1 - INTRODUCTION DISASSEMBLY, REPAIR, AND REASSEMBLY... 5

Transcription

1 v.0/ Gamajet leaning Systems, Inc. 200, ll Rights Reserved OWNER S MNUL Gamajet leaning Systems, Inc. Tel: (60) Jeffers ircle Toll Free: (77) GMJET Exton, P Fax: (60) United States of merica sales@gamajet.com

2 TLE OF ONTENTS - INTROUTION.... ESRIPTION....2 IONS USE IN THIS MNUL.... INSTLLTION OF NEW MHINES SSEMLY INLET ONNETIONS MOUNTING LOTION INSIE TNK ENTRY OPENINGS VESSEL RINGE FILTERS N STRINERS..... PITY OF SUPPLY PUMP INITIL STRTUP SFETY MHINES OVERE Y THIS MNUL ISSSEMLY, REPIR, N RESSEMLY TOOLS REQUIRE GENERL ISSSEMLY NOZZLE HOUSING INLET OLLR, P N GERTRIN OY SSEMLY INSPETION N SERVIE OF OMPONENTS STTOR OLLR O-RINGS PLNETRY GER TRIN SSEMLY General isassembly and Inspection Gearhead Internals Input Shaft Housing ssembly Gearhead Lower earing Housing and Output Shaft ssembly NOZZLE HOUSING TEE HOUSING N TEE HOUSING SE STEM N STEM SE... 9 Gamajet IX Owner s Manual v.0/ i

3 2.4 RESSEMLY GENERL NOTES GER TRIN OY SSEMLY GER TRIN INSTLLTION FINL SSEMLY PREVENTIVE MINTENNE STORGE EXTERNL INSPETION INTERVLS INTERNL INSPETION INTERVLS TIPS TROULESHOOTING GUIE MHINE OES NOT ROTTE INSPETION FLOW HRT FOR MEHNIL PROLEMS INSUFFIIENT FLOW TIGHT LERNES ERIS INSIE LENING SOLUTION LEKGE WORN ERINGS WORN HOUSING UPS WORN OLLR O-RINGS POOR LENING PERFORMNE INEQUTE FLOW N PRESSURE HEMIL ONENTRTION N TEMPERTURE PLUGGE NOZZLES SLOW OR NO ROTTION OF THE HOUSINGS GMJET ONFIGURTION INEQUTE RINGE... 5 Gamajet IX Owner s Manual v.0/ ii

4 4.4 OWNER S MNUL UPTES... 6 PPENIX - OPERTING PRMETERS... - PPENIX SPRE PRT LIST... - PPENIX SSEMLY/ISSSEMLY STEPS... - PPENIX PERFORMNE URVES... - PPENIX E QUIK TIPS FOR TROULESHOOTING FLOW RTE VS. TYPIL FULL YLE TIMEPRESSURE VS. FLOW RTE... - PRESSURE VS. FLOW RTE GJ9-000-MSTER SSEMLY RWING GJ9-ISSEMLY STEPST RWING GJ9-FX-00- FIXTURE RWINGS Gamajet IX Owner s Manual v.0/ iii

5 - Introduction. ESRIPTION The Gamajet IX is a fluid-driven (turbine-driven) 60 rotary nozzle machine designed for cleaning the interior surfaces of a wide variety of process vessels with a minimum opening of 2.0 inches (7. mm) in diameter. It is powered entirely by the cleaning solution and it requires no electricity, compressed air or lubricant for operation. The Gamajet IX is designed for both portable and IP (lean In Place) applications. If the Gamajet IX is permanently mounted inside a tank, we strongly recommend inspecting the unit every few hundred hours of operation. (See Section - Preventative Maintenance for more information.) WRNING: Under no conditions, whatsoever, should the Gamajet IX ever be immersed in anything, unless you have prior approval from Gamajet leaning Systems, Inc. Failure to comply with this restriction will void the warranty!! In order to handle the broadest possible range of applications, the stainless steel Gamajet IX is available with an extensive selection of nozzle sizes, stators (non-rotating turbine), and O-ring materials. The nozzles are available in several interchangeable sizes that range from to The Gamajet wash cycle time can be adjusted for special applications by changing the stator and/or nozzle size. Interchangeable stators and nozzle sizes are available for either low or high pressures and/or flow rates. The performance capabilities of these options are detailed in ppendix. three-view cut sheet of the Gamajet IX is contained in ppendix..2 IONS USE IN THIS MNUL Warning! - The information associated with this icon could cause damage to the machine, vessel it is contained within, or the operator. Note - useful piece of information worth remembering. ssembly/isassembly Tip - The following information is a tip from Gamajet that will aid you in working on the machine. Gamajet IX Owner s Manual v.0/

6 . INSTLLTION OF NEW MHINES.. SSEMLY Every Gamajet is operationally tested before shipment and is ready to run after unpacking. No assembly is required prior to use. The Gamajet has been configured to meet the operating conditions (at the Gamajet, not at the pump) given to us, e.g. pressure, flow, temperature, cycle time, chemical adders, etc. Note: ny change to the original operating conditions will affect the Gamajet accordingly. WRNING: o not force Tee & Nozzle Housing #9-04 & #9-05 to rotate. oing so will damage internal components...2 INLET ONNETIONS The standard inlet connection for the Gamajet IX is a ¾ NPT female / -/4 male camlock adapter. Others inlets are available. It is recommended that when using the pipe thread the mating male thread should be wrapped with PTFE pipe joint tape prior to mounting. This will minimize any chance of leakage and will make subsequent removal much easier... MOUNTING efore mounting the Gamajet IX, make sure the supply line has been adequately flushed. It can be mounted on a rigid ¾ pipe using a pipe wrench. In most applications, the Gamajet IX will be mounted with the inlet connection pointing up; however, the IX will function at any orientation. We do not recommend attaching the machine to a hose while in the inverted or horizontal orientation. This form of mounting is not rigid and, thus, will not maintain the Gamajet s position should the unit become unbalanced due to clogging of the nozzles. WRNING: When attaching the Gamajet IX onto the supply pipe, LWYS apply the wrench to the ollar #9-0 at the top/inlet of the unit. Never use a wrench on Stem #9-0, Tee Housing #9-04, or Tee Housing ase #9-4 to tighten the unit onto the pipe. oing so risks internally damaging the machine. Refer to Step 7 in ppendix for an illustration...4 LOTION INSIE TNK Generally, a single Gamajet will be positioned in the approximate center of the vessel in order to equalize the cleaning radius in all directions. Some vessels, however, may have specific cleaning problems such as coils or heavy deposits such as the liquid level line (bathtub ring). In these situations the Gamajet should be located closer to the difficult area for the best cleaning results. Tanks with internal mechanisms or structures such as an agitator shaft, impellers or baffles will require careful positioning to minimize the shadow on areas which do not Gamajet IX Owner s Manual v.0/ 2

