ELECTRIC WINCHES WARNING: READ INSTRUCTIONS CAREFULLY BEFORE

Transcription

1 1 Volt LRI WIHS OWR S ML MOLS S5000, S5015, S7000, S7015, S000, S010, S015, S100 & S115 WRI: R ISRIOS RLL OR MPI O ISLL, OPR OR SRVI H SRORM LRI WIH. ILR O OMPL WIH ISRIOS OL RSL I SRIOS OR L IJR. RI ISRIOS OR R RR. S5000, S5015, S7000, S7015 H P Z H J L umber ushing rive Shaft ssy ushing ear Handle ssy. ase Spacer ase rake Spring Replacement it Locknut, 7/- lutch Stud Washer () 1 ear ssy ut, 1/2- ront Plate Spacer (3) ront Plate Screw, 1/4-x5/8 (3) 5238 Locknut, (2) rake isc ssy. (Roller lutch) Motor Pinion Ring Screw, 1/4-x3/8 (2) 5337 able lamp it Screw, 1/4-x3/4 (2) 5338 Reel ssy over Plug P P P P V W H over (S5000/7000) over (S5015/7015) over (S) S5000/S7000 over (S) S5015/S7015 able & Hook-3/x' (S5000) able & Hook-3/x50' (S7000) Screw, 1/4-x1 (2) op ecal (ot Shown) Pulley lock & Hook (omplete) umber RMO SWIH ual Switch Remote ss y. Single Switch Remote ss y Strain Relief ushing MOOR PRS Motor ssy. Strain Relief ushing 412 ord ord, I Switch I/O Rocker Switch only O/R Rocker Switch only 440 O/I Rocker Switch only ap Screw ridge ss y. Washer Hex ut, 8-32 utton-lainson ompany el: ax: Lsales@dutton-lainson.com S000, S010, S015, S100, S115 J L M S umber earing Housing ssy Primary rive Shaft ssy ushing (2) 5 ear ux. Handle ssy. rive Shaft earing Housing ssy Interm. rive Shaft ssy Ring 51 ase ut, 7/- Locknut lutch Stud Washer (8) ear ssy ut rake Spring Replacement it Screw, 1/4-x1" (2) H J L M P R R V V V V umber Spacer (3) ront Plate Level Wind Pin (Optional) 4045 Level Wind (Optional) 470 ut, Locknut (2) rake isc ssy. (Roller lutch) Pinion ear Ring ase Spacer Screw, 1/4xx1/2" (4) 518 Washer (2) 510 Reel ssy. (S010) Reel ssy Rope lamp it over (or Remote Switch) over (S) over () over (S - or Remote Switch) W over Plug Z able & Hook (Optional) ontact Manuf. for sizes available. op ecal () (ot Shown) H Screw 1/4-x7/8 (3) Motor ssy Strain Relief ushing lectrical ord, I ord ual Switch Remote ss y Single Switch Remote ss y Switch I/O Rocker Switch only O/R Rocker Switch only O/I Rocker Switch only Screw 8-32x1" Lg. ridge ssy. H Lockwasher - #8 Inter. J ut, 8-32 Pulley lock & Hook (omplete) (Optional) umber WIH RIS LRI WIH RI* a WIH apai (LS.)* utton-lainson ompany el: ax: Lsales@dutton-lainson.com S1 00, S d oub le l ine, S 01 0, S 0 15 si S7000 ngle, S7 line 015 d ouble li n e S5000, S5015 single line S LH O al O RL (.) MOL OL LI OPRIO Models Sa7000a, Sa7015a, Sa100a and Sa115a are factory equipped with a pulley block and hook and 50' of cable for double line operation. his increases the pulling capacity of the winch as shown, however, care must be taken to allow adequate motor cooling. ote that with double line, a pull of 25' requires reeling in 50' of cable. or intermittent use only. Ratings at left are based on 10' pull. or longer pulls motor cooling periods must be allowed. caution: continuous running in excess of 3 minutes Will damage Winch motor. I O ROLLI LO PI** PPROIM LO SP Maximum weight in pounds and kilograms rolling load. (./MI.) PR ILI 5% 10% % 30% (3 ) ( ) (11 ) (17 ) S5000, 8,000 lbs.,000 lbs. 4,000 lbs. 3,100 lbs. S5015 3,2 kg 2,722 kg 1,814 kg 1,40 kg S7000, 12,000 lbs.,000 lbs.,100 lbs. 4,00 lbs. S7015 5,443 kg 4,082 kg 2,77 kg 2,087 kg S000, 18,000 lbs.13,500 lbs.,100 lbs.,00 lbs. S010, S015 8,5 kg,124 kg 4,128 kg 3,130 kg S100, 2,700 lbs.,100 lbs.13,00 lbs.10,300 lbs. S115 12,111 kg,117 kg, kg 4,72 kg 50% (2 ) 2,0 lbs. 8 kg 3,300 lbs. 1,47 kg 5,000 lbs. 2,28 kg 7,400 lbs. 3,357 kg 70% (35 ) 4,100 lbs. 1,80 kg,100 lbs. 2,77 kg 1,0 lbs.,544 