Formerly Dealer Only Parts Now Available in the Aftermarket

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1 SERVICE DEALER GUIDE 2012 Volume 2 Formerly Dealer Only Parts Now Available in the Aftermarket NEW PRODUCTS NEW SOLUTIONS NEW OPPORTUNITIES

2 DORMANPRODUCTS.COM WE MAKE IT EASY FOR YOU TO LEARN MORE! Google-Enhanced Parts Search Faster searches along with: Synonyms/Alias Auto-Complete Keyword Search Spell Check Live Tech Support Our Tech Service Team is standing by either online, or over the phone New Product Announcements Features Formerly Dealer Only Parts, Now Available in the Aftermarket every month Installation Videos Our Product Team provides Installation Help, Tech Tips, and Valuable Product Information New HELP! Parts Website Faster & Easier than a catalog Visual reference for HELP! Parts The Complete HELP! Line at your fingertips Visit FindDormanHelp.com to learn more. PRODUCT LOOKUP ON THE GO! Dorman s Mobile Part Search is optimized for your smartphone. All of Dorman s coverage can be accessed when you need it. SCAN NOW! to visit DormanProducts.com

3 BODY Body Mount Kits Secures Body to Frame Includes Hardware for a complete repair Crown Victoria, Grand Marquis, Marauder, Town Car Hood Release Cables Explorer, Mountaineer Part # Application Ascender, Bravada, Envoy, Rainier, Saab 9-7X, SSR, Trailblazer Mustang Ignition Lock Housing Includes failure prone Passlock Sensor Chevrolet Avalanche ; GM Bravada , Envoy , Silverado , Yukon Part # Application Express ; Savana Wiper Arm Window Regulator Shift Interlock Latch 3

4 BODY Plastic-Backed Mirror Glass Also known as Replacement Mirror Glass, Outside Mirror Glass, Mirror Glass Assembly New Mounting Bracket included to replace component commonly broken during repair Includes Backing Plate for Snap-In Replacement Heated mirrors and mirrors with turn signals available (where applicable) FRONT VIEW SCAN NOW! to view Installation Video Express, Savana, Sierra, Silverado BACK VIEW Part # Application Sequoia, Tundra (Left, Heated) Sequoia, Tundra (Right, Heated) Sequoia , Tundra (Left) Sequoia , Tundra (Right) Windshield Washer Hose Cup Holder Insert Exterior Door Handle SERVICE DEALER GUIDE VOLUME 2

5 BODY Sliding Door Rollers Bracket and Wheel assist in the opening and closing of a vehicle s Sliding Door (RH; Lower; Hinge) Sprinter Part # Application Sprinter (RH; Upper; Hinge) Sprinter (RH; Middle; Hinge) Windshield Washer Fluid Reservoirs Houses windshield washer fluid Includes Reservoir Cap, Pump and Level Sensor for a complete repair Fusion, Milan , MKZ , Zephyr 2006 Part # Application Escape , Mariner Wiper Transmissions Transfers power from the Windshield Wiper Motor to the Wiper Arms Escape , Mariner Part # Application Century, Grand Prix, Intrigue, Monte Carlo, Regal , Transmission Escort , Tracer Civic , Integra Universal Seat Heater Kit Ignition Lock Cylinders Window Channel 5

6 BRAKE Brake Dust Shields Protects Braking System from debris Dorman provides two for a third of the cost of just one from the Dealer Includes Emergency Brake Cable Boot for a complete repair (Rear) Chevy Trucks & Vans Part # Application C/K Pickup , E Series Van , Suburban (Rear) Chevy Trucks & Vans (Front) Brake Master Cylinder Caps Indicates low brake fluid levels Honda Vehicles Brake Proportioning Valves Regulates Fluid pressure Cavalier, Sunfire ABS Tone Wheel ABS Sensor ABS Harness SERVICE DEALER GUIDE VOLUME 2

7 CHASSIS Leaf Springs Coated for added resistance to corrosion (Rear) F Series Pickup Part # Application Bravada , S (Rear) C/K Pickup (Rear) Power Steering Lines Transfers fluid from the Reservoir to the Power Steering Pump (Return Line) Chrysler Mini Vans Trailing Arms (Upper) Expedition , Navigator (Left) Alero , Cutlass , Grand Am , Malibu Part # Application Expedition , Navigator (Lower) Alero, Cutlass, Grand Am, Malibu (Right) Alero , Cutlass , Malibu (Front) Alero , Cutlass , Malibu (Rear) Trailing Arm Bushings Cushions the Suspension to quiet vibrations and absorb impact from the road Replace just the failed part, not the entire Trailing Arm Focus Sway Bar Kits Leaf Spring Shackle Kits Control Arm 7