7 receive direct jet impact. Sometimes, more than one machine, or, more than one placement of a single machine, may be necessary to avoid shadow problems or striping...5 ENTRY OPENINGS When using the Gamajet IX, the vessels being cleaned must provide entry openings large enough to avoid interference during insertion and removal. The minimum opening size required for the Gamajet IX is 2.0 inches in diameter (7. mm) for free-hand installation, and.7 (96.0 mm) for automated (fixed-centerline) installation...6 VESSEL RINGE If it is necessary to clean the floor of a vessel, remember that standing liquid will diminish the effectiveness of the jet by covering any soils underneath. Wherever possible, the tank floor should be pitched toward the drain and the drainage opening should be large enough to eliminate or reduce any liquid buildup or puddling. If gravity alone is insufficient, a scavenger or stripper pump should be connected to the drain to suck out the excess wash fluid. In extreme cases, it may be necessary to use smaller nozzles on the Gamajet, or even to operate it intermittently to allow time for draining...7 FILTERS N STRINERS ll tank cleaning systems should be equipped with a filter or strainer that will trap solids (50 micron, 00 mesh) or larger, as these will not pass through the Gamajet. These particles can become caught in one of the internal passages of the machine and cause it to stop turning or reduce its cleaning effectiveness due to a loss of flow. It will then be necessary to disassemble the Gamajet and remove the blockage. In recirculated (closed-loop) cleaning, or, any other application where the cleaning solution may carry abrasive solids in suspension, adequate filtration is a must. These particles can be extremely destructive to the Gamajet, pumps, valves, and other system components. Filters, properly installed and maintained, will more than pay for themselves with lower overall operating costs in these applications. Furthermore, to ensure that clogged filters or strainers are cleaned, we recommend using automatic selfcleaning models... PITY OF SUPPLY PUMP The Gamajet IX can be used with either a centrifugal or positive displacement (constant volume), P, style pump. In most cases, if the IX is to be used with a centrifugal pump, the IX should be configured so that the pump will operate close to its best efficiency point. The end user must, therefore, take all of the plumbing, elevation, and IX pressure/flow rate requirements into account. If a P style pump (i.e. piston pump, plunger pump, or mechanical diaphragm pump, etc.) will supply the wash fluid to the Gamajet IX, a different set or rules apply. P pumps are fixed volume pumps whose flow rate is dependent upon the rotational speed of the pump; the pumps also have a pressure rating which is the maximum operating pressure. Note: o not confuse the maximum operating pressure of a P pump with the actual operating pressure, the actual operating pressure is dictated by the fixed flow rate of the pump and the Gamajet IX / plumbing system. If a P Gamajet IX Owner s Manual v.0/

8 pump is used, the Gamajet IX should be sized to, first, match the flow capability of the pump and, second, not exceed the pump's maximum operating pressure (taking the pressure rating of the plumbing system into account, also). WRNING: For high-pressure applications (over 50 psig), the pressure of the system must "ramp up" to its operating pressure. If the system experiences a pressure spike or pressure increases at a rate of more than 50 psi per second, the machine may be damaged and parts will wear out prematurely. amage resulting from this phenomenon is not covered by the warranty...9 INITIL STRTUP Every IX that ships is accompanied by a irth ertificate. This document indicates how the IX performed in our testing tank before it shipped based on the operating conditions supplied to Gamajet. To ensure the longest possible life of the IX, please verify the operating conditions and, most importantly, the machine s cycle time. The cycle time can be measured by picking a fixed point inside of a vessel as a reference and timing how long it takes the same nozzle to pass back over that point in the vessel. (This, naturally, will not be the exact same spot because the spray pattern is indexing.) To calculate the full cycle time in minutes, multiply this timed value in seconds by 0. (5/6)..4 SFETY When Gamajets are operating, there should be covers over every tank opening. These covers should be sealed well enough to withstand the full force of the jet striking the cover plate. If the cleaning solution were hot, corrosive, or toxic, a leak would present a serious hazard to any personnel in the immediate vicinity or to any exposed electrical equipment. WRNING: ny tank-cleaning machine can develop a static electricity charge while in operation. If the tank being cleaned contains a combustible liquid or vapor having a risk of ignition or explosion, it is imperative to have the Gamajet properly grounded..5 MHINES OVERE Y THIS MNUL This version of the Gamajet IX Owner s Manual applies to the following machines:. Machines that have a serial number T20 and higher. 2. Machines that have a serial number T200 and lower that have been upgraded to the slotted Output Shaft, 9-2. Machines in the category will have an S after their serial number. Gamajet IX Owner s Manual v.0/ 4

9 2 - isassembly, Repair, and Reassembly 2. TOOLS REQUIRE Needle Nose Pliers 0.050, 5/64, /2, 7/64 and 9/64 Hex Keys (llen Wrench) /, and ¼ Slotted Screwdrivers # Phillips Screwdriver /2 Hex Socket and Ratchet, or, equivalent Nut river. Razor lade ench Vise (4-6 jaw opening) No. rbor Press ( ton) or Hammer Micrometer (0-6 igital or ial alipers) 2.2 GENERL ISSSEMLY Notes: The appropriate step(s) in ppendix is/are indicated at the beginning of each section. lso, for simplicity the 9- prefix to the part number has been eliminated in all of the following instructions NOZZLE HOUSING Step 7 Unscrew the Nameplate Screws #-547 with a ¼ slotted screwdriver. Pull the Nozzle Housing (Step 6) from the nose of the Tee Housing. Remove the inner Nozzle Housing earing # INLET OLLR, P N GERTRIN Step - Loosen the ollar Set Screw #40 with a 5/64 Hex Key, minimum 2 turns. Remove the ollar #0 and Stator #09. Using a 7/64 Hex Key, remove the ap Screws # from the Stem #0 (Step 2). Remove the #02 from the body. Pull the Gear Train (Step 7) from the remainder of the body OY SSEMLY Step - 2 Remove the ase Screws #26 with a /2 Hex Key, and Tee Housing ase (Step 0) from the Tee Housing (Step 9). Unscrew the ap Screws #7 with a 9/64 Hex Key, and remove the Stem ase (Step ). Remove the Tee Housing (Step 9) by pulling it from the Stem (Step ). Gamajet IX Owner s Manual v.0/ 5

