 31 / 76 - V05/16

32 Mechanics The parts category Mechanics includes the following part groups: Lifting mechanism Platform Trolley stop Sliding mechanism Bolts, bearing bushs CargoSeal Warning flags Other mechanical parts

33 Lifting mechanism cover for beam cover for beam x 174 x x 180 x 25 jubilee clip C7/W / 9 suitable for cover for beam closing plug for underrun bar (2=4) closing plug for underrun bar (2=4) Ø 127 Ø 113,5 closing plug for underrun bar closing plug for underrun bar Ø x 80 page 33 / 76 - V05/16

34 Platform Please contact the Service Parts team for platforms on stock! platform edging right hand side with SideGrip platform edging left hand side with SideGrip BAplan40VL(L) platform height 1810 mm BAplan40VL(L) platform height 1810 mm platform edging right hand side with SideGrip platform edging left hand side with SideGrip suitable for BAplan40VL(L) up to platform height 2110 mm suitable for BAplan40VL(L) up to platform height 2110 mm RamGuard right hand side RamGuard left hand side suitable for BAplan40VL with platform edging for side loading ramp measure 440 mm suitable for BAplan40VL with platform edging for side loading ramp measure 440 mm RamGuard right hand side RamGuard left hand side suitable for BAplan45VL(L) with platform edging for side loading ramp suitable for BAplan45VL(L) with platform edging for side loading ramp page 34 / 76 - V05/16

35 Platform SteelTop left hand side SteelTop right hand side suitable for BAplan45VL suitable for BAplan45VL bolt cylinder screw with inside hexagon socket suitable for SteelTop M12 x 60 suitable for SteelTop platform edging tip left hand side platform edging tip right hand side measure 450 mm suitable for AF/PFplan40D measure 450 mm suitable for AF/PFplan40D platform edging right and left hand side measure 1620 mm suitable for AF/PFplan40D platform edging left hand side platform edging right hand side suitable for AGplan up to platform height 2510 mm suitable for AGplan up to platform height 2510 mm page 35 / 76 - V05/16

36 Platform ground roller washer Ø 8,4 / Ø 40 x 3 Ø 100 / Ø 30,3 x 50 suitable for PIEK version Ø110 x Ø30 x 50 hexagon screw 3M - micro capsulet ground roller M8 x 12 suitable for Ø 35,5 x 80 x 46 ground roller clamping piece for ground roller Ø 55/ Ø 45 x 21 Ø 100 / Ø 45,4 x 21,5 suitable for pressure point for platform pressure point for platform Ø 60 x x 12 x 315 folding joint band folding joint ear PIEK x 3,6 x 1560 measure 128 mm page 36 / 76 - V05/16

37 Trolley stop flap for trolley stop 2rd flap for trolley stop 2ad wide, 80 deep 850 wide, 80 deep PIEK version flap for trolley stop Rx flap for trolley stop Ax PIEK version measure 1012 mm flap for trolley stop 2RD flap for trolley stop 2AD PIEK version repair on right repair on left shaft for trolley stop drilled shaft for trolley stop Ø 12 x 696 Ø 12 x page 37 / 76 - V05/16

38 Trolley stop shaft for trolley stop drilled notch Ø 12 x ,6 x 5,8 x 80 locking bolt for trolley stop pressure spring Ø 12 x 85 Ø 1,25 / Ø 11 x 22 leaf spring for trolley stop Rx leaf spring for trolley stop 2Ax ,7 x Form 40 x 1 x 65 PIEK version leg spring leg spring Ø 3 Ø 2,2 leg spring Ø 1,8 page 38 / 76 - V05/16

39 Sliding mechanism guide piece left hand side kit guide piece right hand side kit suitable for slides BC H42 suitable for slides BC H42 sliding piece sliding piece BG for 12 mm BG for 10 mm sliding block sliding block x 15 x x Form piece of profile piece of profile x 15 x x 10 x 78 knurled screw with square nut kit parabolic spring with external thread x 36 M8 / 20 page 39 / 76 - V05/16

