Assembly & Installa on Guide RB091-3: TRIPLE CROSSBAR KIT

Transcription

1 PLEASE READ INSTRUCTIONS FULLY PRIOR TO INSTALLATION OF CROSSBAR KIT This instruction is to illustrate the recommended installation method for our Crossbar Kit, any deviation from this will be the sole responsibility of whoever carries out the installation. PLEASE ENSURE THAT THE MANUFACTURERS MAIMUM ROOF LOADING IS NOT ECEEDED (Refer to vehicle handbook) REGULARLY INSPECT CROSSBARS AND FEET BRACKETS ENSURING ALL FIINGS ARE SECURE PARTS LIST ILLUSTRATED RELATES TO COMPONENTS SUPPLIED WITHIN RB09- EACH PHASE OF THE INSTALLATION WILL ILLUSTRATE ITEMS REQUIRED SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION Ensure all the items listed are present, open each Fixing Kit Bag when instructed 750mm CROSSBAR - x FIING KIT - x FIING KIT TOOLS REQUIRED (Not included within kit) mm SPANNER - x TAPE MEASURE FOOT BRACKET COVER - x6 LOCK KIT - x FIING KIT EMPTY LOAD STOPS FOOT BRACKET - x6 SADDLE CLAMP - x6 FOOT - x6 FOOT GASKET - x6 LOAD STOP - x - x6 THE ABOVE DIAGRAM ILLUSTRATES COMPONENTS AS SUPPLIED IN A TRIPLE CROSSBAR KIT PACKAGE REF: a

2 PHASE : REAR CROSSBAR INSTALLATION COMPLETE THE FOUR PROCEDURES DETAILED HERE AND MOVE ONTO PHASE. L L L L INSTALLATION OF THE REAR CROSSBAR WILL BE COMPLETED AT A LATER STAGE ONE FIING KIT IS REQUIRED FOR THIS PHASE GASKET Each Fixing Kit Contains: : M8 x 0mm SET - x SEE VIEW FK: M8 x 85mm SET - x : M8 SPRING WASHER - x A - LOCATE A GASKET OVER ROOF ANCHOR POINT AT EACH LOCATION INDICATED. B - SLIDE INTO POSITION ENSURING SLOT FULLY ENGAGES WITH ANCHOR POINT. NOTE: FEET BRACKETS ARE IDENTICAL SO CAN BE FITTED EITHER SIDE OF VEHICLE. FEET BRACKETS CAN BE FITTED EITHER SIDE ENSURE FK5 : M8 FORM C WASHER - x0 FK5: M8 NYLOC NUT - x FK SEE VIEW ENSURE TEL: REPEAT ON BOTH SIDES OF VEHICLE A: LOCATE CROSSBAR INTO EACH FOOT BRACKET ENSURING CROSSBAR SLOT IS AT THE TOP. B: POSITION SADDLE CLAMP AS AND ONTO FOOT BRACKET. REF: a

3 PHASE : MID CROSSBAR INSTALLATION COMPLETE THE FOUR PROCEDURES DETAILED HERE AND MOVE ONTO PHASE. L L L L INSTALLATION OF THE MID CROSSBAR WILL BE COMPLETED AT A LATER STAGE ONE FIING KIT IS REQUIRED FOR THIS PHASE GASKET Each Fixing Kit Contains: : M8 x 0mm SET - x SEE VIEW FK: M8 x 85mm SET - x : M8 SPRING WASHER - x A - LOCATE A GASKET OVER ROOF ANCHOR POINT AT EACH LOCATION INDICATED. B - SLIDE INTO POSITION ENSURING SLOT FULLY ENGAGES WITH ANCHOR POINT. ENSURE FK5 : M8 FORM C WASHER - x0 FK5: M8 NYLOC NUT - x FK SEE VIEW ENSURE TEL: REPEAT ON BOTH SIDES OF VEHICLE A: LOCATE CROSSBAR INTO EACH FOOT BRACKET ENSURING CROSSBAR SLOT IS AT THE TOP. B: POSITION SADDLE CLAMP AS AND ONTO FOOT BRACKET. REF: a

