8091, X4 Pocket Door Slide

Transcription

1 8091, X4 Pocket Door Slide Number Mounting Action Load Rating Maximum Dimensions Clearance Finish Key Features 8091 Packaged Without Hinge or Hinge Base 8092 Packaged With Attached Hinge Base Side Ball Bearing Movement 75-Pound Class Vertical Doors: 72" High x 26" Wide Maximum Slide Width Including Hinges: Type Standard Salice Self-Close Hinge 1-23/32" 1-21/32" Free-Swing Hinge 1-23/32" 1-21/32" Overlay Hinge 1-23/32" 1-7/8" Thick Door Hinge 2-3/32" Extra-Thick Door Hinge 2-13/32" 2-5/16" Ebony Black (EB) Rack and pinion design Multiple hinge options Greatly reduces door sag Requires partition installation Size, Finish, & Pack Availability Available Pack Configurations Screws Poly (P) 1 Set per Bag; 6 Sets per Carton Yes 8091 Ebony Black (EB) Finish Size Poly (P) 12 in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB in. 8091P EB Ebony Black (EB) Finish Size Poly (P) 12 in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB in. 8092P EB 30 Pocket Door Slides Recommended Fasteners KV Part Finish Qty. Pinion Shafts 8090B Pinion Shafts for 8091/8092 4x4 Pocket Door Slides Pinion Shafts can be cut to length Available Pack Configurations SB Pack (SB) Bulk (B) Pack #6 x 13/32" Phillips Panhead Zinc (ZC) pair of shafts 10 each 8090B Pinion Shaft Ebony Black (EB) Finish Size Bulk (B) Qty. 36 in. 8090B in. 8090B in. 8090B SB Pinion Shaft Ebony Black (EB) Finish Size SB Qty. 36 in. 8092SB in. 8092SB in. 8092SB 72 2 Profile Approximate Centerline Of Door Frame Member Cassette Roller , 8082 Compatible Hinges Standard Hinge Kits Available Pack Configurations Hinge Kit (K) 2 Hinges per Kit, 10 Kits per Carton. Hinge Pack (P) 40 Hinges per Carton Nickel Hinges (for use with 8082P & 8082Q) Kit (K) Pack (P) Hinge Cup Size Door Thickness 8080HKEZS 8080HPEZS 35mm 3/4" 8080HKEZL 8080HPEZL 40mm 3/4" Overlay 8080HKEZF 8080HPEZF 35mm 3/4" Free Swing 8085HKEZT 8085HPEZT 40mm 1" 8086HKEZX 8086HPEZX 40mm 1-1/4" Ebony Black (EB) Hinges (for use with 8082P & 8082Q) Kit (K) Pack (P) Hinge Cup Size Door Thickness 8080HKEZS EB 8080HPEZS EB 35mm 3/4" 8080HKEZL EB 8080HPEZL EB 40mm 3/4" Overlay 8080HKEZF EB 8080HPEZF EB 35mm 3/4" Free Swing 8085HKEZT EB 8085HPEZT EB 40mm 1" 8086HKEZX EB 8086HPEZX EB 40mm 1-1/4" Salice Hinge Kits Available Pack Configurations Hinge Kit (K) 2 Hinges per Kit, 10 Kits per Carton. Salice Hinges (for use with 8081P) Nickel Finish Kit (K) Hinge Cup Size Door Thickness 8080 HKS SAL 35mm 3/4" 8080 HKF SAL 35mm 3/4" Free swing 8080 HKL SAL 40mm 3/4" Overlay 8086 HKX SAL 40mm 1-1/4" Door Salice Hinges (for use with 8081P) Black (BLK) Finish Kit (K) Hinge Cup Size Door Thickness 8080 HKS SAL EB 35mm 3/4" 8080 HKL SAL EB 40mm 3/4" Overlay 8086 HKX SAL EB 40mm 1-1/4" Door For additional information on our Salice Hinge offerings, please see page 40. Roller 8090P CR Raised Panel Cassette Roller Additional protection for raised panel doors Product 8090P CR KV Pack Availability Code Stock Item Special Order Pack 1 per Poly Pack w/screws OL2041/0308

2 KV 8090 Series TM 4x4 Pocket Door Slide Specifications: 75-pound maximum per door. Designed to mount to side of case for vertical pocket doors. Maximum door dimension of 26 x 72. Not recommended for square doors or where door width is greater than door height. Self-closing three-way adjustable geometric door hinge with single lever disconnect feature. Precision steel ball bearings. Ebony Black electro zinc-plated lacquer finish.