40 Bolts, bearing bushs bolt / ground roller kit S4 - A3 bolt attachment kit x each: bolt Ø 30 x 130; bolt Ø30 x Ø 35 x 155; ground roller Ø 100 x Ø 30,3 x 50 suitable for BC S4 -A3/A4 suitable for bolt / ground roller bolt / ground roller kit bolt attachment kit x each: bolt Ø 35 x 112; bolt Ø 30 x Ø 35 x 156; ground roller Ø 100 x Ø 30,3 x 50 suitable for BC S4 -B3/ -C3/- D3 suitable for bolt / ground roller kit bolt / ground roller kit S4 - A2 bolt attachment kit S4 -A x Ø 30 / Ø 35 x 140; 2 x Ø 30 x 100; 2 x Ø 100 / Ø 30,3 x 50 suitable for bolt / ground roller BS suitable for BC -A2 bolt / ground roller kit bolt attachment kit S4-B/- C x Ø 30 / Ø 35 x 145; 2 x Ø 35 x 112; 2 x Ø 100 / Ø 30,3 x 50 suitable for bolt / ground roller BS suitable for AFplan30V/40D page 40 / 76 - V05/16

41 Bolts, bearing bushs bolt for ground roller bolt for ground roller Ø 30 / Ø 35 x 140 suitable for BC 1000S4-A2 eye pin Ø 10 Ø 30 / Ø 35 x 145 bolt for ground roller bolt Ø 30 / Ø 35 x 156 suitable for BC S4-B3/-C3/- D3 Ø 30 x 80 suitable for BC 1000S4 / BC 1000F2 bolt with greasing hole bolt with greasing hole Ø 35 x 90 Ø 35 x 102 suitable for BC S4-B1/-C1/- suitable for BC S4-B3/-C2/- D1 / H42 / R42 / R41 / R4S D2 bolt with greasing hole bolt with greasing hole Ø 35 x 110 Ø 35 x 112 suitable for BC S4-B1/-C1/- suitable for BC S4 / H42 / D1 / R41 / R4S R42 bolt with greasing hole Ø 40 x 135 suitable for BC S2 / S4 / R2T / R21 page 41 / 76 - V05/16

42 Bolts, bearing bushs eye pin eye pin Ø 12 x 60 Ø 10 x 50 securing with screw securing with screw eye pin Ø 8 x 50 securing with screw sleeve Ø 35 / Ø 16,4 x 129 for use with screw and nut conus grease nipple H3 / 90 conus grease nipple H1 / x 10 x16 AM 6 conus grease nipple H1 / 180 protection cap with tongue Ø 10 x 10 EP 985 FORM B page 42 / 76 - V05/16

43 Bolts, bearing bushs bolt for mechanical link bolt for mechanical link Ø 40 x 44 Ø 40 x 46 suitable for BC S4 suitable for BC S4-B/-C / S4A / S4U / F2 / F4 / H42 bolt for mechanical link Ø 46 / Ø 30 x 43,5 suitable for BC 1000S4 / BC 1000F2 bolt bolt Ø 30 x 103 Ø 35 x 82 suitable for BC 1000S4-A3 suitable for BC 1000S2 -M3 platform/nz bolt bolt Ø 35 x 110 Ø 40 x 130 suitable for BC 750S2-R1 suitable for BC 2000R2T- P2 / BC 1500F2-L1 / BC 1500S2-K1 page 43 / 76 - V05/16

44 Bolts, bearing bushs slide bearing form S slide bearing Ø 30 / Ø 35 x 40 Ø 35 x Ø 42 x 50 slide bearing form S slide bearing Ø 40 / Ø 45 x 80 Ø 40 x Ø 48 x 50 bearing bush slide bearing form F Ø 35 / Ø 40 x 50 suitable for BC 1000SX1- E1/-E2 Ø 5 x Ø 7 x 5 slide bearing form S Ø 35 / Ø 40 x 65 page 44 / 76 - V05/16

45 Bolts, bearing bushs bearing bush sealing ring Ø 40 / Ø 44,5 x 2,8 Ø 40 / Ø 48 x 49 suitable for bearing bush with greasing hole quad-ring perforated Ø 35 / Ø 39 x 50 suitable for lifting cylinder 60 / 70 Ø 34,25 x 5,33 suitable for bearing bush o-ring Ø 30 / Ø 36 x 40 BC Standard retrofit kit low maintenance bearings Ø 29,87 x 1,78 suitable for bearing bush sealing ring Ø 42 / Ø 35 x 50 suitable for BC S4-C1/-B1/- D1 / H42 / R41 / R42 Ø 35 / Ø 39,5 x 3 suitable for page 45 / 76 - V05/16

46 Bolts, bearing bushs bush with greasing hole bush with greasing hole Ø 35 x 30 suitable for BC 1000S4 / BC 1000F2 / H42 Ø 35 x 40 quad-ring Ø 29,51 x 5,33 suitable for bush Ø 44 x 40 suitable for BC S4 / H42 / R42 / R41 / F2 (retrofit) page 46 / 76 - V05/16