10 Remove the lower Tee Housing earing #, and evel Gear #7. 2. INSPETION N SERVIE OF OMPONENTS 2.. STTOR Step - Inspect the through holes of the Stator #09 to be sure that they are clear OLLR O-RINGS Step - Inspect the Small and Large ollar O-rings, #42 and #4, for deterioration (compression set or hardening) or damage and replace if necessary. 2.. PLNETRY GER TRIN SSEMLY 2... General isassembly and Inspection Step 7 Pull and twist the Gearhead Lower earing Housing #29 (Step 2) from the Gearbox #0 (Step ). Remove the Output Shaft #2 from the Planetary Gearhead # (Step ) If the lower Gearbox Seal #5 did not come out of the #0 when the #29 was removed, remove it at this time. WRNING: To reduce the likelihood of scratching any sealing surface, use a pick made from brass. Inspect the #5 for loss of spring tension (indicated by excessive dry deposits of dirty or abrasive cleaning solution on the spring), replace as required. Unscrew the Rotor Nut #-545 with an /2 socket and remove it with the Lockwasher #-544 from the Input Shaft Upper earing Housing #2 (Step ). Remove the Rotor #0 (Step 5) from the Input Shaft #22 (Step 4). If needed, use a slotted screwdriver for assistance. heck that the arbide ushing #-54, pressed into #0, protrudes slightly, and is not chipped or cracked. Ensuring that the Gear Train ssembly is oriented with the #22 up, carefully remove the #2 by holding down the #22 with one finger and pulling and twisting the #2 from the Gear Train. pplying downward pressure on the #22 ensures that none of the internal gearing is dislodged when the #2 is removed. Remove the #22 from the #0. Inspect the upper #5 for loss of spring tension (indicated by excessive dry deposits of dirty or abrasive cleaning solution on the spring), replace as required Gearhead Internals Step, a Tip: To prevent the internal components of the Planetary Gearhead from unexpected spilling out, make sure that all steps are done with the input side of the assembly facing up. Using a # Phillips screwdriver, unscrew the Gearhead Screws #9 from the Gearhead #. Gamajet IX Owner s Manual v.0/ 6

11 Remove the # from the Gearbox #0 by pushing up on the shaft of the #. WRNING: If you suspect that the # requires service, proceed with caution. If at any time you do not feel completely comfortable servicing #, contact Gamajet leaning Systems immediately. Using a needle nose pliers carefully remove the internal components of the #. Examine the gears of the four different stages for any worn or broken teeth. lso, examine the main internal ring gear for bent or sharp teeth. If any damage is found contact Gamajet immediately. The gears of the bottom #4 (7 teeth) and top (4 teeth) stages must be reinstalled in their respective locations. The gears in the second and third level are interchangeable, however. uring reassembly, Gamajet recommends the gearhead be lightly repacked using foodgrade grease. Please contact Gamajet for a recommendation Input Shaft Housing ssembly Steps, 4 to 7 Inspect the Input Pinion # for hairline cracks on the end face or for worn, damaged, or sharp/pointed teeth. # should be tight to the Rotor Shaft #22 and the Input Pinion Thrust Washer #24. #24 should not be able to spin on the #22. Press # back onto #22 if it has slipped, or replace if cracked or worn. heck for signs of scoring and wear on #22. Replace if the coating has been chipped or cracked. The Pin #6-4 should be firmly pressed into the Input Shaft Upper earing Housing #2. The through holes of the #2 should be clear and free of debris. The carbide (-54) in the Rotor #0 and #2 should protrude slightly. In addition, their running surfaces should be smooth, flat, and free of chips and cracks. Inspect the Input Shaft Seal #E-67 (inside the Input Shaft Lower earing Housing #27) for wear by placing the #22 back through it. There will be drag if the #E-67 is still good. If it needs to be replaced, pry out the old #E-67 (using a brass pick), and replace it with a new one. Ensure that the seal is as square as possible to the #27 when installing it. The internal spring should be up and visible. pply even pressure using a flat-faced pin. heck the Lower earing Housing O-ring #642-V and Seal #6 for deterioration or damage, replace (using a brass pick to remove the old components) if necessary. The #6 should be installed so its internal spring is up and visible Gearhead Lower earing Housing and Output Shaft ssembly Step - 2 Inspect the through holes of the Gearhead Lower earing Housing #29. They should be clear and free of debris. heck the Output Shaft #2 for signs of scoring or wear, especially in the area of contact with the Output Shaft Upper Seal #20. Replace if worn. Examine the #20 for loss of spring tension (indicated by excessive dry deposits of dirty or abrasive cleaning solution on the spring). lso, ensure that it still has interference with the #2 by passing the #2 through the center of the seal. There will be a noticeable Gamajet IX Owner s Manual v.0/ 7

12 drag if the seal is still good. If the #20 must be replaced, remove the Retaining Ring #2 using a small slotted screwdriver. Then, push or tap the Output Shaft Upper Gearing #45 in the direction of the #20. The new #20 should be installed with the spring facing out and visible after it is installed. heck the inside diameter of the Output Shaft Upper earing #45. It should not be greater than 0.0. Replace if necessary NOZZLE HOUSING Steps 4 to 7 Unscrew the Nozzles #07 with pliers and inspect for debris caught on the Streamstraightener #-549 or in the nozzle orifice. The inside diameter of #07 must be smooth, round, and free of damage (especially any nicks) for maximum jet impact. Replace worn or oversized nozzles if the original flow rate and pressure are required. Inspect the Nozzle Housing evel Gear # for wear such as sharp/pointed or worn teeth. If it needs to be replaced, remove the evel Gear Snap Ring #9 with a small slotted screwdriver and pry # from the Nozzle Housing #05-. Inspect the Nozzle O-rings #55 and #7-75 for compression set or deterioration. Replace, if needed. Inspect the Nozzle Housing earings #. lean any deposits from the exterior of # and check their fit in the Nozzle Housing ups #4. The external ring may be a tight fit with the inside of the #4. Once installed, however, the body of the # should turn freely. lso, the internal O-ring should be free from damage, compression set, or deterioration. lean any deposits from #4 and examine for excessive wear. Light scoring is acceptable, but the ups should be replaced if the inside diameter exceeds good maintenance program will require replacing many #4, therefore, it may be worthwhile to make or obtain press tools for pressing #4 out of #05-. The press tools are available from Gamajet leaning Systems. efore installing new #4, clean the housing bores and remove any burrs resulting from #4 removal. Press them in so that their flanges are flush against # TEE HOUSING N TEE HOUSING SE Steps 9, 0, and 2 heck the water outlets on the nose of the Tee Housing #04; they should be free of debris. Inspect the Tee Housing evel Gear #7 for worn, damaged or sharp/pointed teeth. Inspect the Tee Housing earings #. lean any deposits from the exterior of # and check their fit in the Tee Housing ups #2. The external ring may be a tight fit with the inside of the #2. Once installed, however, the body of the # should turn freely. lso, the internal O-ring should be free from damage, compression set, or deterioration. lean any deposits from #2 and examine for excessive wear. Light scoring is acceptable, but the ups should be replaced if the inside diameter exceeds.65. good maintenance program will require replacing many #2, therefore, it may be worthwhile to make or obtain press tools for pressing #2 out of #04. The press tools are available from Gamajet leaning Systems. efore installing new #2, clean the housing bores and remove any burrs resulting from #2 removal. Press them in so that their flanges are flush against #04. Gamajet IX Owner s Manual v.0/