8 DIESEL Fuel Injection Control Modules [FICM] Steps up the battery voltage to 48 volts to power Fuel Injectors Plug and Play for easy installation (no programming necessary) High-quality staking material stands up to extreme temperatures Replace just the failed Circuit Board, not the entire Fuel Injection Control Module E Series Van , Excursion , F Series Pickup Injection Control Pressure [ICP] Sensor Pigtails Repair Kit E Series Van, Excursion, F Series Pickup , 8th Digit of VIN is F Injector Rail Plug [ Dummy Plug ] Loss of ICP pressure can cause no start or stalling condition Ford, 6.0L Valve Cover Gaskets Pump Mounted Driver Module Glow Plug Strap SERVICE DEALER GUIDE VOLUME 2

9 Pump Mounted Driver [PMD] Relocation Kits DIESEL Relocates the Fuel Pump Module up to 6 away from original location, preventing damage sustained from high temperatures and saving labor time during service and repairs Use with Module GM 6.5L Vacuum Pumps Engineered Radial Ball Bearing design provides greater load capacity for improved durability Ram Pickup Water Separator Valves Lever allows water to be drained from the Fuel Filter Housing E Series Van, 7.3L , F Series Pickup,7.3L Fuel Heating Element EGR Cooler Injector Sleeve 9

10 DRIVETRAIN Center Support Bearings Highlander , RX , Sienna Part # Application RAV , AWD Toyota Highlander, RX (Front) Differential Covers Covers housing to protect Differential and hold Differential lubricant Coated for resistance to corrosion Includes Fill Plug for a complete repair, where applicable Chrysler , Jeep , Mitsubishi Driveshaft Couplers Connects Prop Shafts to Transmission, Transfer Case, or Differential Yokes , C Class, CLK, E Class, S Class, SL Class, SLK Hub Lock Actuators Part # Application , 300, C Class, E Class, S Class , From Chassis , E Class (Front) , , C Class , E Class , S Class Latch tabs lock into place, actuating the Hub Assembly and enabling 4WD Replace just the failed part, not the entire Hub Assembly Location inside the Hub Assembly Excursion, Expedition, F Series Pickup, Navigator (with Auto Locking Hub) Prop Shaft CV Joint Kits Column Shift Repair 4WD Switch SERVICE DEALER GUIDE VOLUME 2

11 TM DRIVETRAIN Remanufactured Transfer Case Control Modules Restores ability to shift in and out of 4WD Plug & Play for easy installation (no programming required) Engineered from new replacement and remanufactured parts for optimal performance Bravada, S10, Sonoma Part # Application Astro, Safari C/K Pickup, Escalade, Suburban, Tahoe, Yukon SCAN NOW! to view Installation Video Shifter Lever Restores the use of Tow/Haul feature Avalanche, Escalade, Sierra, Silverado, Suburban, Tahoe, Yukon Shifter Release Repair Kit Restores ability to shift out of park when Brake is depressed Replace only the failed part, not the entire Shifter Assembly Cobalt , G , HHR Transmission Speed Sensor Transmission Cooler Lines 4WD Actuator 11

12 DRIVETRAIN Transmission Harness Connector Plug/Adaptor Plug Prevents Transmission leaks Transfer Case Shift Forks Engages and disengages 4WD Chrysler, Dodge, Jeep (with NAG transmission) H , 4WD Wheel Hubs COMMON WHEEL HUB FAILURE Bearing Race Seizes Itself to the Hub, Preventing Reuse Mazda , Mazda Part # Application Complete Kits Lancer , Outlander Forenza , Reno Includes axle nut and wheel stud for a complete repair Includes axle nut and wheel stud for a complete repair Axle Shaft Front Axle Actuator Housing Transmission Pan SERVICE DEALER GUIDE VOLUME 2

13 ELECTRICAL Dash Bulb Tech Tray Contains an assortment of our most popular bulbs to restore the illumination of a variety of interior components, including the Instrument Cluster & Gauge, Climate Control, Car Stereo and more REORDER SKUs: Part # Application Honda (79672-S84-A41) Honda (35505-SA5-003) Honda (35505-S84-N01) Toyota ( ) VW (N ) GM ( ) Toyota ( ) Chrysler (L000PC74) Ford (F4UZ-13B765-A) Nissan ( P40) Chrysler (L0000PC579) Ford (5F9Z-13B765-BA) Various Hazard Switches Cobalt , G5 (w/ Bezel) Power Seat Motors Adjusts Seat position (Front, Left) (Front, Right) Ascender, Bravada, Envoy, Rainier, SSR, Trailblazer Replace just the failed part, not the entire Seat Track POWER SEAT TRACK Tail Circuit Board Third Brake Light Daytime Running Lamp Module 13