47 CargoSeal Sealing kit CargoSeal The following parts out of the CargoSeal kit are available separately: Pos. Nr. Description Information / Mesure Quantity stop bar length mm pressure point for lifting arm pressure point for platform square nut M lens flange head screw with inside hexagon M8 x 16 5 socket blind rivet truss head Ø 8 mm x sealing profile c-profile 28 x 10 x mm profile sealing kit for platform height mm pressure point for platform tip measure 12 x 80 x 150 mm cylinder screw with inside hexagon socket M8 x 25 6 PIEK version ( ) In case of the PIEK version the following positions are replaced by: stop bar PIEK length mm pressure point for lifting arm PIEK 2 page 47 / 76 - V05/16

48 Warning flags warning flags kit warning flags kit with aluminium holder with plastic holders warning flags kit pointing to the left suitable for BC 600 A2V page 48 / 76 - V05/16

49 Other mechanical parts gas spring bolt with head form B with splint Ø 14 x 55 G N suitable for BC R42 (gas spring) eye for gas spring eye for gas spring x 25 x x 40 x 75 grasp tension spring type RZ 140 AI x Form 2,0 x 18 x 87,4 parabolic spring with external thread SilentGrip repair kit x 36 M8/20 page 49 / 76 - V05/16

50 Hydraulics The parts category Hydraulics includes the following part groups: Power packs Electric motors, pumps Cylinders, piston rods, sealing kits Protective tubes, bellows Valves, tubes Other hydraulic parts

51 Power packs power pack 1XX power pack 1XX V / 2,6 ccm / 2 kw 24 V / 2,0 ccm / 2 kw power pack 1XX power pack 1HA V / 1,2 ccm / 2 kw 24 V / 1,0 ccm / 1,2 kw power pack tank with protector for air filter 1HA V / 0,61 ccm / 0.,8 kw 5,5 l volume tank tank suitable for BC SX1 5,4 l volume including sealing and 8 x screw page 51 / 76 - V05/16

52 Electric motors, pumps electrohydro pump Haldex electric motor Hydac 1HA V / 2,0 kw 24 V / 2 ccm / 2 kw suitable for BC S2 / S4 / H42 / R42 / R41 / R2T / R21 electric motor Haldex electric motor Haldex V / 1,2 kw suitable for BC 750SX1 / 751SX1 / BC 1000SX1-E1/- E2 12 V / 0,8 kw suitable for BC 750S2-R1 electric motor Haldex electric motor Haldex V / 2,0 kw suitable for BC S4-A/-B/-C/- D 24 V / 2,0 kw electric motor Haldex V / 1,7 KW Ø 112 mm page 52 / 76 - V05/16

53 Electric motors, pumps hydraulic pump hydraulic pump ,6 ccm suitable for BC S-C/-D measure 2,5 ccm hydraulic pump hydraulic pump measure 2,0 ccm suitable for BC S4 / F2/4 / R/H4 measure 2,0 ccm suitable for BC S-B / S4-B + Haldex hydraulic pump hydraulic pump measure 1,2 ccm suitable for BC S4-A1 / F2- A1 + Haldex measure 1,2 ccm suitable for BC S-B / S4-B + Haldex hydraulic pump left-turning hydraulic pump left-turning measure 2,0 ccm measure 1,2 ccm suitable for BC S4-A1 / F2- A1 + Hydac hydraulic pump hydraulic pump P 0.97 P page 53 / 76 - V05/16

54 Cylinders, piston rods, sealing kits lifting cylinder 1WE lifting cylinder 1XX EZ EZ lifting cylinder 1WE lifting cylinder 1XX EZ EZ lifting cylinder 1XX lifting cylinder 1XX EZ EZ lifting cylinder 1XX lifting cylinder 1WE EZ EZ page 54 / 76 - V05/16

55 Cylinders, piston rods, sealing kits piston rod for lifting cylinder piston rod for lifting cylinder EZ / EZ EZ suitable for BC S-12/14/24 / H01-12/HN1-12/HN2-70/HN1-70 piston rod for lifting cylinder piston rod for lifting cylinder EZ suitable for BC 1500 S4 EZ piston rod for lifting cylinder EZ page 55 / 76 - V05/16