13 Ensure that the Pin #E-66 is pressed firmly into the Tee Housing ase # STEM N STEM SE Steps and Inspect the water outlets of the Stem #0; they should be free of debris. The Pin #E-66 should be firmly pressed into the #0. Inspect the Output Shaft Lower earing #46 for wear. Its inside diameter should not exceed If it needs to be replaced, pull it out of the Stem ase #0 and install a new one. 2.4 RESSEMLY 2.4. GENERL NOTES ll parts must be cleaned thoroughly before reassembling. ny deposits remaining on the parts can cause difficult disassembly the next time the Gamajet needs to be serviced. lso, it may cause misalignment of parts and the potential for premature failure. Unless otherwise stated, apply a dab of a Teflon-based anti-seize compound to all threads when reassembling; this will prevent galling of threads and ease any future disassembly. To ease installation of all O-rings, they should be lubricated prior to reassembly. Lithium-based soap grease is acceptable, for Viton O-rings, however, a Silicon based lubricant must be used for EP O-rings. Refer to the illustrations in ppendix for clarification during reassembly GER TRIN Steps and 7 Install the Planetary Gearhead # back into the Gearbox #0. fter aligning the screw holes, thread the Gearhead Screws #9 back into the # using a # Phillips screwdriver. Make hand tight. Press the upper Gearbox Seal #5 onto the Input Shaft Upper earing Housing #2 (Step ). The seal s internal spring should be toward the part and not visible. Insert the Input Shaft #22 (Step 4) through the Input Shaft Lower earing Housing #27 (Step 6). Insert the #27 into the #2. To ease installation of this assembly into the Planetary Gearhead # (Step ), extend the #22 slightly so the engagement of the Input Pinion # with the top gears of the # is visible. Once they are engaged, push the #2 assembly into the #0. Place the Rotor #0 (Step 5) over the end of the #22. Install the Lockwasher #-544 and Nut #-545 using an /2 socket. Hold the #0 stationary with a pair of pliers while tightening the #-545. Place the Output Shaft #2 over the shaft of the #. Install the lower #5 into the #0. The seal s internal spring should be visible. Place the Gearhead Lower earing Housing #29 (Step 2) over the #2 and then, into the #0. Gamajet IX Owner s Manual v.0/ 9

14 2.4. OY SSEMLY Step - 2 Slide the Tee Housing evel Gear #7 over the end of the Stem #0 (Step ). lign the slot in the #7 with the Pin #E-66. Place the first Tee Housing earing # onto the #0. Lubrication of the internal O- ring is recommended. Tip: To prevent the internal O-ring from being cut by the windows in the #0, twist the # as you slide it over the #0. Push the Tee Housing #04 over it until it is flush and fully seated. If a new set of # has been installed, there will be a slight resistance as the external ring of the # is inserted into the Tee Housing up #2. Place the second # over Stem and push it down into the annular space between the #0 and #2. Lubrication of the internal O-ring is recommended. lign the through holes of the Stem ase #0 (Step ) with the threaded holes in the top of the #0. Using a 9/64 Hex Key, screw the ap Screws #7 and Lockwashers #47 into the #0. Tighten in a star pattern. ttach the Tee Housing ase #4 (Step 0) to the end of the #04, ensuring that the Pin #E-66 is aligned with the locating hole in the #04, using a set of NEW ase Screws #26 and a /2 Hex Key. Tighten in a star pattern GER TRIN INSTLLTION Step - Insert the Gear Train (Step 7) from section into the ody ssembly (Step 2) of Rotate the Tee Housing #04 until the Output Shaft #2 falls into the slot of the Tee Housing ase #4. ontinue rotating until the holes of the Input Shaft Upper earing Housing #2 are aligned with the threaded holes of the Stem #0. Place the ap #02 on the #2, aligning through holes. Using a 7/64 Hex Key, screw the ap Screws # into the #0. Tighten in a star pattern. Rotate the Rotor #0 using a Hex Key. It should spin easily and its veins must not strike the walls of the ap #02. ontinue turning the Rotor. The Nozzle and Tee Housing will slowly rotate if every thing has been assembled correctly. Insert the Stator #09 into the #02. Lubricate the Small and Large ollar O-rings, #4 and #42. Screw on the ollar #0 (hand-tight only), and tighten the ollar Set Screw #40 with a 5/64 Hex Key FINL SSEMLY Step 7 Push the first Nozzle Housing earing # onto the #04. Lubrication of the internal O-ring is recommended. gain, to prevent the internal O-ring from being cut by the windows in the #04, twist the # as you slide it over the #04. Push the #05- (Step 6) onto the nose of the #04. If a new set of # has been installed, there will be a slight resistance as the external ring of the # is inserted into the Nozzle Housing up #4. Gamajet IX Owner s Manual v.0/ 0

15 Rotate the Tee Housing ssembly slightly to mesh the evel Gears #7 and #. Failure to ensure that the evel Gears have properly mated could damage them. Place the second # onto the nose of the #04, push it into the annular space between the #04 and #4. Lubrication of the internal O-ring is recommended. Place the Nameplate #06 onto the nose of the #04. Using a ¼ slotted screwdriver, screw the Nameplate Screws #-547 into #04. This completes the reassembly process. Gamajet IX Owner s Manual v.0/