14 ELECTRICAL Keyless Remote Cases Restores Keyless Remote to original look and repairs Key Ring attach point No reprogramming necessary ASSEMBLED REMOTE CASE Replace just the broken case, not the expensive electronic components INCLUDES TWO FACEPLATES CTS , DTS, Escalade button 5/6 button ALSO AVAILABLE: INDENTATION TO TRANSFER THE EMBLEM New button pad included Ford Century, Grand Prix, Intrigue, Regal Chrysler , Jeep CR-V Camry Mazda Trailer Hitch Plug Fuel Pump Driver Module Lighting Control Module SERVICE DEALER GUIDE VOLUME 2

15 ELECTRICAL Sliding Door Harnesses Use with Motor Engineered Positionable Body Fasteners for ease of installation (Left) (Right) Chrysler Caravan, Town & Country , Excluding Side Air Bag Totally Integrated Power Modules (TIPM) Combines the functions of the Fuse Block and the Front Control Module Fully remanufactured and vehicle-simulator tested for quality assurance Plug and Play for easy installation Updated with the most recent programming available RR& Returned and Remanufactured Original units are returned to Dorman, remanufactured, and shipped back within 5 days Ram Pickup 2007 Part # Application Caliber, Compass, Patriot PT Cruiser Hatchback Avenger, Sebring Ram Pickup Ram Pickup 2010 Blower Motor Resistor Kit Pigtail & Socket Trunk Lid Pull Down Motor 15

16 ENGINE Camshaft Phaser Also known as: Variable Valve Timing Sprocket Adjusts Camshaft timing for optimal Engine performance and fuel efficiency Camshaft Timing Sprocket Accord Camshaft Phaser Part # Application Ford, 4.6L & 5.4L, Dip Stick Tubes Avalanche, Escalade, Sierra, Silverado, Suburban, Tahoe, Yukon Exhaust Manifold Kits Includes all Gaskets, Hardware & Heat Shield for a complete repair Envoy , Rainier , Saab 9-7X , Trailblazer Oil Pan Intake Coupling Oil Dipstick SERVICE DEALER GUIDE VOLUME 2

17 ENGINE Intake Manifold Kits Includes Thermostat and all Hardware for a complete repair Engineered Redesigned from aluminum to plastic for a lighter and easier Installation E-Series Van, Expedition, F-Series Pickup FEATURES INTEGRATED GASKETS Part # Application Complete Kit Dorman Engineered Special Additions Mustang 2011 (Upper) Includes all Gaskets for a complete repair Ascender, Bravada, Envoy, Trailblazer, (Upper) Includes all Gaskets and Mounting Hardware for a complete repair Integrated PCV System eliminates original failure mode Pre-mounted bolts for easy installation Manifold Converters Includes all Gaskets and Mounting Hardware for a complete repair Camry , Solara , Calif Emissions Oil Coolers Cools engine oil to maintain proper operating temperatures and prevent overheating Beetle , Golf , Jetta , Passat Timing Belt Spring PCV Valve Cover Super Charger Coupler 17

18 ENGINE Oil Cooler Adapter Seals / O-Rings Seals the Engine Oil Cooler to Adapter on Engine Block Nissan 2.5, 3.5, 4.5, 5.6L Oil Separator Covers Separates oil drawn through the PCV System from the Intake Vacuum Coated for increased protection against the elements Forester, Impreza , Legacy Valve Covers Regulates the flow of PCV gasses E Series Vans , F Series Pickup, Mustang Oil Feed Line Oil Cooler Line Oil Pump Seal & O-ring Kit SERVICE DEALER GUIDE VOLUME 2

19 FUEL & EMISSIONS Air Intake Hoses Flows clean air from the Air Cleaner Box into the Throttle Body preventing unfiltered air and debris from entering the Engine Sephia , Spectra Emission Valves EVAP Purge Valve Buick, Chevrolet, Oldsmobile, Pontiac Vapor Canister Vent Valve Restores on-board diagnosis of the EVAP system Reuse the original Canister. Replace just the failed Valve and Connector, not the entire Vapor Canister Vent Valve Assembly Silverado, Sierra EGR Transducer Intake Manifold Kit Crank Sensor Wheel 19