4 PHASE : FRONT CROSSBAR INSTALLATION COMPLETE THE FOUR PROCEDURES DETAILED HERE AND MOVE ONTO PHASE. L L L L INSTALLATION OF THE FRONT CROSSBAR WILL BE COMPLETED AT A LATER STAGE ONE FIING KIT IS REQUIRED FOR THIS PHASE GASKET Each Fixing Kit Contains: : M8 x 0mm SET - x SEE VIEW FK: M8 x 85mm SET - x : M8 SPRING WASHER - x A - LOCATE A GASKET OVER ROOF ANCHOR POINT AT EACH LOCATION INDICATED. B - SLIDE INTO POSITION ENSURING SLOT FULLY ENGAGES WITH ANCHOR POINT. ENSURE FK5 : M8 FORM C WASHER - x0 FK5: M8 NYLOC NUT - x FK SEE VIEW ENSURE TEL: REPEAT ON BOTH SIDES OF VEHICLE A: LOCATE CROSSBAR INTO EACH FOOT BRACKET ENSURING CROSSBAR SLOT IS AT THE TOP. B: POSITION SADDLE CLAMP AS AND ONTO FOOT BRACKET. REF: a

5 ADJUST PHASE : COMPLETION OF CROSSBAR KIT INSTALLATION EQUAL BOTH SIDES ANY STRAIGHT EDGE ADJUST SADDLE CLAMP TO ACHIEVE LEVEL CROSSBARS SECURE FASTENERS PRIOR TO CENTRALISING CROSSBAR M8: TIGHTEN TO Nm A:, SECURE ALL FEET BRACKET FASTENERS TO THE TORQUE SETTING GIVEN ABOVE. B: ADJUST EACH CROSSBAR TO ENSURE THEY ARE CENTRAL AND ACHIEVE AN EQUAL DISTANCE EACH SIDE OF SADDLE CLAMP. ENSURE ALL CROSSBAR ASSEMBLIES ARE LEVEL USE A STRAIGHT EDGE THAT SPANS ALL CROSSBARS ALL M8 FASTENERS: TIGHTEN TO Nm A: USING A STRAIGHT EDGE THAT SPANS ALL CROSSBARS, ADJUST SADDLE CLAMPS TO ENSURE CROSSBARS ARE LEVEL. B:, SECURE ALL SADDLE CLAMP FASTENERS TO THE TORQUE SETTING GIVEN ABOVE. ENSURE TAB IS LOCATED AS HERE ROTATE LOCK BARREL 90º ANTI-CLOCKWISE TO LOCK INSERT A LOCK BARREL INTO EACH FOOT BRACKET COVER LOCATE A LOCK BARREL INTO EACH FOOT BRACKET COVER, ENSURE TAB DETAILED. A: LOCATE FOOT BRACKET COVER ONTO EACH FOOT BRACKET ASSEMBLY AS. B: ROTATE LOCK BARREL 90º ANTI-CLOCKWISE TO LOCK IN POSITION AND REMOVE KEY. TEL: REMOVE KEY AND REPEAT ON ALL REMAINING FEET BRACKETS REF: a

6 LSN: LOAD STOP KIT ( PAIR) LOAD STOP KIT ( PAIR) INSTALLATION PLEASE READ FULLY PRIOR TO INSTALLATION This instruction illustrates the recommended installation method for our Load Stops, any deviation from this will be the sole responsibility of whoever carries out the installation. USING THE TYPICAL INSTALLATION METHOD, LOAD STOPS CAN BE LOCATED AS DESIRED ON ANY VAN SUPPLIES CROSSBAR THESE LOAD STOPS ARE NOT DESIGNED TO SECURE LOADS, PLEASE ENSURE ANY LOAD IS SECURE PRIOR TO ANY MOVEMENT OF VEHICLE TYPICALLY LOAD STOPS ARE LOCATED ON THE FRONT AND REAR CROSSBARS, TWO ON EACH LOCATE LOAD STOP KNOB LOCATE M8 x 5mm SET ASSEMBLY COMPLETE ONE LOAD STOP KIT CONTAINS: SCALE MAY VARY TO AID VISUAL IDENTIFICATION A - ENSURING LOAD STOP KNOB IS IN CORRECT ORIENTATION LOCATE AS. B - LOCATE M8 x 5mm SET THROUGH LOAD STOP KNOB AND INTO LOAD STOP. LOCATE x LOCK NUTS INTO DESIRED CROSSBAR AS ABOVE LOAD STOP - x LOAD STOP KNOB - x SET TO DESIRED WIDTH / LOCATION M8 x 5mm SET - x LOCK NUT - x ALIGN LOAD STOP ASSEMBLIES WITH LOCK NUTS AND, THESE CAN BE LOCATED AT ANY POINT ALONG CROSSBAR AND IMAGE ABOVE IS USED FOR ILLUSTRATION PURPOSE ONLY. TEL: A - LOCATE LOAD STOPS TO DESIRED WIDTH / LOCATION. B -, TIGHTEN FASTENERS AND ENSURE ALL LOAD STOPS ARE SECURE. LSN - LOAD STOP KIT REF: a