16 - Preventive Maintenance Note: rigorously implemented preventative maintenance program will significantly reduce repair costs over the life of the Gamajet. The foundation of such a program is regularly scheduled inspections to discover and replace worn or damaged parts before they can cause the failure of other, more costly, components. The inspection intervals required will depend on the severity of the application, but a complete internal inspection at 00 hours of operation is recommended initially. Note: Part numbers appearing below may be used to identify parts in ppendix.. STORGE The Gamajet should be washed out with clean water after each use to remove any foreign material or soft substances left in the machine that may harden during storage and cause the Gamajet to seize or lock up. clean water rinse through the Gamajet will also wash out any residues of chemical cleaners or recirculated wash water that could adversely affect the seals and O-rings during prolonged contact in storage. The best position to store the Gamajet is to stand it up with the inlet connection facing down..2 EXTERNL INSPETION INTERVLS efore every shift, the Stator #09 and the Nozzles #07 should be inspected for debris. Examine the #09 by loosening the ollar Set Screw #40 and removing the main section of the machine from the ollar #0. Look into each Nozzle for signs of debris or build-up.. INTERNL INSPETION INTERVLS n interval of 00 hours is recommended initially. If all of the components are found to be in acceptable condition after the first 00 hours, the Gamajet may then be inspected and routine preventive maintenance should be performed every 00 to 500 hours of operation, depending on the severity of use..4 TIPS ll the earings, ushings, Seals and O-rings are wear parts. Ideally, they should all be replaced, as a group, every 00 to 500 hours of operation, depending on the severity of use. If just one earing or Seal is worn or damaged, replace both it and its mate, not just the worn or damaged part. Gamajet IX Owner s Manual v.0/ 2

17 4 - Troubleshooting Guide 4. MHINE OES NOT ROTTE 4.. INSPETION FLOW HRT FOR MEHNIL PROLEMS ll possible causes are listed in order of likelihood. oes Rotor #0 turn freely by Hand? No amaged Gearhead... Section Yes o Nozzle #05 and Tee #04 Housings both index when #0 is turned? Yes racked/loose #... Section 2... amaged Gearhead... Section Worn # & #... Section 2..4 & 5 Loose #2 & #4... Section 2..4 & 5 No oes only Tee Housing #04 index? Yes Worn #7&#... Section 2..4 & 5 roken #E Section 2..4 & 6 No racked/loose #... Section 2... amaged Gearhead... Section Gamajet IX Owner s Manual v.0/

18 PITURES OF THE OMPONENTS WITH PROLEM RES IN THIS SETION 4..2 INSUFFIIENT FLOW The Gamajet was configured to meet certain operating conditions outlined at the time of the initial sale, such as flow rate (GPM), pressure (PSI), temperature, chemical content of the wash fluid, cycle time, etc. If the Nozzle size is too small and/or the opening at the bottom of the Stator is too large, the Tee Housing will not turn. Look for restrictions in the fluid supply such as a clogged filter, kinked hose, or deposits in the piping. 4.. TIGHT LERNES recently overhauled Gamajet IX may fail to operate when first returned to service. If the machine seems otherwise fine, try running it with at least one Nozzle removed. The reduction in pressure and additional flow will invariably be enough to overcome the extra resistance of new earings and Seals. Twenty minutes of operation should loosen the machine to run normally with the Nozzles reinstalled ERIS INSIE Loosen the ollar Set Screw #40, remove the ollar #0, and then lift out the Stator #09. Look for and remove any debris caught in the Stator and the vanes of the Rotor #0. Remove any material wound around the Input Shaft #22. In addition, check for any debris caught in the outlet holes of the Stem #0, the nose of the Tee Housing #04, the Nozzle Housing #05, and the Nozzles # LENING SOLUTION LEKGE 4.2. WORN ERINGS Some leakage from the Tee Housing / Stem and Tee Housing / Nozzle Housing joints is normal. If the flow rate has noticeably increased check the condition of the Tee and Nozzle Housing earings, # and #, respectively. Specifically, examine the condition of the external ring and internal O-ring. lso, check the Output Shaft Lower earing #46 and Output Shaft #2. Examine the condition of the internal ring. There should still be some interference with the #2 as it passes through it WORN HOUSING UPS Inspect the Housing ups #4 and #2 for excessive wear (grooved or scored). Replace any that show distinct grooves. Gamajet IX Owner s Manual v.0/ 4

19 4.2. WORN OLLR O-RINGS Severe leakage between the ollar #0 and ap #02 may indicate worn or damaged ollar O-rings #4 and #42. Remove the ollar as described in Section 2, and inspect the O-rings for signs of damage or wear. 4. POOR LENING PERFORMNE 4.. INEQUTE FLOW N PRESSURE heck the pressure at the Gamajet inlet under actual operating conditions. The supply piping and hoses must be large enough to handle the flow rate required for the nozzle size being used to ensure adequate pressure. Insufficient pressure may also result from line losses when the machine is far from the pump. If this is the case, the line size must be increased accordingly for long runs. lthough the Gamajet will rotate at low flow rates, effective cleaning may require considerably more flow. Proper mechanical operation (the unit turns) is NOT the same thing as effective cleaning (the soils have been removed)! ontact Gamajet if assistance is required HEMIL ONENTRTION N TEMPERTURE Verify that the cleaning solution is the correct compound and in the concentration needed for the deposit being cleaned. If heating is necessary, also check that the solution is at the proper temperature. 4.. PLUGGE NOZZLES Unscrew the Nozzles #07 and inspect for any debris SLOW OR NO ROTTION OF THE HOUSINGS This will result in partial or erratic washing coverage. Refer to previous sections for more information GMJET ONFIGURTION etermine if the deposit being cleaned requires greater jet impact or longer jet dwell time (slower rotation) for more thorough scrubbing. onfirm that the Gamajet nozzle size, turbine, and gearing are correct for the specific application. Refer to the machine s irth ertificate for specific information regarding its configuration. ontact a Gamajet representative if assistance is required INEQUTE RINGE Ensure that the vessel drains the effluent (used wash fluid) as fast as it s being sprayed in through the Gamajet. The floor of the vessel should be sloped or pitched toward the drain and the drainage opening should be large enough to gravity-drain the effluent from the vessel. If you still have puddling (build-up of the wash fluid so it covers the floor and shields the residues underneath), use some form of pump to remove the effluent. Gamajet IX Owner s Manual v.0/ 5

20 4.4 OWNER S MNUL UPTES Please visit our web site, for information on how to acquire updates to this manual. Gamajet IX Owner s Manual v.0/ 6