20 FUEL & EMISSIONS EGR Tube Connectors Connects the Exhaust Manifold to the EGR Tube Plated to resist rust and corrosion (Front, Left) Ford Trucks & Vans, 3.9L, 4.6L, and 5.4L, Fuel Level Sensors Monitors the level of fuel in the Tank and relays the information to the Fuel Gauge Malibu Intake Manifold Runner Controls (IMRC) Varies the length of the Intake Tract, optimizing power and torque across various ranges of Engine speed operation and improving overall Engine performance and fuel efficiency Series, 5 Series, X3, X5, Z3, Z A.I.R. Check Valve Air Filter Box EGR Tubes SERVICE DEALER GUIDE VOLUME 2

21 Knock Sensor Harnesses FUEL & EMISSIONS Relays electric signals to the Electronic Control Unit to ensure proper Engine functioning GM 4.3L, 4.8L, 5.3L, 6.0L, 6.2L, 6.6L, 6.8L Natural Vacuum Leak Detection (NVLD) Pump Monitors for Fuel System vapor leakage Chrysler , Jeep Part # Application Commander, Dakota, Durango, Grand Cherokee, Raider, Ram Pickup PCV Elbow Kits Provides an airtight seal between PCV hoses Excellent for the repair of Emission and Vacuum Systems on cars, trucks and tractors Replace elbows not entire hose assembly Sable, Taurus Fuel Tank Vent Valve Throttle Position Sensor Fuel Filler Neck 21

22 FUEL & EMISSIONS Variable Valve Timing Solenoids Actuates Variable Valve timing by controlling oil flow and pressure Bravada, Canyon, Colorado, Envoy, Rainier, Trailblazer ALSO AVAILABLE: Celica , Corolla , Matrix , MR Camry, Corolla, Highlander, HS, Matrix, RAV4, Solara, TC, XB A4, Beetle, Golf, Jetta, Passat, TT Ford 4.6, 5.4L Edge, Flex, Fusion, MKS, MKT, MKX, MKZ, Sable, Taurus, Taurus X Elantra, Soul, Spectra, Sportage, Tiburon, Tucson Echo , Prius , XA , XB , Yaris Avalon, Camry, ES, Highlander, RAV4, RX, Sienna, Venza , No Fusion , Milan Escape , Fusion , Mariner , Milan Fuel Tank EVAP Purge Valve Vacuum Switching Valve SERVICE DEALER GUIDE VOLUME 2

23 HEATING & COOLING Ambient Air Temperature Sensors Relays outside temperature to the On-Board Computer Includes Pigtail and connector for a complete repair BMW Vehicles Coolant Reservoirs Includes Reservoir Cap for a complete repair Excursion , F Series Pickup Radiator Fan Blades Engineered Reinforced materials reduce blade flexing at operating temperatures, improving thermal stability Pathfinder , QX , ZX Part # Application E Series Van 1997, F Series Pickup 1997, 9 Blades; Each Blade Stamped Pathfinder A/C Bypass Blend Door Blend Door Actuator 23