kg 4,000 lbs. 1,814 kg (*) Load capacity (dead weight) is a measure of actual maximum force to which the winch system may be subjected. (**) all capacities shown are with 15' of cable on the reel and 10% rolling friction factor. or full reel of cable adjust capacities according to graph above. ote 5% incline is one-half foot rise in ten feet. orm o / 11 ORHSR PRSS O LOa LL LOa ull mpty ull mpty Reel Reel Reel Reel LOa apai* S5000, S S7000, S S000, S010 S S100, S Warning: not to be used as a hoist for lifting, supporting or transporting people or loads over areas Where people could be present!

2 IMPOR S IORMIO Warning: failure to read and follow instructions below could result in serious or fatal injur. Warning: not to be used as a hoist for lifting, supporting, or transporting people or loads over areas Where people could be present. his winch is not designed for movement of human beings. o not use for scaffolding, elevators, or any other application in which persons could be positioned on or under the load at any time. o not use as an overhead hoist. his electric winch should be respected as power equipment. High forces are created when using a winch, creating potential safety hazards. ever allow children or anyone who is not familiar with the operation of the winch to use it. ever exceed rated winch capacity. angerously high forces can be created if the load being moved is too large or is allowed to get in a bind, etc. ote that installing longer than normal cable results in increased load on winch. If overloaded, this winch has power enough to break the cable. Inspect the winch cable often and replace at the first sign of damage. ever exceed the winch capacity. When cable breaks under tension, it tends to whip toward the winch area. It is recommended that a blanket or rug be placed over the cable during winching operations to minimize this whipping action in case of cable breakage. ever apply load to winch with cable fully extended. eep at least three turns of cable on the reel. MOI ISRIOS e sure that the mounting surface is of sufficient strength to support a load well in excess of the rated winch capacity. asten the winch to the mounting surface with three 1/2" bolts, nuts, washers, and lockwashers. (See base hole pattern.) e sure that the winch is positioned so that the cable does not rub the front opening of the winch. our winch is equipped with key hole slots in the base for use with quick-mounting shoulder studs if desirable. If you wish to use quick-mount studs, they should be mounted securely into the mounting surface. after positioning the winch on the studs, a 3/8" bolt should be placed in one of the other holes available to keep the winch securely in position. or double line use, install an eye-hook on the mounting surface close to the base of the winch for fastening the stationary cable hook. e sure the eye-hook is of sufficient strength to withstand loads in excess of the single line rating of the winch. eep the winching area free of all unnecessary personnel. ever stand between load and winch. When winching operation has been completed, do not depend on the winch to support the load. always secure the load properly. se tie down straps or chains. he auxiliary handle is provided for emergency use only. ever use the auxiliary handle as an assist to the motor when the motor is running. always remove the auxiliary handle when it is not in use. o not operate the winch motor with the handle installed. eep hands and fingers clear of the drum and cable area of the winch when operating. o not attempt to guide the cable by hand