21 QUIK TIPS FOR TROULESHOOTING: reas to inspect in Gamajet 9 for troubleshooting routine:. Inspect labyrinth seal, O-ring and blue/black bearing of 9-, 9-. The seal can not cause scaring of the dynamic surface. The following areas must be concentrated upon for inspection of the bearings:.. Inspect the entire outer diameter of 9- and 9-, especially check for any cracks or wear on the labyrinth band that may cause it move out of the grove..2. Inspect to verify all 9- and 9- parts do not have any cracks or broken edges on the flanges... Inspect the O-ring on the inner diameter of both 9- and 9- parts for any cracks, crevices or wear..4. Inspect for any disorientation of the groves on 9- and 9- due to the labyrinth band scoring. The above all inspection points are essential to gauge the condition of 9- and 9- bearings in Gamajet The carbide, -54 assembled on rotor 9-0 and the gearhead housing 9-2 must be inspected. If Internal diameter of carbide becomes enlarged, the input shaft 9-22 will not have a controlled rotation for cleaning. Internal diameter of the carbide must be with in ± 0.00".. The stem 9-0 is a very critical component in the Gamajet 9 machine. It needs to be perfectly concentric over the entire length. The bent stem causes misalignment among Thousing 9-04, bevel gear assembly, and nozzle carrier Stem can be inspected by:.. Roll the 9-0 Stem on a flat surface and observe the rotation. If the nose of stem wobbles and does not spin in perfect rotation, stem has to be replaced..2. Install the 9-0 Stem in the chuck of the lathe and center it. ssemble the dial gauge and record the run-out on at least two locations on the nose of Stem. The run-out must not exceed 0.007" compared to center. 4. Gamajet 9 nameplate 9-06, must be inspected for any damage. Most common occurrence can be a bent nameplate which in turn will not engage appropriately on the Nozzle carrier 9-05-/9-05-Q & T-housing ent Nameplate can be inspected by following steps: 4.. Unthread the two -547 screws from the cap and pull out the cap Place the cap on a flat countertop with flat edge on the surface. Inspect to see if the nameplate sits perfectly on the countertop. If it does not, then it can be ascertained nameplate is bent. 4.. Nameplate can also be inspected by placing it in calipers and checking if there is unusual deviation across it's diameter. 5. Inspect the input shaft 9-22, especially the plasma coating to verify any wear. Plasma coating must be consistent on the shaft to prevent premature wear of the shaft. Gamajet IX Owner s Manual v.0/ -2

22 6. Post 9-22 inspection, input pinion 9- must be inspected to verify if the gear teeth are in good condition. There must not be any steps formed on the teeth, the edges of the teeth must not form sharp contours, and the gear contour must not have steps as well. 7. Stator Inspection: 9-09 stator in the Gamajet is required to be maintained in perfect condition which will help Gamajet to run with appropriate cycle time. Following are the areas need to be addressed while inspecting the stator: 7.. logged stator holes from the debris can cause machine to stop rotating as the flow will be blocked. sharp picking tool can be used to remove the debris from the stator holes Inspect for any damage to the stator hole or to the part itself. This will play critical role in the performance of the machine. Gamajet IX Owner s Manual v.0/ -

23 ppendix Spare Part List GMJET IX omplete ill Of Materials Part Number Name Qty/Unit 9-0 Gearbox 9-02 ap 9-0 Stem 9-04 Tee Housing Nozzle Housing 9-06 Nameplate 9-0 ollar 9-09 Stator 9-0 Rotor 9- Input Pinion 9-2 Output Shaft 9- Planetary Gearhead 9-4 Tee Housing ase 9-5 Gearbox Seal Input Shaft Lower Housing Seal 9-7 Tee Housing evel Gear 9- Nozzle Housing evel Gear 9-9 Nozzle Housing evel Gear Retaining Ring 9-20 Output Shaft upper seal 9-22 Input shaft 9-2 Output Shaft Upper Seal Retaining Ring 9-24 Input Pinion Thrust Washer 9-26 Tee Housing ase Screw Input Shaft lower earing Housing 9-2 Input Shaft Upper earing Housing 9-29 Gearhead Lower earing Housing 9-0 Stem ase 9- Tee Housing earing Tee Housing up 2 9- Nozzle Housing earing Nozzle Housing up Stem ase Screw 4 9- Stem Upper Screw Planetary Gearhead screw 9-40 ollar Set Screw 9-4 ollar Small O-ring Gamajet IX Owner s Manual v.02/06 -

24 GMJET IX omplete ill Of Materials 9-42 ollar Large O-ring 9-45 Output Shaft Upper earing 9-46 Output Shaft Lower earing 9-47 Stem ase Lockwasher Lower Planetary Gear 6-07 Nozzle Planetary Gearhead Pin 6-55 Nozzle Outer O-ring V I.S. Lower earing Housing O-ring 7-75 Nozzle Inner O-ring Rotor Washer -545 Rotor Nut -547 Nameplate Screw 2-54 Input Shaft arbide earing -549 Nozzle Streamstraightener 2 E-66 ap and Stem Pin E-67 Input Shaft Seal Gamajet IX Owner s Manual v.02/06-2

25 2 LOW FLOW GMJET IX Flow Rate vs. Rotational Rate and ycle Time x 0.070" x 0.00" x 0.090" x 0.00" Rotational Time (sec) Full ycle Time (min) 4 Exceeds Minimum ycle Time of 4 Minutes. onsult Gamajet for More Information. 0/ Flow Rate (GPM)

26 GMJET IX Flow Rate vs. Rotational Rate and ycle Time LP LV ST MV HV. 0 Rotation Time (sec) 9 Notes: Use of 0.5" or 0.25" nozzles will result in 0% to 20% slower ycle Times ycle Time (min) Exceeds Minimum Rotational Time of Seconds. onsult Gamajet for More Information. / Flow Rate (GPM)

27 For Marketing Purposes, Only. Please consult Gamajet for further information. GMJET IX Pressure vs. Flow Rate Pressure (PSIG) / Flow Rate (GPM)

28 750 LOW FLOW GMJET IX Pressure vs. Flow Rate NOTES: - This chart is intended for use at high pressure, only. - Stator and nozzle combination optimized only for flowrate indicated on stator's part number (refer to red circles). Use of other nozzles or different flowrate will have undocumented results and may not work x 0.070" x 0.00" x 0.090" x 0.00" Pressure (PSIG) = Optimized Operation ata: 0/ Flow Rate (GPM)

29 900 GMJET IX - Quad Nozzle Pressure vs. Flow Rate Pressure (PSIG) " LV 0.25" 0.5" ST HV MV HV " 0.65" 0/ Flow Rate (GPM)

30 900 GMJET IX - Quad Nozzle Pressure vs. Flow Rate Pressure (PSIG) " 0.070" / Flow Rate (GPM)