56 Cylinders, piston rods, sealing kits tilting cylinder 1XX tilting cylinder 1XX DZ 50/ DZ 60/ tilting cylinder 1XX tilting cylinder 1XX DZ 70/ DZ 70/50-30 tilting cylinder ring spanner 1XX DZ 70/ folding cylinder EZ page 56 / 76 - V05/16

57 Cylinders, piston rods, sealing kits sealing kit sealing kit DZ 50/36-200, suitable for Weber EZ sealing kit complete tilting cylinder sealing kit DZ 60/ EZ sealing kit complete tilting cylinder sealing kit lifting cylinder DZ 70/ suitable for BC 2000 S4 with Pacoma cylinder EZ , EZ , EZ sealing kit complete tilting cylinder sealing kit DZ 70/ suitable for BC 2000 S4 with Weber cylinder EZ / page 57 / 76 - V05/16

58 Protective tubes, bellows protective tube for HZ BS protective tube for EZ Ø 60 x 330, including clip Ø 74 / Ø 50 x 2 x 300 protective tube for EZ protective tube for DZ 70/ Ø 84 / Ø 59 x 2 x 320 Ø 86 x 2 x protective tube for EZ 60 protective tube for EZ / EZ Ø 86 x 2 x 320 Ø 94 / Ø 69 x 2 x 310 protective tube for EZ 70 protective tube for EZ Ø 96 x 2 x 320 Ø 112 / Ø 84 x 2 x page 58 / 76 - V05/16

59 Protective tubes, bellows bellow and jubilee clip BS bellow and jubilee clip BS Ø 70 x 50 Ø 70 x 70 including clip / including clip / bellow bellow Ø inside / Ø 102 outside Ø inside / Ø 102 outside bellow bellow Ø 73 inside / Ø 109 outside Ø 80 x 50 jubilee clip C6/W1 jubilee clip C7/W / / 9 jubilee clip C7/W4 jubilee clip C7/W / / 13 suitable for cover for beam page 59 / 76 - V05/16

60 Valves, tubes solenoid valve kit 224 V ebc solenoid valve kit 12 V ebc /2 double-locked 2/2 double-locked solenoid valve kit 24 V solenoid valve kit 24 V double locked 2/2 double locked 2/2 solenoid valve kit 24 V 4/2 directional valve - WKM single locked 2/2 24 V See Electrics - Solenoid coils for solenoid coils 4/2 directional valve - WKM valve insert function 12 V / 24 V 2/2 double locked valve insert with nut valve insert function 2/2 single locked for WKM valve 4/2 short page 60 / 76 - V05/16

61 Valves, tubes flow control valve washer deflector suitable for Ø 1,3 valve block shuttle valve x 45 x 92 Ø 13 x 24 page 61 / 76 - V05/16

62 Valves, tubes tube kit for standard S4 tube kit for Ret/HydFalt x , 2 x x , 1 x , 1 x high pressure tube kit for BC 1500 S4L x x , 2 x hydraulic hose 2 x DKOL 6L hydraulic hose DKOL 6L 1x DN 2 x 500 DN 4 x 1460 hydraulic hose 2x DKOL 10L hydraulic hose 2x DKOL 10L DN 6 x 680 DN 6 x page 62 / 76 - V05/16

63 Valves, tubes hydraulic hose DKOL 10L 1x90 hydraulic hose 2x DKOL 10L DN 6 x 1100 DN 6 x 1150 hydraulic hose 2x DKOL 10L hydraulic hose 1 x DKOL 10L 1x DN 6 x 1800 DN 6 x 2150 hydraulic hose 2x DKOL 10L DN 8 x 1650 high pressure hydraulic hose 2x DKOL 10L high pressure hydraulic hose 2x DKOL 10L DN 8 x 1650 DN 6 x 1650 high pressure hydraulic hose 2x DKOL 10L DN 6 x page 63 / 76 - V05/16

64 Other hydraulic parts jack leg hydraulical suction filter with air intake and o-ring 1RI max. 300 bar hydraulic oil hydraulic oil Syntofluid PE-B 10 Avilub Fluid BC 15 low temperature, environmental friendly special additive LS grease cartridge AVILUB ml special grease LDW oil drain plug complete T connection sleeve adjustable x 1,5 pipe fitting straight - OMD GE 10 LR 1/4 ED page 64 / 76 - V05/16

65 Signs, documents The parts category Signs, documents includes the following spare part groups: Signs, stickers Documents