as it rewinds on the drum. Special care should be taken with 1-volt a winch, as with any other 1-volt tools. Some winch models are equipped with a ground fault circuit interrupter in the power cord. Read and follow instructions on the back of the I. he winch should be used only with a three pronged grounded outlet. o not remove the grounding prong on the power cord for any reason. o not operate the unit in the rain or when it is wet and never operate the winch while standing in water. he winch must be securely attached to a structural member or frame that is capable of sustaining loads in excess of the winch capacity. Periodically check the power cord for wear or frays which could cause electrical shorts or shocks. S HOL PR Sa5000a, Sa5015a, Sa7000a and Sa7015a ontinued on next page

3 MOI ISRIOS continued S HOL PR Sa000a, Sa010a, Sa015a, Sa100a and Sa115a OPRI ISRIOS all models can be powered in or out. allowing the switch to return to the off position will automatically stop the winch and hold the load. or units with the hand held ynamic rake Remote ontrol, press the In/Out switch to the desired direction and then push and hold the Run switch to power the winch. IO: o not change cable direction while the motor is running. hanging directions prior to releasing the Run switch may result in winch or motor damage. It is recommended that whenever the winch is not being used that it be unplugged from the power supply. he bridge is subject to damage caused by electrical storms or voltage surges if the winch is left plugged in when not in use. O: Some models are supplied with a I cord set. o ensure protection against electrical shock, test the I before each use. See back of I for test procedure. O: It is normal for smoke to be produced during the initial power down use. Warning: because the Winch is not equipped With circuit breaer overload protection, particular care should be taen not to create an overload. pa attention to the sound of the Winch and the load being pulled. mae certain that the cable tension does not rise suddenl because of a bind in the load. caution: the electric motor is designed for intermittent service only. extended use without cooling off periods will cause overheating resulting in motor damage. maximum continuous run time is three minutes. Warning: never allow children, or anone Who is not familiar With the operation of the Winch, to use it. ILIR HL 1. an emergency crank handle is provided for use in the event of a power failure. Remove the electrical power from the winch. 2. Remove the plastic plug from the side of the winch housing and insert the handle so that it completely engages with the drive shaft. he handle can be cranked in either direction. WRI: VR OPR H WIH LRILL WIH H MR HL I POSIIO. 3. always remove the handle from the winch after use and replace the plastic plug. WIH MI or long life and trouble-free operation your winch should periodically be inspected for any required maintenance. his should be done at least once annually and more frequently in adverse conditions such as salt water areas or areas of extreme dust and dirt. 1. arefully inspect the winch cable for any kinks, frays or abnormal stiffness and replace at the first sign of this kind of damage. o to utton-lainson website: for trouble shooting manual, select winch model number and click on symptom able amage for complete diagnoses and corrective action. Periodic lubrication with a light oil will improve the life of the cable. In order to replace the winch cable, it is necessary to remove the four cover mounting bolts. e sure that the power