31 -6 GJ9-000-MSTER SSEMLY OUMENT Gamajet IX Owner s Manual v.0/ -6

32 THIS RWING IS THE PROPERTY OF GMJET LENING SYSTEMS, IN. REPROUTIONS N USE OTHER THN ORROWER'S GREEMENT IS PROHIITE. THIS OUMENT SHLL NOT E LENT OR ISPOSE OF IRETLY OR INIRETLY NOR USE FOR NY PURPOSE OTHER THN THT WHIH IS SPEIFILLY FURNISHE. 7 SEE RWING: GJ9-FX-00 FOR FIXTURE ESIGN FOR PRTS INSTLLTION IN SU-SSEMLIES 6 ITEM NO. PartNo ESRIPTION QTY. 9-0-Etching STEM 2 E-66 RIVE PIN 9-04 TEE HOUSING TEE HOUSING ERING UP TEE HOUSING EVEL GER 6 9- TEE HOUSING ERING STEM SE 9-46 OUTPUT SHFT LOWER RIE ERING TEE HOUSING SE STEM SE SREW LOKWSHER STEM SE SREW TEE HOUSING P INPUT SHFT UPPER ERING HOUSING 4-54 RIE ERING PLNETRY GERHE PIN ROTOR SHFT LOWER ERING HOUSING V I/P SHFT HOUSING SEL: VITON/ E-67 INPUT SHFT SEL INPUT SHFT LOWER HOUSING SEL INPUT SHFT 2 9- INPUT PINION INPUT PINION WSHER ROTOR ROTOR LOKWSHER ROTOR NUT GER OX PLNETRY GERHE SREW gearhead washer PLNETRY GERHE Planetary Gearhead omponents 4 0 lower planet gear carrier GearHead arrier 2 Upper planet gear carrier Gearhead arrier 2 upper planet gear Planetary gears GERHE LOWER ERING HOUSING OUTPUT SHFT UPPER ERING SNP RING P 7 9- INPUT P SREW V OLLR LRGE ORING V OLLR SMLL ORING lank STTOR INLET OLLR OLLR SET SREW 4 9- NOZZLE RRIER ERING UL NOZZLE RRIER ERING UP NOZZLE NOZZLE OUTER O-RING V NOZZLE INNER O-RING STREM STRIGHTENER NOZZLE HOUSING EVEL GER NOZZLE RRIER EVEL GER SNP RING NME PLTE NMEPLTE SREW PLNETRY GERHE GERS STTI SEL: PLNETRY GERHE OUTPUT SHFT GERHE LOWER HOUSING SEL 5 4 RWN Y TE /7/200 MTERIL: 2 REV. UNLESS OTHERWISE SPEIFIE * IMENSIONS RE IN INHES * IMENSIONS REFERENE THEORETIL SHRP ORNERS * FILLET R.: * TOLERNES:.XX 0.0.XXX NGLE 0.5 REVISIONS TLE ESRIPTION GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 EQUIPMENT GMJET 9 N/ RWN Y RWN TE REV SM 4/4/20 0 N/ WG. NO. SLE :2 GJ9-000-Master SHEET OF 5 FINISH (UNLESS OTHERWISE SPEIFIE): NME GMJET IX - MSTER SSEMLY

33 Maxon Gears 9 X G. Post X 29 G. Washer 4 X STEP: INPUT SHFT UPPER ERING HOUSING STEP4: INPUT SHFT SSEMLY X STEP: GERHE SSEMLY 2-54 STEP 5: ROTOR SSEMLY STEP: GERHE SSEMLY GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 NME GMJET IX - MSTER SSEMLY STEP2: GERHE LOWER ERING HOUSING EQUIPMENT RWN Y SM GMJET 9 RWN TE 4/4/20 WG. NO. GJ9-000-Master REV 0 SHEET 2 OF

34 STEP E-66 2 E-66 STEP V STEP 6 STEP 0: TEE HOUSING SE SSEMLY STEP 4 STEP : STEM SSEMLY STEP STEP 6: INPUT SHFT LOWER ERING HOUSING SSEMLY STEP : STEM SE SSEMLY GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 STEP 2 NME GMJET IX - MSTER SSEMLY STEP 7: GERTRIN SSEMLY STEP 9: TEE HOUSING SSEMLY EQUIPMENT RWN Y SM GMJET 9 RWN TE 4/4/20 WG. NO. GJ9-000-Master REV 0 SHEET OF

35 STEP V 9-42-V STEP STEP 7 STEP STEP 2 STEP STEP : GER TRIN INSTL SSEMLY STEP 2: OY SSEMLY GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 NME GMJET IX - MSTER SSEMLY EQUIPMENT RWN Y SM GMJET 9 RWN TE 4/4/20 WG. NO. GJ9-000-Master REV 0 SHEET 4 OF

36 E-66 STEP 4: NOZZLE HOUSING SSEMLY STEP V STEP 5: NOZZLE SSEMLY STEP 5 STEP STEP 6 GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 NME GMJET IX - MSTER SSEMLY STEP 6: NOZZLE RRIER-NOZZLES SSEMLY STEP 7: FINL SSEMLY EQUIPMENT RWN Y SM GMJET 9 RWN TE 4/4/20 WG. NO. GJ9-000-Master REV 0 SHEET 5 OF

37 7 GJ9-ISSEMLY Gamajet IX Owner s Manual v.0/ -7

38 THIS RWING IS THE PROPERTY OF GMJET LENING SYSTEMS, IN. REPROUTIONS N USE OTHER THN ORROWER'S GREEMENT IS PROHIITE. THIS OUMENT SHLL NOT E LENT OR ISPOSE OF IRETLY OR INIRETLY NOR USE FOR NY PURPOSE OTHER THN THT WHIH IS SPEIFILLY FURNISHE. ITEM NO. PRT NUMER ESRIPTION QTY. E-66 RIVE PIN 2 9- NOZZLE RRIER ERING UL NOZZLE RRIER ERING UP NOZZLE NOZZLE OUTER O-RING V NOZZLE INNER O-RING STREM STRIGHTENER NOZZLE HOUSING EVEL GER NOZZLE RRIER SNP RING 9-06 NME PLTE NME PLTE SREWS Etching MHINE INFORMTION TEE HOUSING TEE HOUSING ERING UP TEE HOUSING EVEL GER 7 9- TEE HOUSING ERING STEM SE OUTPUT SHFT LOWER RIE ERING TEE HOUSING SE STEM SE SREW LOKWSHER STEM SE SREW TEE HOUSING P INPUT SHFT UPPER ERING HOUSING RIE ERING PLNETRY GERHE PIN ROTOR SHFT LOWER ERING HOUSING V I/P SHFT HOUSING SEL 29 E-67 INPUT SHFT SEL INPUT SHFT LOWER HOUSING SEL 9-22 INPUT SHFT 2 9- INPUT PINION 9-24 INPUT PINION WSHER ROTOR ROTOR LOKWSHER ROTOR NUT GER OX 9-9 INPUT P SREW 9 9- PLNETRY GERHE GERHE LOWER ERING HOUSING OUTPUT SHFT UPPER ERING SNP RING P INPUT P SREW V OLLR LRGE ORING V OLLR SMLL ORING lank STTOR INLET OLLR OLLR SET SREW 50 Gearhead washer PLNETRY GERHE OMPONENTS 4 5 Lower planet gear carrier GERHE RRIER 2 52 Upper planet gear carrier GERHE RRIER 5 Upper planet gear PLNETRY GERS STTI SEL PLNETRY GERS OUTPUT SHFT GERHE LOWER HOUSING SEL UNLESS OTHERWISE SPEIFIE * IMENSIONS RE IN INHES * IMENSIONS REFERENE THEORETIL SHRP ORNERS * FILLET R.: * TOLERNES:.XX 0.0.XXX NGLE 0.5 MTERIL: GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 EQUIPMENT GMJET 9 6 SS RWN Y RWN TE REV SM 7//20 0 N/ WG. NO. SLE :5 GJ9-000-S SHEET OF 5 FINISH (UNLESS OTHERWISE SPEIFIE): NME GJ9-ISSEMLY INSTRUTIONS