66 Signs, documents sticker Bär Cargolift sticker Bär Cargolift x x 65 badge for regular inspection service badge Ø 65 Ø 65 danger sign tail lift operation VEHH x 148 type sign load diagram type sign underrun bar x 57,5 110 x 26 type sign serial number / QR code measure 52 mm x 27 mm suitable for BC with ebc Controller page 66 / 76 - V05/16

67 Signs, documents inspection book Bär Cargolift See Control elements / Controls for operation signs Please find documents specific for the serial number (download or order) in the WebShop - spare parts - others - documents For operating manuals (pdf), service documents (e.g. service record): page 67 / 76 - V05/16

68 ... Upgrades for BCs with ebc Controller Upgrade Bär SmartControl remote control The Bär SmartControl remote control provides an intuitive operation of all four main functions of your Cargolift. At the same time it is 100% conform to the CE norm. Easy log in to the Cargolift by double-click One terminal for tractor and trailer Locking and unlocking of the Cargolift at the touch of a button or automatically with RadioKey For BCs with ebc Controller Maxi mat.no Retrofit time of aprox. 0,5 hours. Content: description quantity Bär SmartControl radio remote hand-held Bär SmartControl radio remote receiver holder for Bär SmartControl receiver hexagon bolt plate form B hexagon nut self-locking cable strap cable strap cable screwing ST-EX-M counter nut JACO protection cover for control cellular rubber 60x5-Mapa-Flex sign emergency mode ebc Controller 1 + software update For BCs with ebc Controller Mini Retrofit time of aprox. 0,75 hours. Necessary: Bär SmartControl remote control kit ebc Controller Maxi 1 + software update Further on Bär SmartControl remote control is available in the Internet: page 68 / 76 - V05/16

69 Diagnostic software Bär CargoCheck Bär Cargolift stands for optimum functionality and highest efficiency. With innovative technologies we develop practice-oriented solutions for your freight movement. The diagnostic tool Bär CargoCheck is the key to the economic service of a Bär Cargolift. Because it enables the quick and unerring diagnosis as well as the optimum parameterizing for Cargolifts with ebc Controller. Your advantage as qualified Bär Cargolift service partner Quick and assured fault diagnostics Signal supervision Bär CargoCheck supervises all input and output signals errors and warnings are directly displayed. CargoMemory CargoMemory documents functional defaults, system warnings and load situations (in combination with CargoWarn) with timestamp. PowerMonitoring As power sags lead frequently to subsequent damages at the vehicle and the Cargolift, PowerMonitoring shows the no-load voltage of the vehicle battery as well as the battery voltage during the Cargolift operation. New service products CargoFile In the CargoFile the configuration is saved. If required it may be changed during the life cycle or updated within the regular inspection. Parameterizing Functions like Quickshift and SoftLock can be activated and deactivate with Bär CargoCheck as required. Upgrades You may retrofit optional equipment like the Bär SmartControl remote control to the Cargolift by upgrades. Standardized system requirements Windows based software Bär CargoCheck is a Windows based software that you may download in the Bär Cargolift WebShop. Additional hardware is not necessary. Standard USB cable The laptop is connected to the Cargolift's ebc Controller via a standard USB cable. page 69 / 76 - V05/16

70 List of abbreviations BC BG BGV BS Bär Cargolift assembled kit professional association's prescriptions kit of pieces CE CE marking conform to EU regulation 765/2008 DKOL DZ ebc EZ HLB NZ SC SZM UFS/URB UVV VEHH ZA sealing cone with O ring, light version double-acting cylinder Bär Cargolift with ebc controller - from sept on single-acting cylinder tail lift tilting cylinder SmartCharge tractor underrun bar accident prevention regulations Verband der in Europa tätigen Hubladebühnenhersteller e.v. optional equipment page 70 / 76 - V05/16