24 HEATING & COOLING Remanufactured Climate Control Modules Provides primary interface between the vehicle s operator and Climate Controls Plug & Play for easy installation (no programming required) TM 100% Backlit Bulb replacment Part # Application Envoy 2008, Trailblazer Bravada , Envoy , Rainier 2004, Trailblazer Envoy, Rainier, Trailblazer Bravada, Envoy, Trailblazer 2002 A/C Line Splice Aluminum line repair Complete A/C leak repair in less than 5 minutes! ce Contains all Nuts, AntiFix Line Vibration Tension Leaks Rings, HNBR Sealing Sleeves, In 5 Minutes and Threaded Housing for a complete repair 1/2 O.D. Lines nd TUBinG SOLUTiOnS 3/8 O.D. Lines in 5 Minutes! ks s Problem 3/8 Solution Line SpLice Line SpLice 5/16 5/16 O.D. Lines 3/8 to 5/16 Quick, durable line repair without line removal COMPLETE YOUR REPAIR IN MINUTES, NOT HOURS LEAk FREE - INSTALL IT AND FORGET IT NO CRIMPING TOOL REQUIRED -- SAVE $$ 5/8 OD line COMPENSATES FOR OUT-OF-ROUND OR SCRATCHED TUBING 1/2 Part # 4FB 3FNPWBM UJPOExpanded Seal Sleeve 5PSTJPOBM 7JCSB Expanded Seal Sleeve - More Sealing Area More Sealing Area FT BOE MJO product DeScRipTiOn AIRSEPT p/n LINE SPLICE 8 PACk - 1 Each of 5/16, 3/8, 1/2, 5/8, 3/4, 10mm, 12mm, 16mm Water Outlet LINE SPLICE 10 PACk - 2x 5/8, 3x 1/2, 3x 3/8, 2x 5/ LINE SPLICE For 10mm OD Line LINE SPLICE For 12mm OD Line LINE SPLICE REDUCER For 12mm To 10mm OD Line Anti-Vibration Anti-Vibration Tension Ring Tension RIng Rad Fan Assembly PATENT PENDING SERVICE DEALER GUIDE VOLUME 2 T KiT AIRSEPT p/n 3/8 1/2 to 3/8 3/8 OD line APPLICATION KITS NOW AVAILABLE 1/2 OD line SKU Description 2009 AutoZone, Inc. All Rights Reserved. AutoZone and AutoZone & Design are LINE SPLICE REDUCER 1/2 ToParts, 3/8 Inc. LineAll other marks are property of their respective owners. registered marks offor AutoZone / Fits in tight LINE SPLICE REDUCER For 1/2: To 5/16 Line spaces /2 Size to 5/ JPO UTiOn Z MJOH 5FDIOPMPH 5/16 product DeScRipTiOn /16 OD line Line Splice Kit for 1/2 O.D. lines In stoc /4 OD Lineline Splice Kit for 3/8 O.D. lines In stoc Line Splice Kit for 5/16 O.D. lines In stoc Line Splice Reducing Kit 3/8 to 5/16 In stoc Line Splice Reducing Kit 1/2 to 5/16 In stoc Line Splice Reducing Kit 1/2 to 3/8 In stoc Coolant Reservoir

25 Repairs bad service port Available for high- or low-side installation HEATING & COOLING A/C Line Splice - Service Port Tee Part # Size /2 Low-side line /8 Low-side line /8 High-side line /4 High-side line A/C Line Splice - Line Terminator Blocks off Rear A/C Save Time, Money and Labor Eliminates need to access Rear Evaporator Case Part # Size /2 OD line /8 OD line /16 OD line /8 OD line /4 OD line Self-Adjusting Anti-Vibration Tension Ring -- Resists Vibration Leaks Seal Sleeve -- Up to 8 times More Seal Surface Area than an O-ring Water Pump Inlet Tube Fan Pulley Bracket Heater Hose Assembly 25

26 HEATING & COOLING Transmission Oil Coolers Cools automatic transmission fluid, helping to prevent fluid leaks and overheating no need to hassle with universal SKUS that do not include the proper fittings SCAN NOW! to view Installation Video Location on Vehicle Direct FIT REPLACEMENTS GM C/K Series F Series Pickup , Mark LT Escape , Mariner Heater Hose Connector Water Pump Housing Kit Thermostat Housing SERVICE DEALER GUIDE VOLUME 2

27 TM PRODUCT SPOTLIGHT Remanufactured Instrument Clusters* Restores gauges to proper operation and ensures accurate readings Ready to Install: Fully Programmed with Mileage and VIN No Vehicle Downtime: Special Order Ships Same Day All new Stepper Motors using the latest, upgraded original design all new Backlighting Bulbs with holders and a longer, thicker filament for extended and more reliable service COVERING: CHRYSLER, FORD, GM Mustang 4.0L 2005 (with ABS) Century, Regal Mustang 4.0L 2005 (without ABS) Mustang 6.0L 6 Gauge 2005 SCAN NOW! to view Installation Video *Clusters featured Available in the US Only. 27

28 SIGN UP TODAY! NEW PRODUCTS INTRODUCED MONTHLY SIGN UP TO STAY UP-TO-DATE WITH DORMAN S NEWEST FORMERLY DEALER ONLY ABOUT FORMERLY DEALER ONLY PARTS Get Monthly New Product s Learn More About Formerly Dealer Only Parts visit: DormanGuide.com/signupnow or SCAN QR CODE with your smartphone Enter Code: 89 Stay Connected with Dorman! LIKE us On FACEBOOK FOLLOW us On TWITTER WATCH us On YOUTUBE NEW PRODUCTS NEW SOLUTIONS NEW OPPORTUNITIES Dorman Products, Inc East Walnut St., Colmar, PA (Customer Service) Dorman Products, Inc

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