39 REVISIONS TLE RWN Y TE REV. ESRIPTION SM /7/200 NEW RWING STEP : NOZZLE RRIER ISSEMLY V STEP : NOZZLES ISSEMLY 9-06 STEP 2: ISSEMLE INLET OLLR THIS RWING IS THE PROPERTY OF GMJET LENING SYSTEMS, IN. REPROUTIONS N USE OTHER THN ORROWER'S GREEMENT IS PROHIITE. THIS OUMENT SHLL NOT E LENT OR ISPOSE OF IRETLY OR INIRETLY NOR USE FOR NY PURPOSE OTHER THN THT WHIH IS SPEIFILLY FURNISHE STEP : ISSEMLE NOZZLE RRIER UNLESS OTHERWISE SPEIFIE * IMENSIONS RE IN INHES * IMENSIONS REFERENE THEORETIL SHRP ORNERS * FILLET R.: * TOLERNES:.XX 0.0.XXX NGLE 0.5 MTERIL: GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 NME GJ9-ISSEMLY INSTRUTIONS EQUIPMENT GMJET 9 6 SS RWN Y RWN TE REV SM 7//20 0 N/ WG. NO. SLE :5 GJ9-000-S SHEET 2 OF 5 FINISH (UNLESS OTHERWISE SPEIFIE):

40 STEP 2: ISSEMLE INLET P STEM+TEE HOUSING SSEMLY PLNETRY GERHE SSEMLY V V E SE SSEMLY TEE HOUSING + STEM SSEMLY STEP 2: ISSEMLE MHINE SE STEP : ISSEMLE STEM SE STEP : ISSEMLE SHFT SE SHFT SE SSEMLY GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 NME GJ9-ISSEMLY INSTRUTIONS STEP 2: ISSEMLE SHFT SSEMLY & LYRINTH ERING EQUIPMENT RWN Y SM GMJET 9 WG. NO. GJ9-000-S RWN TE 7//20 REV 0 SHEET OF

41 INPUT SHFT UPPER ERING HOUSING SSEMLY REFER STEPXX FOR ISSEMLY REFER STEPXX FOR ISSEMLY INPUT SHFT LOWER ERING HOUSING REFER STEPXX FOR ISSEMLY INPUT SHFT SSEMLY 9-22 PLNETRY GERHE STEP : TEE HOUSING ISSEMLY Refer Manual & rawing GJ9-FX-00 FOr issembly etails PLNETRY GERHE SSEMLY REFER STEP4 FOR ISSEMLY E-66 GERHE LOWER ERING HOUSING GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 STEP : REMOVE PIN FROM STEM IF the Pin is sheared, Or hole on 9-0 is bad. Install New Pin. Refer Manual & rawing GJ9-FX-00 FOr issembly etails STEP 4: REMOVE ROTOR PLNETRY GERHE ISSEMLY STEP 4: REMOVE INPUT SHFT ERING HOUSINGS NME GJ9-ISSEMLY INSTRUTIONS EQUIPMENT RWN Y SM GMJET 9 WG. NO. GJ9-000-S RWN TE 7//20 REV 0 SHEET 4 OF

42 E V GER OX 5 P.GERS STEP 5: INPUT SHFT LOWER ERING HOUSING ISSEMLY Lower earing Housing needs to be Purchased from Gamajet, if arbide earing -54is damaged STEP 5: INPUT SHFT UPPER ERING HOUSING This needs to be Purchased from Gamajet, if arbide earing -54 is damaged 5 GH.POST SUPP.RING X STEP 5: GERHE LOWER ERING HOUSING 9-45 ssembly etails is shown In GJ9-FX ROTOR Refer Manual & rawing GJ9-FX-00 FOr issembly etails Rotor ssembly needs to be Purchased from Gamajet if arbide is worn GER HE ISSEMLY GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 NME GJ9-ISSEMLY INSTRUTIONS EQUIPMENT RWN Y SM GMJET 9 WG. NO. GJ9-000-S RWN TE 7//20 REV 0 SHEET 5 OF

43 REVISIONS TLE RWN Y TE REV. ESRIPTION SM 0/0/ NEW RWING Removing -54 from 9-2 rbor Press No. (Ton) ustom Holding Fixture # ETIL 0.247" owel Pin x 2" Lg. Input Shaft Upper earing Housing: Step : GJ9-00 ustom Holding Fixture # SETION Material =luminum Finish = 2 Ra THIS RWING IS THE PROPERTY OF GMJET LENING SYSTEMS, IN. REPROUTIONS N USE OTHER THN ORROWER'S GREEMENT IS PROHIITE. THIS OUMENT SHLL NOT E LENT OR ISPOSE OF IRETLY OR INIRETLY NOR USE FOR NY PURPOSE OTHER THN THT WHIH IS SPEIFILLY FURNISHE. Removing the arbide earing (-54) from Input Shaft Upper earing Housing (9-2) UNLESS OTHERWISE SPEIFIE * IMENSIONS RE IN INHES * IMENSIONS REFERENE THEORETIL SHRP ORNERS * FILLET R.: NME * TOLERNES:.XX 0.0.XXX NGLE 0.5 EQUIPMENT MTERIL: SEE NOTES FINISH (UNLESS OTHERWISE SPEIFIE): 2 Ra SLE : GMJET LENING SYSTEMS, IN. 604 Jeffers ircle Exton, P 94 RWN Y WG. NO. SM Remove & Install Fixtures Gamajet 9 RWN TE GJ9 FX-00 //20 REV 0 SHEET OF