71 Cargolift type key What does BC 2000 S4? Quite simple: Bär Cargolift with capacity 2000 kg belonging to the product group Standard S4 Further abreviations: A2V Bär VanLift FreeAccess A2L Bär Cargolift FreeAccess S2V Bär VanLift Standard S2 Bär Cargolift Standard S2 with one lifting and one tilting cylinder S2N Bär Cargolift Standard S2 for trucks with low frame S4 Bär Cargolift Standard S4 with two lifting and two tilting cylinders S4A Bär Cargolift Standard S4 for trailer (short overhang) S4L Bär Cargolift Standard S4 with high pressure technology S4U Bär Cargolift Standard S4 for deep coupling F4 F2 R21 Bär Cargolift Falt with two lifting and two tilting cylinders Bär Cargolift Falt with two lifting cylinders Bär Cargolift RetFalt, 2 cylinders, 1x folded, for truck R41 Bär Cargolift RetFalt, 4 cylinders, 1x folded, for truck R4U Bär Cargolift RetFalt, 4 cylinders, 1x folded, for deep coupling R2T Bär Cargolift RetFalt, 2 cylinders, 1x folded, for trailer R4T Bär Cargolift RetFalt, 4 cylinders, 1x folded, for trailer R4C Bär Cargolift RetFalt, 4 cylinders, 1x folded, for directional trailer R42 Bär Cargolift RetFalt, 4 cylinders, 2x manually folded H42 Bär Cargolift HydFalt, 4 cylinders, 2x hydraulically folded Cargolift systems FreeAccess Standard S2 Standard S4 Falt RetFalt Ret/HydFalt Vertically folded platform standing behind panel van / vehicle body in driving position Standard platform standing behind the vehicle body in driving position, with 2=4 technology Standard platform standing behind the vehicle body in driving position Tuck-away: platform 2x manually folded underneath vehicle body in driving position Platform retracted underneath vehicle body in driving position, 1x manually folded Platform retracted underneath vehicle body in driving position, 2x folded page 71 / 76 - V05/16

72 Localisation of serial number The serial number is the key for the identification of the right original spare part. With it, you will find the original list of pieces in the Bär Cargolift WebShop. When ordering via phone, or fax it serves as a validity check for your spare part selection. You will find the serial number of your Cargolift here: type sign load diagram You will find this type sign in general on the main beam underneath the control box. At Cargolifts without main beam (e.g. BC 750 S2) the type sign is fitted at the lifting mechanism always close to the control element. type sign underrun bar The type sign is fitted to the underrun bar in driving direction on the right hand side. inspection book The inspection book should be placed in the glove locker with the vehicle documentation. The serial number is mentioned on page 4. Valid for Cargolifts until 04/2015. type sign serial number / QR code Cargolifts with ebc controller dispose of a type sign with QR code at the control box as well as on the ebc controller. The ebc controller is positioned in the main beam in driving direction on the right hand side. type sign central electric circuit / electronic control Cargolifts with central electric circuit / electronic control (without ebc controller) dispose of a serial number on the hinge of the central electric circuit / electronic control. The central electric circuit or electronic control is positioned in the main beam in driving direction on the right hand side. page 72 / 76 - V05/16

73 Order form - Fax: Company Street Post code, city Country Date Customer no. Contact person Order no. Serialnummer BC type Dispatch type Standard Express Material no. Quantity Description Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes for parts order and warranty (further on The original parts list for your serial number, your customer specific parts price and the form for warranty requests are available in the Bär Cargolift WebShop on Date, signature page 73 / 76 - V05/16

74 Order form - Fax: Company Street Post code, city Country Date Customer no. Contact person Order no. Serialnummer BC type Dispatch type Standard Express Material no. Quantity Description Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes for parts order and warranty (further on The original parts list for your serial number, your customer specific parts price and the form for warranty requests are available in the Bär Cargolift WebShop on Date, signature page 74 / 76 - V05/16

75 Order form - Fax: Company Street Post code, city Country Date Customer no. Contact person Order no. Serialnummer BC type Dispatch type Standard Express Material no. Quantity Description Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes for parts order and warranty (further on The original parts list for your serial number, your customer specific parts price and the form for warranty requests are available in the Bär Cargolift WebShop on Date, signature page 75 / 76 - V05/16

76 Subject to change. 05/2016 DIS _EN Bär Cargolift - Lifting Performance. The world of transport and logistics is becoming more and more competitive and complex. In order to work successfully in this business, customer oriented solutions with maximum efficiency are required. And last but not least high performance tail lifts. Bär considers the tail lift as an integral part of an overall system which is being optimized user specifically to maximum performance. Only with a deep understanding of the various transportation tasks an ideal product solution can be created. The core competence of Bär Cargolift is the continuous enhancement of the performance of tail lifts. The customer of Bär Cargolift can be sure to receive a solution that supports his work in an optimal way. He gets supported in all phases of the product life cycle from ordering to mounting and from handling to service based on partnership. Bär Cargolift has shaped the industry over decades with innovative solutions. Solid technology that can be used easily and safely has created the decisive advance versus the competition. Bär Cargolift - Lifting Performance. Bär Cargolifts are conform to the norm CE. Gerd Bär GmbH Pfaffenstraße 7 D Heilbronn Fon Fax -777 spareparts@baer-cargolift.de