3 Installation Instructions for KV 8090 Series Pivot Door Slides Read Instructions First! These instructions show how to install the KV 8090 Series Pivot Door Slide. Please note that improper installation may void the Knape & Vogt Limited Lifetime Warranty. To install the slides correctly, follow the enclosed instructions, use only KV hardware and make no modifications. If you have questions or need additional information, please contact Knape & Vogt customer service. Typical Application Obtain appropriate hinge based on door thickness and operational requirements. Recommended maximum door dimension: 26 wide x 72 high. For some types of door construction where door center bow may be an issue, a third slide may be used (see fig. 11). Use recommended KV#8090P CR roller for panel door construction. Recommended maximum door weight: 75 lbs. Designed to be used on vertical doors only. Step 1. Size the cabinet door For typical inset door applications, the cabinet door should be sized to allow for 1/8 top and bottom vertical gap. Step 2. Install hinge cups in cabinet door Determine location of hinge hole centers. Layout the door cup holes from the top and bottom edges of the door, 2-3/4 from door edge to first hinge cup centerline and 3-3/4 from the centerline of the first hole to the centerline of the second inboard hole. Bore four holes at back inside edge of door following chart recommendations (chart 2) for bore diameter and edgebore distance based on hinge being used. Always bore on a test block first to verify hinge cup locations. Install hinges in door. Step 3. Position slide channels inside case Locate the centerlines of the top and bottom slides 4-3/4 from the inside top and bottom surfaces of the case. Set back the slides from the front edge of the case the door thickness plus 1/4 (for inset door applications). Position the slide channels into the molded rack using the indexing pin on the back of the molded rack through the 1/4 dia. hole on the rear of the slide channel (fig. 3). Confirm that the slide assemblies are parallel to case edge and then mount the assemblies to the case side by driving screws through the slide assembly. A mounting screw must always be used in the front most slide hole (fig. 4) For face frame applications, the slide must be blocked out so that it is flush with the edge of the frame (fig. 10). The blocking should be cut to a width of 2-3/4, and a length that matches the length of the slide for proper slide support. Step 4 Prepare pinion shaft and gear assembly Cut the pinion shaft to 4 less than the overall cabinet opening height. The shaft end must be clean and deburred to allow the hardware to slide on. Pre-assemble a pair of pinion gears, pillow blocks and bushings to the top and bottom of the shaft making certain that the gears are assembled with the marking labeled This side up facing upward. Insert the pillow block attachment screws into the pillow block to hold the pillow block and bushing assemblies together and then attach the locking cap to the top of the pinion shaft. (fig. 5) Step 5 Install pinion gear assembly to slides Pull the slide hinge brackets to the front of the cabinet so that they are in the locked or detent-out position. Attach the pinion shaft assembly to the slides making sure that the teeth in the gear assemblies line up properly with the teeth in the rack assembly. Tighten the pillow block attachment screws but to do not overtighten. (fig. 6) Step 6 Hang door and adjust hinges as required Install hinged cabinet door to slide assembly in case. For installation ease, each hinge pair must be aligned together to the mating hinge bases and locked down simultanously. Slowly open and close the door checking for proper operation and door alignment. Hinge screws will allow for adjustment of the door in all three directions. (fig 7) Horizontal adjustment screw adjusts door side gap clearance. Do not over adjust this screw MUST NOT be tight. Depth adjustment screw adjusts door face in and out (flush with case edge). Screw must be tight. Vertical adjustment screw adjusts door up and down (top and bottom gap clearance). Screw must be tight. Step 7 Install guide rollers Proper operation requires precise roller location drill pilot hole for screw located from case edges as shown (fig. 8). Secure top and bottom guide rollers using flat-head wood screws supplied. Tighten screws firmly. IMPORTANT: Roller assembly should not bind on door. Always install the 8090 Pivot Door slide using top and bottom guide rollers provided with slide. If roller is missing or lost, contact KV customer service for replacement DO NOT substitute other rollers. When improperly installed, the slides could be damaged. Locate the rollers as shown.