is disconnected from the housing and lift the housing off of the winch by gently stretching it open near the lower front corner. Rotate the winch reel so that you have access to the rope clamp. Remove the old cable and replace it with a new cable of the same size. e sure that the cable passes under both sides of the rope clamp and that the clamp is tightened securely. O: L IS WO OVR H OP O H RM O MOLS S5000, S5015, S7000, S7015 R H RM O MOLS S000, S010, S015, S100 S115. S HM MHO LOW. L HM MHOS MOLS Sa5000a, Sa5015a, Sa7000a & Sa7015a MOLS Sa000a, Sa015a, Sa100a & Sa115a MOL Sa010a

4 2. With the cover removed as described above, inspect the entire gear train and all drive shafts for any significant wear or loose bearing fits. rease all of the gears on the inside of 2. With the cover removed as described above, inspect the entire gear train and all drive shafts for any significant wear or loose bearing fits. rease all of the gears on the inside of the winch base and apply a drop of oil on all of the bearings in the base. also, place a drop of oil on the roller clutch. o not over lubricate these areas and do not use grease in the roller clutch. he brake pads and brake disc must be kept clean and oil free. 3. heck the operation of the roller clutch. arefully rotate the brake disc and observe the motor shaft. When the disc is turned clockwise the motor shaft should turn with it. When the disc is turned counterclockwise the motor shaft should not turn. also, check all nuts, bolts, retaining rings, etc., to be sure that they are tight and secure. 4. If a pully block and hook is used, check assembly to be sure that the pulley rotates freely on the bronze pulley spacer. Occasional greasing of these two items is recommended. If you are having any problems with this electric winch, go to utton-lainson website: to view trouble shooting manual. his manual will help diagnose most problems with this winch. RMO OROL WIRI IaRaM WIRI IaRaM Sa5000a/Sa7000a Sa000a/Sa100a

5 1 Volt LRI WIHS OWR S ML MOLS S5000, S5015, S7000, S7015, S000, S010, S015, S100 & S115 WRI: R ISRIOS RLL OR MPI O ISLL, OPR OR SRVI H SRORM LRI WIH. ILR O OMPL WIH ISRIOS OL RSL I SRIOS OR L IJR. RI ISRIOS OR R RR. S5000, S5015, S7000, S7015 H P Z H J L umber ushing rive Shaft ssy ushing ear Handle ssy. ase Spacer ase rake Spring Replacement it Locknut, 7/- lutch Stud Washer () 1 ear ssy ut, 1/2- ront Plate Spacer (3) ront Plate Screw, 1/4-x5/8 (3) 5238 Locknut, (2) rake isc ssy. (Roller lutch) Motor Pinion Ring Screw, 1/4-x3/8 (2) 5337 able lamp it Screw, 1/4-x3/4 (2) 5338 Reel ssy over Plug P P P P V W H over (S5000/7000) over (S5015/7015) over (S) S5000/S7000 over (S) S5015/S7015 able & Hook-3/x' (S5000) able & Hook-3/x50' (S7000) Screw, 1/4-x1 (2) op ecal (ot Shown) Pulley lock & Hook (omplete) umber RMO SWIH ual Switch Remote ss y. Single Switch Remote ss y Strain Relief ushing MOOR PRS Motor ssy. Strain Relief ushing 412 ord ord, I Switch I/O Rocker Switch only O/R Rocker Switch only 440 O/I Rocker Switch only ap Screw ridge ss y. Washer Hex ut, 8-32 utton-lainson ompany el: ax: Lsales@dutton-lainson.com S000, S010, S015, S100, S115 J L M S umber earing Housing ssy Primary rive Shaft ssy ushing (2) 5 ear ux. Handle ssy. rive Shaft earing Housing ssy Interm. rive Shaft ssy Ring 51 ase ut, 7/- Locknut lutch Stud Washer (8) ear ssy ut rake Spring Replacement it Screw, 1/4-x1" (2) H J L M P R R V V V V umber Spacer (3) ront Plate Level Wind Pin (Optional) 4045 Level Wind (Optional) 470 ut, Locknut (2) rake isc ssy. (Roller lutch) Pinion ear Ring ase Spacer Screw, 1/4xx1/2" (4) 