4 figure " (121.4mm) VeRticaL DooR HeiGHt= case opening MinuS.25" (6.3mm) cut SHaft 4.00" (101.6mm) LeSS than case opening case opening 3.78" (96mm) 4.78" (121.4mm) NOTE: Not recommended for square doors or where door width is greater than door height. 1.89" (48mm) figure 5 PINION SHAFT GEAR ASSEMBLY LocKinG cap BuSHinG figure 2 DOOR PREPARATION figure 3 Indexing Pin pinion SHaft pinion GeaR edge BoRe DiStance (See chart 2) 2.75" (69.9mm) 3.78" (96mm) End View 3.78" (96mm) figure 4 Insert Mounting Screw Here figure 6 PINION GEAR ASSEMBLY 2.75" (69.9mm)

5 figure 7 HINGE ADJUSTMENT figure 10 TYPICAL FACE FRAME W/ 3/4 THICK INSET DOOR VeRticaL adjustment ScReWS DooR SLiDe & RacK assembly cabinet SiDe HoRiZontaL adjustment ScReWS DeptH adjustment ScReWS 3/4" or.75" (19mm) DooR 1.575" Dia (40mm) DBe SHiM SetBacK = DooR thickness + 1/4" (6.4mm) figure 8 DOOR GUIDE ROLLER INSTALLATION figure 11 case inside edge KV GuiDe RoLLeR KV GuiDe RoLLeR ScReW DooR thickness plus 3/8" (9.5mm) RetRacteD DooR DooR SLiDe end RoLLeR 1/4" (6.3mm) DooR thickness R GuiDe RoLLeR instruction DooR thickness plus 1" (25.4mm) figure 9 DooR SLiDe & RacK assembly cabinet SiDe DooR 3/16" or.19" (4.8mm) SetBacK 3/4" or.75" (19mm) 1.575" Dia (40mm) DBe Overlay Door Installation with 8080L Hinge (3/4 Thick Doors Only) Same as standard installation except for slide placement (set back) from front edge of case.

6 figure 12 L L/2*.94" (23.9mm) 4.66" (118.3mm) 4.88" (123.8mm).72" (18.3mm).50" (12.7mm) 1.00" (25.4mm).165"Dia (4.2mm)tYp.165" X.375" SLot (4.2mm X 9.5mm) typ.50" (12.7mm) 1.00" (25.4mm).50" (12.7mm) 1.00" (25.4mm).50" (12.7mm) 4.19" (106.4mm) *center MountinG HoLeS only on 26", 28", & 30" SiZeS figure 13 Max slide width (see chart 2) 6.25" (158.7mm) Door.96" (24.4mm) 2.72" (69.1mm) chart 1 Approx. Door Approx. Cabinet Size L L/2* Conceal** Depth*** / / / / / / / / / / / / / / / / / / /8 13-1/ / /8 14-1/ / /8 15-1/ /8 * Center mounting holes only on 26, 28, & 30 sizes ** Door fully retracted into case *** Add thickness of door to determine minimum 4.78" (121.4mm) figure " (48mm) edge bore distance (see chart 2) Hinge cup bore diameter (see chart).35" (9mm) 1/8" or.125" (3.2mm) recommended gap chart 2 Vertical edge of door

7 Accessories Hinge Hinge Hinge Kits Hinge Pack Options Description (2 hinges w/screws) (40 hinges w/o screws) 8080 Standard Hinge 8080 HKEZSEB 8080 HPEZSEB 8080FS Standard Hinge w/free Swing Knuckle 8080 HKEZFEB 8080 HPEZFEB 8080L Overlay Door 8080 HKEZLEB 8080 HPEZLEB 8085 Thick Door 8085 HKEZTEB 8085 HPEZTEB 8086 Extra Thick Door 8086 HKEZXEB 8086 HPEZXEB Pinion Shaft Pack Options Description Qty 8092SB EB 36 Pinion Shaft 36 Ebony Black SB EB 48 Pinion Shaft 48 Ebony Black SB EB 72 Pinion Shaft 72 Ebony Black 2 Poly Pack Master Carton Cabinet Roller Description Qty Qty 8090P CR Panel Door Cabinet Roller 1 ea. 20 ea. Limited Lifetime Warranty Knape & Vogt Manufacturing Company guarantees its drawer slides and builder s hardware products against failure or defects for so long as the purchaser or end user owns them. This warranty is void if any damage to the product is due to misuse, neglect, accident, improper installation or any uses contrary to the instructions accompanying the product. This warranty covers the cost of the defective part and not the cost of removal, installation or other incidental charges. The foregoing are the purchaser s exclusive remedies. Knape & Vogt Manufacturing Company assumes no liability for special or consequential damages. Replacement product may be obtained by returning the product, transportation charges prepaid, together with a receipt of purchase or other documents acknowledging the sale of the product to the Knape & Vogt Manufacturing Company, Attention: Customer Service Department. The warranty set forth above is in lieu of any other warranties, express or implied, including warranties of merchantability and fitness for use Oak Industrial Drive NE Grand Rapids, MI fax Patents Pending 2002 Knape & Vogt Manufacturing Company. Manufacturer reserves the right to change specifications without notice and without incurring responsibility for existing units /0704