518 Washer (2) 510 Reel ssy. (S010) Reel ssy Rope lamp it over (or Remote Switch) over (S) over () over (S - or Remote Switch) W over Plug Z able & Hook (Optional) ontact Manuf. for sizes available. op ecal () (ot Shown) H Screw 1/4-x7/8 (3) Motor ssy Strain Relief ushing lectrical ord, I ord ual Switch Remote ss y Single Switch Remote ss y Switch I/O Rocker Switch only O/R Rocker Switch only O/I Rocker Switch only Screw 8-32x1" Lg. ridge ssy. H Lockwasher - #8 Inter. J ut, 8-32 Pulley lock & Hook (omplete) (Optional) umber WIH RIS LRI WIH RI* a WIH apai (LS.)* utton-lainson ompany el: ax: Lsales@dutton-lainson.com S1 00, S d oub le l ine, S 01 0, S 0 15 si S7000 ngle, S7 line 015 d ouble li n e S5000, S5015 single line S LH O al O RL (.) MOL OL LI OPRIO Models Sa7000a, Sa7015a, Sa100a and Sa115a are factory equipped with a pulley block and hook and 50' of cable for double line operation. his increases the pulling capacity of the winch as shown, however, care must be taken to allow adequate motor cooling. ote that with double line, a pull of 25' requires reeling in 50' of cable. or intermittent use only. Ratings at left are based on 10' pull. or longer pulls motor cooling periods must be allowed. caution: continuous running in excess of 3 minutes Will damage Winch motor. I O ROLLI LO PI** PPROIM LO SP Maximum weight in pounds and kilograms rolling load. (./MI.) PR ILI 5% 10% % 30% (3 ) ( ) (11 ) (17 ) S5000, 8,000 lbs.,000 lbs. 4,000 lbs. 3,100 lbs. S5015 3,2 kg 2,722 kg 1,814 kg 1,40 kg S7000, 12,000 lbs.,000 lbs.,100 lbs. 4,00 lbs. S7015 5,443 kg 4,082 kg 2,77 kg 2,087 kg S000, 18,000 lbs.13,500 lbs.,100 lbs.,00 lbs. S010, S015 8,5 kg,124 kg 4,128 kg 3,130 kg S100, 2,700 lbs.,100 lbs.13,00 lbs.10,300 lbs. S115 12,111 kg,117 kg, kg 4,72 kg 50% (2 ) 2,0 lbs. 8 kg 3,300 lbs. 1,47 kg 5,000 lbs. 2,28 kg 7,400 lbs. 3,357 kg 70% (35 ) 4,100 lbs. 1,80 kg,100 lbs. 2,77 kg 1,0 lbs.,544 kg 4,000 lbs. 1,814 kg (*) Load capacity (dead weight) is a measure of actual maximum force to which the winch system may be subjected. (**) all capacities shown are with 15' of cable on the reel and 10% rolling friction factor. or full reel of cable adjust capacities according to graph above. ote 5% incline is one-half foot rise in ten feet. orm o / 11 ORHSR PRSS O LOa LL LOa ull mpty ull mpty Reel Reel Reel Reel LOa apai* S5000, S S7000, S S000, S010 S S100, S Warning: not to be used as a hoist for lifting, supporting or transporting people or loads over areas Where people could be present!

6 utton-lainson ompany el: ax: S000, S010, S015, S100, S115 umber earing Housing ssy Primary rive Shaft ssy ushing (2) 5 ear ux. Handle ssy. rive Shaft earing Housing ssy J Interm. rive Shaft ssy Ring 51 L ase M ut, 7/- Locknut lutch Stud S Washer (8) ear ssy ut rake Spring Replacement it Screw, 1/4-x1 (2) umber Spacer (3) ront Plate Level Wind Pin (Optional) 4045 Level Wind (Optional) 470 ut, Locknut (2) rake isc ssy. (Roller lutch) H 12 Pinion ear J Ring ase Spacer L M Screw, 1/4xx1/2 (4) 518 P Washer (2) 510 R Reel ssy. (S010) R Reel ssy Rope lamp it V over (or Remote Switch) V over (S) V over () V over (S - or Remote Switch) umber W over Plug Z able & Hook (Optional) ontact Manuf. for sizes available. op ecal () (ot Shown) 041 H Screw 1/4-x7/8 (3) 5242 Motor ssy Strain Relief ushing 70 lectrical ord, I ord ual Switch Remote ss y Single Switch Remote ss y Switch I/O Rocker Switch only O/R Rocker Switch only 440 O/I Rocker Switch only Screw 8-32x1 Lg. ridge ssy. H Lockwasher - #8 Inter. J ut, 8-32 Pulley lock & Hook (omplete) (Optional) orm o. 345H 10/18 18 ORHSR PRSS