8 KV 8092 TM 4x4 Pocket Door Slide Maximum Overlay: 7/16 Overlay Door Application Installation Addendum READ INSTRUCTIONS FIRST! Please note that improper installation may void the Knape & Vogt Limited Lifetime Warranty. To install the slides correctly, follow the enclosed instructions, use only KV hardware and make no modifications. If you have questions or need additional information, please contact Knape & Vogt customer service. A maximum overlay of 7/16 (11 mm) can be obtained with the KV 8092 slide and the KV 8080 HPEZLEB or KV 8080 HKEZLEB overlay hinge with 3/4 thick door applications. NOTE: Not recommended for square doors or where door width is greater than door height. Designing a case for this maximum amount of door overlay requires the cabinet shop/manufacturer to fully understand the hinge limitations and the installation requirements of the pocket door hardware. The following values are intended as a guideline only. A test block should always be bored first to verify the hinge cup hole locations and proper function of the pivot door slide hardware before the cabinet door is bored. The following are the installation guidelines: 1. The door must be 3/4 (19 mm) thick including any protruding profiles. If the door is thicker than 3/4 (19 mm), the difference between the actual thickness and the nominal 3/4 thickness will equal the loss of overlay from the maximum obtainable value of 7/16 (11 mm) as stated above. 2. The installation of the KV 8080 HPEZLEB or KV 8080 HKEZLEB overlay hinge requires the use of a 40 mm diameter boring drill (see Figure 1). If you are building a frame and panel door, the width of the frame should be reviewed because of the large edge bore distance requirement shown in step To achieve the maximum amount of overlay, the door must be bored with an edge bore distance of 9/16 (14.3 mm). This The door test block should be used with the slide to determine the final placement or setback of the slide with respect to the front edge of the case. Profiling the outside edge of the door may minimize this potential problem. 4. Setback the door slide 3/16 (4.8 mm) from the front edge of the case using the protruding edge of the black molded guide roller on the slide as a reference point. 5. Install the remaining hardware as normal and hang the door. VERY IMPORTANT: Do not retract the door into the case before adjusting the horizontal adjusting figure 2 (LOCKOUT FINGER) figure 1 SLIDE GUIDE ROLLER 40 mm BORE DIA 9/16 OR.56 [14.3] DBE OR TAB 7/16 OR.44 [11] MAX OVERLAY 3/4 OR.75 [19] DOOR THICKNESS 3/16 OR.19 [4.8] SLIDE SETBACK KV 8080 HKEZLEB OR KV 8080 HPEZLEB OVERLAY HINGE CASE SIDE screws first (see Figure 2). Failure to do so will result in the door scraping on the door slide assembly. To obtain the maximum amount of overlay, the hinge must be adjusted so that the door is close-to/slightly touching the black molded guide roller attached to the front of the slide. After adjusting the hinges, slowly retract the door while watching for any interference or slide hardware contact. 6. Complete the standard installation process by performing any remaining hinge adjustments and the installation of the cabinet mounted top and bottom guide rollers. value represents the maximum DBE or TAB dimension possible with this hinge without notching the corner profile of the door. The use of the 9/16 (14.3 mm) edge bore distance may limit the amount of door depth adjustment (door face in and out ) due to possible interference with the lockout finger on the slide bracket with the back edge of the door (see Figure 2) Knape & Vogt Manufacturing Company. Manufacturer reserves the right to change specifications without notice and without incurring responsibility for existing units. Patents Pending /07/04